Schneider Electric Modicon TM3 User Manual

Modicon TM3 Bus Coup ler IO Configurato r

EIO0000004112 08/2020

Modicon TM3 Bus Coupler IO Configurator

User Guide

08/2020

EIO0000004112.00

www.schneider-electric.com

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.

You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.

All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.

When devices are used for applications with technical safety requirements, the relevant instructions must be followed.

Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.

Failure to observe this information can result in injury or equipment damage.

2 EIO0000004112 08/2020

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 1 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Supported Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Managing Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 2 Use Cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Creating a Configuration File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loading a Configuration File into a Bus Coupler (TM3BCEIP and

TM3BCSL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exporting Generic Configuration Files . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 3 Configuring Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3.1 Configuring Bus Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuring TM3BCEIP Bus Couplers. . . . . . . . . . . . . . . . . . . . . . . . .

Configuring TM3BCSL Bus Couplers . . . . . . . . . . . . . . . . . . . . . . . . .

Configuring TM3BCCO Bus Couplers . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Configuring TM3 Analog Input Modules . . . . . . . . . . . . . . . . . . . . . . .

TM3AI2H / TM3AI2HG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM3AI4 / TM3AI4G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM3AI8 / TM3AI8G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM3TI4 / TM3TI4G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM3TI4D / TM3TI4DG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM3TI8T / TM3TI8TG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Configuring TM3 Analog Mixed Modules. . . . . . . . . . . . . . . . . . . . . . .

TM3AM6 / TM3AM6G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM3TM3 / TM3TM3G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Configuring TM3 Analog Output Modules . . . . . . . . . . . . . . . . . . . . . .

TM3AQ2 / TM3AQ2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM3AQ4 / TM3AQ4G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5 Configuring TM3 Digital Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration Tab - Configuring TM3 Digital Modules. . . . . . . . . . . . .

14 17 25 29

33 34

38 39 40 41 42 43 46 49 53 57 60 65 66 70 74 75 77 79 79

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3.6 Configuring TM3 Expert Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM3XTYS4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM3SAK6R / TM3SAK6RG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM3SAFL5R / TM3SAFL5RG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM3SAF5R / TM3SAF5RG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM3SAC5R / TM3SAC5RG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7 Configuring CANopen PDO Transmission Mode for Analog Inputs . . . Configuring CANopen PDO Transmission Mode for Analog Inputs . . .

Chapter 4 Loading Configuration File into a Bus Coupler

(TM3BCEIP and TM3BCSL). . . . . . . . . . . . . . . . . . . . . . . 93

Loading the Configuration File into a Bus Coupler. . . . . . . . . . . . . . . .

Chapter 5 Exporting the Configuration . . . . . . . . . . . . . . . . . . . . . . . 95

Exporting for EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exporting for Modbus TCP / Modbus SL . . . . . . . . . . . . . . . . . . . . . . .

Exporting for CANopen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 6 Memory Mapping Table (TM3BCEIP and TM3BCSL) . . . 101

Memory Mapping Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exporting the Memory Mapping Table . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 7 Modicon TM3 Bus Coupler Web Server . . . . . . . . . . . . . . 107

7.1 EtherNet/IP (TM3BCEIP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 Modbus TCP / Modbus SL (TM3BCSL). . . . . . . . . . . . . . . . . . . . . . . .

Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 CANopen (TM3BCCO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix A Use Case Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Use Case 1: TM3BCEIP Bus Coupler, Modicon M251 Logic Controller,

and SoMachine V4.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Use Case 2: TM3BCSL Bus Coupler, Modicon M251 Logic Controller,

and SoMachine V4.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Use Case 3: TM3BCEIP Bus Coupler, Modicon M340 Controller, and

EcoStruxure Control Expert V14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Use Case 4: TM3BCCO Bus Coupler, Modicon M340 Controller, and

EcoStruxure Control Expert V14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

81 82 84 86 88 90 92 92

96 97 99

102 106

108 108 128 128 142 142

155 157

160

164

167

172 177 181

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Safety Information

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

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PLEASE NOTE

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

6 EIO0000004112 08/2020

About the Book

At a Glance

Document Scope

This document describes how to use the TM3 Bus Coupler IO Configurator software.

Validity Note

This document has been updated for the release of the TM3 Bus Coupler IO Configurator V1.0.

The technical characteristics of the devices described in the present document also appear online. To access the information online, go to the Schneider Electric home page

https://www.se.com/ww/en/download/

The characteristics that are described in the present document should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.

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Getting Started

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Getting Started

Chapter 1

Getting Started

Introduction

This chapter provides information to help you get started using the TM3 Bus Coupler IO Configurator.

What Is in This Chapter?

This chapter contains the following topics:

System Requirements 14

Supported Devices 17

User Interface 25

Managing Power Consumption 29

Topic Page

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Getting Started

System Requirements

PC Configuration

The TM3 Bus Coupler IO Configurator can be installed on any PC that meets the following minimum hardware and software requirements:

Component Minimum Requirement

Processor Intel Core 2 Duo processor or greater

RAM 1 GB RAM

Display resolution 1280 x 768 pixels or greater

Operating system Microsoft Windows 7 (32-bit or 64-bit processor)

Match Software and Hardware Configuration

Use the TM3 Bus Coupler IO Configurator to build a configuration that matches the physical configuration of TM3 expansion modules connected to each bus coupler.

The I/O that may be embedded in your controller is independent of the I/O that you may have added in the form of I/O expansion. It is important that the logical I/O configuration within your program matches the physical I/O configuration of your installation. If you add or remove any physical I/O to or from the I/O expansion bus or, depending on the controller reference, to or from the controller (in the form of cartridges), then you must update your application configuration. This is also true for any field bus devices you may have in your installation. Otherwise, there is the potential that the expansion bus or field bus no longer function while the embedded I/O that may be present in your controller continues to operate.

Microsoft Windows 8 (32-bit or 64-bit processor) Microsoft Windows 8.1 (32-bit or 64-bit processor) Microsoft Windows 10 (32-bit or 64-bit processor)

UNINTENDED EQUIPMENT OPERATION

Update the configuration of your program each time you add or delete any type of I/O expansions on your I/O bus, or you add or delete any devices on your field bus.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Maximum Number of Modules

A maximum of 7 TM3 expansion modules can be added to a bus coupler.

By adding a pair of transmitter/receiver modules, an additional 7 TM3 expansion modules can be added, for a total of 14 TM3 expansion modules.

WARNING

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Optional Modules

TM3 expansion modules can be marked as optional in the TM3 Bus Coupler IO Configurator configuration. The Optional module feature provides a more flexible configuration by the acceptance of the definition of modules that are not physically attached to the bus coupler. Therefore, a single application can support multiple physical configurations of I/O expansion modules, allowing a greater degree of scalability without the necessity of maintaining multiple application files for the same application.

Without the Optional module feature, when the bus coupler starts up the I/O expansion bus (following a power cycle, application download or initialization command), it compares the configuration defined in the application with the physical I/O modules attached to the I/O bus. Among other diagnostics made, if the bus coupler determines that there are I/O modules defined in the configuration that are not physically present on the I/O bus, an error is detected and the I/O bus does not start.

With the Optional module feature, the bus coupler ignores the absent I/O expansion modules that you have marked as optional, which then allows the bus coupler to start the I/O expansion bus.

The controller starts the I/O expansion bus at configuration time (following a power cycle, application download, or initialization command) even if optional expansion modules are not physically connected to the bus coupler.

NOTE: TM3 Transmitter/Receiver modules (the TM3XTRA1 and the TM3XREC1) cannot be marked as optional.

You must be fully aware of the implications and impacts of marking I/O modules as optional in your application, both when those modules are physically absent and present when running your machine or process. Be sure to include this feature in your risk analysis.

Getting Started

WARNING

UNINTENDED EQUIPMENT OPERATION

Include in your risk analysis each of the variations of I/O configurations that can be realized marking I/O expansion modules as optional, and in particular the establishment of TM3 Safety modules (TM3S…) as optional I/O modules, and make a determination whether it is acceptable as it relates to your application.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Marking an I/O Expansion Module as Optional

To add an expansion module and mark it as optional in the TM3 Bus Coupler IO Configurator configuration:

Step Action

1 Add the expansion module to your TM3 Bus Coupler IO Configurator project.

2 Select the Configuration tab.

3 In the Optional module line, select Yes in the Value column.

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Getting Started

Shared Internal ID Codes

Controllers and bus couplers identify expansion modules by an internal ID code. This ID code is not specific to each reference, but identifies the logical structure of the expansion module. Therefore, different references can share the same ID code.

You cannot have two modules with the same internal ID code declared as optional without at least one mandatory module placed between them.

This table groups the module references sharing the same internal ID code:

Modules sharing the same internal ID code

TM3DI16K, TM3DI16, TM3DI16G

TM3DQ16R, TM3DQ16RG, TM3DQ16T, TM3DQ16TG, TM3DQ16TK, TM3DQ16U, TM3DQ16UG, TM3DQ16UK

TM3DQ32TK, TM3DQ32UK

TM3DI8, TM3DI8G, TM3DI8A

TM3DQ8R, TM3DQ8RG, TM3DQ8T, TM3DQ8TG, TM3DQ8U, TM3DQ8UG

TM3DM8R, TM3DM8RG

TM3DM24R, TM3DM24RG

TM3SAK6R, TM3SAK6RG

TM3SAF5R, TM3SAF5RG

TM3SAC5R, TM3SAC5RG

TM3SAFL5R, TM3SAFL5RG

TM3AI2H, TM3AI2HG

TM3AI4, TM3AI4G

TM3AI8, TM3AI8G

TM3AQ2, TM3AQ2G

TM3AQ4, TM3AQ4G

TM3AM6, TM3AM6G

TM3TM3, TM3TM3G

TM3TI4, TM3TI4G

TM3TI4D, TM3TI4DG

TM3TI8T, TM3TI8TG

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Getting Started

Supported Devices

Introduction

The following lists the devices supported by the TM3 Bus Coupler IO Configurator.

NOTE: Modicon TM2 expansion modules are not supported.

Modicon TM3 Bus Couplers

The following table shows the supported TM3 bus couplers, with port, communication, and terminal types:

Reference Ports Communication type Terminal Type

TM3BCEIP Isolated switched Ethernet ports: 2

USB mini-B ports: 1

TM3BCSL Isolated RS-485 ports: 2 (daisy-chained)

USB mini-B ports: 1

TM3BCCO Isolated CANopen ports: 2 (daisy-chained)

USB mini-B ports: 1

TM3 Digital Input Modules

The following table shows the TM3 digital input expansion modules, with corresponding channel type, nominal voltage/current, and terminal type:

EtherNet/IP Modbus TCP

Modbus Serial line RJ45

CANopen RJ45

RJ45 USB mini-B

USB mini-B

Reference Channels Channel Type Voltage

Current

TM3DI8A 8 Regular inputs 120 Vac

7.5 mA

TM3DI8 8 Regular inputs 24 Vdc

7mA

TM3DI8G 8 Regular inputs 24 Vdc

7mA

TM3DI16 16 Regular inputs 24 Vdc

7mA

TM3DI16G 16 Regular inputs 24 Vdc

7mA

TM3DI16K 16 Regular inputs 24 Vdc

5mA

TM3DI32K 32 Regular inputs 24 Vdc

5mA

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Terminal Type / Pitch

Removable screw terminal block /

5.08 mm

Removable screw terminal block /

5.08 mm

Removable spring terminal block /

5.08 mm

Removable screw terminal blocks /

3.81 mm

Removable spring terminal blocks /

3.81 mm

HE10 (MIL 20) connector

Getting Started

TM3 Digital Mixed Input/Output Modules

This following table shows the TM3 mixed I/O modules, with corresponding channel type, nominal voltage/current, and terminal type:

Reference Channels Channel Type Voltage

Current

TM3DM8R 4 Regular inputs 24 Vdc

7mA

4 Relay outputs 24 Vdc / 240 Vac

7 A maximum per common line / 2 A maximum per output

TM3DM8RG 4 Regular inputs 24 Vdc

7mA

4 Relay outputs 24 Vdc / 240 Vac

7 A maximum per common line / 2 A maximum per output

TM3DM24R 16 Regular inputs 24 Vdc

7mA

8 Relay outputs 24 Vdc / 240 Vac

7 A maximum per common line / 2 A maximum per output

TM3DM24RG 16 Regular inputs 24 Vdc

7mA

8 Relay outputs 24 Vdc / 240 Vac

7 A maximum per common line / 2 A maximum per output

Terminal Type / Pitch

Removable screw terminal block / 5.08 mm

Removable spring terminal block /5.08 mm

Removable screw terminal blocks / 3.81 mm

Removable spring terminal blocks / 3.81 mm

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TM3 Digital Output Modules

The following table shows the TM3 digital output expansion modules, with corresponding channel type, nominal voltage/current, and terminal type:

Getting Started

Reference Channels Channel Type Voltage

Current

TM3DQ8R 8 Relay outputs 24 Vdc / 240 Vac

7 A maximum per common line / 2 A maximum per output

TM3DQ8RG 8 Relay outputs 24 Vdc / 240 Vac

7 A maximum per common line / 2 A maximum per output

TM3DQ8T 8 Regular transistor

outputs (source)

TM3DQ8TG 8 Regular transistor

outputs (source)

TM3DQ8U 8 Regular transistor

outputs (sink)

TM3DQ8UG 8 Regular transistor

outputs (sink)

TM3DQ16R 16 Relay outputs 24 Vdc / 240 Vac

TM3DQ16RG 16 Relay outputs 24 Vdc / 240 Vac

TM3DQ16T 16 Regular transistor

outputs (source)

24 Vdc 4 A maximum per common line/0.5 A maximum per output

8 A maximum per common line / 2 A maximum per output

24 Vdc 8 A maximum per common line / 0.5 A maximum per output

Terminal Type / Pitch

Removable screw terminal block / 5.08 mm

Removable spring terminal block / 5.08 mm

Removable screw terminal block / 5.08 mm

Removable spring terminal block / 5.08 mm

Removable screw terminal block / 5.08 mm

Removable spring terminal block / 5.08 mm

Removable screw terminal blocks / 3.81 mm

Removable spring terminal blocks / 3.81 mm

Removable screw terminal blocks / 3.81 mm

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Getting Started

Reference Channels Channel Type Voltage

Current

TM3DQ16TG 16 Regular transistor

outputs (source)

24 Vdc 8 A maximum per common line / 0.5 A maximum per output

TM3DQ16U 16 Regular transistor

outputs (sink)

24 Vdc 8 A maximum per common line / 0.5 A maximum per output

TM3DQ16UG 16 Regular transistor

outputs (sink)

24 Vdc 8 A maximum per common line / 0.5 A maximum per output

TM3DQ16TK 16 Regular transistor

outputs (source)

24 Vdc 2 A maximum per common line / 0.1 A maximum per output

TM3DQ16UK 16 Regular transistor

outputs (sink)

24 Vdc 2 A maximum per common line / 0.1 A maximum per output

TM3DQ32TK 32 Regular transistor

outputs (source)

24 Vdc 2 A maximum per common line / 0.1 A maximum per output

TM3DQ32UK 32 Regular transistor

outputs (sink)

24 Vdc 2 A maximum per common line / 0.1 A maximum per output

Terminal Type / Pitch

Removable spring terminal blocks / 3.81 mm

Removable screw terminal blocks / 3.81 mm

Removable spring terminal blocks / 3.81 mm

HE10 (MIL 20) connector

HE10 (MIL 20) connectors

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Getting Started

TM3 Analog Input Modules

The following table shows the TM3 analog input expansion modules, with corresponding resolution, channel type, nominal voltage/current, and terminal type:

Reference Resolution Channels Channel Type Supported Modes Terminal Type / Pitch

TM3AI2H 16 bit, or

15 bit + sign

TM3AI2HG 16 bit, or

15 bit + sign

TM3AI4 12 bit, or

11 bit + sign

TM3AI4G 12 bit, or

11 bit + sign

TM3AI8 12 bit, or

11 bit + sign

TM3AI8G 12 bit, or

11 bit + sign

TM3TI4 16 bit, or

15 bit + sign

2 inputs 0...10 Vdc

-10…+10 Vdc

0...20 mA

4...20 mA

2 inputs 0...10 Vdc

-10…+10 Vdc

0...20 mA

4...20 mA

4 inputs 0...10 Vdc

-10…+10 Vdc

0...20 mA

4...20 mA

4 inputs 0...10 Vdc

-10…+10 Vdc

0...20 mA

4...20 mA

8 inputs 0...10 Vdc

-10…+10 Vdc

0...20 mA

4...20 mA

0...20 mA extended

4...20 mA extended

8 inputs 0...10 Vdc

-10…+10 Vdc

0...20 mA

4...20 mA

0...20 mA extended

4...20 mA extended

4 inputs 0...10 Vdc

-10…+10 Vdc

0...20 mA

4...20 mA Thermocouple PT100/1000 NI100/1000

Removable screw terminal block / 5.08 mm

Removable spring terminal block / 5.08 mm

Removable screw terminal block / 3.81 mm

Removable spring terminal blocks / 3.81 mm

Removable screw terminal block / 3.81 mm

Removable spring terminal blocks / 3.81 mm

Removable screw terminal block / 3.81 mm

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Getting Started

Reference Resolution Channels Channel Type Supported Modes Terminal Type / Pitch

TM3TI4G 16 bit, or

15 bit + sign

TM3TI4D 16 bit, or

15 bit + sign

TM3TI4DG 16 bit, or

15 bit + sign

TM3TI8T 16 bit, or

15 bit + sign

TM3TI8TG 16 bit, or

15 bit + sign

4 inputs 0...10 Vdc

-10…+10 Vdc

0...20 mA

4...20 mA Thermocouple PT100/1000 NI100/1000

4 inputs Thermocouple Removable screw

4 inputs Thermocouple Removable spring

8 inputs Thermocouple

NTC/PTC Ohmmeter

8 inputs Thermocouple

NTC/PTC Ohmmeter

Removable spring terminal blocks / 3.81 mm

terminal block / 3.81 mm

terminal blocks / 3.81 mm

Removable screw terminal block / 3.81 mm

Removable spring terminal blocks / 3.81 mm

TM3 Analog Mixed Input/Output Modules

This following table shows the TM3 analog mixed I/O modules, with corresponding resolution, channel type, nominal voltage/current, and terminal type:

Reference Resolution Channels Channel Type Mode Terminal Type / Pitch

TM3AM6 12 bit, or

11 bit + sign

TM3AM6G 12 bit, or

11 bit + sign

TM3TM3 16 bit, or

15 bit + sign

12 bit, or 11 bit + sign

4 inputs 0...10 Vdc

2 outputs

4 inputs 0...10 Vdc

2 outputs

2 inputs 0...10 Vdc

1 outputs 0...10 Vdc

-10...+10 Vdc

0...20 mA

4...20 mA

-10...+10 Vdc

0...20 mA

4...20 mA

-10...+10 Vdc

0...20 mA

4...20 mA Thermocouple PT100/1000 NI100/1000

-10...+10 Vdc

0...20 mA

4...20 mA

Removable screw terminal block / 3.81 mm

Removable spring terminal block / 3.81 mm

Removable screw terminal block / 5.08 mm

EIO0000004112 08/2020

Getting Started

Reference Resolution Channels Channel Type Mode Terminal Type / Pitch

TM3TM3G 16 bit, or

15 bit + sign

12 bit, or 11 bit + sign

2 inputs 0...10 Vdc

-10...+10 Vdc

0...20 mA

4...20 mA Thermocouple PT100/1000 NI100/1000

1 outputs 0...10 Vdc

-10...+10 Vdc

0...20 mA

4...20 mA

Removable spring terminal block / 5.08 mm

TM3 Analog Output Modules

The following table shows the TM3 analog output modules, with corresponding resolution, channel type, nominal voltage/current, and terminal type:

Reference Resolution Channels Channel Type Mode Terminal Type / Pitch

TM3AQ2 12 bit, or

11 bit + sign

TM3AQ2G 12 bit, or

11 bit + sign

TM3AQ4 12 bit, or

11 bit + sign

TM3AQ4G 12 bit, or

11 bit + sign

2 outputs 0...10 Vdc

-10…+10 Vdc

0...20 mA

4...20 mA

2 outputs 0...10 Vdc

-10…+10 Vdc

0...20 mA

4...20 mA

4 outputs 0...10 Vdc

-10…+10 Vdc

0...20 mA

4...20 mA

4 outputs 0...10 Vdc

-10…+10 Vdc

0...20 mA

4...20 mA

Removable screw terminal block / 5.08 mm

Removable spring terminal block / 5.08 mm

Removable screw terminal block / 5.08 mm

Removable spring terminal block / 5.08 mm

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Getting Started

TM3 Expert Modules

The following table shows the TM3 expert expansion modules, with corresponding terminal types:

Reference Description Terminal Type / Pitch

TM3XTYS4 TeSys module 4 front connectors RJ-45

TM3SAC5R/G Safety module, 1 function, CAT3, maximum PL d/SIL2 Removable screw/spring terminal

TM3SAF5R/G Safety module, 1 function, CAT4, maximum PL e/SIL3 Removable screw/spring terminal

TM3SAK6R/G Safety module, 3 functions, CAT4, maximum PL e/SIL3 Removable screw/spring terminal

TM3SAFL5R/G Safety module, 2 functions, CAT3, maximum PL d/SIL2 Removable screw/spring terminal

TM3XTRA1 Data transmitter module for remote I/O 1 front connector RJ-45

TM3XREC1 Data receiver module for remote I/O 1 front connector RJ-45

1 removable power supply connector / 5.08 mm

block

1 screw for functional ground connection

1 removable power supply connector / 5.08 mm

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User Interface

Introduction

Use the TM3 Bus Coupler IO Configurator to generate configuration files for Modicon TM3 Bus Couplers. This can be done connected to the bus coupler.

A configuration file contains details of the:

 Structure and number of expansion modules connected to the bus coupler  Configuration of the bus coupler  Configuration of each of the expansion modules connected to the bus coupler.

Each configuration file created with the TM3 Bus Coupler IO Configurator is specific to one bus coupler: if your configuration includes more than one bus coupler, create a separate configuration file for each.

The Configuration Window

The configuration window is displayed when you start the TM3 Bus Coupler IO Configurator:

Getting Started

offline

; that is, the PC running the tool does not need to be physically

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Getting Started

1 Power Consumption 2 Structured view of the bus coupler and expansion module configuration 3 DEVICES toolbar 4 PROJECT toolbar 5 EXPORT toolbar 6 Configuration and I/O Mapping tabs to configure the selected module. Information tab to display details of

the selected module. Memory Mapping Table tab for configuration of communication parameters for EtherNet/IP and Modbus SL/Modbus TCP.

On the Configuration tab, click the DEC (decimal), HEX (hexadecimal) or BIN (binary) button to display parameter values in the corresponding format.

Creating a New Project

To create a new project:

Step Action

1 Start the TM3 Bus Coupler IO Configurator.

3 Click the TM3 bus coupler to use.

4 Optionally, click in the text box below Name to edit the default name of the bus coupler.

Click the New button on the PROJECT toolbar. Result: The New Project window appears showing a list of the supported TM3 bus couplers.

Result: The selected bus coupler appears in the configuration window.

NOTE: Editing the bus coupler name does not automatically change the project file name.

You can now proceed to configure the bus coupler and add modules to the project.

6 Type a project name and click Save.

Click the Save button on the PROJECT toolbar.

Result: The project file is saved as a .spf file.

(see page 29)

of the current configuration

Opening an Existing Project

To open an existing project:

Step Action

Click the Open button on the PROJECT toolbar.

2 Navigate and select a project file (.spf), then click Open.

Result: The project appears in the configuration window.

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Adding Modules

To add modules to the TM3 bus coupler:

Step Action

1 Select the bus coupler in the configuration window.

Click the Add button on the DEVICES toolbar. Result: The Add or insert a new device window appears.

3Either:

 Type the name of a TM3 expansion module in the Search modules text box. When you have

typed 4 characters, a list of all matching modules appears. For example, type “TM3A” to display all TM3 Analog modules.

 Click > to expand the module categories until the module to add appears.

4 Select a module and click the Add button.

5 Repeat the previous two steps to add more modules.

When you have added 7 modules to the bus coupler segment, you are prompted to add a TM3XTRA1 module. Select the module and click Add to add the Transmitter/Receiver (TM3XTRA1 and TM3XREC1) modules to the configuration. You can then proceed to add up to 7 more modules to the transmitter/receiver segment.

6 When all modules have been added, click the Close button.

Result: The new module or modules appear below the bus coupler in the configuration window.

Inserting Modules between Existing Modules

Inserting new modules:

Getting Started

Step Action

1 In the configuration on the left of the configuration window, select the TM3 expansion module

above which to insert a new module.

Click the Insert button on the DEVICES toolbar. Result: The Add or insert a new device window appears.

3Either:

 Type the name of a TM3 expansion module in the Search modules text box. When you have

typed 4 characters, a list of all matching modules appears. For example, type “TM3A” to display all TM3 Analog modules.

 Click > to expand the module categories until the module to add appears.

4 Select a module and click Insert.

5 If required, repeat the previous two steps to insert more modules.

6 When all modules have been added, click Close to return to the configuration window.

Result: The new module or modules appear in the configuration window below the module that was selected.

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Getting Started

Configuring Modules

To configure a module:

Step Action

1 Select the module in the configuration window.

2 Proceed to configure the module as described in Configuring Modules

Result: The configuration parameters of the module appears.

Removing a Module

To remove a module from the configuration:

Step Action

1 Select the module in the configuration window.

Click the Remove button on the DEVICES toolbar. Result: The module is removed from the configuration.

Changing the Position of Modules

To move a module to a different position in the configuration:

Step Action

1 Select a module in the configuration window.

Click the up arrow or down arrow buttons on the DEVICES toolbar until the module is in the new position.

NOTE: You can only move modules within the bus coupler segment or the transmitter/receiver

segment module then add it to the other segment. If the segment already contains the maximum number of modules, you must first remove a module.

(see page 29)

NOTE: You cannot move the Transmitter/Receiver modules up or down in the configuration.

(see page 37)

. To move a module from one segment to another, first remove the

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Managing Power Consumption

Overview

The TM3 Bus Coupler IO Configurator monitors the number of modules in the configuration and the power consumed by each module.

TM3 expansion modules consume power on the 5 Vdc TM3 internal bus.

Modules with an independent 24 Vdc power supply may also consume power on the 24 Vdc internal I/O bus. For example, the TM3XTYS4 modules consumes 37 mA on the 5 Vdc TM3 internal bus and 17 mA on the 24 Vdc internal I/O bus.

Segments

A TM3 Bus Coupler IO Configurator configuration comprises 1 or 2

 The bus coupler and the TM3 modules directly connected to it form the  Adding the TM3XTRA1/TM3XREC1 module pair to the end of the bus coupler segment creates

a new

transmitter/receiver segment

TM3XREC1 module. As the TM3XREC1 module has an independent power supply, it provides the power to the modules on the transmitter/receiver segment through the 5 Vdc TM3 internal bus.

The total power consumed by the modules on each segment must not exceed 100% of the power available on the corresponding bus.

Getting Started

segments

bus coupler segment

. Additional TM3 modules can then be connected to the

Managing Power Consumption of Modules

The Power Consumption window appears at the bottom of the TM3 Bus Coupler IO Configurator window:

The Power Consumption window shows:

 Segment. The segment name: TM3BC (bus coupler) or Transmitter/receiver.  TM3 Bus Segment (5V) Usage / Left. The percentage of 5 V TM3 Bus power being consumed

by the segment and the remaining available power. NOTE: As the bus coupler provides more power than the TM3XREC1 module, expansion modules consume a lower percentage of power on the bus coupler segment than on the transmitter/receiver segment.

 First Module. The name of the first expansion module on this segment.  Last Module. The name of the last expansion module on this segment.

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Getting Started

 I/O Segment (24V) Usage / Left. The percentage of 24 V IO Bus power being consumed by the

segment and the remaining available power. NOTE: As the bus coupler provides more power than the TM3XREC1 module, expansion modules consume a lower percentage of power on the bus coupler segment than on the transmitter/receiver segment.

 First Module. The name of the first expansion module on this segment.  Last Module. The name of the last expansion module on this segment.

The TM3 Bus Coupler IO Configurator displays appropriate error or advisory messages in the Messages area of the Power Consumption window if:

 The maximum number of TM3 modules supported by the bus coupler is exceeded.  The total power consumption of all modules in a segment exceeds 100% of available power.

NOTE: The current consumption figures presented by the Power Consumption function are based on assumed values rather than actual current measurements. The assumed values for the outputs are based on normal loads. The assumed values for input signals are based on known internal loads. While the use of the Power Consumption function to test the power budget is required, it is no substitute for real and complete system testing and commissioning.

EIO0000004112 08/2020

+ 152 hidden pages

Schneider Electric Modicon TM3 User Manual

Modicon TM3 Bus Coup ler IO Configurato r

Table of Contents

Safety Information

About the Book

Getting Started

System Requirements

Supported Devices

User Interface

Managing Power Consumption