Schneider Electric E3SXR6 Installation

Easy UPS Modular Battery Cabinet

For Easy UPS 3S and Easy UPS 3M
Installation
E3SXR6
03/2020
www.schneider-electric.com
Legal Information
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This guide and its content are protected under applicable copyright laws and furnished for informational use only. No part of this guide may be reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), for any purpose, without the prior written permission of Schneider Electric.
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As standards, specifications, and designs change from time to time, information contained in this guide may be subject to change without notice.
To the extent permitted by applicable law, no responsibility or liability is assumed by Schneider Electric and its subsidiaries for any errors or omissions in the informational content of this material or consequences arising out of or resulting from the use of the information contained herein.
Easy UPS 3S:
Easy UPS 3M:
Go to http://www.productinfo.schneider-electric.com/portals/ui/easyups3s/ or http://www.productinfo.schneider-electric.com/portals/ui/easyups3m/ for translations.
Table of Contents
Important Safety Instructions — SAVE THESE
For Easy UPS 3S and Easy UPS 3M
INSTRUCTIONS
Safety Precautions .....................................................................................6
Electrical Safety....................................................................................8
Battery Safety.......................................................................................9
.........................................................................................5
Specifications ............................................................................................ 11
Modular Battery Cabinet Weights and Dimensions ...................................... 11
Installation Procedure .............................................................................. 12
Receiving ................................................................................................... 13
Remove the Modular Battery Cabinet from the Pallet...................................13
Connect Cables between the Easy UPS 3S and the Modular
Battery Cabinet
.......................................................................................... 15
Connect Cables between the Easy UPS 3M and the Modular
Battery Cabinet
.......................................................................................... 19
Install Batteries in the Modular Battery Cabinet in 400 V
Systems
...................................................................................................... 22
Install Batteries in the Modular Battery Cabinet in Easy UPS 3S
208 V Systems
.......................................................................................... 24
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Important Safety Instructions — SAVE THESE INSTRUCTIONS For Easy UPS 3S and Easy UPS 3M

Important Safety Instructions — SAVE THESE INSTRUCTIONS

Read these instructions carefully and look at the equipment to become familiar with it before trying to install, operate, service or maintain it. The following safety messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a “Danger” or “Warning” safety message indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages with this symbol to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction, installation, and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved.
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For Easy UPS 3S and Easy UPS 3M

Safety Precautions

Important Safety Instructions — SAVE THESE
INSTRUCTIONS
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the installation manual before installing or working on this product.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the product until all construction work has been completed and the installation room has been cleaned.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The product must be installed according to the specifications and requirements as defined by Schneider Electric. It concerns in particular the external and internal protections (upstream breakers, battery breakers, cabling, etc.) and environmental requirements. No responsibility is assumed by Schneider Electric if these requirements are not respected.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations. Install the UPS according to:
IEC 60364 (including 60364–4–41- protection against electric shock, 60364– 4–42 - protection against thermal effect, and 60364–4–43 - protection against overcurrent), or
NEC NFPA 70, or
Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Install the product in a temperature controlled indoor environment free of conductive contaminants and humidity.
Install the product on a non-flammable, level and solid surface (e.g. concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
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Important Safety Instructions — SAVE THESE INSTRUCTIONS For Easy UPS 3S and Easy UPS 3M
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The product is not designed for and must therefore not be installed in the following unusual operating environments:
Damaging fumes
Explosive mixtures of dust or gases, corrosive gases, or conductive or radiant heat from other sources
Moisture, abrasive dust, steam or in an excessively damp environment
Fungus, insects, vermin
Salt-laden air or contaminated cooling refrigerant
Pollution degree higher than 2 according to IEC 60664-1
Exposure to abnormal vibrations, shocks, and tilting
Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet parts or drilling/cutting of holes) that are not described in the installation manual.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTICE
RISK OF OVERHEATING
Respect the space requirements around the product and do not cover the ventilation openings when the product is in operation.
Failure to follow these instructions can result in equipment damage.
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For Easy UPS 3S and Easy UPS 3M
Electrical Safety
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Electrical equipment must be installed, operated, serviced, and maintained only by qualified personnel.
Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
Turn off all power supplying the UPS system before working on or inside the equipment.
Before working on the UPS system, check for hazardous voltage between all terminals including the protective earth.
The UPS contains an internal energy source. Hazardous voltage can be present even when disconnected from the mains supply. Before installing or servicing the UPS system, ensure that the units are OFF and that mains and batteries are disconnected. Wait five minutes before opening the UPS to allow the capacitors to discharge.
The UPS must be properly earthed/grounded and due to a high leakage current, the earthing/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an automatic isolation device (backfeed protection option or other device meeting the requirements of IEC/EN 62040–1 or UL1778 5th Edition – depending on which of the two standards apply to your local area) must be installed to prevent hazardous voltage or energy at the input terminals of the isolation device. The device must open within 15 seconds after the upstream power supply fails and must be rated according to the specifications.
Failure to follow these instructions will result in death or serious injury.
When the UPS input is connected through external isolators that, when opened, isolate the neutral or when the automatic backfeed isolation is provided external to the equipment or is connected to an IT power distribution system, a label must be fitted at the UPS input terminals, and on all primary power isolators installed remote from the UPS area and on external access points between such isolators and the UPS, by the user, displaying the following text (or equivalent in a language which is acceptable in the country in which the UPS system is installed):
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and check for hazardous voltage between all terminals including the protective earth.
Failure to follow these instructions will result in death or serious injury.
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Important Safety Instructions — SAVE THESE INSTRUCTIONS For Easy UPS 3S and Easy UPS 3M
Battery Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Battery circuit breakers must be installed according to the specifications and requirements as defined by Schneider Electric.
Servicing of batteries must only be performed or supervised by qualified personnel knowledgeable of batteries and the required precautions. Keep unqualified personnel away from batteries.
Disconnect charging source prior to connecting or disconnecting battery terminals.
Do not dispose of batteries in a fire as they can explode.
Do not open, alter, or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The following precautions must be observed when working on batteries
Remove watches, rings, or other metal objects.
Use tools with insulated handles.
Wear protective glasses, gloves and boots.
Do not lay tools or metal parts on top of batteries.
Disconnect the charging source prior to connecting or disconnecting battery terminals.
Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electric shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit).
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of batteries or battery packs. Refer to the label in the classic battery cabinet for information on batteries in your system.
Failure to follow these instructions will result in death or serious injury.
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For Easy UPS 3S and Easy UPS 3M
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
CAUTION
RISK OF EQUIPMENT DAMAGE
Wait until the system is ready to be powered up before installing batteries in the system. The time duration from battery installation until the UPS system is powered up must not exceed 72 hours or 3 days.
Batteries must not be stored more than six months due to the requirement of recharging. If the UPS system remains de-energized for a long period, we recommend that you energize the UPS system for a period of 24 hours at least once every month. This charges the batteries, thus avoiding irreversible damage.
Failure to follow these instructions can result in injury or equipment damage.
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Specifications For Easy UPS 3S and Easy UPS 3M

Specifications

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The modular battery cabinet must only be used with the Easy UPS 3S with internal batteries.
Failure to follow these instructions will result in death or serious injury.
NOTICE
HAZARD OF EQUIPMENT DAMAGE
Refer to the UPS installation manual for detailed specifications for the UPS system.
Failure to follow these instructions can result in equipment damage.
Easy UPS 3S Easy UPS 3M
Nominal battery voltage (V) 480 for 400 V systems 240 for 208 V systems 480
Battery type Lead-acid Lead-acid Lead-acid
Number of blocks per string 40 20 40
Maximum short-circuit level (ICW)
10 kA 10 kA 10 kA

Modular Battery Cabinet Weights and Dimensions

Weight kg Height mm Width mm Depth mm
Modular battery cabinet 125 1400 500 851
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For Easy UPS 3S and Easy UPS 3M Installation Procedure

Installation Procedure

Installation with Easy UPS 3S Installation with Easy UPS 3M
1. Remove the Modular Battery Cabinet from the Pallet, page 13.
2. Follow one of the below processes.
Connect Cables between the Easy UPS 3S and the Modular Battery
Cabinet, page 15.
Connect Cables between the Easy UPS 3M and the Modular Battery
Cabinet, page 19.
3. Follow one of the procedures:
Install Batteries in the Modular Battery Cabinet in 400 V Systems, page
22.
Install Batteries in the Modular Battery Cabinet in Easy UPS 3S 208 V
Systems, page 24.
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Receiving For Easy UPS 3S and Easy UPS 3M

Receiving

External Inspection
When the shipment arrives, inspect the shipping material for any signs of damage or mishandling. Check tilt and impact indicators. Do not attempt to install the system if a damage is apparent. If any damage is noted, contact Schneider Electric and file a damage claim with the shipping agency within 24 hours.
Compare the components of the shipment with the bill of lading. Report any missing items to the carrier and to Schneider Electric immediately.
Verify that labelled units match the order confirmation.

Remove the Modular Battery Cabinet from the Pallet

1. Move the modular battery cabinet to the final installation area using a forklift.
2. Remove the ramp from the pallet and remove the shipping material.
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For Easy UPS 3S and Easy UPS 3M Receiving
3. Place the ramp in front of the pallet.
4. Loosen the bolts and remove the shipping brackets. Dispose of the shipping brackets.
5. Roll the modular battery cabinet down from the pallet.
6. Move the modular battery cabinet to its installation location and use a wrench to lower the levelling feet. Ensure that the cabinet is level.
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Connect Cables between the Easy UPS 3S and the Modular Battery Cabinet For Easy UPS 3S and Easy UPS 3M

Connect Cables between the Easy UPS 3S and the Modular Battery Cabinet

NOTE: Route the signal cables separately from the power cables.
1. Remove the conduit box from the rear side of the modular battery cabinet.
Rear View of the Modular Battery Cabinet
2. Rotate the conduit box and install.
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For Easy UPS 3S and Easy UPS 3M
Connect Cables between the Easy UPS 3S and the Modular
Battery Cabinet
3. Remove the right or left side panel.
Front View of the Modular Battery Cabinet
4. Connect the supplied battery cables to the busbars:
– 10–20 kVA UPS: WH100138 (Bat+), WH100139 (N), WH100140 (Bat-),
WH100145 (PE)
– 30–40 kVA UPS: WH100141 (Bat+), WH100142 (N), WH100143 (Bat-),
WH100146 (PE)
Right Side View of the Modular Battery Cabinet
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Connect Cables between the Easy UPS 3S and the Modular Battery Cabinet For Easy UPS 3S and Easy UPS 3M
5. If more than one modular battery cabinet is part of the installation, connect the battery cables between the modular battery cabinets.
6. Install the temperature sensor E3SOPT003 (if available).
Right Side View of the Modular Battery Cabinet
7. Route the battery temperature sensor cables through the conduit box to the UPS. Disconnect the cables from J2–1 and J2–2 and connect the battery temperature sensor.
8. Reinstall the side panel.
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For Easy UPS 3S and Easy UPS 3M
Connect Cables between the Easy UPS 3S and the Modular
Battery Cabinet
9. Fasten the cables to the cable reliefs.
Rear View of the Modular Battery Cabinet
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Connect Cables between the Easy UPS 3M and the Modular Battery Cabinet For Easy UPS 3S and Easy UPS 3M

Connect Cables between the Easy UPS 3M and the Modular Battery Cabinet

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not use the cables provided with the modular battery cabinet for installation with the Easy UPS 3M, but use the cable kit E3MOPT006.
Failure to follow these instructions will result in death or serious injury.
NOTE: Route the signal cables separately from the power cables.
1. Remove the conduit box from the rear side of the modular battery cabinet.
Rear View of the Modular Battery Cabinet
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For Easy UPS 3S and Easy UPS 3M
Connect Cables between the Easy UPS 3M and the Modular
Battery Cabinet
2. Rotate the conduit box and install.
3. Remove the right or left side panel.
Front View of the Modular Battery Cabinet
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Connect Cables between the Easy UPS 3M and the Modular Battery Cabinet For Easy UPS 3S and Easy UPS 3M
4. Connect the battery cables (optional kit E3MOPT006) to the busbars.
Right Side View of the Modular Battery Cabinet
5. If more than one modular battery cabinet is part of the installation, connect the battery cables (kit E3MOPT006) between the modular battery cabinets.
6. Reinstall the side panel.
7. Fasten the cables to the cable reliefs.
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For Easy UPS 3S and Easy UPS 3M
Install Batteries in the Modular Battery Cabinet in 400 V

Install Batteries in the Modular Battery Cabinet in 400 V Systems

1. Remove the plate in front of the battery shelves.
Systems
2. Holding the handle, install the battery modules one string at a time from the bottom and up.
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Install Batteries in the Modular Battery Cabinet in 400 V Systems For Easy UPS 3S and Easy UPS 3M
3. Push down the handle of each battery module and fasten with the provided screw in front of the battery module.
Front View of Battery Module
4. Remove the shrink tubes from the power terminals and connect the power terminals to the batteries.
5. Reinstall the plate in front of the battery shelves.
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For Easy UPS 3S and Easy UPS 3M
Install Batteries in the Modular Battery Cabinet in Easy UPS
3S 208 V Systems

Install Batteries in the Modular Battery Cabinet in Easy UPS 3S 208 V Systems

1. Remove the plate in front of the battery shelves.
2. Holding the handle, install the battery modules one string at a time from the bottom and up.
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Install Batteries in the Modular Battery Cabinet in Easy UPS 3S 208 V Systems For Easy UPS 3S and Easy UPS 3M
3. Push down the handle of each battery module and fasten with the provided screw in front of the battery module.
Front View of Battery Module
4. Remove the shrink tubes from the power terminals and connect the power terminals to the batteries.
5. Install the short connectors (from E3SOPT009) in the indicated positions of each battery string.
6. Reinstall the plate in front of the battery shelves.
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Schneider Electric
35 rue Joseph Monier 92500 Rueil Malmaison France
+ 33 (0) 1 41 29 70 00
*990-5993C-001*
As standards, specifications, and design change from time to time, please ask for confirmation of the information given in this publication.
© 2018 – 2020 Schneider Electric. All rights reserved.
990-5993C-001
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