Schneider Electric E3SUPS10KHB, E3SUPS10KHB1, E3SUPS10KHB2, E3SUPS15KHB, E3SUPS15KHB1 Installation

...
Easy UPS 3S with Internal Batteries
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Installation
E3SUPS10KHB, E3SUPS10KHB1, E3SUPS10KHB2, E3SUPS15KHB, E3SUPS15KHB1, E3SUPS15KHB2,E3SUPS20KHB, E3SUPS20KHB1, E3SUPS20KHB2, E3SUPS30KHB, E3SUPS30KHB1, E3SUPS30KHB2, E3SUPS40KHB, E3SUPS40KHB1, E3SUPS40KHB2 E3SUPS10KFB1, E3SUPS15KFB1, E3SUPS20KFB1
03/2020
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As standards, specifications, and designs change from time to time, information contained in this guide may be subject to change without notice.
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Table of Contents
Important Safety Instructions — SAVE THESE
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
INSTRUCTIONS
Electromagnetic Compatibility .....................................................................6
Safety Precautions .....................................................................................6
Electrical Safety ....................................................................................8
Battery Safety.......................................................................................9
.........................................................................................5
Specifications for 400 V Systems........................................................... 11
Input Specifications – 3:3 UPSs ................................................................. 11
Bypass Specifications – 3:3 UPSs ............................................................. 11
Output Specifications – 3:3 UPSs .............................................................. 12
Battery Specifications ...............................................................................12
Required Upstream Protection and Cable Sizes – 3:3 UPSs ........................12
UPS Weights and Dimensions – 3:3 UPSs .................................................14
UPS Shipping Weights and Dimensions – 3:3 UPSs....................................14
Specifications for 208 V Systems........................................................... 15
Input Specifications – 3:3 UPSs ................................................................. 15
Bypass Specifications – 3:3 UPSs .............................................................15
Output Specifications – 3:3 UPSs .............................................................. 15
Battery Specifications ...............................................................................16
Required Upstream Protection and Cable Sizes – 3:3 UPSs ........................16
UPS Weights and Dimensions – 3:3 UPSs .................................................17
UPS Shipping Weights and Dimensions – 3:3 UPSs....................................17
Specifications ............................................................................................ 18
Recommended Bolts and Cable Lugs ........................................................ 18
Torque Specifications................................................................................18
Clearance ................................................................................................19
Environmental .......................................................................................... 19
Overview ....................................................................................................20
Overview of Single UPS ............................................................................20
Overview of 1+1 Redundant Parallel System with Common Battery
Bank........................................................................................................ 21
Overview of Parallel System ......................................................................22
Receiving ...................................................................................................23
Remove the UPS from the Pallet................................................................ 23
Connect the Power Cables......................................................................26
Connect the Power Cables in the 10-15 kVA 400 V UPS.............................. 26
Connect the Power Cables in the 20 kVA 400 V / 10 kVA 208 V UPS ............28
Connect the Power Cables in the 30-40 kVA 400 V / 15-20 kVA 208 V
UPS ........................................................................................................ 30
Communication Interfaces.......................................................................32
Input Contacts and Output Relays..............................................................33
Connect the Signal Cables in Parallel Systems ........................................... 34
Backfeed Protection .................................................................................35
Install Batteries in the 400 V UPS ..........................................................38
Install Batteries in the 208 V UPS ..........................................................40
Installation Checklist.................................................................................43
990-5940D-001 3
Important Safety Instructions — SAVE THESE INSTRUCTIONS 10-40 kVA 400 V and 10-20 kVA 208 V 3:3

Important Safety Instructions — SAVE THESE INSTRUCTIONS

Read these instructions carefully and look at the equipment to become familiar with it before trying to install, operate, service or maintain it. The following safety messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a “Danger” or “Warning” safety message indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages with this symbol to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction, installation, and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved.
990-5940D-001 5
10-40 kVA 400 V and 10-20 kVA 208 V 3:3

Electromagnetic Compatibility

RISK OF ELECTROMAGNETIC DISTURBANCE
This is a product Category C3 according to IEC 62040-2. This is a product for commercial and industrial applications in the second environment - installation restrictions or additional measures may be needed to prevent disturbances. The second environment includes all commercial, light industry, and industrial locations other than residential, commercial, and light industrial premises directly connected without intermediate transformer to a public low-voltage mains supply. The installation and cabling must follow the electromagnetic compatibility rules, e.g.:
the segregation of cables,
the use of shielded or special cables when relevant,
the use of grounded metallic cable tray and supports.
Failure to follow these instructions can result in equipment damage.
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
NOTICE

Safety Precautions

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the Installation Manual before installing or working on this UPS system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the UPS system until all construction work has been completed and the installation room has been cleaned.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The product must be installed according to the specifications and requirements as defined by Schneider Electric. It concerns in particular the external and internal protections (upstream breakers, battery breakers, cabling, etc.) and environmental requirements. No responsibility is assumed by Schneider Electric if these requirements are not respected.
After the UPS system has been electrically wired, do not start up the system. Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
6 990-5940D-001
Important Safety Instructions — SAVE THESE INSTRUCTIONS 10-40 kVA 400 V and 10-20 kVA 208 V 3:3
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations. Install the UPS according to:
IEC 60364 (including 60364–4–41- protection against electric shock, 60364– 4–42 - protection against thermal effect, and 60364–4–43 - protection against overcurrent), or
NEC NFPA 70, or
Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Install the UPS system in a temperature controlled indoor environment free of conductive contaminants and humidity.
Install the UPS system on a non-flammable, level and solid surface (e.g. concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the following unusual operating environments:
Damaging fumes
Explosive mixtures of dust or gases, corrosive gases, or conductive or radiant heat from other sources
Moisture, abrasive dust, steam or in an excessively damp environment
Fungus, insects, vermin
Salt-laden air or contaminated cooling refrigerant
Pollution degree higher than 2 according to IEC 60664-1
Exposure to abnormal vibrations, shocks, and tilting
Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet parts or drilling/cutting of holes) that are not described in the Installation Manual.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
990-5940D-001 7
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
RISK OF OVERHEATING
Respect the space requirements around the UPS system and do not cover the product’s ventilation openings when the UPS system is in operation.
Failure to follow these instructions can result in equipment damage.
RISK OF EQUIPMENT DAMAGE
The UPS must use an external regenerative braking kit to dissipate energy when connected to regenerative loads including photovoltaic systems and speed drives.
Failure to follow these instructions can result in equipment damage.

Electrical Safety

Important Safety Instructions — SAVE THESE
INSTRUCTIONS
NOTICE
NOTICE
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Electrical equipment must be installed, operated, serviced, and maintained only by qualified personnel.
The UPS system must be installed in a room with restricted access (qualified personnel only).
Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
Turn off all power supplying the UPS system before working on or inside the equipment.
Before working on the UPS system, check for hazardous voltage between all terminals including the protective earth.
The UPS contains an internal energy source. Hazardous voltage can be present even when disconnected from the utility/mains supply. Before installing or servicing the UPS system, ensure that the units are OFF and that utility/mains and batteries are disconnected. Wait five minutes before opening the UPS to allow the capacitors to discharge.
A disconnection device (e.g. disconnection circuit breaker or switch) must be installed to enable isolation of the system from upstream power sources in accordance with local regulations. This disconnection device must be easily accessible and visible.
The UPS must be properly earthed/grounded and due to a high leakage current, the earthing/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an automatic isolation device (backfeed protection option or other device meeting the requirements of IEC/EN 62040–1 or UL1778 5th Edition – depending on which of the two standards apply to your local area) must be installed to prevent hazardous voltage or energy at the input terminals of the isolation device. The device must open within 15 seconds after the upstream power supply fails and must be rated according to the specifications.
Failure to follow these instructions will result in death or serious injury.
8 990-5940D-001
Important Safety Instructions — SAVE THESE INSTRUCTIONS 10-40 kVA 400 V and 10-20 kVA 208 V 3:3
When the UPS input is connected through external isolators that, when opened, isolate the neutral or when the automatic backfeed isolation is provided external to the equipment or is connected to an IT power distribution system, a label must be fitted at the UPS input terminals, and on all primary power isolators installed remote from the UPS area and on external access points between such isolators and the UPS, by the user, displaying the following text (or equivalent in a language which is acceptable in the country in which the UPS system is installed):
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and check for hazardous voltage between all terminals including the protective earth.
Failure to follow these instructions will result in death or serious injury.

Battery Safety

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Battery circuit breakers must be installed according to the specifications and requirements as defined by Schneider Electric.
Servicing of batteries must only be performed or supervised by qualified personnel knowledgeable of batteries and the required precautions. Keep unqualified personnel away from batteries.
Disconnect charging source prior to connecting or disconnecting battery terminals.
Do not dispose of batteries in a fire as they can explode.
Do not open, alter, or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The following precautions must be observed when working on batteries
Remove watches, rings, or other metal objects.
Use tools with insulated handles.
Wear protective glasses, gloves and boots.
Do not lay tools or metal parts on top of batteries.
Disconnect the charging source prior to connecting or disconnecting battery terminals.
Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electric shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit).
Failure to follow these instructions will result in death or serious injury.
990-5940D-001 9
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.
RISK OF EQUIPMENT DAMAGE
Wait until the system is ready to be powered up before installing batteries in the system. The time duration from battery installation until the UPS system is powered up must not exceed 72 hours or 3 days.
Batteries must not be stored more than six months due to the requirement of recharging. If the UPS system remains de-energized for a long period, Schneider Electric recommends that you energize the UPS system for a period of 24 hours at least once every month. This charges the batteries, thus avoiding irreversible damage.
Failure to follow these instructions can result in equipment damage.
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
DANGER
NOTICE
10 990-5940D-001
Specifications for 400 V Systems 10-40 kVA 400 V and 10-20 kVA 208 V 3:3

Specifications for 400 V Systems

Input Specifications – 3:3 UPSs

10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Voltage (V) 380 400 415 380 400 415 380 400 415 380 400 415 380 400 415
Connections L1, L2, L3, N, PE
Input voltage range (V) 304–477
Frequency range (Hz) 45–65
Nominal input current (A) 16 15 15 24 23 22 32 31 30 48 46 44 65 61 59
Maximum input current (A) 19 18 18 29 28 26 38 37 36 58 55 53 78 73 71
Input current limitation (A) 22 20 20 33 31 30 44 42 41 65 63 60 89 83 80
Total harmonic distortion (THDI)
Input power factor > 0.99
Maximum input shortcircuit withstand
Protection Circuit breaker and fuse Switch and fuse
Ramp-in 15 seconds
<3% for 10 kVA UPS <4% for 15–40 kVA UPS
Icc=10 kA

Bypass Specifications – 3:3 UPSs

10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Voltage (V) 380 400 415 380 400 415 380 400 415 380 400 415 380 400 415
Connections L1, L2, L3, N, PE
Overload capacity 125% continuous
Minimum bypass voltage (V) 304 320 332 304 320 332 304 320 332 304 320 332 304 320 332
Maximum bypass voltage (V) 437 460 477 437 460 477 437 460 477 437 460 477 437 460 477
Frequency (Hz) 50 or 60
125–130% for 10 minutes 130–150% for 1 minute >150% for 300 milliseconds
Nominal bypass current (A) 15 14 14 23 22 21 30 29 28 46 43 42 61 58 56
Maximum input short circuit withstand
Icc=10 kA
990-5940D-001 11
10-40 kVA 400 V and 10-20 kVA 208 V 3:3 Specifications for 400 V Systems

Output Specifications – 3:3 UPSs

10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Voltage (V) 380 400 415 380 400 415 380 400 415 380 400 415 380 400 415
Connections L1, L2, L3, N, PE
Overload capacity 110% for 60 minutes
Output voltage tolerance ± 1%
Dynamic load response 40 milliseconds
Output power factor 1.0 1.0
Nominal output current (A) 15 14 14 23 22 21 30 29 28 46 43 42 61 58 56
125% for 10 minutes 150% for 1 minute >150% for less than 200 milliseconds
1
Total harmonic distortion (THDU)
Output frequency (Hz) 50 or 60
Slew rate (Hz/sec) Programmable: 0.1 to 5.0. Default is 2.0.
Output performance classification (according to EN62040–3)
<3% at 100% linear load <5.5% at 100% non-linear load
VFI-SS–111

Battery Specifications

10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Charging power Programmable from 1% to 20% of UPS capacity. Default is 10%.
Maximum charging power (W)
Nominal battery voltage (VDC)
Nominal float voltage (VDC) ± 270
End of discharge voltage (full load) (VDC)
End of discharge voltage (no load) (VDC)
2000 3000 4000 6000 8000
± 240
± 192
± 210
Battery current at full load and nominal battery voltage (A)
Battery current at full load and minimum battery voltage (A)
Temperature compensation (per cell)
Ripple current < 5% C10
22 33 44 66 89
27 40 54 81 107
Programmable from 0–5 mV. Default is 3 mV.

Required Upstream Protection and Cable Sizes – 3:3 UPSs

NOTE: Overcurrent protection must be provided by others.
Cable sizes in this manual are based on:
Single core cables type U1000 R02V
1. When ambient temperature is below 30 °C. When the ambient temperature is above 30 °C, the power factor is 0.9.
12 990-5940D-001
Specifications for 400 V Systems 10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Specific to AC cables: Maximum length 70 m with a line voltage drop <3% installed on perforated cable trays, XLPE-type insulation, single layer trefoil formation, THDI between 15% and 33%, 35 °C at 400 V grouped in four touching cables
Specific to DC cables: Maximum length 15 m with a line voltage drop <1%
NOTE: If neutral conductor is expected to carry a high current, due to line­neutral non-linear load, the circuit breaker must be rated according to expected neutral current.
10 kVA UPS
Breaker type Cable Size per Phase
Input – single mains Input – dual mains
Bypass iC65H-C-20A / C60H-C-20A 6 6
Output C65N-B-4P-10A/C60N-B-4P-10A/
Battery Compact NSX100F DC TM50D - 3P 8 6
iC65H-C-20A / C60H-C-20A iC65H-C-20A / C60H-C-20A
C65N-B-4P-10A /C60N-C-4P-6A
2
(mm
)
6 6
6 6
15 kVA UPS
Breaker type Cable Size per Phase
Input – single mains Input – dual mains
Bypass iC65H-C-32A / C60H-C-32A 6 6
Output C65N-B-4P-10A/C60N-B-4P-10A/
Battery Compact NSX100F DC TM63D - 3P 8 6
iC65H-C-32A / C60H-C-32A iC65H-C-32A / C60H-C-32A
C65N-B-4P-10A /C60N-C-4P-6A
2
(mm
)
6 6
6 6
20 kVA UPS
PE Cable Size (mm
PE Cable Size (mm
2
)
2
)
Breaker type Cable Size per Phase
Input – single mains Input – dual mains
Bypass iC65H-C-40A / C60H-C-40A 10 10
Output C65N-B-4P-10A/C60N-B-4P-10A/
Battery Compact NSX100F DC TM80D - 3P 25 10
iC65H-C-40A / C60H-C-40A iC65H-C-40A / C60H-C-40A
C65N-B-4P-10A /C60N-C-4P-6A
2
(mm
)
10 10
10 10
30 kVA UPS
Breaker type Cable Size per Phase
Input – single mains Input – dual mains
Bypass iC65H-C-63A / C60H-C-63A /C120H-C-63A 16 16
Output C65N-B-4P-16A/C60N-B-4P-16A/
Battery Compact NSX160F DC TM125D - 3P 25 16
iC65H-C-63A / C60H-C-63A /C120H-C-63A iC65H-C-63A / C60H-C-63A /C120H-C-63A
C65N-C-4P-10A /C60N-C-4P-10A
2
(mm
)
16 16
16 16
PE Cable Size (mm
PE Cable Size (mm
2
)
2
)
990-5940D-001 13
10-40 kVA 400 V and 10-20 kVA 208 V 3:3 Specifications for 400 V Systems
40 kVA UPS
Input – single mains Input – dual mains
Breaker type Cable Size per Phase
C120H-C-80A / NSX100F TM80C 80A
2
(mm
)
25 16
C120H-C-80A / NSX100F TM80C 80A
PE Cable Size (mm
Bypass C120H-C-80A / NSX100F TM80C 80A 25 16
Output C65N-B-4P-20A/C60N-B-4P-20A/
25 16
C65N-C-4P-10A /C60N-C-4P-10A
Battery Compact NSX160F DC TM160D - 3P 35 16

UPS Weights and Dimensions – 3:3 UPSs

UPS Weight kg Height mm Width mm Depth mm
2
10 kVA UPS with internal
112
batteries
2
15 kVA UPS with internal
112
batteries
2
20 kVA UPS with internal
122
batteries
2
30 kVA UPS with internal
152
batteries
2
40 kVA UPS with internal
158
batteries
Battery 27 157 107 760
1400 380 928
1400 380 928
1400 380 928
1400 500 969
1400 500 969
2
)

UPS Shipping Weights and Dimensions – 3:3 UPSs

UPS Weight kg Height mm Width mm Depth mm
2
10 kVA UPS with internal
145
batteries
2
15 kVA UPS with internal
145
batteries
2
20 kVA UPS with internal
158
batteries
2
30 kVA UPS with internal
190
batteries
2
40 kVA UPS with internal
195
batteries
Battery 28 180 140 820
1640 563 1014
1640 563 1014
1640 563 1014
1640 683 1114
1640 683 1114
2. Weight without batteries
14 990-5940D-001
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