Schneider Electric ATV6000 Installation Manual

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Altivar Process ATV6000

Variable Speed Drives

Installation Manual

QGH83258.03 03/2021

www.se.com

Legal Information

The Schneider Electric brand and any trademarks of Schneider Electric SE and its subsidiaries referred to in this guide are the property of Schneider Electric SE or its subsidiaries. All other brands may be trademarks of their respective owners.

This guide and its content are protected under applicable copyright laws and furnished for informational use only. No part of this guide may be reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), for any purpose, without the prior written permission of Schneider Electric.

Schneider Electric does not grant any right or license for commercial use of the guide or its content, except for a non-exclusive and personal license to consult it on an "as is" basis. Schneider Electric products and equipment should be installed, operated, serviced, and maintained only by qualified personnel.

As standards, specifications, and designs change from time to time, information contained in this guide may be subject to change without notice.

To the extent permitted by applicable law, no responsibility or liability is assumed by Schneider Electric and its subsidiaries for any errors or omissions in the informational content of this material or consequences arising out of or resulting from the use of the information contained herein.

Table of Contents

Safety Information.......................................................................................5

Qualification Of Personnel...........................................................................5

Intended Use..............................................................................................6

Product Related Information........................................................................6

Complete Drive System Power Off Procedure...............................................9

About the Book.......................................................................................... 11

Technical Data and Features .................................................................. 14

Presentation............................................................................................. 14

Benefits ...................................................................................................15

General Technical Data............................................................................. 19

Type designation ......................................................................................21

Nameplate Example ................................................................................. 22

Selection and ordering data....................................................................... 23

Key Interlock System ................................................................................34

Steps for Setting Up..................................................................................38

Variable Speed Drives

Transportation, Storage and Disposal ...................................................39

Transport and Storage Conditions.............................................................. 39

Storage and Handling Instructions for Spare Parts ......................................40

Unpacking and Inspection ......................................................................... 41

End of Life / Disposal ................................................................................ 41

Lifting and Transport ................................................................................. 42

Mechanical Installation.............................................................................46

General Notes on Installation..................................................................... 46

Cabinet Installation ................................................................................... 49

Cabinet Combination ................................................................................51

Power Cell Installation .............................................................................. 53

Cooling Fan Installation............................................................................. 55

Fan Shutter Installation ............................................................................. 57

Electrical Installation................................................................................. 61

Overview of Installation............................................................................. 61

Grounding Connection ..............................................................................62

External Power cabling .............................................................................63

Auxiliary Power cabling............................................................................. 66

Control cabling ......................................................................................... 68

Control Terminals Electrical Data ............................................................... 70

Inspection ................................................................................................ 73

Routine Maintenance ............................................................................... 74

Service and Maintenance.......................................................................... 74

Visual Inspection and Cleaning.................................................................. 74

Wiring Inspection...................................................................................... 74

Grounding Cable for Maintenance (Option)................................................. 75

Cleaning and Replacement of Filters.......................................................... 75

Scheduled Servicing .................................................................................77

ATV6000 Drive System I/O Interface Diagram (standard

configuration)

.............................................................................................79

Operating Environment Maintenance of VSD ......................................80

QGH83258.03 3

Safety Information Variable Speed Drives

The addition of this symbol to a “Danger” or “Warning” safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

DANGER

WARNING indicates a hazardous situation which, if not avoided, could result in death or

serious injury.

WARNING

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or

moderate injury.

CAUTION

NOTICE is used to address practices not related to physical injury.

NOTICE

Safety Information

Important Information

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

Please Note

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

Qualification Of Personnel

Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation are authorized to work on and with this product. In addition, these persons must have received safety training to recognize and avoid hazards involved. These persons must have sufficient technical training, knowledge and experience and be able to foresee and detect potential hazards that may be caused by using the product, by changing the settings and by the mechanical, electrical and electronic equipment of the entire system in which the product is used. All persons working on and with

QGH83258.03 5

Variable Speed Drives Safety Information

the product must be fully familiar with all applicable standards, directives, and accident prevention regulations when performing such work.

Intended Use

This product is a drive for three-phase synchronous, asynchronous motors and intended for industrial use according to this manual.

The product may only be used in compliance with all applicable safety standard and local regulations and directives, the specified requirements and the technical data. The product must be installed outside the hazardous ATEX zone. Prior to using the product, you must perform a risk assessment in view of the planned application. Based on the results, the appropriate safety measures must be implemented. Since the product is used as a component in an entire system, you must ensure the safety of persons by means of the design of this entire system (for example, machine design). Any use other than the use explicitly permitted is prohibited and can result in hazards.

Product Related Information

Read and understand these instructions before performing any procedure with this drive.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Before performing work on the drive system:

• Follow the instructions given in the section ”Complete drive system power Off procedure” of the installation manual.

Before applying voltage to the drive system:

• Verify that the work has been completed and that the entire installation cannot cause hazards.

• move the ground and the short circuits on the mains input terminals and the motor output terminals.

• Verify proper grounding of all equipment.

• Verify that all protective equipment such as covers, doors, grids is installed and/or closed.

Failure to follow these instructions will result in death or serious injury.

6 QGH83258.03

Safety Information Variable Speed Drives

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

• Only appropriately trained persons who are familiar with and fully understand the contents of the present manual and all other pertinent product documentation and who have received all necessary training to recognize and avoid hazards involved are authorized to work on and with this drive system.

• Installation, adjustment, repair and maintenance must be performed by qualified personnel.

• Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment.

• Only use properly rated, electrically insulated tools and measuring equipment.

• Do not touch unshielded components or terminals with voltage present.

• Prior to performing any type of work on the drive system, block the motor shaft to prevent rotation.

• Insulate both ends of unused conductors of the motor cable

• Do not create short circuits across the DC bus terminals or the DC bus capacitors.

Failure to follow these instructions will result in death or serious injury.

Damaged products or accessories may cause electric shock or unanticipated equipment operation.

DANGER

ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION

Do not use damaged products or accessories.

Failure to follow these instructions will result in death or serious injury.

Contact your local Schneider Electric sales office if you detect any damage whatsoever.

This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere.

DANGER

POTENTIAL FOR EXPLOSION

Install and use this equipment in non-hazardous locations only.

Failure to follow these instructions will result in death or serious injury.

QGH83258.03 7

Variable Speed Drives Safety Information

Your application consists of a whole range of different interrelated mechanical, electrical, and electronic components, the drive being just one part of the application. The drive by itself is neither intended to nor capable of providing the entire functionality to meet all safety-related requirements that apply to your application. Depending on the application and the corresponding risk assessment to be conducted by you, a whole variety of additional equipment is required such as, but not limited to, external encoders, external brakes, external monitoring devices, guards, etc.

As a designer/manufacturer of machines, you must be familiar with and observe all standards that apply to your machine. You must conduct a risk assessment and determine the appropriate Performance Level (PL) and/or Safety Integrity Level (SIL) and design and build your machine in compliance with all applicable standards. In doing so, you must consider the interrelation of all components of the machine. In addition, you must provide instructions for use that enable the user of your machine to perform any type of work on and with the machine such as operation and maintenance in a safe manner.

The present document assumes that you are fully aware of all normative standards and requirements that apply to your application. Since the drive cannot provide all safety-related functionality for your entire application, you must ensure that the required Performance Level and/or Safety Integrity Level is reached by installing all necessary additional equipment.

WARNING

INSUFFICIENT PERFORMANCE LEVEL/SAFETY INTEGRITY LEVEL AND/ OR UNINTENDED EQUIPMENT OPERATION

• Conduct a risk assessment according to EN ISO 12100 and all other standards that apply to your application.

• Use redundant components and/or control paths for all critical control functions identified in your risk assessment.

• If moving loads can result in hazards, for example, slipping or falling loads, operate the drive in closed loop mode.

• Verify that the service life of all individual components used in your application is sufficient for the intended service life of your overall application.

• Perform extensive commissioning tests for all potential error situations to verify the effectiveness of the safety-related functions and monitoring functions implemented, for example, but not limited to, speed monitoring by means of encoders, short circuit monitoring for all connected equipment, correct operation of brakes and guards.

• Perform extensive commissioning tests for all potential error situations to verify that the load can be brought to a safe stop under all conditions.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

The products may perform unexpected movements because of incorrect wiring, incorrect settings, incorrect data or other errors.

WARNING

UNANTICIPATED EQUIPMENT OPERATION

• Carefully install the wiring in accordance with the EMC requirements.

• Do not operate the product with unknown or unsuitable settings or data.

• Perform a comprehensive commissioning test.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

8 QGH83258.03

Safety Information Variable Speed Drives

WARNING

LOSS OF CONTROL

• The designer of any control scheme must consider the potential failure modes of control paths and, for critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop, overtravel stop, power outage and restart.

• Separate or redundant control paths must be provided for critical control functions.

• System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link.

• Observe all accident prevention regulations and local safety guidelines (1).

• Each implementation of the product must be individually and thoroughly tested for proper operation before being placed into service.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.

WARNING

LOSS OF CONTROL

Perform a comprehensive commissioning test to verify that communication monitoring properly detects communication interruptions

Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTICE

DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE

Before switching on and configuring the product, verify that it is approved for the mains voltage.

Failure to follow these instructions can result in equipment damage.

Complete Drive System Power Off Procedure

Perform the following actions to verify the absence of voltage

Step Description

1 Only appropriately trained persons who are familiar with and understand the contents of

this manual and all other pertinent product documentation and who have received safety training to recognize and avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.

2 Wear appropriate personal protective equipment (PPE).

e.g. Arc flash protection, helmet & visor, Insulation gloves.

3 Before disconnecting mains voltage, verify that the red LEDs of all power cells are ON

by checking the LED state via the openings in the cabinet doors. If one or more of the red LEDs of the power cells are OFF, do not perform any further work, but contact your local Schneider Electric representative.

QGH83258.03 9

Variable Speed Drives Safety Information

Step Description

4 Switch OFF all main power supply and ground the mains breaker.

Switch OFF all external auxiliary power supply (230V / 400V / ...) and lock them in off position.

Lock the grounding switch of the mains breaker with your personal lock and place a "Do Not Turn On" label on the medium voltage circuit breaker.

6 Wait 20 minutes to allow the DC bus capacitors to discharge.

The DC bus LEDs located on each power cell are not an indicator of the absence of DC bus voltage.

Verify that the red LEDs on all power cells are OFF.

If one or more of the red LEDs of the power cells remain ON for 20 minutes after the mains voltage has been disconnected, do not perform any further work, but contact your local Schneider Electric representative

8 Remove free key K0 from the medium voltage circuit breaker of the drive system and

release the keys to open the cabinet doors.

9 Open the transformer cabinet doors and verify the absence of voltage with a properly

rated voltage sensing device on the mains terminals and motor terminals.

10 If there is no voltage detected on the mains terminals, short circuit the input terminals to

11 If there is no voltage detected on the motor terminals, short circuit the terminal to

12 Verify that no other voltage is present in the drive system.

ground using a properly rated grounding equipment.

10 QGH83258.03

About the Book Variable Speed Drives

About the Book

Document Scope

The purpose of this document is to:

• give you mechanical and electrical information related to the ATV6000 drive.

• show you how to install and wire this drive.

Validity Note

Original instructions and information given in this manual have been written in English (before optional translation).

This documentation is valid for the Altivar Process ATV6000 Medium Voltage Drives.

The asterisks (*) available to this document is linked to the following information: Based on previous data. This is not a guarantee of future performance or performance in your particular circumstances.

The technical characteristics of the devices described in the present document also appear online. To access the information online, go to the Schneider Electric home page www.se.com/ww/en/download/.

The characteristics that are described in the present document should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.

QGH83258.03 11

Variable Speed Drives About the Book

Technical Data and Features

Presentation

Control and Transformer Cabinet

Clever and modular arrangement of control section in front of transformer. This section with independent access allows the integration of additional components according to your personal needs.

Benefits

• Space optimized dimensions without squeezing components in small compartments, granting you a nominal service life avoiding hot spot inside the system.

• The integrated transformer and multilevel structure helps to avoid bearing currents in existing motors. This results in a capability to run your old motor on a new MV drive, leading to a drastic reduction of energy costs where your damper controlled fan or throttle controlled pump is concerned.

Fig. Control and transformer cabinet

Power cells Cabinet

The power cells cabinet contains the inverter function of the ATV6000. It is a modular cabinet that can be used with the transformer cabinet according to the implementation requirements. The power cells are placed onto a fast-track system providing a convenient access to it.

Benefits

• Clear arrangement of components helping your team in maintenance and service

• Compact and low weight cell design saving maintenance shutdown time

• Easier installation to save time

Fig. Power cells cabinet and Power cell

14 QGH83258.03

Technical Data and Features Variable Speed Drives

Drive Topology

Its simple two level power cell design takes away the complexity of multilevel architecture and makes it into a clear and easy understandable technology. This saves your maintenance cost because the crew will easily understand Altivar 6000.

One of the core component of ATV6000 is the “Power cell”. This “Power cell” is a single phase, two level output switching device, supplied by a 700/720 V low voltage winding of a transformer.

The big advantage of this is, that the switching elements are state-of-the-art LV components. By putting this AC - supplies in series, higher voltages are achieved. The number of “Power cells” determines the output voltage. Every cell provides a small step of motor supply, resulting in a smooth waveform. Phase shifting can be done on the secondary windings of transformer, allowing an elimination of harmonics of input.

The drive regulation system and control system are installed at front of the drive to provide an optimized footprint. The transformer and cell section can be separated for easy installation.

As an option the adequate cooling fans on top of the cabinet can be supplied by an additional secondary windings of the integrated transformer to avoids additional 3phase supplies for the drive

Schneider Electric offers this transformer in a standard efficiency as well as in increased high efficiency.

Fig. ATV6000 multilevel architecture

Benefits

Services-oriented drives

Digital services

Increase availability and reduce Downtime for service continuity by 20%*

Improved operator efficiency

• Generation of robust, actionable, and relevant information

• Advanced communication and predictive maintenance capabilities

• Functionalities for remote intervention and online support

• Easy troubleshooting with QR code

• Comfortable usability with the connected 10" Magelis HMI screen

• Key performance indicators

Fast and easy on-site maintenance operation

• Quicker intervention

• Optimized management of spare parts stock with modular architecture

• Easy front access design

More uptime & shorter recovery time with predictive maintenance and reduce TCO by 20%*

• Predictive maintenance, including continuous monitoring, risk assessment, and mitigation plan, with EcoStruxure

• Identification of energy saving potential

• Optimized maintenance budgeting

• 360° diagnostics, with report and analysis

• Records of your crucial assets

• Access to 24/7 Schneider Electric service assistance

QGH83258.03 15

™

Asset Advisor

Variable Speed Drives Technical Data and Features

EcoStruxure Asset Advisor

Preventive analytics to increase operational performance of your drives systems

ATV6000 provides a unique solution to optimize the operation and maintenance of your installation. It allows you to manage maintenance tasks on your assets with preventive and predictive management based on real-time assessments and predictive analytics. All thanks to the combination of smart connected device technologies and powerful cloud-based risk prediction capabilities.

The ATV6000 with EcoStruxure Asset Advisor transforms data into insight to help run your operations more efficiently and safer, with more availability, and increased profits.

Continuous health monitoring

The operator gets a complete health monitoring view of its assets and conditions of usage (drive, transformer, MCB, motor) and the assets are seen as super-sensors providing relevant data and KPIs.

Risk evaluation

The operator knows in real-time where and what risks are on the installation. Predictive analytics constantly evaluates the level and criticality of risk by looking at an asset, the process duty cycle, and the condition of usage. This enables the ability to predict, in advance, a potential failure or dysfunction of the installation.

Risk mitigation

The operator receives notification of the necessary maintenance task required at the right time to secure the asset and production at minimal cost, mitigating the risks of downtime.

QR code interface

Empowered operator to improve efficiency

The ATV6000 provides a smart and easy to use QR-code interface to provide the operator with relevant drive information. With just one scan of the QR-code with a mobile device (as tablet or smartphone) on the name plate or the HMI screen you get easy access to technical documentation or technical online support for easy error management.

16 QGH83258.03

Technical Data and Features Variable Speed Drives

Energy management

Optimize usage of energy and reduce consumption by up to 30%*

Better usage of energy

• Embedded power management with < 5% measurement error

• Key performance indicators and service life monitoring on energy usage

• Smart data collection and access to real-time information

1 Voltage on motor side

2 Current on motor side

Use of clean power

• Designed for seamless integration into installation

• No need to add harmonic mitigation on mains side

• Minimized energy waste

• Reduced motor losses, vibrations, and torque pulses with advanced harmonic-free technology

A Mains

1 Drive input voltage, Drive input current, Drive input

power

2 Motor current, Motor voltage, Motor speed, Motor winding & bearing temperature, Consumption kWH

3 Over-/Underload, Stall, Cavitation, Flow, Pressure, BEP

Process optimization

Improve productivity and availability by up to 20%*

Error tolerant operations

Equipped with level inverter bypass features, ATV6000 help to reduce process interruption.

Proactive maintenance approach

With improved warning functions in case of unusual conditions, and sophisticated measures to help protect equipment against damage. The ATV6000 is also highly modular, enabling fast maintenance operation.

Maximized performance and production output

Ensuring sustainable operation efficiency through making necessary adjustment in case of best efficiency point (BEP) deviation.

BEP Best Efficiency Point Function

QGH83258.03 17

Variable Speed Drives Technical Data and Features

Our IIoT-enabled EcoStruxure solution

Provides compatibility with Process Expert System (PES) architectures, Modicon M580 controllers, and Foxboro EVO DCS systems.

The ATV6000's smart drive capabilities offer innovative features based on IIoT, mobility, detecting, analysing, and recommending solutions to boost your operation and maintenance activities.

The drive is EcoStruxure-ready, providing a complete integrated solution for overall equipment effectiveness.

It allows you to save time and exploit the full range of capabilities of your equipment on a single platform.

• EcoStruxure PES and Modicon dedicated libraries for quicker product implementation and commissioning

• DTM library and application function blocks provide full programming and diagnostic functions

• EcoStruxure Asset Advisor uses the drive as a super sensor for predictive maintenance

™

M580-compatible, enabling use of

Tailored solutions

Deliver solutions to optimize your operation efficiency and investment (time & expenditure)

• Delivers a highly versatile platform to meet demanding customer requirements beyond those of standard drives

• Provides a high level of customization to fit specific purposes

• Offers flexibility with electrical or mechanical modifications and extensions easily delivered

• Utilizes a simplified design process and shortened system implementation time

18 QGH83258.03

Technical Data and Features Variable Speed Drives

General Technical Data

Input 18-66 pulse diode rectifier bridge

Output Multilevel PWM with 2 level low-voltage IGBT inverter cells

Input voltage • 3.3 kV, 4.16 kV, 5.5 kV, 6.0 kV, 6.3 kV, 6.6 kV,10 kV,11 kV

• 2.4 kV and 13.8 kV on request

• Variation: ± 10 %

Allowable voltage fluctuation The drive is subject to derating operation when the voltage drop of power supply is

Input frequency 50/60 Hz ± 5 %

Incoming short circuit withstand 31.5 kA for 150 ms

Overload capability • Normal duty: 120 % 60 s/10 min and 150 % 3 s/10 min

Total harmonics THD(i) Comply with the requirements of power quality standard of IEEE519-2014

Input power factor ≥0.96 from 20 % to 100 % of load

Cable entry Bottom (on request for others)

Frequency resolution 0.01 Hz

within -25 % of nominal voltage.

• Heavy duty: 150 % 60 s/10 min, 185 % 3 s/10 min

Power cells command signals transmission Fiber optic transmission

Efficiency at rated power Inverter efficiency is 98.5 %. Drive efficiency including input transformer is 96 % to 96.5

Type of motor Asynchronous motor, synchronous motor, permanent magnet motor (Surface / Interior

Three-phase output voltage for motor connection

Output frequency 0.1 to 120 Hz

Input transformer Indoor type integrated in the frequency variable device, the dry phase-shifting

Control power supply 100...240 Vac ± 10 % (47...63 Hz), 1 kVA capacity.

Auxiliary power supply 230 Vac ± 10 %, 50/60Hz, 1kVA capacity for standard configuration, value depending on

Cooling fan power supply 400 VAC ± 10 %, 50Hz, capacity depending on drive reference.

Communication protocols Modbus TCP, EtherNet/IP, Modbus serial

HMI 10 inch, color graphic, touch screen, multi-languages

Control interface 8 DI, 3AI, 2AO,3 relay output (more on request)

Degree of protection (cabinet) • Standard: IP31, IP22 air exhaust

% depending on product.

magnet).

0 to respective output voltage.

transformer can be supplied for 18-66 pulse rectifier

Other AC and DC voltage on request

auxiliary options used.

Other voltage on request

• Option: IP41, IP42

Paint RAL 7035

Cooling Forced air ventilation

EMC EN/IEC 61800-3 environment 2 category C4 for power, C3 for control

Reference standard IEC EN 61800-3, IEC EN 61800-4, IEC EN 61800-5-1, IEC EN 60529, IEEE 519 and

Product certification CE, EAC, CSA

Environment features

Storage temperature 0 °C to 50 °C

Transportation temperature -25 °C to 70 °C

Working temperature 0 to 40 °C, up to 50°C possible with derating

other optional ones

(1)

QGH83258.03 19

Variable Speed Drives Technical Data and Features

Environment features

Relative humidity Up to 90% (without condensation)

Optional: maximum up to 95% (without condensation)

Altitude ≤1000 m, up to 2000m possible with derating

Noise level 80/83/85 dB (A)

(1)

Over Voltage Category IEC61800 (Adjustable speed electrical power drive systems - Part 5-1: Safety

• Drive line side

• Drive motor side

• Secures Control power supply

• Auxiliary and fan power supply

Pollution in accordance with IEC 61800-5-1 Pollution degree 2

Environmental parameters (operation) Refer to IEC60721-3-3

• Climatic conditions

• Mechanical conditions

• Biological conditions

• Chemical conditions

• Mechanically active substances

(1): Derating must be applied on the drive system and the value of the derating is defined by Schneider Services depending on the customer application and the local environment conditions

requirements - Electrical, thermal and energy)

• Category III

• Category II

• Category III

• 3K3

• 3M1

• 3B1

• 3C2

• 3S1

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Verify that environmental conditions such as temperature, relative humidity, air contamination, shock, and vibration comply with the specifications provided in the present manual.

Failure to follow these instructions will result in death or serious injury.

If one of the condition differs from the specifications, contact your local Schneider Electric representative.

This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere.

DANGER

POTENTIAL FOR EXPLOSION

Install and use this equipment in non-hazardous locations only.

Failure to follow these instructions will result in death or serious injury.

20 QGH83258.03

Technical Data and Features Variable Speed Drives

Type designation

The product designation of the ATV6000 consists of several points of reference (characters and figures). The meaning of each point is illustrated in the following example.

For ATV6000

QGH83258.03 21

Variable Speed Drives Technical Data and Features

Nameplate Example

The nameplate contains the following data:

Legend

Marking Description Marking Description

Product Type Part number

Technical data

Serial number Certifications

QR code Legal information

Manufacturing date

NOTE: Use the nameplate to validate that the product characteristics are compatible with your local installation.

22 QGH83258.03

Technical Data and Features Variable Speed Drives

Selection and ordering data

Voltage class 2.4 kV

Power specifications for output voltage 2.4 kV, 9 power cells, 18 input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 2.4 kV (3)

ATV6000D200A2424●●● 200 160 214 46 55.2 150 201 44 66 65 97.5

ATV6000D280A2424●●● 280 220 295 65 78 180 241 52 78 65 97.5

ATV6000D350A2424●●● 350 280 375 80.6 96.7 260 348 77 116 100 150

ATV6000D430A2424●●● 430 340 455 100 120 270 362 80 120 100 150

ATV6000D570A2424●●● 570 450 603 130 155 410 549 120 180 150 225

ATV6000D650A2424●●● 650 520 697 150 180 410 549 120 180 150 225

ATV6000D790A2424●●● 790 630 844 181 218 550 737 160 240 200 300

ATV6000D950A2424●●● 950 760 1019 220 264 610 818 176 264 220 330

ATV6000C122A2424●●● 1220 970 1300 280 336 770 1032 224 336 280 420

ATV6000C139A2424●●● 1390 1100 1475 320 384 880 1180 256 384 320 480

ATV6000C163A2424●●● 1630 1300 1743 374 449 1130 1515 328 492 410 615

ATV6000C178A2424●●● 1780 1420 1904 410 492 1130 1515 328 492 410 615

ATV6000C200A2424●●● 2000 1600 2145 460 552 1360 1823 392 588 490 735

ATV6000C213A2424●●● 2130 1700 2279 490 588 1360 1823 392 588 490 735

ATV6000C225A2424●●● 2250 1800 2413 518 622 1520 2038 440 660 550 825

ATV6000C239A2424●●● 2390 1910 2561 550 660 1520 2038 440 660 550 825

ATV6000C275A2424●●● 2750 2200 2950 633 760 2000 2682 576 864 720 1080

ATV6000C313A2424●●● 3130 2500 3352 720 864 2000 2682 576 864 720 1080

ATV6000C338A2424●●● 3380 2700 3620 777 932 2360 3164 680 1020 850 1275

ATV6000C369A2424●●● 3690 2950 3956 850 1020 2360 3164 680 1020 850 1275

ATV6000C400A2424●●● 4000 3200 4291 921 1105 2780 3728 800 1200 1000 1500

ATV6000C434A2424●●● 4340 3470 4653 1000 1200 2780 3728 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a

motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Max overload

Individual power cell rating

3 sec/10 mins

QGH83258.03 23

Variable Speed Drives Technical Data and Features

Voltage class 3.3 kV

Power specifications for output voltage 3.3 kV, 9 power cells, 18 input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 3.3 kV (3)

ATV6000D390A3333●●● 390 310 415 65 78 240 321 52 78 65 97.5

ATV6000D500A3333●●● 500 400 536 83.7 100 380 509 80 120 100 150

ATV6000D590A3333●●● 590 470 630 100 120 380 509 80 120 100 150

ATV6000D700A3333●●● 700 560 750 117 141 530 710 112 168 150 225

ATV6000D790A3333●●● 790 630 844 132 158 570 764 120 180 150 225

ATV6000D890A3333●●● 890 710 952 150 180 570 764 120 180 150 225

ATV6000C100A3333●●● 1000 800 1072 167 201 760 1019 160 240 200 300

ATV6000C113A3333●●● 1130 900 1206 188 226 760 1019 160 240 200 300

ATV6000C132A3333●●● 1320 1050 1408 220 264 840 1126 176 264 220 330

ATV6000C150A3333●●● 1500 1200 1609 251 301 1070 1434 224 336 280 420

ATV6000C167A3333●●● 1670 1330 1783 280 336 1070 1434 224 336 280 420

ATV6000C190A3333●●● 1900 1520 2038 320 384 1220 1636 256 384 320 480

ATV6000C213A3333●●● 2130 1700 2279 356 427 1560 2091 328 492 410 615

ATV6000C244A3333●●● 2440 1950 2614 410 492 1560 2091 328 492 410 615

ATV6000C293A3333●●● 2930 2340 3137 490 588 1870 2507 392 588 490 735

ATV6000C328A3333●●● 3280 2620 3513 550 660 2100 2816 440 660 550 825

ATV6000C350A3333●●● 3500 2800 3754 586 703 2690 3607 563 845 720 1080

ATV6000C388A3333●●● 3880 3100 4157 649 779 2750 3687 576 864 720 1080

ATV6000C430A3333●●● 4300 3440 4613 720 864 2750 3687 576 864 720 1080

ATV6000C463A3333●●● 4630 3700 4961 774 929 3240 4344 680 1020 850 1275

ATV6000C508A3333●●● 5080 4060 5444 850 1020 3240 4344 680 1020 850 1275

ATV6000C550A3333●●● 5500 4400 5900 921 1105 3820 5122 800 1200 1000 1500

ATV6000C600A3333●●● 6000 4770 6396 1000 1200 3820 5122 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a

motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Max overload

Individual power cell rating

3 sec/10 mins

24 QGH83258.03

Technical Data and Features Variable Speed Drives

Voltage class 4.16 kV

Power specifications for output voltage 4.16 kV, 12 power cells, 24 input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 4.16 kV (3)

ATV6000D350A4242●●● 350 280 375 46.5 55.8 260 348 44 66 65 97.5

ATV6000D490A4242●●● 490 390 522 65 78 310 415 52 78 65 97.5

ATV6000D570A4242●●● 570 450 603 74.7 89.6 420 563 71 107 100 150

ATV6000D630A4242●●● 630 500 670 83 99.6 470 630 79 119 100 150

ATV6000D750A4242●●● 750 600 804 100 120 480 643 80 120 100 150

ATV6000D890A4242●●● 890 710 952 118 141 680 911 113 170 150 225

ATV6000C100A4242●●● 1000 800 1072 133 159 720 965 120 180 150 225

ATV6000C113A4242●●● 1130 900 1206 150 180 720 965 120 180 150 225

ATV6000C125A4242●●● 1250 1000 1341 166 199 950 1273 159 239 200 300

ATV6000C150A4242●●● 1500 1200 1609 199 239 960 1287 160 240 200 300

ATV6000C165A4242●●● 1650 1320 1770 220 264 1060 1421 176 264 220 330

ATV6000C188A4242●●● 1880 1500 2011 249 299 1340 1796 224 336 280 420

ATV6000C210A4242●●● 2100 1680 2252 280 336 1340 1796 224 336 280 420

ATV6000C240A4242●●● 2400 1920 2574 320 384 1540 2065 256 384 320 480

ATV6000C275A4242●●● 2750 2200 2950 365 438 1970 2641 328 492 410 615

ATV6000C308A4242●●● 3080 2460 3298 410 492 1970 2641 328 492 410 615

ATV6000C338A4242●●● 3380 2700 3620 448 538 2360 3164 392 588 490 735

ATV6000C369A4242●●● 3690 2950 3956 490 588 2360 3164 392 588 490 735

ATV6000C414A4242●●● 4140 3310 4438 550 660 2650 3553 440 660 550 825

ATV6000C463A4242●●● 4630 3700 4961 614 737 3460 4639 576 864 720 1080

ATV6000C500A4242●●● 5000 4000 5364 664 797 3460 4639 576 864 720 1080

ATV6000C542A4242●●● 5420 4330 5806 720 864 3460 4639 576 864 720 1080

ATV6000C600A4242●●● 6000 4800 6436 797 956 4090 5484 680 1020 850 1275

ATV6000C640A4242●●● 6400 5120 6866 850 1020 4090 5484 680 1020 850 1275

ATV6000C700A4242●●● 7000 5600 7509 930 1116 4810 6450 800 1200 1000 1500

ATV6000C753A4242●●● 7530 6020 8072 1000 1200 4810 6450 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a

motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Max overload

Individual power cell rating

3 sec/10 mins

QGH83258.03 25

Variable Speed Drives Technical Data and Features

Voltage class 5.5 kV

Power specifications for output voltage 5.5 kV, 15 power cells, 30 input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 5.5 kV (3)

ATV6000D450A5555●●● 450 355 476 44.6 53.5 330 442 42 63 65 97.5

ATV6000D570A5555●●● 570 450 603 56.5 67.8 410 549 52 78 65 97.5

ATV6000D640A5555●●● 640 510 683 65 78 410 549 52 78 65 97.5

ATV6000D790A5555●●● 790 630 844 79.1 94.9 600 804 76 114 100 150

ATV6000D890A5555●●● 890 710 952 89.2 107 630 844 80 120 100 150

ATV6000D990A5555●●● 990 790 1059 100 120 630 844 80 120 100 150

ATV6000C113A5555●●● 1130 900 1206 113 136 860 1153 108 162 150 225

ATV6000C132A5555●●● 1320 1050 1408 132 158 950 1273 120 180 150 225

ATV6000C149A5555●●● 1490 1190 1595 150 180 950 1273 120 180 150 225

ATV6000C169A5555●●● 1690 1350 1810 170 203 1270 1703 160 240 200 300

ATV6000C199A5555●●● 1990 1590 2132 200 240 1270 1703 160 240 200 300

ATV6000C219A5555●●● 2190 1750 2346 220 264 1400 1877 176 264 220 330

ATV6000C250A5555●●● 2500 2000 2682 251 301 1780 2387 224 336 280 420

ATV6000C278A5555●●● 2780 2220 2977 280 336 1780 2387 224 336 280 420

ATV6000C318A5555●●● 3180 2540 3406 320 384 2030 2722 256 384 320 480

ATV6000C350A5555●●● 3500 2800 3754 352 422 2610 3500 328 492 410 615

ATV6000C375A5555●●● 3750 3000 4023 377 452 2610 3500 328 492 410 615

ATV6000C408A5555●●● 4080 3260 4371 410 492 2610 3500 328 492 410 615

ATV6000C488A5555●●● 4880 3900 5229 490 588 3120 4183 392 588 490 735

ATV6000C538A5555●●● 5380 4300 5766 550 660 3500 4693 440 660 550 825

ATV6000C600A5555●●● 6000 4800 6436 603 723 4580 6141 576 864 720 1080

ATV6000C663A5555●●● 6630 5300 7107 666 799 4580 6141 576 864 720 1080

ATV6000C717A5555●●● 7170 5730 7684 720 864 4580 6141 576 864 720 1080

ATV6000C775A5555●●● 7750 6200 8314 779 934 5410 7254 680 1020 850 1275

ATV6000C845A5555●●● 8450 6760 9065 850 1020 5410 7254 680 1020 850 1275

ATV6000C925A5555●●● 9250 7400 9923 929 1115 6370 8542 800 1200 1000 1500

ATV6000M100A5555●●● 10000 7960 10674 1000 1200 6370 8542 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a

motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Max overload

Individual power cell rating

3 sec/10 mins

26 QGH83258.03

Technical Data and Features Variable Speed Drives

Voltage class 6 kV

Power specifications for output voltage 6 kV, 15 power cells, 30 input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 6 kV (3)

ATV6000D450A6060●●● 450 355 476 40.9 49 330 442 39 58.5 65 97.5

ATV6000D570A6060●●● 570 450 603 51.8 62.1 420 563 49 73.5 65 97.5

ATV6000D700A6060●●● 700 560 750 65 78 450 603 52 78 65 97.5

ATV6000D790A6060●●● 790 630 844 72.5 87 590 791 69 104 100 150

ATV6000D890A6060●●● 890 710 952 81.7 98 670 898 78 117 100 150

ATV6000C108A6060●●● 1080 860 1153 100 120 690 925 80 120 100 150

ATV6000C125A6060●●● 1250 1000 1341 115 138 950 1273 110 165 150 225

ATV6000C138A6060●●● 1380 1100 1475 127 152 1040 1394 120 180 150 225

ATV6000C163A6060●●● 1630 1300 1743 150 180 1040 1394 120 180 150 225

ATV6000C188A6060●●● 1880 1500 2011 173 207 1390 1864 160 240 200 300

ATV6000C213A6060●●● 2130 1700 2279 196 235 1390 1864 160 240 200 300

ATV6000C239A6060●●● 2390 1910 2561 220 264 1520 2038 176 264 220 330

ATV6000C263A6060●●● 2630 2100 2816 242 290 1940 2601 224 336 280 420

ATV6000C304A6060●●● 3040 2430 3258 280 336 1940 2601 224 336 280 420

ATV6000C348A6060●●● 3480 2780 3728 320 384 2220 2977 256 384 320 480

ATV6000C375A6060●●● 3750 3000 4023 345 414 2840 3808 328 492 410 615

ATV6000C413A6060●●● 4130 3300 4425 380 456 2840 3808 328 492 410 615

ATV6000C445A6060●●● 4450 3560 4774 410 492 2840 3808 328 492 410 615

ATV6000C532A6060●●● 5320 4250 5699 490 588 3400 4559 392 588 490 735

ATV6000C588A6060●●● 5880 4700 6302 550 660 3820 5122 440 660 550 825

ATV6000C638A6060●●● 6380 5100 6839 587 704 4900 6571 564 846 720 1080

ATV6000C688A6060●●● 6880 5500 7375 633 760 5000 6705 576 864 720 1080

ATV6000C782A6060●●● 7820 6250 8381 720 864 5000 6705 576 864 720 1080

ATV6000C863A6060●●● 8630 6900 9253 794 953 5900 7912 680 1020 850 1275

ATV6000C924A6060●●● 9240 7390 9910 850 1020 5900 7912 680 1020 850 1275

ATV6000M100A6060●●● 10000 8000 10728 921 1105 6950 9320 800 1200 1000 1500

ATV6000M109A6060●●● 10900 8680 11640 1000 1200 6950 9320 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a

motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Max overload

Individual power cell rating

3 sec/10 mins

QGH83258.03 27

Variable Speed Drives Technical Data and Features

Voltage class 6.3 kV

Power specifications for output voltage 6.3 kV, 15 power cells, 30 input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 6.3 kV (3)

ATV6000D450A6363●●● 450 355 476 38.9 46.6 330 442 37 55.5 65 97.5

ATV6000D570A6363●●● 570 450 603 49.3 59.1 420 563 47 70.5 65 97.5

ATV6000D630A6363●●● 630 500 670 54.8 65.7 470 630 52 78 65 97.5

ATV6000D740A6363●●● 740 590 791 65 78 470 630 52 78 65 97.5

ATV6000D790A6363●●● 790 630 844 69.1 82.9 600 804 66 99 100 150

ATV6000D890A6363●●● 890 710 952 77.8 93.3 670 898 74 111 100 150

ATV6000C114A6363●●● 1140 910 1220 100 120 720 965 80 120 100 150

ATV6000C132A6363●●● 1320 1050 1408 115 138 1000 1341 110 165 150 225

ATV6000C150A6363●●● 1500 1200 1609 132 158 1090 1461 120 180 150 225

ATV6000C170A6363●●● 1700 1360 1823 150 180 1090 1461 120 180 150 225

ATV6000C194A6363●●● 1940 1550 2078 170 204 1450 1944 160 240 200 300

ATV6000C228A6363●●● 2280 1820 2440 200 240 1450 1944 160 240 200 300

ATV6000C250A6363●●● 2500 2000 2682 220 264 1600 2145 176 264 220 330

ATV6000C282A6363●●● 2820 2250 3017 247 296 2040 2735 224 336 280 420

ATV6000C319A6363●●● 3190 2550 3419 280 336 2040 2735 224 336 280 420

ATV6000C364A6363●●● 3640 2910 3902 320 384 2330 3124 256 384 320 480

ATV6000C413A6363●●● 4130 3300 4425 362 434 2990 4009 328 492 410 615

ATV6000C468A6363●●● 4680 3740 5015 410 492 2990 4009 328 492 410 615

ATV6000C513A6363●●● 5130 4100 5498 449 539 3570 4787 392 588 490 735

ATV6000C558A6363●●● 5580 4460 5980 490 588 3570 4787 392 588 490 735

ATV6000C627A6363●●● 6270 5010 6718 550 660 4010 5377 440 660 550 825

ATV6000C688A6363●●● 6880 5500 7375 603 723 5250 7040 576 864 720 1080

ATV6000C750A6363●●● 7500 6000 8046 658 789 5250 7040 576 864 720 1080

ATV6000C820A6363●●● 8200 6560 8797 720 864 5250 7040 576 864 720 1080

ATV6000C888A6363●●● 8880 7100 9521 778 934 6200 8314 680 1020 850 1275

ATV6000C969A6363●●● 9690 7750 10392 850 1020 6200 8314 680 1020 850 1275

ATV6000M105A6363●●● 10500 8400 11264 921 1105 7290 9776 800 1200 1000 1500

ATV6000M114A6363●●● 11400 9120 12230 1000 1200 7290 9776 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a

motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Max overload

Individual power cell rating

3 sec/10 mins

28 QGH83258.03

Technical Data and Features Variable Speed Drives

Voltage class 6.6 kV

Power specifications for output voltage 6.6 kV, 15 (18) power cells, 30 (36) input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 6.6 kV (3)

ATV6000D450A6666●●● 450 355 476 37.1 44.5 330 442 35 52.5 65 97.5

ATV6000D570A6666●●● 570 450 603 47.1 56.5 430 576 45 67.5 65 97.5

ATV6000D630A6666●●● 630 500 670 52.3 62.7 470 630 50 75 65 97.5

ATV6000D780A6666●●● 780 620 831 65 78 590 791 62 93 100 150

ATV6000D890A6666●●● 890 710 952 74.3 89.1 670 898 71 107 100 150

ATV6000C100A6666●●● 1000 800 1072 83.7 100 760 1019 80 120 100 150

ATV6000C119A6666●●● 1190 950 1273 100 120 760 1019 80 120 100 150

ATV6000C138A6666●●● 1380 1100 1475 115 138 1050 1408 110 165 150 225

ATV6000C163A6666●●● 1630 1300 1743 136 163 1140 1528 120 180 150 225

ATV6000C179A6666●●● 1790 1430 1917 150 180 1140 1528 120 180 150 225

ATV6000C200A6666●●● 2000 1600 2145 167 201 1520 2038 160 240 200 300

ATV6000C225A6666●●● 2250 1800 2413 188 226 1520 2038 160 240 200 300

ATV6000C263A6666●●● 2630 2100 2816 220 264 2010 2695 211 317 280 420

ATV6000C288A6666●●● 2880 2300 3084 241 289 2140 2869 224 336 280 420

ATV6000C334A6666●●● 3340 2670 3580 280 336 2140 2869 224 336 280 420

ATV6000C382A6666●●● 3820 3050 4090 320 384 2930 3929 307 461 410 615

ATV6000C425A6666●●● 4250 3400 4559 356 427 3130 4197 328 492 410 615

ATV6000C489A6666●●● 4890 3910 5243 410 492 3740 5015 392 588 490 735

ATV6000C538A6666●●● 5380 4300 5766 450 540 3740 5015 392 588 490 735

ATV6000C585A6666●●● 5850 4680 6275 490 588 3740 5015 392 588 490 735

ATV6000C657A6666●●● 6570 5250 7040 550 660 5040 6758 528 792 720 1080

ATV6000C713A6666●●● 7130 5700 7643 596 716 5470 7335 573 860 720 1080

ATV6000C775A6666●●● 7750 6200 8314 649 779 5500 7375 576 864 720 1080

ATV6000C860A6666●●● 8600 6880 9226 720 864 6490 8703 680 1020 850 1275

ATV6000C925A6666●●● 9250 7400 9923 774 929 6490 8703 680 1020 850 1275

ATV6000M102A6666●●● 10200 8120 10889 850 1020 7640 10245 800 1200 1000 1500

ATV6000M110A6666●●● 11000 8800 11800 921 1105 7640 10245 800 1200 1000 1500

ATV6000M120A6666●●● 12000 9550 12806 1000 1200 7640 10245 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a

motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Max overload

Individual power cell rating

3 sec/10 mins

QGH83258.03 29

Variable Speed Drives Technical Data and Features

Voltage class 10 kV

Power specifications for output voltage 10 kV, 24 power cells, 48 input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 10 kV (3)

ATV6000D450A1010●●● 450 355 476 24.5 29.4 330 442 23 34.5 35 52.5

ATV6000D500A1010●●● 500 400 536 27.6 33.1 370 496 26 39.0 35 52.5

ATV6000D630A1010●●● 630 500 670 35 42 400 536 28 42 35 52.5

ATV6000D700A1010●●● 700 560 750 38.7 46.4 530 710 37 55.5 65 97.5

ATV6000D790A1010●●● 790 630 844 43.5 52.2 590 791 41 61.5 65 97.5

ATV6000D890A1010●●● 890 710 952 49 58.8 680 911 47 70.5 65 97.5

ATV6000C100A1010●●● 1000 800 1072 55.2 66.2 750 1005 52 78 65 97.5

ATV6000C118A1010●●● 1180 940 1260 65 78 750 1005 52 78 65 97.5

ATV6000C138A1010●●● 1380 1100 1475 76 91.2 1050 1408 73 110 100 150

ATV6000C150A1010●●● 1500 1200 1609 82.9 99.4 1140 1528 79 119 100 150

ATV6000C180A1010●●● 1800 1440 1931 100 120 1150 1542 80 120 100 150

ATV6000C200A1010●●● 2000 1600 2145 111 133 1530 2051 106 159 150 225

ATV6000C225A1010●●● 2250 1800 2413 124 149 1720 2306 119 179 150 225

ATV6000C272A1010●●● 2720 2170 2910 150 180 1730 2319 120 180 150 225

ATV6000C300A1010●●● 3000 2400 3218 166 199 2300 3084 159 239 200 300

ATV6000C325A1010●●● 3250 2600 3486 180 216 2310 3097 160 240 200 300

ATV6000C350A1010●●● 3500 2800 3754 193 232 2310 3097 160 240 200 300

ATV6000C398A1010●●● 3980 3180 4264 220 264 2540 3406 176 264 220 330

ATV6000C438A1010●●● 4380 3500 4693 242 290 3240 4344 224 336 280 420

ATV6000C507A1010●●● 5070 4050 5431 280 336 3240 4344 224 336 280 420

ATV6000C538A1010●●● 5380 4300 5766 297 356 3700 4961 256 384 320 480

ATV6000C579A1010●●● 5790 4630 6208 320 384 3700 4961 256 384 320 480

ATV6000C625A1010●●● 6250 5000 6705 345 414 4740 6356 328 492 410 615

ATV6000C742A1010●●● 7420 5930 7952 410 492 4740 6356 328 492 410 615

ATV6000C813A1010●●● 8130 6500 8716 449 539 5670 7603 392 588 490 735

ATV6000C887A1010●●● 8870 7090 9507 490 588 5670 7603 392 588 490 735

ATV6000C995A1010●●● 9950 7960 10674 550 660 6370 8542 440 660 550 825

ATV6000M107A1010●●● 10700 8500 11398 587 704 8160 10942 564 846 720 1080

ATV6000M115A1010●●● 11500 9200 12337 635 762 8340 11184 576 864 720 1080

ATV6000M131A1010●●● 13100 10420 13973 720 864 8340 11184 576 864 720 1080

ATV6000M143A1010●●● 14300 11400 15287 787 945 9840 13195 680 1020 850 1275

ATV6000M154A1010●●● 15400 12300 16494 850 1020 9840 13195 680 1020 850 1275

ATV6000M169A1010●●● 16900 13500 18103 932 1119 11580 15529 800 1200 1000 1500

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Max overload

Individual power cell rating

3 sec/10 mins

30 QGH83258.03

Technical Data and Features Variable Speed Drives

Power specifications for output voltage 10 kV, 24 power cells, 48 input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 10 kV (3)

ATV6000M181A1010●●● 18100 14470 19404 1000 1200 11580 15529 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a

motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Max overload

Individual power cell rating

3 sec/10 mins

QGH83258.03 31

Variable Speed Drives Technical Data and Features

Voltage class 11 kV

Power specifications for output voltage 11 kV, 27 power cells, 54 input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 11 kV (3)

ATV6000D500A1111●●● 500 400 536 25.1 30.1 380 509 24 36 35 52.5

ATV6000D690A1111●●● 690 550 737 35 42 440 590 28 42 35 52.5

ATV6000D790A1111●●● 790 630 844 39.6 47.5 600 804 38 57 65 97.5

ATV6000C100A1111●●● 1000 800 1072 50.2 60.2 760 1019 48 72 65 97.5

ATV6000C129A1111●●● 1290 1030 1381 65 78 820 1099 52 78 65 97.5

ATV6000C150A1111●●● 1500 1200 1609 75.3 90.3 1140 1528 72 108 100 150

ATV6000C175A1111●●● 1750 1400 1877 87.9 105 1270 1703 80 120 100 150

ATV6000C199A1111●●● 1990 1590 2132 100 120 1270 1703 80 120 100 150

ATV6000C225A1111●●● 2250 1800 2413 113 136 1720 2306 108 162 150 225

ATV6000C250A1111●●● 2500 2000 2682 126 151 1910 2561 120 180 150 225

ATV6000C298A1111●●● 2980 2380 3191 150 180 1910 2561 120 180 150 225

ATV6000C325A1111●●● 3250 2600 3486 163 196 2480 3325 156 234 200 300

ATV6000C375A1111●●● 3750 3000 4023 188 226 2540 3406 160 240 200 300

ATV6000C438A1111●●● 4380 3500 4693 220 264 2800 3754 176 264 220 330

ATV6000C557A1111●●● 5570 4450 5967 280 336 3560 4774 224 336 280 420

ATV6000C637A1111●●● 6370 5090 6825 320 384 4070 5457 256 384 320 480

ATV6000C713A1111●●● 7130 5700 7643 358 429 5220 7000 328 492 410 615

ATV6000C817A1111●●● 8170 6530 8756 410 492 5220 7000 328 492 410 615

ATV6000C888A1111●●● 8880 7100 9521 446 535 6240 8367 392 588 490 735

ATV6000C975A1111●●● 9750 7800 10459 490 588 6240 8367 392 588 490 735

ATV6000M110A1111●●● 11000 8760 11747 550 660 7000 9387 440 660 550 825

ATV6000M125A1111●●● 12500 10000 13410 628 753 9170 12297 576 864 720 1080

ATV6000M144A1111●●● 14400 11460 15368 720 864 9170 12297 576 864 720 1080

ATV6000M159A1111●●● 15900 12700 17030 797 957 10830 14523 680 1020 850 1275

ATV6000M170A1111●●● 17000 13530 18144 850 1020 10830 14523 680 1020 850 1275

ATV6000M188A1111●●● 18800 15000 20115 942 1130 12740 17084 800 1200 1000 1500

ATV6000M199A1111●●● 19900 15920 21349 1000 1200 12740 17084 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a

motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Max overload

Individual power cell rating

3 sec/10 mins

32 QGH83258.03

Technical Data and Features Variable Speed Drives

Voltage class 13.8 kV

Power specifications for output voltage 13.8 kV, 33 power cells, 66 input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 13.8 kV (3)

ATV6000D870A1414●●● 870 690 925 35 42 550 737 28 42 35 52.5

ATV6000C113A1414●●● 1130 900 1206 45 54 850 1139 43 64.5 65 97.5

ATV6000C138A1414●●● 1380 1100 1475 55 66 1030 1381 52 78 65 97.5

ATV6000C162A1414●●● 1620 1290 1729 65 78 1030 1381 52 78 65 97.5

ATV6000C188A1414●●● 1880 1500 2011 75.1 90.1 1430 1917 72 108 100 150

ATV6000C225A1414●●● 2250 1800 2413 90.1 108 1590 2132 80 120 100 150

ATV6000C249A1414●●● 2490 1990 2668 100 120 1590 2132 80 120 100 150

ATV6000C288A1414●●● 2880 2300 3084 115 138 2190 2936 110 165 150 225

ATV6000C325A1414●●● 3250 2600 3486 130 156 2390 3205 120 180 150 225

ATV6000C374A1414●●● 3740 2990 4009 150 180 2390 3205 120 180 150 225

ATV6000C413A1414●●● 4130 3300 4425 165 198 3150 4224 158 237 200 300

ATV6000C450A1414●●● 4500 3600 4827 180 216 3190 4277 160 240 200 300

ATV6000C500A1414●●● 5000 4000 5364 200 240 3510 4706 176 264 220 330

ATV6000C549A1414●●● 5490 4390 5887 220 264 3510 4706 176 264 220 330

ATV6000C625A1414●●● 6250 5000 6705 250 300 4470 5994 224 336 280 420

ATV6000C699A1414●●● 6990 5590 7496 280 336 4470 5994 224 336 280 420

ATV6000C799A1414●●● 7990 6390 8569 320 384 5110 6852 256 384 320 480

ATV6000C888A1414●●● 8880 7100 9521 355 426 6550 8783 328 492 410 615

ATV6000M103A1414●●● 10300 8190 10982 410 492 6550 8783 328 492 410 615

ATV6000M113A1414●●● 11300 9000 12069 450 540 7830 10500 392 588 490 735

ATV6000M123A1414●●● 12300 9790 13128 490 588 7830 10500 392 588 490 735

ATV6000M138A1414●●● 13800 10990 14737 550 660 8790 11787 440 660 550 825

ATV6000M150A1414●●● 15000 12000 16092 601 721 11500 15421 576 864 720 1080

ATV6000M165A1414●●● 16500 13200 17701 661 793 11500 15421 576 864 720 1080

ATV6000M180A1414●●● 18000 14380 19283 720 864 11500 15421 576 864 720 1080

ATV6000M189A1414●●● 18900 15100 20249 756 907 13580 18211 680 1020 850 1275

ATV6000M200A1414●●● 20000 16000 21456 801 961 13580 18211 680 1020 850 1275

ATV6000M212A1414●●● 21200 16900 22663 850 1020 13580 18211 680 1020 850 1275

ATV6000M232A1414●●● 23200 18500 24808 926 1111 15980 21429 800 1200 1000 1500

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Max overload

Individual power cell rating

3 sec/10 mins

QGH83258.03 33

Variable Speed Drives Technical Data and Features

Power specifications for output voltage 13.8 kV, 33 power cells, 66 input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 13.8 kV (3)

ATV6000M250A1414●●● 25000 20000 26820 1000 1200 15980 21429 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a

motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Individual power cell rating

Key Interlock System

Max overload

3 sec/10 mins

Main Features

Key interlock system is used to help to prevent opening a door when the mains supply is present and also helps to prevent powering on the drive system when a door is still unlocked. (Only the control cabinet is unlocked when the mains supply is applied).

Key box is used to mechanically lock electrical installations. The basic functionalities are:

• The lock only can work with special key.

• The lock must self- lock (i.e. cannot rotate) without special key.

• The key can not be pulled out when it is rotated to locked position.

• The lock can not popup the key automatically. Hereafter, a 4 key product example.

34 QGH83258.03

Technical Data and Features Variable Speed Drives

Figure 1-8

NOTE: the keys for interlock system are located in a file box inside the control cabinet.

Description

Power on Procedure

Free Key Captive Key

Figure 1-9

Step Action

1 Once installation is completed, close all the doors and take the captive key out of each door.

Closed door:

Figure 1-10

The free key 0 only can be released when the captive keys 1,2,3,4 have been turned to captive position.

2 Put the keys from all the doors into the key box then turn to captive position (control

compartment is not part of the interlock system).

3 Take the free key out after all the captive keys are in the captive position.

QGH83258.03 35

Variable Speed Drives Technical Data and Features

«Free keys » of STI

MCB’s Brand

Step Action

4 Switch off the grounded switch of the main circuit breaker, interlock the free key with main

circuit breaker.

Get authorization from the person(s) in charge to work on and with this equipment to Power On.

Power off Procedure (for Maintenance)

Step Action

1 Switch the main circuit breaker off then switch on its grounding switch.

2 Take the free key out the main circuit breaker.

3 Put the free key into the key box and turn to captive position.

4 Turn the captive keys to free position and then take them out to open the corresponding

door for maintenance.

Opened door:

Figure 1-11

The 1,2,3,4 keys may be released when the free key 0 has been turned to the captive position.

NOTE: If the free key K0 we provide cannot be used as the Key for the mains circuit breaker cabinet, it's mandatory to attach the both keys together on a permanent manner (Free Key k0 and Circuit Breaker Key) to forbid to use them separately.

An interlock compatible box can be provided as an option.

The standard brand of mechanical locks provided for the ATV6000 is STI. In case the key of the MCB [Main circuit breaker] and the key K0 of the VSD cannot be attached together, it is possible to supply an MCB compatible box if brands such as Fortress or others are used on site. The interlock compatible box has a dual cylinder lock system: one cylinder for the MCB's brand and the other is a "Free key" lock, from the brand Ronis.

• Once the MCB's brand and key identification code of lock cylinder is provided, an MCB interlock compatible box such as the picture can be provided.

• The MCB’s key can only be released when the "Free key" (K0) is inserted into the compatible box and turned to the captive position.

• Switch off the grounded switch of the MCB; lock the MCB with the MCB’s key.

36 QGH83258.03

Figure 1-12

Technical Data and Features Variable Speed Drives

Dash Blocks (out of supply scope)

Figure 1-13

Interlock with Main Circuit Breaker

The main circuit breaker can be switched on only if the free key “K0” is taken out from the key box and interlocked with the main circuit breaker. Once the main circuit breaker is powered on, the free key is trapped and cannot be taken out, so that the doors cannot be opened.

To open the doors for maintenance purposes, the free key can be removed from the main circuit breaker only if the main circuit breaker is grounded. If any door is opened, the main circuit breaker cannot be powered on.

QGH83258.03 37

Variable Speed Drives Steps for Setting Up

Steps 1 to 4 must be performed with the power off.

4. Wire the drive

Connect the line supply, ensuring that the drive is grounded whilst

. the power supply is off.

Connect the motor, ensuring that its connections correspond to

the voltage.

Connect the control wires according to the drawing.

3. Mount the drive

Mount the drive in accordance with the instructions in this document.

Install any internal and external option.

2. Verify the supply voltage

Verify that the supply voltage is compatible with the voltage range of the drive.

1. Receive and inspect the drive

Check that the part number printed on the label is the same as that on the purchase order.

Remove the drive from its packaging and check that it has not been damaged.

5. Commissionning and programming

Contact your local Schneider Electric representative.

Steps for Setting Up

Procedure

38 QGH83258.03

Transportation, Storage and Disposal Variable Speed Drives

Transportation, Storage and Disposal

Transport and Storage Conditions

The product should be protected from rain and excessive sun exposure. The room where the drive is stored should be well dry and ventilated, ensure that there is no corrosive gas in the storage room.

The following temperature range is permissible during transportation and storage:

• Transportation temperature: -25°C to 70°C (-13°F to 158°F)

• Storage temperature: 0°C to 50°C(32°F to 122°F)

The following relative humidity is permissible during transportation and storage:

• Relative humidity: up to 90%(without condensate)

If the product is stored for more than six months, the oxidation and aging of cabinets and components of ATV6000 must be inspected completely.

Long Time Storage for the Drive or Power Cell (as spare parts)

If the drive or the power cell (as spare parts) were not connected to mains for an extended period of time, the capacitors must be restored to their full performance before the motor is started.

REDUCED CAPACITOR PERFORMANCE

• Apply mains voltage to the drive for one hour before starting the motor if the drive has not been connected to mains for 12 months.

• Verify that no Run command can be applied before the period of one hour has elapsed.

Failure to follow these instructions can result in equipment damage.

If the specified procedure cannot be performed without a Run command because of internal mains contactor control, perform this procedure with the power stage enabled, but the motor being at standstill so that there is no appreciable mains current in the capacitors.

Long Time Storage for the Optional Internal UPS

If UPS does not work for a long time, it must be charged and discharged completely once every 6 months to help ensure the service life of the battery.

NOTICE

QGH83258.03 39

Variable Speed Drives Transportation, Storage and Disposal

Storage and Handling Instructions for Spare Parts

NOTICE

RISK OF COMPONENT DAMAGE DUE TO INCORRECT HANDLING AND STORAGE

• Apply static-free precautions when handling these components.

• Do not touch components without wearing a wrist grounding strap.

• Put the component on a grounded working surface to help protect against electrostatic discharges.

• Take components only at their edges.

• The storage conditions and the packaging must be checked regularly.

• Any damage that occurs during the storage period must be repaired immediately.

• Follow the “storage place requirements” described below.

Failure to follow these instructions can result in equipment damage.

Storage place requirements:

• Protected against vibration and shocks.

• Free from dust, sand, vermin, and insects.

• Free from corrosive gases, salt mist, and others that could damage electronic equipment.

• Keep dry; relative air humidity up to 90% without condensation.

• Keep spare parts in their original packaging.

• Store printed circuit board assembly in anti-static bags or boxes.

• Storage temperature range: 0°C to 50°C(32°F to 122°F).

Damaged products or accessories may cause electric shock or unanticipated equipment operation.

DANGER

ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION

Do not use damaged products or accessories.

Failure to follow these instructions will result in death or serious injury.

Contact your local Schneider Electric sales office if you detect any damage whatsoever.

40 QGH83258.03

Transportation, Storage and Disposal Variable Speed Drives

Unpacking and Inspection

Proceed as follows:

Step Action

1 Remove all packaging material carefully. Do not use sharp tools.

2 Check if drive and spare parts are not damaged.

3 Check if deliveries are consistent with the purchase order and the packing list.

4 Contact your local Schneider Electric sales office if you detect any damage whatsoever.

The user must record any damage in detail, obtain a confirmation signature from the carrier, take photos.

CAUTION

INCORRECT UNPACKING

Do not use sharp tools to open the packaging.

Failure to follow these instructions can result in injury or equipment damage.

End of Life / Disposal

The components of the product consist of different materials which can be recycled and which must be disposed of separately.

• Dispose of the packaging in compliance with all applicable regulations.

• Dispose of the components of the product in compliance with all applicable regulations.

QGH83258.03 41

Variable Speed Drives Transportation, Storage and Disposal

Lifting and Transport

Verify the size and weight of ATV6000 to choose proper lifting equipment. It is required to have the general layout drawing which contains relevant dimensions and weight information of the product before it is transported.

WARNING

INCORRECT LIFTING AND HANDLING

• Lifting and handling must be performed by qualified personnel in accordance with the requirements of the site and in compliance with all pertinent regulations.

• Use lifting and handling equipment appropriate for the load and take all necessary measures to avoid swinging, inclination, toppling and any other potentially hazardous conditions.

• Verify that there are no persons or obstructions in the area of operation of the lifting and handling equipment.

• Use a cross spreader to lift and handle the product.

• Only lift and handle the product with the lifting bars provided with the product.

• To prevent possible damage to the frame of equipment from excessive compressive forces by lifting belts, ensure the angle is not less than 30°, additional spreader beams need be equipped if necessary.

• During lifting and handling, do not exceed an acceleration of 0.1 m/s² and a speed of 6m/min.

• Load swinging must be less than 6 °.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

42 QGH83258.03

Transportation, Storage and Disposal Variable Speed Drives

Cabinet Lifting

Lifting equipment and lifting belts are not part of the delivery and must be provided by the customer.

Mounting steps Key points Illustration

Unscrew the M8 screw, pull out the clevis pin.

Insert the clevis pin within the lifting belt, secure the clevis pin with the M8 screw and nuts. Refer to the torque setting table

4 lifting lugs is packed in drive package.

NOTE: There are two sizes of lifting lugs : ≤10t and ≥10t.

1 Lifting lugs

2 M8 screw

3 Clevis pin

1 Lifting belt

Remove the screws from base frame, assemble the lifting lugs on the base frame them tighten the screws.Refer to the torque setting table

M16 bolt for the drive which weight less than 10 tons, M20 for the drive which weight more than 10 tons.

QGH83258.03 43

Variable Speed Drives Transportation, Storage and Disposal

Mounting steps Key points Illustration

Use 4 lifting belts to lift the cabinet to the final position.

The load bearing of each lifting must not be less than 20 tons of load capacity.

α: angle ≥ 30°

1: lifting equipment

Remove the lifting lugs and take out the lifting belts, then reassemble the screws on the base frame.

44 QGH83258.03

Transportation, Storage and Disposal Variable Speed Drives

Cooling Fan Lifting

Mounting steps Key points Illustration

Move the assembled cooling fan on the forklift.

Transport the cooling fan to the cabinet using the forklift, forklift arms facing the front of the cabinet.

The distance must be 3 cm±10% between each outer side of forklift arm and the side edge of the fan.

Keep the forklift front ends at least 10 cm from the cabinet.

Lift the forklift arms to the same height as the cabinet top; stop the forklift, and then the worker on the cabinet top may move the cooling fan to the top of the cabinet.

NOTE: Take appropriate measure to secure the position of the worker in compliance with your national and local safety regulations.

See cooling fan installation procedure Cooling Fan Installation, page 55

1. The lifting height of the forklift arms shall be at the same level of the cabinet top.

2. The worker can move the cooling fan only after the forklift has stopped.

QGH83258.03 45

Variable Speed Drives Mechanical Installation

Mechanical Installation

General Notes on Installation

Overview of Installation

Conductive foreign objects may cause parasitic voltage.

DANGER

ELECTRIC SHOCK AND/OR UNANTICIPATED EQUIPMENT OPERATION

• Keep foreign objects such as chips, screws or wire clippings from getting into the product.

• Verify correct seat of seals and cable entries in order to avoid deposits and humidity.

Failure to follow these instructions will result in death or serious injury.

Dimensions

Refer to the general layout drawing shipped with the drive for information on:

Foundation Requirements

Before installation, the foundation for positioning must be prepared by the user. The floor must be made of non-flammable material, with smooth and non-abrasive surface, protected against humidity diffusion, level, and able to support the cabinet.

The suggestions for the foundation depend on your configuration.

• Cabinet dimensions

• Maintenance space

• Foundation plan

NOTE: Cable trench has to be prepared for bottom-in cable connection.

46 QGH83258.03

Mechanical Installation Variable Speed Drives

Front access:

1 The embedded channel steel must be 5 mm higher than the ground. In order to increase the stress area, the length of the

embedded channel steel must be 400 mm longer than the base of the ATV6000 (200 mm longer for left and right sides respectively), the quality of the embedded channel steel installation must be guaranteed.

Figures 4-1 Foundation plan

2 Cable ducts should be of non-flammable material and of a non-abrasive surface. All cable entries and exits should be protected

against dust, humidity, and animals entering into the drive. Suitable fire protection measures should be applied to prevent fire from the drive.

3 Cable trench considerations

Standard design of ATV6000 is for cable entry from bottom (cable entry from top is available as option).

Therefore a corresponding cable trench has to be prepared for appropriate cable connection.

A) The depth of cable trench is depending on the required bending radius of the used cable type and cross section.

QGH83258.03 47

Variable Speed Drives Mechanical Installation

Front & Rear access:

1 Depending on the model, the drive may require a 600 mm rear access for maintenance.

The embedded channel steel must be 5 mm higher than the ground. In order to increase the stress area, the length of the embedded channel steel must be 400 mm longer than the base of the ATV6000 (200 mm longer for left and right sides respectively), the quality of the embedded channel steel installation must be guaranteed.

Figures 4-2 Foundation plan

2 Cable ducts should be of non-flammable material and of a non-abrasive surface. All cable entries and exits should be protected

against dust, humidity, and animals entering into the drive. Suitable fire protection measures should be applied to prevent fire from the drive.

3 Cable trench considerations

Standard design of ATV6000 is for cable entry from bottom (cable entry from top is available as option).

Therefore a corresponding cable trench has to be prepared for appropriate cable connection.

A) The depth of cable trench is depending on the required bending radius of the used cable type and cross section.

48 QGH83258.03

Mechanical Installation Variable Speed Drives

Cabinet Top

It is not allowed to install any foreign device on the top of the cabinet.

Cabinets Fixed

Verify the drive cabinets are reliably fixed, one of the two methods below must be followed.

• The base of ATV6000 must be connected to the embedded channel steel by spot - welding.

• Match the cabinet base with specially designed fixing holes by which VSD cabinet is fixed on the ground.

Floor fixings are not supplied. Anchor bolts or screws and nuts of size M14 are recommended.

NOTE: For fixing holes, refer to the Foundation Plan, also available in the Handbook Manual QGH83255 (English).

Cabinet Installation

Typical ATV6000 consists of two cases:

• Front access drive with transformer and control cabinet + power cell cabinet

• Front & Rear access drive with transformer cabinet + control cabinet + power cell cabinet

The ATV6000 is disassembled into different parts according to cabinets:

Figure 4-3 Front view of ATV6000

1. Transformer and control cabinet

2. Power cell cabinet

QGH83258.03 49

Variable Speed Drives Mechanical Installation

Note of Integrated Transportation

ATV6000 is designed as integrated transportation for the 145, 245, 335 types of power cells. Power cell is fastened on its rail by front and back screws for easy and quick installation.

Figure 4-4 Back view of power cell cabinet

1. Power cell

2. Bearing beam

3. Fastening screws

For front access before mounting against a wall, the fastening screws at the rear of the power cell cabinet must be removed (the fastening screws must be kept for future transportation of the cabinet.).

Procedure:

Step Action

1 Open the doors on the back side of the power cell cabinet;

2 Remove the fastening screws, refer to the following illustration (Rear view A or B);

Rear view A (1 fixation screw for each power cell)

1. Power cell

2. Bearing beam

3. fastening screws

3 Close the back side doors after confirming that the product is well-grounded.

50 QGH83258.03

Rear view B (2 fastening screws for each power cell)

Mechanical Installation Variable Speed Drives

Cabinet Combination

Before fixing the cabinets on the base by anchor bolts, the cabinets need to be combined.

DANGER

ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING

• Join all cabinets by means of the bolts provided with the drive system as shown in the figures below.

• Fasten the bolts with the tightening torques specified in this document.

Failure to follow these instructions will result in death or serious injury.

The connection between transformer cabinet and power cell cabinet must be precisely adjacent to help ensuring that the doors can easily be opened and closed:

Between transformer cabinet and power cell cabinet:

8 M6 bolts are fixed to the cabinet (4 M6 bolts at the front of cabinet, 4 M6 bolts at the back of cabinet), according to the tightening torque given in the table 5-1, page

61.

• Units must be bolted or welded to the channel steel embedded in the concrete.

• Verify that the electrical resistance of the channel steel embedded in the concrete is equal to or less than 1 Ohm.

QGH83258.03 51

Variable Speed Drives Mechanical Installation

Instructions for cabinet combination

Figure 4-6

1 Screw

2 Cabinet cover plate

Step Action

1 Place the cabinet cover plate on top of the cabinet to cover the gap.

2 Use the M6*16 screws (contained in spare parts box) to fasten the cabinet cover plate,

according to the tightening torque given in the table 5-1, page 61.

52 QGH83258.03

Mechanical Installation Variable Speed Drives

Power Cell Installation

Power Cell Inspection (Before Installing):

Conduct a careful inspection before installing power cells:

Step Action

1 Confirm that the technical label of power cell is consistent with the nameplate of the

drive.

2 Confirm that each power cell is referring to the same drawing number.

Markings Specification

NOTICE

IMPROPER CONNECTION AND LAYOUT

• The head of the optical fiber and its socket must be clean and fixed. Never pull or bend it. Bending radius no less than 50 mm.

• The Color of the optical fiber heads and sockets must be the same.

Failure to follow these instructions can result in equipment damage.

Power Cell Installation

Step Action

1 Each power cell is marked with a part reference, for example:APVa1, APVa2..., APVb1,

APVb2..., APVc1, APVc2..., which indicates the location of the cell in the system: e.g. APVa1 is the marking of the first cell of L1/A phase.

2 Each power cell has 2 fuses, 2 optical fiber sockets (J1, J2) and 3 input terminals. Each

terminal is marked with L1-LV, L2-LV, L3-LV, which indicates the input terminals of each phase.

DANGER

HAZARD OF FIRE OR ELECTRIC SHOCK

Tightening torques must comply with the specifications provided in this document

Failure to follow these instructions will result in death or serious injury.

For drives using power cells type 510 and 710, the power cells are delivered separately and must be installed on site.

Step Action

1 Install power cells (510 or 710 type, if the current is above 320 A) by sliding them into the

cabinet channels, verify that the power cells are correctly positioned.

2 Input power wiring connection: Connect the input terminals (L1-LV, L2-LV…) and input

fuses, according to the tightening torque given in the table 5-1, page 61. See the drawing in step 4 below.

3 Connection between the power cells: Connect the terminal V with terminal U between

two adjacent power cells using a copper bar, according to the tightening torque given in

the table 5-1, page 61. The cells of the same phase are connected in series. See the

drawing in step 4 below.

4 Communication wirings connection used to connect the power cell and master controller:

Insert the optical fiber cables.

QGH83258.03 53

Variable Speed Drives Mechanical Installation

Step 3

Step 4

Step 2

Step Action

Figure 4-7 configuration drawing of installed power cells.

Connection between the neutral points: The output terminal Vof each cell at the end of every phase is connected at neutral point using cables or a copper bar, according to the tightening torque given in the table 5-1, page 61. See the drawing as below step 6.

6 Connection of output cables: Connect the terminal U of the cells which is the first one in

each phase with output cables, the hall sensor should be mounted with a cable/copper bar passing through it. See the drawing as below.

NOTE: Plug the connectors of hall sensor to the Master controller terminal.

NOTE: For details refer to the drawing delivered in the drive package.

54 QGH83258.03

Mechanical Installation Variable Speed Drives

Cooling Fan Installation

For convenience during transportation, cooling fans are packed individually. Carefully distinguish power cell cabinet cooling fans and transformer cabinet cooling fans according to drawings and labels before installing cooling fans.

1 Mount the fan and fan housing on the top of cabinet. The face with yellow arrow should be

faced towards front side of cabinet.

Use 5 M8 bolts (contained in the spare parts box) to fasten the fan housing, according to the tightening torque given in the table 5-1, page 61.

1. The yellow arrow represents direction of fan rotation

2. Fan and fan housing.

3. Front dust filter.

4. 3 M8 bolts (2 M8 for rear side)

2 Remove the front dust filter (6 M4 nuts) from fan housing and keep it.

1. 3 M4 bolts.

2. 3 M4 bolts.

3 Connect fan wire with terminal and power wire with terminal through PG gland (the wirings

according to the drawings in the drive package).

QGH83258.03 55

Variable Speed Drives Mechanical Installation

1. Fan wire.

2. Power wire.

3. PG gland.

NOTE: The red power fan cable is inside the cabinet (on the top).

4 Install the front dust filter with 6 M4 nuts.

Mount the fan cover for each fan if provided. (Option for air duct)

Fan Type Size (mm) Weight in kg (lb)

400 580*745*330 15 (33.1)

450 580*745*394 11 (24.2)

500 620*803*408 22 (48.5)

560 750*933*435 31 (68.3)

NOTE: the service life of cooling fan will be reduced if the working temperature is more than 40°C (104°F). This information can be provided by Schneider Services depending on the local environment conditions.

56 QGH83258.03

Mechanical Installation Variable Speed Drives

Fan Shutter Installation

Procedure

For convenience during transportation, fan shutter are packed individually.

Step Action

1 Assemble the fan and fan shutter, (5 M8 bolts) according to the tightening torque given in the the table 5-1, page 61.

1. 3 M8 bolts for front side

2. 2 M8 bolts for rear side

2 Remove the front cover of fan, and front cover of fan shutter.

1: 6 M4 nuts for fan cover

2: 6 M5 bolts for fan shutter cover

3 Put the fan group into the correct position and fix it according to the tightening torque given in the the table 5-1, page 61.

1. 4 M8 bolts for front side

2. 2 M8 bolts for rear side

QGH83258.03 57

Variable Speed Drives Mechanical Installation

Type 1 — Wiring without contactor Type 2 — Wiring with contactor

For more details and full overview refer to the schematics delivered with your product.

Note: before wiring, check the fan shutter position , page 60.

A: PG gland

B: Protection tube for the cable.

Must be added in external (bonding with power cable on roof)

GV2•: Fan motor

XT2•: Fan terminal block

W22•: Fan power cable

W23•: Fan feedback cable

W25•: Fan shutter power cable

W29•:Fan feedback cable

XT25•: Fan shutter terminal block

K211: Relay

Y2•: Fan shutter controller

Note: before wiring, check the fan shutter position , page 60.

A: PG gland

B: Protection tube for the cable.

Must be added in external (bonding with power cable on roof)

GV2•: Fan motor

XT2•: Fan terminal block

W22 & W 222: Fan power cable

W23•: Fan feedback cable

W25•: Fan shutter power cable

W29•:Contactor feedback cable

W220: Fan feedback cable

XT25•: Fan shutter terminal block

XT212: Terminal (Option)

K212: Contactor

Y2•: Fan shutter controller

58 QGH83258.03

Mechanical Installation Variable Speed Drives

Step Action

4: Type 1 Connect and fasten cables with PG gland:

• Connect cable W22•/W23• to terminal XT2• according to the tightening torque 0.6...0.8Nm.

• Connect cable W25•/W29• to terminal XT25• according to the tightening torque 0.6...0.8Nm.

4: Type 2 Connect and fasten cables with PG gland:

• Connect cable W22/W23• to terminal XT2• according to the tightening torque 0.6...0.8Nm.

• Connect cable W25•/W220 to terminal XT25• according to the tightening torque 0.6...0.8Nm.

QGH83258.03 59

Variable Speed Drives Mechanical Installation

Step Action

Assemble the front cover of fan and fan shutter according to the tightening torque given in the the table 5-1, page 61.

1: 6 M4 nuts for fan cover

2: 6 M5 bolts for fan shutter cover

Fan Shutter Open/Close Position

Position of fan shutter can be checked through the window.

60 QGH83258.03

Electrical Installation Variable Speed Drives

Electrical Installation

Overview of Installation

Overview

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

• Read and understand the instructions in "Safety Information" chapter before performing any procedure in this chapter.

• When the electrical installation is completed, the mains and auxiliary power supply to the drive must not be switched on without the approval of the commissioning personnel.

Failure to follow these instructions will result in death or serious injury.

• Tightening torque settings (table 5-1)

Torque Setting Table

Bolt dimension Mechanical assembly Electric connection

N·m lbf·in N·m lbf·in

M3 0.8 7.1 0.5 4.4

M4 1.2 10.6 1.2 10.6

M5 3.3 29.2 2.6 23

M6 5.5 48.7 4.4 38.9

M8 13.5 119.5 10.8 95.6

M10 27 238.9 19.6 173.5

M12 45 398.2 37.2 329.2

M16 130 1150.4 / /

M20 250 2212.4 / /

NOTE:

• 1lbf.in = 0.113 N.m

• 1 N.m = 8.85 lbf.in

• The maximum deviation of the torque applied should be no more than ± 10%.

QGH83258.03 61

Variable Speed Drives Electrical Installation

Grounding Connection

Overview

DANGER

ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING

• Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of the entire drive system.

• Ground the drive system before applying voltage.

• The cross section of the protective ground conductor must comply with the applicable standards.

• Do not use conduits as protective ground conductors; use a protective ground conductor inside the conduit.

• Do not consider cable shields to be protective ground conductors.

Failure to follow these instructions will result in death or serious injury.

In the transformer cabinet, two PE bars for grounding are available as shown below. For each PE bar, there are 8 M10 terminals and 12 M6 terminals for customer connection.

1 Left PE Bar

2 Right PE Bar

Protective Grounding (ground cable provided by customer)

Left PE bar: Connect to ground electrode (customer side) by ground cable.

Use a M10 bolt to fasten the ground cable, according to the tightening torque given in the table 5-1, page 61.

Cross-Section:

The cross-section of the ground cable and the ground connection must be in compliance with national and local electrical codes. In addition, it needs to be meet minimum short circuit current 31.5kA/150ms:

• Cross-section of ground cable: at least half of mains cable with a minimum cross-section of ground cable of 50 mm

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Electrical Installation Variable Speed Drives

Power Cable Shields Grounding

Cable shields must be connected to the PE bars.

Left PE bar:

• Connect the screen ends of the shield of mains cable

Right PE bar:

• Connect the screen ends of the shield of motor cable

External Power cabling

Overview

On the baseplate of transformer and control cabinet, there are four dismountable aluminum plates for easy onsite installation.

4 dismountable aluminum plates

Step Action

1 Remove the dismountable aluminum plate (4 M10 nuts) from the cabinet and keep them.

2 Drill proper size hole to fit diameter of cable gland corresponding to the cable.

3 Install suitable cable glands to achieve the corresponding degree of protection and to help avoid to damage the insulation

4 Pass the cables through the aluminum plate.

of the cables.

Install the aluminum plate (4 M10 nuts).

NOTE: Fireproofing mud or epoxy resin is needed to seal the holes. The fireproofing mud and epoxy resin are not provided..

QGH83258.03 63

Variable Speed Drives Electrical Installation

Mains cables and motor cables wiring

L1-L2-L3 Mains cables wiring

U-V-W Motor cables wiring

Use a M10 bolt to fasten the mains and motor cables, according to the tightening torque given in the table 5-1, page 61.

64 QGH83258.03

Electrical Installation Variable Speed Drives

Cable preparation

Conductive foreign objects in the product may cause parasitic voltage.

DANGER

ELECTRIC SHOCK AND/OR UNANTICIPATED EQUIPMENT OPERATION

• Keep foreign objects such as screws or wire clippings or any other type of residue from getting into the cabinet.

• Verify correct seat of seals and cable entries in order to avoid deposits and humidity.

Failure to follow these instructions will result in death or serious injury.

Cable lugs:

Mount cable lugs suitable for M10 bolts. Cables must be terminated with lugs according to the specification of the cable manufacturer. Connect the cables to their corresponding busbars:

• The mains cable wires to L1/L2/L3 copper bar

• The motor cables to U/V/W copper bar

Table section for mains/motor cables

Drive nominal

continuous

current

rms

100 A 95 000 25 4

170 A 95 000 35 2

205 A 95 000 50 0

255 A 95 000 70 00

305 A 95 000 95 000

345 A 120 0000 120 0000

410 A 185 350MCM 185 350MCM

510 A 240 500MCM 240 500MCM

700 A 120*2 2*0000 120*2 2*0000

780 A 150*2 2*300MCM 150*2 2*300MCM

885 A 185*2 2*350MCM 185*2 2*350MCM

1025 A 240*2 2*500MCM 240*2 2*500MCM

1045 A 120*3 3*0000 / /

1175 A 150*3 3*300MCM / /

Note:

• The cross sections in the table are based on underground cabling at 20°C ambient temperature and for normal duty overload. If you have deviating conditions, the cross section must be recalculated accordingly

• For the mains cable side, the maximum short circuit capability is 31.5kA/150ms.

• Recommended cable type is Cu/XLPE/SC/SWA/PVC from Nexans brand.

Minimum cross section for

mains cable

(3 core, armoured)

mm² AWG mm² AWG

Minimum cross section for motor

Cable

(3 core, armoured)

QGH83258.03 65

Variable Speed Drives Electrical Installation

Auxiliary Power cabling

Cable Routing

Determining the cable length

Determine the required length of a cable between the point of entry and the connection point inside the cabinet. Cut the cable to the required length before connection to avoid excess cable to be stored in the cable ducts. In order to open the cabinet doors more easily, an additional 15 to 20cm should be added to the swivel frame cable length.

How to Mount Auxiliary Power Cable

Bottom entry

Step Action

1 Remove the cover (M6 bolts) above the cable duct to facilitate cable routing.

2 Drill a proper hole from dismountable aluminum plate (refer to "External Power

cabling" part).

3 Pass the cables through the aluminum plate.

4 Connect and tie the wires.

5 Install the cover with M6 bolts according to the tightening torque given in the table 5-1,

page 61.

66 QGH83258.03

Electrical Installation Variable Speed Drives

Types of Power supplies

DANGER

RISK OF ELECTRIC SHOCK

• Use appropriate Residual Current Device (RCD) for auxiliary and control power supplies.

• Use only Control Power Supply Overvoltage Category II.

Failure to follow these instructions will result in death or serious injury.

Type 1: 230 V Control and Auxiliary Power Supply

1 Control Power Supply - Terminal XT10

(provided by customer, available in option)

2 Auxiliary Power Supply - Terminal XT16

(provided by customer)

Offer provides the uninterruptible power for all the LV control circuits.

Powers all cubicle lamps of cabinets and auxiliary electric device.

Type 2: 400 V Fan Power Supply

1 Fan Power Supply - Terminal XT13

(provided by customer, available in option)

Powers all fans of cabinets.

NOTE: If internal fan power supply option is delivered, no need for external fan power supply.

Power Supply Requirement for Customer

Type Control Power Supply Auxiliary Power Supply Fan Power Supply

Voltage 100...240 Vac ± 10 % (47...63

Hz)

Capability 1kVA 2kVA (depends on options) See schematic (delivered with

230 Vac ± 10 % 400 Vac ± 10 %,

drive)

Wire Range Single flexible conductor with ferrule with plastic sleeve: 0.25mm²-

2.5mm² (23AWG - 13AWG).

Single flexible conductor with ferrule without plastic sleeve:

0.25mm²-4mm² (23AWG - 11AWG).

Wiring

NOTE: Refer to the drawing that will be shipped with the drive.

Single flexible conductor with ferrule: 1.5mm²-16mm².

QGH83258.03 67

Variable Speed Drives Electrical Installation

Control cabling

Control cables should not be laid in parallel to the power cables. If this cannot be avoided, a minimum distance of 30 cm must be maintained between control and power cables. Control and power cables should be crossed at an angle of 90°.

Input / Output Connection

It is located in the low voltage cabinet of drive.

NOTE: Refer to the drawing that will be shipped with the drive.

68 QGH83258.03

Electrical Installation Variable Speed Drives

Communication (Control Block Ports)

Legend

Marking

RJ45 Communication ports

The control block includes 3 RJ45 ports for customer side.

They allow to connect:

• A PC

• A SCADA system

• A PLC system

• A Graphic Display terminal, using Modbus protocol

• A Modbus fieldbus

Description

Slot C, for internal communication

RJ45 port for Ethernet embedded

Sink-Ext-Source switch

PTO-DQ switch

RJ45 port for Modbus embedded

Slot B, for encoder interface, and I/O module

Slot A, for fieldbus and I/O relay modules

◦ Using a commissioning software (SoMove, SoMachine...), to configure

and monitor the drive

◦ To access the drive webserver

NOTE: Verify that RJ45 cable is not damaged prior to connecting it to the product otherwise the power supply of the control could be lost.

NOTE: Do not plug Ethernet cable in Modbus plug or vice versa.

QGH83258.03 69

Variable Speed Drives Electrical Installation

Control Terminals Electrical Data

Characteristics of Terminals

NOTE:

• For a description of the terminal arrangement, refer to the Interface Diagram

• For factory setting I/O assignment, refer to the Programming manual.

Customer terminal strips

XT11:30 R1A NO contact of relay R1 O Output Relay 1

XT11:31 R1B NC contact of relay R1 O

XT11:32 R1C Common point contact of

XT11:33 R2A NO contact of relay R2 O Output Relay 2

XT11:34 R2C Common point contact of

XT11:35 R3A NO contact of relay R3 O Output Relay 3

XT11:36 R3C Common point contact of

Terminal Description I/O

Type

relay R1

relay R2

relay R3

Electrical characteristics

• Minimum switching capacity: 5 mA for 24 Vdc

• Maximum switching current on resistive load: (cos φ = 1): 3 A for 250 Vac (OVC II) and 30 Vdc

• Maximum switching current on inductive load: (cos φ = 0.4 and L/R = 7 ms): 2 A for 250 Vac (OVC II) and 30 Vdc

• Refresh time: 5 ms +/– 0.5 ms

• Service life: 100,000 operations at maximum switching current

• Minimum switching capacity: 5 mA for 24 Vdc

• Maximum switching current on resistive load: (cos φ = 1): 5 A for 250 Vac and 30 Vdc

• Maximum switching current on inductive load: (cos φ = 0.4 and L/R = 7 ms): 2 A for 250 Vac and 30 Vdc

• Refresh time: 5 ms +/– 0.5 ms

• Service life:

◦ 100,000 operations at maximum switching power

◦ 500,000 operations at 0.5 A for 30 Vdc

◦ 1,000,000 operations at 0.5 A for 48 Vac

• Minimum switching capacity: 5 mA for 24 Vdc

• Maximum switching current on resistive load: (cos φ = 1): 5 A for 250 Vac and 30 Vdc

• Maximum switching current on inductive load: (cos φ = 0.4 and L/R = 7 ms): 2 A for 250 Vac and 30 Vdc

• Refresh time: 5 ms +/– 0.5 ms

• Service life:

◦ 100,000 operations at maximum switching power

◦ 500,000 operations at 0.5 A for 30 Vdc

◦ 1,000,000 operations at 0.5 A for 48 Vac

XT11:4 POE A POE inputs I Power Output Enable POE inputs

XT11:5 POE B

XT11:1 24V Output supply for digital

XT11:28 10V Output supply for Analog

XT11:27 AI1 Analog inputs and sensor

XT11:25 AI2

XT11:24 AI3

inputs and POE inputs

input

inputs

O • 24 Vdc

• Tolerance: minimum 20.4 Vdc, maximum 27 Vdc

• Current: maximum 200 mA for both 24 Vdc terminals

• Terminal protected against overload and short-circuit

• In Sink Ext position, this supply is powered by external PLC supply

O Internal supply for the analog inputs

• 10.5 Vdc

• Tolerance ± 5%

• Current: maximum 10 mA

• Short circuit protected

I Software-configurable V/A : voltage or current analog input

• Voltage analog input 0...10 Vdc, impedance 31.5 kΩ,

• Current analog input X-Y mA by programming X and Y from

0...20 mA, with impedance 250 Ω

70 QGH83258.03

Electrical Installation Variable Speed Drives

Customer terminal strips

Terminal Description I/O

Type

Electrical characteristics

• Maximum sampling time: 1 ms ± 1 ms

• Resolution 12 bits

• Accuracy: ± 0.6% for a temperature variation of 60°C (140°F)

• Linearity ± 0.15% of maximum value

Software-configurable thermal sensors or Water level sensor

• PT100

◦ 1 or 3 thermal sensors mounted in series (configurable by

software)

◦ Sensor current: 5 mA maximum

◦ Range –20...200°C (–4...392°F)

◦ Accuracy +/– 4°C (39°F) for a temperature variation of 60°C

(140°F)

• PT1000

◦ 1 or 3 thermal sensors mounted in series (configurable by

software)

◦ Sensor current: 1 mA

◦ Range –20...200°C (–4...392°F)

◦ Accuracy +/– 4°C (39°F) for a temperature variation of 60°C

(140°F)

• KTY84

◦ 1 thermal sensor

◦ Sensor current: 1 mA

◦ Range –20...200°C (–4...392°F)

◦ Accuracy ± 4°C (39°F) for a temperature variation of 60°C

(140°F)

• PTC

◦ 6 sensors maximum mounted in series

◦ Sensor current: 1 mA

◦ Nominal value: < 1.5 kΩ

◦ Overheat trigger threshold: 2.9 kΩ ± 0.2 kΩ

◦ Overheat reset threshold: 1.575 kΩ ± 0.75 kΩ

◦ Threshold for low impedance detection: 50 kΩ –10 Ω/+20 Ω

◦ Protected for low impedance < 1000 Ω

XT11:26 COM Analog I/O common I/O 0 V for Analog outputs

XT11:25 AI2 Analog input I Voltage bipolar analog input –10...10 Vdc, impedance 31.5 kΩ

• Maximum sampling time: 1 ms ± 1 ms

• Resolution 12 bits

• Accuracy: ± 0.6% for a temperature variation of 60°C (140°F)

• Linearity ± 0.15% of maximum value

XT11:22 AQ1 Analog output O AQ: Analog output software-configurable for voltage or current

XT11:23 AQ2 Analog output O

XT11:21 COM Digital and analog output

Common

XT11:20 DQ– Digital output O Digital output configurable by switch

XT11:19 DQ+ Digital output O

I/O 0 V for analog outputs and logic output

• Voltage analog output 0...10 Vdc, minimum. Minimum load impedance 470 Ω,

• Current analog output X-Y mA by programming X and Y from

0...20 mA, maximum load impedance 500 Ω

• Maximum sampling time: 5 ms ± 1 ms

• Resolution 10 bits

• Accuracy: ± 1% for a temperature variation of 60°C (140°F)

• Linearity ± 0.2%

• Insulated

• Maximum voltage: 30 Vdc

• Maximum current: 100 mA

• Frequency range: 0...1 kHz

• Positive/Negative logic is managed by user external wiring.

QGH83258.03 71

Variable Speed Drives Electrical Installation

Customer terminal strips

XT11:19 DQ+ Pulse output O Pulse train output configurable by switch

XT11:7 P24 External input supply I External input supply +24 Vdc

XT11:8 0V 0 V I/O 0 V of P24

XT11:9 DI1 Digital inputs I 8 programmable logic inputs 24 Vdc, comply with IEC/EN 61131-2

XT11:10 DI2

XT11:11 DI3

XT11:12 DI4

XT11:13 DI5

XT11:14 DI6

XT11:15 DI7

XT11:16 DI8

Terminal Description I/O

Type

Electrical characteristics

• Open collector not insulated

• Maximum voltage: 30 Vdc

• Maximum current: 20 mA

• Frequency range: 0...30 kHz

• Tolerance: minimum 19 Vdc, maximum 30 Vdc

• Maximum current: 0.8 A

logic type 1

• Positive logic (Source): State 0 if ≤ 5 Vdc or logic input not wired, state 1 if ≥ 11 Vdc

• Negative logic (Sink):State 0 if ≥ 16 Vdc or logic input not wired, state 1 if ≤ 10 Vdc

• Impedance 3.5 kΩ

• Maximum voltage: 30 Vdc

• Maximum sampling time: 2 ms ± 0.5 ms

Multiple assignment makes it possible to configure several functions on one input (example: DI1 assigned to forward and preset speed 2, DI3 assigned to reverse and preset speed 3).

XT11:15 DI7 Pulse inputs I Programmable Pulse input

XT11:16 DI8

• Comply with level 1 PLC, IEC 65A-68 standard

• State 0 if < 0.6 Vdc, state 1 if > 2.5 Vdc

• Pulse counter 0...30 kHz

• Frequency range: 0…30 kHz

• Cyclic ratio: 50 % ± 10 %

• Maximum input voltage 30 Vdc, < 10 mA

• Maximum sampling time: 5 ms ± 1 ms

72 QGH83258.03

Electrical Installation Variable Speed Drives

Inspection

This section generally describes the necessary inspection before ATV6000 is powered on. Besides, review the following steps:

Step Description

1 Verify that the site power supply meets the requirement of the medium voltage drive system. The rated input voltage of the

2 The rated output voltage of the medium voltage drive system must be compatible with rated voltage of the motor which is

3 The control power supply (low voltage) must be compatible with rated voltage of control system.

4 The rated power of the ATV6000 must be compatible with the power of motor.

6 Verify the insulation of all cables and terminals is not damaged.

8 Verify that control power supply and main power supply are correctly connected and follow all local and national electrical

9 Verify that all wiring is tightly and correctly connected.

10 Verify whether the isolating switches in bypass cabinet (optional) are installed tightly and that the mechanical interlock of

11 Verify that the input and output medium voltage cables are connected correctly.

12 Verify that all electrical connections of the transformer are tight including input, output, and auxiliary windings (option).

13 Verify that the temperature sensors are installed appropriately.

medium voltage drive system must be compatible with grid voltage.

marked on the motor nameplate.

Verify that the ATV6000 is connected to ground securely, and its grounding resistance must be lower than 4 Ω. The control system with a separate ground bus-bar and its resistance must be lower than 1 Ω.

Verify all terminals, components mounting, and other parts are marked or labeled, or contact your local manufacturer representative.

code requirements as well as all other applicable regulations.

the isolation switches operate normally. Verify that isolation switches is well contacted.

✔

14 Verify that cooling fans on the top of cabinet are connected correctly and tightly, and can rotate freely in the correct

15 Verify that all bolts used for connecting transformer input, output and auxiliary cables (option) are tightly connected.

16 Verify that the optical fiber connections are correct (Colour and wire number), optical fiber and the fiber terminal

17 All cables must be fastened. PCBAs in the control box must be plugged into the right place. The boards and control boxes

18 Verify that frequency setting signal is a 0(4) - 20 mA or 0-10 V source signal.

19 Verify that the control wiring is separated from power wiring.

direction.

connections are correct, fiber terminal and fiber connection must be clean with good connections. The fiber length must be correct so that there is no pulling or bending

must be fastened tightly by screws.

NOTE: If any inspection result is abnormal, please contact your local manufacturer representative.

QGH83258.03 73

Variable Speed Drives Routine Maintenance

Routine Maintenance

Service and Maintenance

Overview

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Read and understand the instructions in “Safety Information” chapter before performing any procedure in this chapter.

Failure to follow these instructions will result in death or serious injury.

Visual Inspection and Cleaning

Inspection

The Variable Speed Drive (VSD) must be regularly inspected and cleaned in accordance to regulations and maintenance schedule. (note that antistatic cleaning equipment must be used, and chemical cleaners, alcohol, and other solvents should not be used.)

Step Action

1 Verify that VSD exterior and interior as well as the surrounding area are free of dust, sand, vermin, and insects. Electrical

components such as wiring and circuit boards are prone to overheating and being inoperative due to accumulation of dust or moisture.

2 Verify that VSD exterior and interior has not been affected by corrosive elements such as corrosive gases, salt, or other

impurities that can damage electrical equipment, structural integrity of VSD or the insulation of cabling.

3 Verify that there are no signs of over-heating of elements and components (circuit boards, wiring connections etc...), and

that cooling fans are correctly mounted and functioning. Verify that filters are not damaged and free of dust and grime. If necessary, replace filters.

4 Verify that cables are correctly and tightly fastened as well as all other screws, bolts, and wiring.

Verify that the area is dry and free of condensation and at suitable relative air humidity level.

Wiring Inspection

• The Variable Speed Drive (VSD) is prone to vibration during running, which may lead to loss connection. It is essential to regularly check that plugs, sockets, screws, bolts, and cabling of the entire VSD and to ensure that connection or fastening are reliable.

• After being put into operation, thorough cleaning and insulation inspection of the transformer must be done at lease once a year. Inspection and tightening of bolts, screws, and wiring must be conducted every 2 years.

• Staff responsible for operation and maintenance must regularly measure and record temperature and humidity. Pay particular attention to temperature of the transformer windings. End user to ensure electrical room’s temperature remains below the maximum value according to drive’s quotation (40 to 50° C).

✔

74 QGH83258.03

Routine Maintenance Variable Speed Drives

Grounding Cable for Maintenance (Option)

The Variable Speed Drive (VSD) can be equipped with grounding cable for maintenance. The grounding cable and stick is a 3 poles grounding and short circuiting device in accordance with IEC61230.

Figure 6-1

Grounding cable is used to:

• Help to prevent unintentional Power On during maintenance.

• Discharge the residual voltage of power supply system.

Cleaning and Replacement of Filters

Pollution or clogging of the filters of the cabinet doors can result in overtemperature.

OVERHEATING

• Inspect and clean the filters at regular intervals.

• Adapt the intervals between maintenance to the environmental conditions.

• Replace the filters at the intervals specified in this manual.

Failure to follow these instructions can result in equipment damage.

NOTICE

QGH83258.03 75

Variable Speed Drives Routine Maintenance

Location

Uninstall Filters

Dimensions

Figure 6-2

1. Control and transformer cabinet

2. Power cell cabinet

Step Action

1 Remove a M6 screw from the louvered panel.

2 Lift the louvered panel and draw it out.

3 Pull down the filter mat.

The process for filter mat replacement should be continuous, in case of foreign objects entering the drive.

The filter dimension depend on the capacity of the drive.

2 types of filters can be used on the power cell cabinet:

Model 1

References Description

VZ3V60001 ATV6000 Dust filter 345 x 395

VZ3V60002 ATV6000 Dust filter 545 x 395

2 types of filters can be used on the transformer cabinet:

Model 2

References Description

VZ3V60003 ATV6000 Dust filter 545 x 615

VZ3V60004 ATV6000 Dust filter 345 x 615

76 QGH83258.03

Routine Maintenance Variable Speed Drives

Scheduled Servicing

WARNING

INSUFFICIENT MAINTENANCE

Verify that the maintenance activities described below are performed at the specified intervals.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Adherence to the environmental conditions must be ensured during operation of the drive. In addition, during maintenance, verify and, if appropriate, correct all factors that may have an impact on the environmental conditions.

Maintenance has to be performed only by qualified and certified SchneiderElectric service personnel. Always consider all local and national electrical code requirements as well as all other applicable regulations for maintenance intervals and verification.

Task / Description Interval* [years]

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Inspection **

Input/output terminals tightness

Remote/Local/Panel Switch

Transformer visual check

Fiber optic cables visual check

Relay contacts

Power cell connections

Transformer secondary windings connection

Plug-in connections

Master controller cooling fan

Cubicle roof cooling fans

Oxidation, corrosion, rust

Environmental conditions

UPS function (available as option)

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

Door gaskets

Spare parts (storage/ damage)

Heat sink pollution (check and clean) ***

Recorded faults analysis

Space heater (cubicle & motor)

Overload switch setting

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

QGH83258.03 77

Variable Speed Drives Routine Maintenance

Task / Description Interval* [years]

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Function of emergency stop button

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

Function of door switches

Completeness of walls and covers

Replace

Door filter mats ***

Master controller cooling fans ***

Cubicle roof cooling fans ***

PLC Backup battery

UPS battery

Power Cell

Local service

General cleaning ***

Parameter/PLCsoftware backup

Current symmetry measurement

Capacitor reforming

(if power cells on stock)

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓

✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓

Capacitor condition check

Fiber optic cable measurement

*) Maximum maintenance intervals from the date of commissioning. Reduce the intervals between maintenance to adapt maintenance to the environmental conditions, the operating conditions of the drive, and to any other factor that may influence the operation and/ or maintenance requirements of the drive.

**) Recommended after each repair.

***) Depends on the environmental conditions

✓ ✓ ✓ ✓ ✓

Shorter intervals must be considered while VSD under non-operational operating conditions. For drives which serve over 12 years, additional spare parts on site are highly recommended.

Spares and Repairs

Serviceable product. Please contact your Customer Care Center on:

www.se.com/CCC.

Customer Care Center

For additional support, you can contact our Customer Care Center on:

www.se.com/CCC.

78 QGH83258.03

ATV6000 Drive System I/O Interface Diagram (standard configuration) Variable Speed Drives

ATV6000 Drive System I/O Interface Diagram (standard configuration)

I/O Interface Diagram (Standard Configuration)

QGH83258.03 79

Variable Speed Drives Operating Environment Maintenance of VSD

Operating Environment Maintenance of VSD

Operating Environment Maintenance of Variable Speed Drive (VSD)

Type of Cooling

Air-conditioning Cooling System

Requirements for supporting facilities

Maintenance The air conditioners shall be

Preparation for power-on The indoor humidity of VSD cabinet shall be less than 50% and

Running Hygrometer must be installed

The room must be well sealed, windows and doors must be closed. The emergency vents must have shutters that are kept closed.

checked and maintained regularly. The VSD must keep running in dehumidifying mode during downtime.

the insulation resistance of the transformer shall be higher than 100MΩ. Under these conditions, it can powered on directly. If the indoor humidity is higher than 50% or the transformer insulation resistance is lower than 100MΩ, additional dehumidification and drying are required.

in the room next to the drive to monitor indoor humidity. End user to ensure room’s humidity stays below the maximum value according to drive’s quotation (90 or 95%). If there is no leakage problem, a dehumidifier must be added in the room (If the temperature in VSD room is higher than 35 °C, air conditioning must be installed). The outlet of air conditioner should not be directed towards the drive to avoid condensation inside the cabinet.

Air-water Cooling System Air-duct Cooling System

A dehumidifier must be used (dehumidifier model shall be determined by the dehumidifier manufacturer). The room must be well sealed, windows and doors must be closed. The emergency vents must have shutters that are kept closed.

The cooler shall be cleaned regularly, check the valve of waterway and duct filter, and air duct shall be checked and maintained to verify there's no damage. The dehumidifier should keep running after VSD has stopped running.

Hygrometer must be installed in the room next to the drive to monitor indoor humidity. End user to ensure room’s humidity stays below the maximum value according to drive’s quotation (90 or 95%). If there is no leakage problem, a dehumidifier must be added in the room (If the temperature in VSD room is higher than 35 °C, then air conditioning must be installed), the dehumidifier should work during VSD running.

The air inlet must be larger than or equal to the dust filter area of VSD cabinet door. Dust filter must be used. Dehumidifier must be installed in the room.

Air duct should be checked regularly. Seal the air inlet and outlet of the room when VSD stop running, and the dehumidifier should be working.

If the indoor humidity of VSD cabinet has been less than 50% for 48 hours without condensation and transformer insulation resistance is higher than 100MΩ, the VSD can powered on directly. If the indoor humidity is higher than 50% or the transformer insulation resistance is lower than 100MΩ, additional dehumidification and drying are required.

Hygrometer must be installed in the room next to the drive to monitor indoor humidity. End user to ensure room’s humidity stays below the maximum value according to drive’s quotation (90 or 95%). If condensation is present, it is necessary to shut down the system and start the dryer until the room humidity falls below 70%. If the humidity level reaches 70% but there is no condensation, the running frequency of VSD should be maintained at higher than 35Hz, until the indoor humidity falls below 70%.

NOTE: For users using air-duct cooling system: it is possible that there is conductive dust near the drive load, especially in the summer when the temperature and humidity are much higher in most countries. In order to help to protect VSD and help to ensure operation, It is advisable to modify the VSD room by using air conditioning cooling system or air-water cooling system.

80 QGH83258.03

Schneider Electric

35 rue Joseph Monier 92500 Rueil Malmaison France

+ 33 (0) 1 41 29 70 00

www.se.com

As standards, specifications, and design change from time to time, please ask for confirmation of the information given in this publication.

QGH83258.03

Schneider Electric ATV6000 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety Information

Qualification Of Personnel

Intended Use

Product Related Information

Complete Drive System Power Off Procedure

About the Book

Technical Data and Features

Presentation

Benefits

General Technical Data

Type designation

Nameplate Example

Selection and ordering data

Key Interlock System

Steps for Setting Up

Procedure

Transportation, Storage and Disposal

Transport and Storage Conditions

Storage and Handling Instructions for Spare Parts

Unpacking and Inspection

End of Life / Disposal

Lifting and Transport

Mechanical Installation

General Notes on Installation

Cabinet Installation

Cabinet Combination

Power Cell Installation

Cooling Fan Installation

Fan Shutter Installation

Electrical Installation

Overview of Installation

Grounding Connection

External Power cabling

Auxiliary Power cabling

Control cabling

Control Terminals Electrical Data

Inspection

Routine Maintenance

Service and Maintenance

Visual Inspection and Cleaning

Wiring Inspection

Grounding Cable for Maintenance (Option)

Cleaning and Replacement of Filters

Scheduled Servicing

ATV6000 Drive System I/O Interface Diagram (standard configuration)

I/O Interface Diagram (Standard Configuration)

Operating Environment Maintenance of VSD

Operating Environment Maintenance of Variable Speed Drive (VSD)