Schneider Electric ATV6000 Installation Manual

Altivar Process ATV6000

Variable Speed Drives

Installation Manual

QGH83258.03 03/2021

www.se.com

Legal Information

The Schneider Electric brand and any trademarks of Schneider Electric SE and its subsidiaries referred to in this guide are the property of Schneider Electric SE or its subsidiaries. All other brands may be trademarks of their respective owners.

This guide and its content are protected under applicable copyright laws and furnished for informational use only. No part of this guide may be reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), for any purpose, without the prior written permission of Schneider Electric.

Schneider Electric does not grant any right or license for commercial use of the guide or its content, except for a non-exclusive and personal license to consult it on an "as is" basis. Schneider Electric products and equipment should be installed, operated, serviced, and maintained only by qualified personnel.

As standards, specifications, and designs change from time to time, information contained in this guide may be subject to change without notice.

To the extent permitted by applicable law, no responsibility or liability is assumed by Schneider Electric and its subsidiaries for any errors or omissions in the informational content of this material or consequences arising out of or resulting from the use of the information contained herein.

Table of Contents

Safety Information.......................................................................................5

Qualification Of Personnel...........................................................................5

Intended Use..............................................................................................6

Product Related Information........................................................................6

Complete Drive System Power Off Procedure...............................................9

About the Book.......................................................................................... 11

Technical Data and Features .................................................................. 14

Presentation............................................................................................. 14

Benefits ...................................................................................................15

General Technical Data............................................................................. 19

Type designation ......................................................................................21

Nameplate Example ................................................................................. 22

Selection and ordering data....................................................................... 23

Key Interlock System ................................................................................34

Steps for Setting Up..................................................................................38

Variable Speed Drives

Transportation, Storage and Disposal ...................................................39

Transport and Storage Conditions.............................................................. 39

Storage and Handling Instructions for Spare Parts ......................................40

Unpacking and Inspection ......................................................................... 41

End of Life / Disposal ................................................................................ 41

Lifting and Transport ................................................................................. 42

Mechanical Installation.............................................................................46

General Notes on Installation..................................................................... 46

Cabinet Installation ................................................................................... 49

Cabinet Combination ................................................................................51

Power Cell Installation .............................................................................. 53

Cooling Fan Installation............................................................................. 55

Fan Shutter Installation ............................................................................. 57

Electrical Installation................................................................................. 61

Overview of Installation............................................................................. 61

Grounding Connection ..............................................................................62

External Power cabling .............................................................................63

Auxiliary Power cabling............................................................................. 66

Control cabling ......................................................................................... 68

Control Terminals Electrical Data ............................................................... 70

Inspection ................................................................................................ 73

Routine Maintenance ............................................................................... 74

Service and Maintenance.......................................................................... 74

Visual Inspection and Cleaning.................................................................. 74

Wiring Inspection...................................................................................... 74

Grounding Cable for Maintenance (Option)................................................. 75

Cleaning and Replacement of Filters.......................................................... 75

Scheduled Servicing .................................................................................77

ATV6000 Drive System I/O Interface Diagram (standard

configuration)

.............................................................................................79

Operating Environment Maintenance of VSD ......................................80

QGH83258.03 3

Safety Information Variable Speed Drives

The addition of this symbol to a “Danger” or “Warning” safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

DANGER

WARNING indicates a hazardous situation which, if not avoided, could result in death or

serious injury.

WARNING

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or

moderate injury.

CAUTION

NOTICE is used to address practices not related to physical injury.

NOTICE

Safety Information

Important Information

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

Please Note

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

Qualification Of Personnel

Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation are authorized to work on and with this product. In addition, these persons must have received safety training to recognize and avoid hazards involved. These persons must have sufficient technical training, knowledge and experience and be able to foresee and detect potential hazards that may be caused by using the product, by changing the settings and by the mechanical, electrical and electronic equipment of the entire system in which the product is used. All persons working on and with

QGH83258.03 5

Variable Speed Drives Safety Information

the product must be fully familiar with all applicable standards, directives, and accident prevention regulations when performing such work.

Intended Use

This product is a drive for three-phase synchronous, asynchronous motors and intended for industrial use according to this manual.

The product may only be used in compliance with all applicable safety standard and local regulations and directives, the specified requirements and the technical data. The product must be installed outside the hazardous ATEX zone. Prior to using the product, you must perform a risk assessment in view of the planned application. Based on the results, the appropriate safety measures must be implemented. Since the product is used as a component in an entire system, you must ensure the safety of persons by means of the design of this entire system (for example, machine design). Any use other than the use explicitly permitted is prohibited and can result in hazards.

Product Related Information

Read and understand these instructions before performing any procedure with this drive.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Before performing work on the drive system:

• Follow the instructions given in the section ”Complete drive system power Off procedure” of the installation manual.

Before applying voltage to the drive system:

• Verify that the work has been completed and that the entire installation cannot cause hazards.

• move the ground and the short circuits on the mains input terminals and the motor output terminals.

• Verify proper grounding of all equipment.

• Verify that all protective equipment such as covers, doors, grids is installed and/or closed.

Failure to follow these instructions will result in death or serious injury.

6 QGH83258.03

Safety Information Variable Speed Drives

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

• Only appropriately trained persons who are familiar with and fully understand the contents of the present manual and all other pertinent product documentation and who have received all necessary training to recognize and avoid hazards involved are authorized to work on and with this drive system.

• Installation, adjustment, repair and maintenance must be performed by qualified personnel.

• Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment.

• Only use properly rated, electrically insulated tools and measuring equipment.

• Do not touch unshielded components or terminals with voltage present.

• Prior to performing any type of work on the drive system, block the motor shaft to prevent rotation.

• Insulate both ends of unused conductors of the motor cable

• Do not create short circuits across the DC bus terminals or the DC bus capacitors.

Failure to follow these instructions will result in death or serious injury.

Damaged products or accessories may cause electric shock or unanticipated equipment operation.

DANGER

ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION

Do not use damaged products or accessories.

Failure to follow these instructions will result in death or serious injury.

Contact your local Schneider Electric sales office if you detect any damage whatsoever.

This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere.

DANGER

POTENTIAL FOR EXPLOSION

Install and use this equipment in non-hazardous locations only.

Failure to follow these instructions will result in death or serious injury.

QGH83258.03 7

Variable Speed Drives Safety Information

Your application consists of a whole range of different interrelated mechanical, electrical, and electronic components, the drive being just one part of the application. The drive by itself is neither intended to nor capable of providing the entire functionality to meet all safety-related requirements that apply to your application. Depending on the application and the corresponding risk assessment to be conducted by you, a whole variety of additional equipment is required such as, but not limited to, external encoders, external brakes, external monitoring devices, guards, etc.

As a designer/manufacturer of machines, you must be familiar with and observe all standards that apply to your machine. You must conduct a risk assessment and determine the appropriate Performance Level (PL) and/or Safety Integrity Level (SIL) and design and build your machine in compliance with all applicable standards. In doing so, you must consider the interrelation of all components of the machine. In addition, you must provide instructions for use that enable the user of your machine to perform any type of work on and with the machine such as operation and maintenance in a safe manner.

The present document assumes that you are fully aware of all normative standards and requirements that apply to your application. Since the drive cannot provide all safety-related functionality for your entire application, you must ensure that the required Performance Level and/or Safety Integrity Level is reached by installing all necessary additional equipment.

WARNING

INSUFFICIENT PERFORMANCE LEVEL/SAFETY INTEGRITY LEVEL AND/ OR UNINTENDED EQUIPMENT OPERATION

• Conduct a risk assessment according to EN ISO 12100 and all other standards that apply to your application.

• Use redundant components and/or control paths for all critical control functions identified in your risk assessment.

• If moving loads can result in hazards, for example, slipping or falling loads, operate the drive in closed loop mode.

• Verify that the service life of all individual components used in your application is sufficient for the intended service life of your overall application.

• Perform extensive commissioning tests for all potential error situations to verify the effectiveness of the safety-related functions and monitoring functions implemented, for example, but not limited to, speed monitoring by means of encoders, short circuit monitoring for all connected equipment, correct operation of brakes and guards.

• Perform extensive commissioning tests for all potential error situations to verify that the load can be brought to a safe stop under all conditions.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

The products may perform unexpected movements because of incorrect wiring, incorrect settings, incorrect data or other errors.

WARNING

UNANTICIPATED EQUIPMENT OPERATION

• Carefully install the wiring in accordance with the EMC requirements.

• Do not operate the product with unknown or unsuitable settings or data.

• Perform a comprehensive commissioning test.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

8 QGH83258.03

Safety Information Variable Speed Drives

WARNING

LOSS OF CONTROL

• The designer of any control scheme must consider the potential failure modes of control paths and, for critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop, overtravel stop, power outage and restart.

• Separate or redundant control paths must be provided for critical control functions.

• System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link.

• Observe all accident prevention regulations and local safety guidelines (1).

• Each implementation of the product must be individually and thoroughly tested for proper operation before being placed into service.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.

WARNING

LOSS OF CONTROL

Perform a comprehensive commissioning test to verify that communication monitoring properly detects communication interruptions

Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTICE

DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE

Before switching on and configuring the product, verify that it is approved for the mains voltage.

Failure to follow these instructions can result in equipment damage.

Complete Drive System Power Off Procedure

Perform the following actions to verify the absence of voltage

Step Description

1 Only appropriately trained persons who are familiar with and understand the contents of

this manual and all other pertinent product documentation and who have received safety training to recognize and avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.

2 Wear appropriate personal protective equipment (PPE).

e.g. Arc flash protection, helmet & visor, Insulation gloves.

3 Before disconnecting mains voltage, verify that the red LEDs of all power cells are ON

by checking the LED state via the openings in the cabinet doors. If one or more of the red LEDs of the power cells are OFF, do not perform any further work, but contact your local Schneider Electric representative.

QGH83258.03 9

Variable Speed Drives Safety Information

Step Description

4 Switch OFF all main power supply and ground the mains breaker.

Switch OFF all external auxiliary power supply (230V / 400V / ...) and lock them in off position.

Lock the grounding switch of the mains breaker with your personal lock and place a "Do Not Turn On" label on the medium voltage circuit breaker.

6 Wait 20 minutes to allow the DC bus capacitors to discharge.

The DC bus LEDs located on each power cell are not an indicator of the absence of DC bus voltage.

Verify that the red LEDs on all power cells are OFF.

If one or more of the red LEDs of the power cells remain ON for 20 minutes after the mains voltage has been disconnected, do not perform any further work, but contact your local Schneider Electric representative

8 Remove free key K0 from the medium voltage circuit breaker of the drive system and

release the keys to open the cabinet doors.

9 Open the transformer cabinet doors and verify the absence of voltage with a properly

rated voltage sensing device on the mains terminals and motor terminals.

10 If there is no voltage detected on the mains terminals, short circuit the input terminals to

11 If there is no voltage detected on the motor terminals, short circuit the terminal to

12 Verify that no other voltage is present in the drive system.

ground using a properly rated grounding equipment.

10 QGH83258.03

About the Book Variable Speed Drives

About the Book

Document Scope

The purpose of this document is to:

• give you mechanical and electrical information related to the ATV6000 drive.

• show you how to install and wire this drive.

Validity Note

Original instructions and information given in this manual have been written in English (before optional translation).

This documentation is valid for the Altivar Process ATV6000 Medium Voltage Drives.

The asterisks (*) available to this document is linked to the following information: Based on previous data. This is not a guarantee of future performance or performance in your particular circumstances.

The technical characteristics of the devices described in the present document also appear online. To access the information online, go to the Schneider Electric home page www.se.com/ww/en/download/.

The characteristics that are described in the present document should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.

QGH83258.03 11

Variable Speed Drives About the Book

Technical Data and Features

Presentation

Control and Transformer Cabinet

Clever and modular arrangement of control section in front of transformer. This section with independent access allows the integration of additional components according to your personal needs.

Benefits

• Space optimized dimensions without squeezing components in small compartments, granting you a nominal service life avoiding hot spot inside the system.

• The integrated transformer and multilevel structure helps to avoid bearing currents in existing motors. This results in a capability to run your old motor on a new MV drive, leading to a drastic reduction of energy costs where your damper controlled fan or throttle controlled pump is concerned.

Fig. Control and transformer cabinet

Power cells Cabinet

The power cells cabinet contains the inverter function of the ATV6000. It is a modular cabinet that can be used with the transformer cabinet according to the implementation requirements. The power cells are placed onto a fast-track system providing a convenient access to it.

Benefits

• Clear arrangement of components helping your team in maintenance and service

• Compact and low weight cell design saving maintenance shutdown time

• Easier installation to save time

Fig. Power cells cabinet and Power cell

14 QGH83258.03

Technical Data and Features Variable Speed Drives

Drive Topology

Its simple two level power cell design takes away the complexity of multilevel architecture and makes it into a clear and easy understandable technology. This saves your maintenance cost because the crew will easily understand Altivar 6000.

One of the core component of ATV6000 is the “Power cell”. This “Power cell” is a single phase, two level output switching device, supplied by a 700/720 V low voltage winding of a transformer.

The big advantage of this is, that the switching elements are state-of-the-art LV components. By putting this AC - supplies in series, higher voltages are achieved. The number of “Power cells” determines the output voltage. Every cell provides a small step of motor supply, resulting in a smooth waveform. Phase shifting can be done on the secondary windings of transformer, allowing an elimination of harmonics of input.

The drive regulation system and control system are installed at front of the drive to provide an optimized footprint. The transformer and cell section can be separated for easy installation.

As an option the adequate cooling fans on top of the cabinet can be supplied by an additional secondary windings of the integrated transformer to avoids additional 3phase supplies for the drive

Schneider Electric offers this transformer in a standard efficiency as well as in increased high efficiency.

Fig. ATV6000 multilevel architecture

Benefits

Services-oriented drives

Digital services

Increase availability and reduce Downtime for service continuity by 20%*

Improved operator efficiency

• Generation of robust, actionable, and relevant information

• Advanced communication and predictive maintenance capabilities

• Functionalities for remote intervention and online support

• Easy troubleshooting with QR code

• Comfortable usability with the connected 10" Magelis HMI screen

• Key performance indicators

Fast and easy on-site maintenance operation

• Quicker intervention

• Optimized management of spare parts stock with modular architecture

• Easy front access design

More uptime & shorter recovery time with predictive maintenance and reduce TCO by 20%*

• Predictive maintenance, including continuous monitoring, risk assessment, and mitigation plan, with EcoStruxure

• Identification of energy saving potential

• Optimized maintenance budgeting

• 360° diagnostics, with report and analysis

• Records of your crucial assets

• Access to 24/7 Schneider Electric service assistance

QGH83258.03 15

™

Asset Advisor

Variable Speed Drives Technical Data and Features

EcoStruxure Asset Advisor

Preventive analytics to increase operational performance of your drives systems

ATV6000 provides a unique solution to optimize the operation and maintenance of your installation. It allows you to manage maintenance tasks on your assets with preventive and predictive management based on real-time assessments and predictive analytics. All thanks to the combination of smart connected device technologies and powerful cloud-based risk prediction capabilities.

The ATV6000 with EcoStruxure Asset Advisor transforms data into insight to help run your operations more efficiently and safer, with more availability, and increased profits.

Continuous health monitoring

The operator gets a complete health monitoring view of its assets and conditions of usage (drive, transformer, MCB, motor) and the assets are seen as super-sensors providing relevant data and KPIs.

Risk evaluation

The operator knows in real-time where and what risks are on the installation. Predictive analytics constantly evaluates the level and criticality of risk by looking at an asset, the process duty cycle, and the condition of usage. This enables the ability to predict, in advance, a potential failure or dysfunction of the installation.

Risk mitigation

The operator receives notification of the necessary maintenance task required at the right time to secure the asset and production at minimal cost, mitigating the risks of downtime.

QR code interface

Empowered operator to improve efficiency

The ATV6000 provides a smart and easy to use QR-code interface to provide the operator with relevant drive information. With just one scan of the QR-code with a mobile device (as tablet or smartphone) on the name plate or the HMI screen you get easy access to technical documentation or technical online support for easy error management.

16 QGH83258.03

Technical Data and Features Variable Speed Drives

Energy management

Optimize usage of energy and reduce consumption by up to 30%*

Better usage of energy

• Embedded power management with < 5% measurement error

• Key performance indicators and service life monitoring on energy usage

• Smart data collection and access to real-time information

1 Voltage on motor side

2 Current on motor side

Use of clean power

• Designed for seamless integration into installation

• No need to add harmonic mitigation on mains side

• Minimized energy waste

• Reduced motor losses, vibrations, and torque pulses with advanced harmonic-free technology

A Mains

1 Drive input voltage, Drive input current, Drive input

power

2 Motor current, Motor voltage, Motor speed, Motor winding & bearing temperature, Consumption kWH

3 Over-/Underload, Stall, Cavitation, Flow, Pressure, BEP

Process optimization

Improve productivity and availability by up to 20%*

Error tolerant operations

Equipped with level inverter bypass features, ATV6000 help to reduce process interruption.

Proactive maintenance approach

With improved warning functions in case of unusual conditions, and sophisticated measures to help protect equipment against damage. The ATV6000 is also highly modular, enabling fast maintenance operation.

Maximized performance and production output

Ensuring sustainable operation efficiency through making necessary adjustment in case of best efficiency point (BEP) deviation.

BEP Best Efficiency Point Function

QGH83258.03 17

Variable Speed Drives Technical Data and Features

Our IIoT-enabled EcoStruxure solution

Provides compatibility with Process Expert System (PES) architectures, Modicon M580 controllers, and Foxboro EVO DCS systems.

The ATV6000's smart drive capabilities offer innovative features based on IIoT, mobility, detecting, analysing, and recommending solutions to boost your operation and maintenance activities.

The drive is EcoStruxure-ready, providing a complete integrated solution for overall equipment effectiveness.

It allows you to save time and exploit the full range of capabilities of your equipment on a single platform.

• EcoStruxure PES and Modicon dedicated libraries for quicker product implementation and commissioning

• DTM library and application function blocks provide full programming and diagnostic functions

• EcoStruxure Asset Advisor uses the drive as a super sensor for predictive maintenance

™

M580-compatible, enabling use of

Tailored solutions

Deliver solutions to optimize your operation efficiency and investment (time & expenditure)

• Delivers a highly versatile platform to meet demanding customer requirements beyond those of standard drives

• Provides a high level of customization to fit specific purposes

• Offers flexibility with electrical or mechanical modifications and extensions easily delivered

• Utilizes a simplified design process and shortened system implementation time

18 QGH83258.03

Technical Data and Features Variable Speed Drives

General Technical Data

Input 18-66 pulse diode rectifier bridge

Output Multilevel PWM with 2 level low-voltage IGBT inverter cells

Input voltage • 3.3 kV, 4.16 kV, 5.5 kV, 6.0 kV, 6.3 kV, 6.6 kV,10 kV,11 kV

• 2.4 kV and 13.8 kV on request

• Variation: ± 10 %

Allowable voltage fluctuation The drive is subject to derating operation when the voltage drop of power supply is

Input frequency 50/60 Hz ± 5 %

Incoming short circuit withstand 31.5 kA for 150 ms

Overload capability • Normal duty: 120 % 60 s/10 min and 150 % 3 s/10 min

Total harmonics THD(i) Comply with the requirements of power quality standard of IEEE519-2014

Input power factor ≥0.96 from 20 % to 100 % of load

Cable entry Bottom (on request for others)

Frequency resolution 0.01 Hz

within -25 % of nominal voltage.

• Heavy duty: 150 % 60 s/10 min, 185 % 3 s/10 min

Power cells command signals transmission Fiber optic transmission

Efficiency at rated power Inverter efficiency is 98.5 %. Drive efficiency including input transformer is 96 % to 96.5

Type of motor Asynchronous motor, synchronous motor, permanent magnet motor (Surface / Interior

Three-phase output voltage for motor connection

Output frequency 0.1 to 120 Hz

Input transformer Indoor type integrated in the frequency variable device, the dry phase-shifting

Control power supply 100...240 Vac ± 10 % (47...63 Hz), 1 kVA capacity.

Auxiliary power supply 230 Vac ± 10 %, 50/60Hz, 1kVA capacity for standard configuration, value depending on

Cooling fan power supply 400 VAC ± 10 %, 50Hz, capacity depending on drive reference.

Communication protocols Modbus TCP, EtherNet/IP, Modbus serial

HMI 10 inch, color graphic, touch screen, multi-languages

Control interface 8 DI, 3AI, 2AO,3 relay output (more on request)

Degree of protection (cabinet) • Standard: IP31, IP22 air exhaust

% depending on product.

magnet).

0 to respective output voltage.

transformer can be supplied for 18-66 pulse rectifier

Other AC and DC voltage on request

auxiliary options used.

Other voltage on request

• Option: IP41, IP42

Paint RAL 7035

Cooling Forced air ventilation

EMC EN/IEC 61800-3 environment 2 category C4 for power, C3 for control

Reference standard IEC EN 61800-3, IEC EN 61800-4, IEC EN 61800-5-1, IEC EN 60529, IEEE 519 and

Product certification CE, EAC, CSA

Environment features

Storage temperature 0 °C to 50 °C

Transportation temperature -25 °C to 70 °C

Working temperature 0 to 40 °C, up to 50°C possible with derating

other optional ones

(1)

QGH83258.03 19

Variable Speed Drives Technical Data and Features

Environment features

Relative humidity Up to 90% (without condensation)

Optional: maximum up to 95% (without condensation)

Altitude ≤1000 m, up to 2000m possible with derating

Noise level 80/83/85 dB (A)

(1)

Over Voltage Category IEC61800 (Adjustable speed electrical power drive systems - Part 5-1: Safety

• Drive line side

• Drive motor side

• Secures Control power supply

• Auxiliary and fan power supply

Pollution in accordance with IEC 61800-5-1 Pollution degree 2

Environmental parameters (operation) Refer to IEC60721-3-3

• Climatic conditions

• Mechanical conditions

• Biological conditions

• Chemical conditions

• Mechanically active substances

(1): Derating must be applied on the drive system and the value of the derating is defined by Schneider Services depending on the customer application and the local environment conditions

requirements - Electrical, thermal and energy)

• Category III

• Category II

• Category III

• 3K3

• 3M1

• 3B1

• 3C2

• 3S1

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Verify that environmental conditions such as temperature, relative humidity, air contamination, shock, and vibration comply with the specifications provided in the present manual.

Failure to follow these instructions will result in death or serious injury.

If one of the condition differs from the specifications, contact your local Schneider Electric representative.

This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere.

DANGER

POTENTIAL FOR EXPLOSION

Install and use this equipment in non-hazardous locations only.

Failure to follow these instructions will result in death or serious injury.

20 QGH83258.03

Technical Data and Features Variable Speed Drives

Type designation

The product designation of the ATV6000 consists of several points of reference (characters and figures). The meaning of each point is illustrated in the following example.

For ATV6000

QGH83258.03 21

Variable Speed Drives Technical Data and Features

Nameplate Example

The nameplate contains the following data:

Legend

Marking Description Marking Description

Product Type Part number

Technical data

Serial number Certifications

QR code Legal information

Manufacturing date

NOTE: Use the nameplate to validate that the product characteristics are compatible with your local installation.

22 QGH83258.03

Technical Data and Features Variable Speed Drives

Selection and ordering data

Voltage class 2.4 kV

Power specifications for output voltage 2.4 kV, 9 power cells, 18 input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 2.4 kV (3)

ATV6000D200A2424●●● 200 160 214 46 55.2 150 201 44 66 65 97.5

ATV6000D280A2424●●● 280 220 295 65 78 180 241 52 78 65 97.5

ATV6000D350A2424●●● 350 280 375 80.6 96.7 260 348 77 116 100 150

ATV6000D430A2424●●● 430 340 455 100 120 270 362 80 120 100 150

ATV6000D570A2424●●● 570 450 603 130 155 410 549 120 180 150 225

ATV6000D650A2424●●● 650 520 697 150 180 410 549 120 180 150 225

ATV6000D790A2424●●● 790 630 844 181 218 550 737 160 240 200 300

ATV6000D950A2424●●● 950 760 1019 220 264 610 818 176 264 220 330

ATV6000C122A2424●●● 1220 970 1300 280 336 770 1032 224 336 280 420

ATV6000C139A2424●●● 1390 1100 1475 320 384 880 1180 256 384 320 480

ATV6000C163A2424●●● 1630 1300 1743 374 449 1130 1515 328 492 410 615

ATV6000C178A2424●●● 1780 1420 1904 410 492 1130 1515 328 492 410 615

ATV6000C200A2424●●● 2000 1600 2145 460 552 1360 1823 392 588 490 735

ATV6000C213A2424●●● 2130 1700 2279 490 588 1360 1823 392 588 490 735

ATV6000C225A2424●●● 2250 1800 2413 518 622 1520 2038 440 660 550 825

ATV6000C239A2424●●● 2390 1910 2561 550 660 1520 2038 440 660 550 825

ATV6000C275A2424●●● 2750 2200 2950 633 760 2000 2682 576 864 720 1080

ATV6000C313A2424●●● 3130 2500 3352 720 864 2000 2682 576 864 720 1080

ATV6000C338A2424●●● 3380 2700 3620 777 932 2360 3164 680 1020 850 1275

ATV6000C369A2424●●● 3690 2950 3956 850 1020 2360 3164 680 1020 850 1275

ATV6000C400A2424●●● 4000 3200 4291 921 1105 2780 3728 800 1200 1000 1500

ATV6000C434A2424●●● 4340 3470 4653 1000 1200 2780 3728 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a

motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Max overload

Individual power cell rating

3 sec/10 mins

QGH83258.03 23

Variable Speed Drives Technical Data and Features

Voltage class 3.3 kV

Power specifications for output voltage 3.3 kV, 9 power cells, 18 input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 3.3 kV (3)

ATV6000D390A3333●●● 390 310 415 65 78 240 321 52 78 65 97.5

ATV6000D500A3333●●● 500 400 536 83.7 100 380 509 80 120 100 150

ATV6000D590A3333●●● 590 470 630 100 120 380 509 80 120 100 150

ATV6000D700A3333●●● 700 560 750 117 141 530 710 112 168 150 225

ATV6000D790A3333●●● 790 630 844 132 158 570 764 120 180 150 225

ATV6000D890A3333●●● 890 710 952 150 180 570 764 120 180 150 225

ATV6000C100A3333●●● 1000 800 1072 167 201 760 1019 160 240 200 300

ATV6000C113A3333●●● 1130 900 1206 188 226 760 1019 160 240 200 300

ATV6000C132A3333●●● 1320 1050 1408 220 264 840 1126 176 264 220 330

ATV6000C150A3333●●● 1500 1200 1609 251 301 1070 1434 224 336 280 420

ATV6000C167A3333●●● 1670 1330 1783 280 336 1070 1434 224 336 280 420

ATV6000C190A3333●●● 1900 1520 2038 320 384 1220 1636 256 384 320 480

ATV6000C213A3333●●● 2130 1700 2279 356 427 1560 2091 328 492 410 615

ATV6000C244A3333●●● 2440 1950 2614 410 492 1560 2091 328 492 410 615

ATV6000C293A3333●●● 2930 2340 3137 490 588 1870 2507 392 588 490 735

ATV6000C328A3333●●● 3280 2620 3513 550 660 2100 2816 440 660 550 825

ATV6000C350A3333●●● 3500 2800 3754 586 703 2690 3607 563 845 720 1080

ATV6000C388A3333●●● 3880 3100 4157 649 779 2750 3687 576 864 720 1080

ATV6000C430A3333●●● 4300 3440 4613 720 864 2750 3687 576 864 720 1080

ATV6000C463A3333●●● 4630 3700 4961 774 929 3240 4344 680 1020 850 1275

ATV6000C508A3333●●● 5080 4060 5444 850 1020 3240 4344 680 1020 850 1275

ATV6000C550A3333●●● 5500 4400 5900 921 1105 3820 5122 800 1200 1000 1500

ATV6000C600A3333●●● 6000 4770 6396 1000 1200 3820 5122 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a

motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Max overload

Individual power cell rating

3 sec/10 mins

24 QGH83258.03

Technical Data and Features Variable Speed Drives

Voltage class 4.16 kV

Power specifications for output voltage 4.16 kV, 12 power cells, 24 input pulses

Model

Transformer rating (1)

kVA kW HP A A kW HP A A A A

Voltage class: 4.16 kV (3)

ATV6000D350A4242●●● 350 280 375 46.5 55.8 260 348 44 66 65 97.5

ATV6000D490A4242●●● 490 390 522 65 78 310 415 52 78 65 97.5

ATV6000D570A4242●●● 570 450 603 74.7 89.6 420 563 71 107 100 150

ATV6000D630A4242●●● 630 500 670 83 99.6 470 630 79 119 100 150

ATV6000D750A4242●●● 750 600 804 100 120 480 643 80 120 100 150

ATV6000D890A4242●●● 890 710 952 118 141 680 911 113 170 150 225

ATV6000C100A4242●●● 1000 800 1072 133 159 720 965 120 180 150 225

ATV6000C113A4242●●● 1130 900 1206 150 180 720 965 120 180 150 225

ATV6000C125A4242●●● 1250 1000 1341 166 199 950 1273 159 239 200 300

ATV6000C150A4242●●● 1500 1200 1609 199 239 960 1287 160 240 200 300

ATV6000C165A4242●●● 1650 1320 1770 220 264 1060 1421 176 264 220 330

ATV6000C188A4242●●● 1880 1500 2011 249 299 1340 1796 224 336 280 420

ATV6000C210A4242●●● 2100 1680 2252 280 336 1340 1796 224 336 280 420

ATV6000C240A4242●●● 2400 1920 2574 320 384 1540 2065 256 384 320 480

ATV6000C275A4242●●● 2750 2200 2950 365 438 1970 2641 328 492 410 615

ATV6000C308A4242●●● 3080 2460 3298 410 492 1970 2641 328 492 410 615

ATV6000C338A4242●●● 3380 2700 3620 448 538 2360 3164 392 588 490 735

ATV6000C369A4242●●● 3690 2950 3956 490 588 2360 3164 392 588 490 735

ATV6000C414A4242●●● 4140 3310 4438 550 660 2650 3553 440 660 550 825

ATV6000C463A4242●●● 4630 3700 4961 614 737 3460 4639 576 864 720 1080

ATV6000C500A4242●●● 5000 4000 5364 664 797 3460 4639 576 864 720 1080

ATV6000C542A4242●●● 5420 4330 5806 720 864 3460 4639 576 864 720 1080

ATV6000C600A4242●●● 6000 4800 6436 797 956 4090 5484 680 1020 850 1275

ATV6000C640A4242●●● 6400 5120 6866 850 1020 4090 5484 680 1020 850 1275

ATV6000C700A4242●●● 7000 5600 7509 930 1116 4810 6450 800 1200 1000 1500

ATV6000C753A4242●●● 7530 6020 8072 1000 1200 4810 6450 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a

motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Normal duty Heavy duty

120% overload

1 min/10 mins

Maximum motor shaft power (2)

Nominal continuous current

Maximum motor shaft power (2)

Nominal continuous current

150% overload

1 min/10 mins

Power cell

Max overload

Individual power cell rating

3 sec/10 mins

QGH83258.03 25

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