Schiller BOBCAT XRZ FR651V KAW Operator's Manual

MOWERS

®

942610

BOBCAT XRZ FR651V KAW W/48 SIDE DISCHARGE

942611

BOBCAT XRZ FR691V KAW W/52 SIDE DISCHARGE

942612

BOBCAT XRZ FR730V KAW W/61 SIDE DISCHARGE

MAN 4169049

Rev. A 03-2015

PARTS / OPERATOR’S MANUAL

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects
and other reproductive harm.

Californie Proposition 65 Avertisse-

ment

Les échappements des moteurs diesel et
certains de leurs composés sont reconnus par
l’Etat de Californie pour être cancérigènes,
provoquer des défauts congénitaux et d’autres
dangers en matière de reproduction.

California Advertencia

de la Proposicion 65

WARNING

The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.

AVERTISSEMENT

L’émission du moteur de ce matériel con­tient des produits chimiques que l’Etat de
Californie considère être cancérigènes,
provoquer des d
d’autres dangers en mati
tion.

é

fauts congénitaux et

è

re de reproduc-

El estado de California hace saber que
los gases de escape de los motores diesel
y algunos de sus componentes producen
cáncer, defectos de nacimiento y otros
daños en el proceso de reproducción
humana.

CALIFORNIA

Proposition 65 Warning

Battery posts, terminals, wiring
insulation, and related accessories
contain lead and lead compounds,
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.

WASH HANDS AFTER HANDLING.

ADVERTENCIA

El estado de California hace saber que los
gases de escape de este producto contienen
productos quÍmicos que producen cáncer,
defectos de nacimiento y otros daños en
el proceso de reproducción humana.

XRZ

IMPORTANT MESSAGE

Thank you for purchasing this Schiller Grounds Care, Inc. product. You have purchased a world class mowing product, one
of the best designed and built anywhere.

This machine comes with an Operation and Safety Manual. The useful life and good service you receive from this machine
depends to a large extent on how well you read and understand this manual. Treat your machine properly, lubricate and
adjust it as instructed, and it will give you many years of reliable service.

Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are
built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the
manual thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all instructions and
warnings. Do not remove or defeat any safety features. Make sure those who operate this machine are as well informed
and careful in its use as you are.

See a Schiller Grounds Care, Inc. dealer for any service or parts needed. Schiller Grounds Care, Inc. service ensures that you
continue to receive the best results possible from Schiller Grounds Care, Inc. products. Y ou can trust Schiller Grounds Care,
Inc. replacement parts because they are manufactured with the same high precision and quality as the original parts.

Schiller Grounds Care, Inc. designs and builds its equipment to serve many years in a safe and productive manner. For
longest life, use this machine only as directed in the manuals, keep it in good repair and follow safety warnings and instruc­tions. You'll always be glad you did.

Schiller Grounds Care, Inc.

One Bob Cat Lane

Johnson Creek, WI 53038-0469

TABLE OF CONTENTS PAGE

SAFETY .............................................................................................................................................................2-8

SET UP INSTRUCTIONS .....................................................................................................................................9

LABELS .........................................................................................................................................................10-12

CONTROLS ...................................................................................................................................................13-16

PRE-OPERATION CHECK LIST ........................................................................................................................ 17

OPERATION ..................................................................................................................................................18-20

MAINTENANCE CHART ....................................................................................................................................21

MAINTENANCE RECORD ................................................................................................................................ 22

MAINTENANCE ............................................................................................................................................23-29

ADJUSTMENTS ...........................................................................................................................................30-32

BELT REPLACEMENT .................................................................................................................................33, 34

PARTS SECTION ............................................................................................................................................... 35

FRAME-ENGINE/CLUTCH ASSY .........................FIGURE 1 ..................................................................... 36, 37

TRANSAXLE ASSY ...............................................FIGURE 2 ..................................................................... 38, 39

FUEL TANK & CONTROL PANEL .........................FIGURE 3 ..................................................................... 40, 41

BUMPER, FUEL VALVE & COVER PLATE ...........FIGURE 4 ..................................................................... 42, 43

DECK LIFT ASSEMBLY ........................................FIGURE 5 ..................................................................... 44, 45

CASTER ASSEMBL Y ............................................FIGURE 6 ..................................................................... 46, 47

KICKPLA TE/SEA T ASSEMBLY .............................FIGURE 7 ..................................................................... 48, 49

STEERING ............................................................FIGURE 8 ..................................................................... 50, 51

PARKING BRAKE .................................................FIGURE 9 ..................................................................... 52, 53

WIRE HARNESS ...................................................FIGURE 10 ................................................................... 54, 55

42" SIDE DISCHARGE .........................................FIGURE 11 ...................................................................56, 57

52" SIDE DISCHARGE- ........................................FIGURE 12 ................................................................... 58, 59

61" SIDE DISCHARGE .........................................FIGURE 13 ................................................................... 60, 61

DECALS-POWERUNIT .........................................FIGURE 14 ................................................................... 62, 63

03-2015

1

SAFETY

XRZ

NOTICE !!!

Unauthorized modications may present extreme
safety hazards to operators and bystanders and
could also result in product damage.

Schiller Grounds Care, Inc. strongly warns against,

rejects and disclaims any modications, add-on

accessories or product alterations that are not
designed, developed, tested and approved by Schiller
Grounds Care, Inc. Engineering Department. Any
Schiller Grounds Care, Inc. product that is altered,

modied or changed in any manner not specically

authorized after original manufacture–including the
addition of “aftermarket” accessories or component

parts not specically approved by Schiller Grounds

Care, Inc. will result in the Schiller Grounds Care,
Inc. Warranty being voided.

Any and all liability for personal injury and/or property

damage caused by any unauthorized modications,

add-on accessories or products not approved by
Schiller Grounds Care, Inc. will be considered
the responsibility of the individual(s) or company
designing and/or making such changes. Schiller
Grounds Care, Inc. will vigorously pursue full

indemnication and costs from any party responsible
for such unauthorized post-manufacture modications

and/or accessories should personal injury and/or
property damage result.

This symbol means:

ATTENTION!
BECOME ALERT!

Your safety and the safety of others is involved.

Signal word denitions:

The signal words below are used to identify levels
of hazard seriousness. These words appear in this
manual and on the safety labels attached to Schiller
Grounds Care, Inc.machines. For your safety and
the safety of others, read and follow the information
given with these signal words and/or the symbol
shown above.

DANGER indicates an imminently hazardous
situation which, if not avoided, WILL result in death
or serious injury.

WARNING indicates a potentially hazardous
situation which, if not avoided, COULD result in
death or serious injury.

CAUTION indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or moderate
injury. It may also be used to alert against unsafe
practices or property damage.

* Serial Plate located on left side panel near cut-off switch.

2

CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, MAY result in property damage

MODEL NUMBER: This number appears on
sales literature, technical manuals and price lists.

SERIAL NUMBER: This number appears only
on your mower. It contains the model number
followed consecutively by the serial number.
Use this number when ordering parts or seeking
warranty information.

XRZ

PREPARING FOR SAFE OPERATION

SAFETY

Operator preparation and training
Read the Operation & Safety

Manual

- If an operator or mechanic
cannot read English, it is
the owner's responsibility
to explain this material
to them. If any portion
of this material is
unclear, contact your
factory representative for

clarication.

- Become familiar with the safe operation of the
equipment, operator controls and safety signs.
Know how to stop the engine and attachments
quickly in an emergency. Do not operate or allow
another person to operate this machine if there
are any questions about safety.

- All operators and mechanics should be trained.
The owner is responsible for training the users.

- Wear appropriate clothing, including long
trousers and safety goggles or safety glasses
with side shields when operating mower. Do not
operate barefoot or wearing open sandals. Long
hair, loose clothing or jewelry may get tangled in
moving parts.

- Wear hearing protection.

- Never allow underage children, unskilled
or improperly trained people operate this
equipment. Local regulations can restrict the age
of the operator.

- Data indicates that those operators age 60 years
and above are involved in a large percentage of
riding mower-related injuries. Those operators
should evaluate their ability to operate the riding
mower safely enough to protect themselves and
others from injury.

- Do not carry passengers, especially small
children. They may fall off and be seriously
injured.

- Keep warning labels and this operator's manual
legible and intact. Replacement labels and
manuals are available from the factory.

- Do not operate machine while under the

inuence of drugs or alcohol.

- The owner/user can prevent and is responsible
for accidents or injuries occurring to themselves,
other people or property.

WARNING

All rotary lawnmowers are potentially
dangerous. They can amputate hands and
feet and throw objects. Failure to follow
these safety and operating instructions
could result in serious injury or death.

Site preparation and circumstances

- Evaluate the terrain to determine what
accessories and attachments are needed to
properly and safely perform the job. Only use
accessories and attachments approved by the
manufacturer.

- Clear the area to be mowed of objects such as
rocks, toys, wire or other debris that may be
picked up or thrown by the mower.

- Be sure the area is clear of pets and people,
especially young children. Never assume they
will remain where you last saw them. Stop the
machine if any enter the area.

- Mow only in daylight or in good articial light.

- Do not mow wet grass as tires may lose traction.

3

SAFETY

XRZ

Machine preparation

- Check operator presence interlock system and
brake operation. Adjust or repair any problems
before using.

- Do not tamper with or defeat safety devices.
Keep guards, shields and interlock safety devices
in place and in proper working condition. They
are for your protection.

- Keep all fasteners such as nuts, bolts and pins
well secured.

- Visually inspect blades, blade bolts and the cutter
assembly for wear or damage. Replace worn or
damaged blades and bolts to preserve balance.

- Verify that machine and attachments, if any, are
in good operating condition.

- Do not engage blades until ready to mow.

OPERATING SAFELY
In general

- Use extra care when loading or unloading the
machine into a trailer or truck.

- Slow down and use caution when making turns
and crossing roads and sidewalks. Stop blades if
not mowing.

- Do not run the engine in an enclosed area where
dangerous carbon monoxide fumes can collect.

- Do not place your foot on the ground while
operating the machine.

- Before operating, lower the discharge chute,
install the mulcher or put the entire grass catcher
in place.

- Keep clear of the discharge opening at all times.
Never direct the discharge toward a bystander.
Stop operation if someone approaches.

- Keep washout ports and other mower housing
service openings closed when mowing.

- Use care when pulling loads or using heavy
equipment.

- Use only approved drawbar hitch points.

- Limit loads to those you can safely control.

- Do not turn sharply. Use care when reversing.

- Use counterweight(s) or wheel weights when

suggested in the operator's manual.

- Never leave a machine unattended. Always turn
off blades, set parking brake, stop engine and
remove key before dismounting.

Starting

- Start only according to instructions in this manual
or on the machine.

- Before attempting to start the engine, make sure:

- the parking brake is on;

- the PTO is disengaged;

- the traction drive is in NEUTRAL.

- When starting the engine, make sure hands and
feet are clear of the blades.

- Do not start the machine while standing in front
of the discharge chute or with the chute directed
at someone.

- Do not engage PTO at full throttle. Throttle to
idle or lowest possible engine speed.

- Do not change engine governor settings or
overspeed the engine. Operating the engine
at excessive speed can increase the hazard of
personal injury.

MANUEVERING SAFELY
In general

- Slow down before turning.

- Do not mow in reverse unless absolutely
necessary. Always look behind and down
for small children and pets before and during
backing.

- Be aware when approaching blind corners,
shrubs, trees, tall grass or other objects that may
obscure vision.

- If tires lose traction, disengage the blades. If on
a slope, head downhill.

4

XRZ

SAFETY

Interrupting operation

- Before leaving the operator's position:

- Park on level ground.

- Disengage the PTO.

- Set the parking brake.

- Shut off the engine and remove the key.

- Disengage the PTO and wait until the blades quit
rotating:

- before raising cutterdeck;

- when not mowing;

- for transport;

- when crossing surfaces other than grass.

- Stop the engine, disengage the PTO, set parking
brake and wait until the blades quit rotating and
lower cutting unit:

- before refueling;

- before removing grass catcher;

- before making height adjustment unless the

adjustment can be made from the operator's
position.

- Stop the engine, disengage the PTO, set parking
brake and disconnect the spark plug wire(s) or
remove the key:

- before clearing blockages or unclogging chute;

- before checking, cleaning or working on the

machine;

- after striking a foreign object. Inspect the

machine for damage and make repairs before
restarting;

- if the machine begins to vibrate abnormally:

shut off machine immediately. Inspect and
make repairs as needed before restarting;

- except for repairs or adjustments as specically

noted, such as for carburetor adjustment,
where the engine must be running. Keep
hands and feet clear of moving parts in these
circumstances.

- Allow the blades to come to a complete stop
when stopping operation to clear blockages,
unclog, inspect the machine, do maintenance or
repair.

- Reduce the throttle setting during engine shut­down and, if the engine is provided with a shut­off valve, turn the fuel off at the conclusion of
mowing.

Mowing slopes

Slopes are a major factor in
loss-of-control and tip over
accidents that sometimes lead
to severe injury or death. All
slopes require extra caution.

- Do not mow on slopes if
uneasy or uncertain. Ultimate responsibility for
safe operation on slopes rests with the operator.

- Do not mow excessively steep slopes.

- On zero turn machines, mow across slopes, not
up and down.

- Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.

- With a zero turn machine, if tires lose traction
going down a slope, steering control may be
regained by speeding up.

- Mid-mount zero turns (belly mounted deck) have
much greater traction pointed up slope than down
slope. Be aware that traction may be lost going
down a slope. Do not operate a mid-mount zero
turn on slopes it cannot back up.

- Keep all movement on the slopes slow and
gradual. Do not make sudden changes in speed
or direction.

- Do not turn on slopes unless necessary, and then
turn slowly and downhill when possible.

- Stay away from slopes if the ground is loose or if
caught in the rain during mowing.

- Use lower speeds on a slope to avoid stopping or
shifting.

- Use extra care with grass catchers or other
attachments. These can change the stability of
the machine.

- Remove obstacles such as rocks, tree limbs etc.

- Avoid driving over obstacles such as ruts, holes,
rocks and roots whenever possible. Be alert to
dips and rises. Uneven terrain can overturn a
mower or cause it to slide. Tall grasses can hide
obstacles.

- Do not mow dropoffs, ditches or embankments.
The machine could suddenly turn over if a wheel
runs over the edge or an edge caves in.

- Follow the manufacturer's recommendations
for wheel weights or counterweights to improve
stability.

- Do not mow slopes when grass is wet. Reduced
traction could cause sliding.

WARNING

5

SAFETY

XRZ

MAINTENANCE SAFETY
In general

- Maintain machine according to manufacturer's
schedule and instructions for maximum safety
and best mowing results.

- Park machine on level ground.

- Never allow untrained personnel to service ma­chine.

- Adjust or repair only after the engine has been
stopped and the blades have quit rotating.

- Inspect grass catcher components regularly. If
worn, damaged or deteriorated, they may expose
moving parts or allow objects to be thrown.

- Replace parts if worn, damaged or faulty.
For best results, always replace with parts
recommended by the manufacturer.

- Disconnect battery or remove spark plug wire(s)
before making any repairs. Disconnect the

negative terminal rst and the positive last. Re-

connect positive rst and negative last.

- Do not dismantle the machine without releasing
or restraining forces which may cause parts to
move suddenly.

- Provide adequate support, e.g. jackstands for
lifted machine or parts if working beneath.

- Do not put hands or feet near or under rotating
parts.

- Clean up spilled oil or fuel thoroughly.

- Replace faulty mufers.

- To reduce re hazards, keep the engine, mufer,

battery compartment and fuel storage area free
of grass, leaves, debris buildup or grease.

- Hydraulic uid can penetrate skin, use paper

to check for leaks. Relieve hydraulic pressure
before disconnecting hoses. Make sure
connections are tight and hoses are in good
condition.

Blades

- Mower blades are sharp and
can cut. Use extra caution
when handling. Remove ob­structions with care. Wrap the
blade(s) or wear gloves.

- Be aware that rotating one
blade on multiblade mowers
can cause other blades to
rotate.

- Only replace blades. Never straighten or weld
them.

- Keep other persons away from blades.

Fuel

- Gasoline and diesel fuels are

ammable; gasoline vapors

are explosive. Use extra care
when handling.

- Store only in containers spe-

cically designed for fuel.

- When refueling or checking fuel level:

- Stop the engine and allow to cool;

- Do not smoke;

- Refuel outdoors only;

- Use a funnel;

- Do not overll;

- If fuel is spilled, do not attempt to start the

engine until the spill is cleaned up and vapors
have cleared.

Sparks from static electricity can start res or cause

explosions. Flowing fuel can generate static
electricity. To prevent static electricity sparks:

- Keep containers electrically grounded. Do not ll

containers in a vehicle or on a truck or trailer bed
with a plastic liner. Fill containers on the ground
away from the vehicle.

- When practical, remove gas powered equip­ment from the truck or trailer and refuel it on the
ground. If equipment must be refueled on the
truck or trailer, refuel from a portable container
rather than a dispenser nozzle.

- Keep the dispenser nozzle in contact with the rim
of the fuel tank or container opening until fueling
is complete. Do not use a nozzle lock-open
device.

- Replace caps on fuel cans and tanks securely.

WARNING

WARNING

6

XRZ

SAFETY

BATTERY

Battery acid is caustic and fumes
are explosive and can cause
serious injury or death.

To reduce the risk of personal
injury when working near a bat­tery:

- When working with battery
acid, use protective equipment
such as, but not limited to, goggles, face shield,
rubber gloves and apron.

- Avoid leaning over a battery.

- Do not expose a battery to open ames or

sparks.

- Be sure batteries with ller caps are properly
lled with uid.

- Do not allow battery acid to contact eyes or skin.
Flush any contacted area with water immediately
and get medical help.

- Charge batteries in an open, well ventilated area,

away from sparks and ames. Unplug charger

before connecting or disconnecting from bat­tery.

WARNING

STORAGE SAFETY

- Stop the engine and allow to cool before storing.

- Drain the fuel tank outdoors only.

- Store fuel in an approved container in a cool, dry
place.

- Keep the machine and fuel containers in a locked
storage place to prevent tampering and to keep
children from playing with them.

- When the machine is to be parked, stored or left
unattended, lower the cutterdeck unless a posi­tive mechanical lock is used.

- Do not store the machine or fuel container near

heating appliances with an open ame such as a

water heater or an appliance with a pilot light.

- Keep gasoline storage area free of grass, leaves

and excessive grease to reduce re hazard.

- Clean grass and debris from cutting units, drives,

mufers and engine to help prevent res.

JUMP STARTING

1. Be sure the jumper cables are in good condition.
Turn off the ignition and all electrical accessories
on both machines.

2. Position the machine with a good (charged) bat­tery next to but not touching the machine with the
dead battery so jumper cables will reach.

3. When making cable connections:

- make sure the clamps do not touch anywhere

except to intended metal parts,

- Never connect a positive ("+" or red) terminal

to a negative ("–" or black) terminal.

- Make sure the cables won't get caught in any

parts after the engines are started.

4. Connect one end of the rst jumper cable to the

positive terminal on one battery. Connect the
other end to the positive terminal on the other
battery.

5. Connect one end of the other cable to the
negative terminal of the machine with a good

(charged) battery. Make the nal connection on

the engine of the machine to be started, away
from the battery.

6. Start the vehicle with the good battery, then the
machine with the discharged battery.

7. Remove the cables in the exact reverse order of
installation. When removing each clamp, take
care it does not touch any other metal parts while
the other end remains attached.

7

SET UP INSTRUCTIONS

XRZ

TOOLS REQUIRED FOR ASSEMBLY

- Wrecking bar

- Claw hammer

- Sockets: 1/2”, 15/16

- Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16”

- Tire pressure gauge

NOTE: All references below to the “right” or “left” are with respect to an operator at the controls.

1. UNCRATE UNIT
a) Discard packing materials. Loosen the caster wheel axle bolts and bumper bolts to remove the shipping

brackets.
Discard shipping brackets.
b) Re-install and tighten bumper bolts.
c) Tighten caster wheel axle bolts against caster axle spanner bushings to 80 ft/lbs.

2. TIRE PRESSURE
a) Set rear tire pressures to 12 lbs/in2 (0.8 kg/cm

cm²). Tires are overinated for shipping.

3. TRACTION LEVERS
a) Tighten bolt A.
b) Sit on the machine. Levers C may be moved to

upper set of holes in bar B for a better operator

t.

8

2

). Front tires should be kept inated to 15 lbs/in² (1.05 kg/

SETUP INSTRUCTIONS

XRZ

4. FINAL PREPARATIONS

- Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil
for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. After running for one hour,
let hydraulic system oil cool. When cold check levels.

- Insure Battery cables are connected properly.

Battery acid is caustic. Fumes are explosive and can cause serious injury or death.

Use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries.
Read and obey the battery manufacturer’s instructions.

Be certain the ignition switch is OFF and the key has been removed before servicing the battery.
a) Verify battery polarity before connecting or disconnecting the battery cables.

b) When installing the battery, always assemble the RED, positive ( + ) battery cable rst and the

ground, BLACK, negative ( - ) cable last.
c) Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to

terminals and cable ends to prevent corrosion. Keep terminal covers in place.

- Insure all battery cables are routed correctly, to avoid any rotating or moving component to prevent any
cable damage.

- Read Operation and Safety Manual before starting. Operator Manual is located under the seat plate. Tilt
seat plate forward to access manual. The seat must be in the most rearward position before tilting.

OPERATOR'S MANUAL

IS LOCATED

UNDERNEATH THE SEAT.

4168517

- Deck can be adjusted to allow for the best horsepower, best quality of cut, or best striping. See deck
leveling procedure in the Adjustments Section in this manual to set as desired.

- Run engine at full RPM for 5 minutes before engaging blades to allow the engine to be fully lubricated
before load is applied.

- Check the hydrostat neutral adjustment. Neutral is set at the factory but may require readjustment. See
adjustments section in this manual.

- Do not use the machine without an approved grass collector, the grass discharge chute or mulching

plates correctly tted.

9

LABELS

F

N

N

4165616

R

F

N

R

4165615

N

XRZ

4168477

10

XRZ

LABELS

TRANSPORT

5

4

8

1

4

2

4

1

3

2

1

4

4

3

3

4

1

3

4

OPERATOR'S MANUAL

IS LOCATED

UNDERNEATH THE SEAT.

4168517

3

3

2

1

2

2

4

1

2

4

2

3

1

1

1

2

4

UP TO LOCK

DOWN TO RELEASE

2 BLADES 3 BLADES

4169639

DECK SIZE
42 IN (1067mm)
48 IN (1220mm)
52 IN (1320mm)
61 IN (1550mm)

BELT P/N

4171677
4169566
4169640
4163569

BLADE P/N

112111-03
112111-01
112111-02
112111-03

4171663

NOTE: Decal is located

under seat plate.

11

LABELS

BEFORE STARTING OR SERVICING:

- Be sure machine is in safe operating condition.

- Move traction levers to neutral lock, parking brake to ON.

- Set PTO switch to OFF.

BEFORE LEAVING SEAT:

- Move traction levers to neutral lock, parking brake to ON.

- Set PTO switch to OFF.

- Turn engine keyswitch to OFF.

- Remove key.

AVOID SERIOUS INJURY OR DEATH:

- Read and obey the Operation & Safety Manual.

- Remove objects that could be thrown by the blades.

- Use caution on slopes. Stay off slopes the machine
cannot back up.

- Stop blades and drive down slowly if machine slides
or stops going on slope.

- Do not mow when children or others are around.

- Do not carry a child or passenger-even with blades off.

- Look down and behind before and while backing.

- Do not operate unless trained.

- Do not operate unless guards, shields and interlocks
are in place and working.

- Replace labels and Operation and Safety Manual if lost
or damaged.

XRZ

Read and understand the
Operator's Manual & labels.

- Remove debris buildup. Debris under belt cover or
near muffler can cause fires.

- Blades continue to rotate for a few seconds after

blades are turned off.

- Blades must be at least 1/8" above bottom of housing.

- All blades must be identical. Check blade bolts daily
for tightness.

- Inspect for damage after striking a foreign object.
Make repairs before restarting operation.

- Find and repair cause of any abnormal vibration.

- Leer el manual del operador. No permitir que
personas no capacitadas para ello usen la máquina.

- Mantener los protectores en su lugar y sus tornillos
debidamente fijados.

- Antes de limpiar, ajustar o reparar este equipo,
apagar todos los mandos, aplicar el freno de
estacionamiento y apagar el motor.

- Mantener las manos, los pies y la ropa alejados de
las piezas en movimiento.

- No conducir como pasajero ni llavar pasajeros en
máquinas sin asiento para ello.

- Mantener a las demás personas alejadas durante
el funcionamiento de la máquina.

- Si no sabe leer inglés, solicitarie a otra persona
que le lea y explique el contenido de las etiquetas y
del manual de la máquina.

4165610

P

I

ON

PARKING

BRAKE

OFF

O

P

4167203

12

XRZ

KEYSWITCH (K) - The keyswitch has three

positions: OFF, RUN, and START. Insert the key
and turn it clockwise to move the switch from OFF to
RUN. Turn it further to START and hold to engage
the starter. Release the key and the switch will return
to RUN from START. Turn the key counterclockwise
to OFF to stop the engine.

THROTTLE (T) - Move the throttle lever forward to

increase engine speed until the maximum governed
engine RPM is reached. Move the lever rearward to
decrease engine speed until the engine reaches its
idle speed.

CHOKE (C)

Pull the choke control out to set the choke ON. Push
it in to set the choke OFF.

POWER TAKE OFF (PTO) SWITCH (P) -

The operator must be in the seat when engaging the
PTO or the engine will kill. Pulling the PTO switch
out engages (turns on) the PTO and starts the blades
or other attachment. Pushing the PTO switch in
disengages (turns off) the PTO and stops the blades
or other attachment.

CONTROLS

NOTE: The PTO switch does not control

attachments powered by a separate engine.

- Disengage the PTO whenever you stop or leave

the operator’s position

- Shut off engine with the key and remove the

spark plug wires before making adjustments or
unplugging a clogged mower.

- Do not engage the PTO until ready to start

mowing.

HOUR METER (M) - Records accumulated time

the machine is in operation and provides service
alerts. Push the release MODE button to toggle
between functions. Provided service alerts include

change engine oil and lter, change hydraulic oil,
and service air lter. When the service time is
approaching, an alert message will ash temporarily,

interrupting whatever mode the meter is in. This
will continue until the alert is reset. When the
service interval reaches "0" hours, the word "NOW"
replaces the hours remaining. To reset the service
alert, depress and hold down the mode button for 6
seconds while in the alert to be cleared.

At operator's right side

13

CONTROLS

FOOT PEDAL LIFT LEVER (F) - Used to raise

the cutterdeck for curb climbing, blade changing and
lifting the deck close to the transport position. To
return to preset height of cut, lower foot pedal until
latch lever E contacts height of cut pin A.

TRANSPORT LATCH LEVER (T) - Used

to secure the cutterdeck in transport position. To
secure the deck, push the foot pedal F forward aand
lift the transport latch lever T into the locking posi­tion. To release transport latch lever T, push the foot
pedal F slightly forward to disengage latch and press
transport latch lever T downward. Allow foot pedal F
to rotate toward machine until latch lever E contacts
height of cut pin A.

XRZ

HEIGHT OF CUT PIN (A) - Sets height of cut

and allows easy return from transport to desired
height of cut. Raise the deck to transport using the
foot pedal and transfer latch lever T. Position pin
A in the hole corresponding to the desired height of
cut. Lower the latch lever until it rests on pin A.

12 VOLT POWER OUTLET (X) - A 12 volt

power outlet is provided to operate 12 volt personal
accessories.

14

XRZ

CONTROLS

NOTE: Reverse is spring loaded to return to neutral.

This spring resistance may be felt when moving the
traction levers into reverse. When the levers are
released in reverse, spring tension will slowly return
them to the neutral position.

STEERING - To steer, move one lever forward and

one back.

Turns during forward movement:

Right turn - move the right traction lever back

–

toward neutral to slow the right drive wheel.

Lift and traction levers

(operator's right side)

TRACTION LEVERS (L) - Each of the two trac-

tion levers controls the drive wheel located on the
same side. They control the forward and reverse
movement of the machine, provide steering and also
provide dynamic braking.

The operator must be in the seat and the parking
brake must be OFF or the traction drive cannot be
engaged. To engage traction drive, move the traction
levers toward the center of the machine until they are
out of neutral lock slot S.

Forward movement - To move the machine straight
ahead, push both traction levers forward equally from
their neutral position. Forward speed increases as
the levers are moved farther forward from the neutral
position. Maximum forward speed is reached when
the levers hit the front of the forward-reverse slot.
When traveling forward, pulling the traction levers
rearward slows the machine, and the machine stops
when the neutral position is reached.

Reverse movement - To move the machine straight
back, pull both traction levers back equally from their
neutral position. Reverse speed increases as the
levers are moved back farther. Maximum reverse
speed is reached when the levers hit the rear of the
forward-reverse slot. When moving in reverse, push­ing the levers forward slows the machine, and the
machine stops when the neutral position is reached.

– Left turn - move the left traction lever back to-

ward neutral to slow the left drive wheel.

Turns during reverse movement:

– Reverse right turn - move the right traction lever

forward toward neutral to slow the right drive
wheel.

– Reverse left turn - move the left traction lever

forward toward neutral to slow the left drive
wheel.

Slow, sweeping turns are made with both traction
levers on the same side of neutral and slightly
apart. True zero radius turns about the center of the
machine are made by having one lever in reverse
while the other is in forward. By varying the relative
positions of the two levers, the rate of turn is varied to
suit the mowing situation.

Slow down before making sharp turns. The machine
is capable of turning very rapidly when the levers are
moved further apart from each other. Loss of control
and/or turf damage may result.

15

CONTROLS

PARKING BRAKE (R) - Pull the parking brake

lever up and back to put the parking brake ON. Push
it forward and down to put the parking brake OFF.

The parking brake must be ON to start the engine.
It must also be ON to keep the engine running if the
operator leaves the seat. The parking brake must be
OFF to keep the engine running when a traction lever
is moved out of neutral lock.

XRZ

Parking brake in ON position

(operator's left side)

PUSHING THE MACHINE

The machine may be pushed with the engine off, the
parking brake off, and the bypass valves open.

To open the bypass valves, move the parking brake
to the OFF position, then lift and pull bypass control
rod C through the large opening D, until the control
rod stop is past the opening. Drop rod C into the
small opening to lock in place. Repeat for the other
bypass control rod.

To close the bypass valves, lift bypass control rod C
allowing the control rod stop to retract through the
large opening D.

16

XRZ

PRE-OPERATION CHECK LIST
(OPERATOR’S RESPONSIBILITY)

PRE-OPERATION CHECK LIST

___ Review and follow all safety rules and safety
decal instructions.
___ Check that all safety decals are installed and in

good condition. Replace if damaged.

___ Check to make sure all shields and guards

are properly installed and in good condition.
Be sure that either the discharge shield or

complete vacuum attachment is installed.
___ Check that all hardware is properly installed.
and secured.
___ Check that equipment is properly and securely

attached to power unit.
___ Check to be sure engine is free of dirt and
debris. Pay particular attention to the cooling

ns, governor parts and mufer. Clean air

intake screen. Check air cleaner; service if

necessary.

___ Never allow riders.
___ Inspect area and remove stones, branches or
other hard objects that might be thrown,

causing injury or damage.

___ Clean area around oil ll dipstick. Remove

dipstick and check to be sure oil is in operating
range (between marks on dipstick). Add oil if
necessary but Do Not Overll. Install dipstick

assembly rmly until cap bottoms out on tube.

Dipstick assembly must always be secured into

ll tube when engine is running.

___ Check all lubrication points and grease as
instructed in manual.

___ Check hydrostatic uid level. Check to be sure

cooling ns on hydrostat are clean.

___ Perform a functional check of the safety

interlock system each time you operate the
unit.

17

OPERATION

XRZ

FUELING

- Fill fuel tank with good quality, clean, unleaded
regular gasoline. Refer to engine manual.

- Use a funnel to avoid spilling.

WARNING

TO CHECK OR ADD FUEL:

– Do it outdoors
– Do not smoke

– Stop engine; allow to cool
– Fill to one inch below bottom

of ller neck

– Do not overll

– Clean up spilled fuel

BEFORE STARTING THE ENGINE

- Be familiar with all controls, how each functions
and what each operates.

- Check the engine oil level and add if necessary.
Using the fuel selector valve, select which tank
will supply fuel

- Choke: For cold starts, set the throttle lever to the
half-open position and pull the choke out to the
ON position. For warm starts set the throttle to
the half-open position and the choke to the OFF
position.

OPERATOR PRESENCE
INTERLOCK SYSTEM

To start the engine:

- The PTO switch must be OFF.

- Both traction levers must be in the neutral lock

position.

- The parking brake must be ON.
To operate the machine:

1. The operator must be in the seat or engaging the
PTO will kill the engine.

2. The parking brake must be OFF and the opera­tor must be in the seat, or moving a traction lever
from the neutral lock position will kill the engine.

STARTING THE ENGINE

1. Turn the key to operate the electric starter to start
the engine. Release the key when the engine
starts.

2. If the engine does not start immediately, do not
crank for more than 10 seconds at a time. Allow
60 seconds for the starter motor to cool down
between starting attempts to prevent the starter
motor from burning out.

3. If the choke is ON when the engine starts,
gradually back it off until the engine runs with no
choke at all.

18

OPERATION

XRZ

OPERATING NOTES

- Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls.

- For normal cutting the throttle should be set at the full open position. By using the traction levers to speed

up or slow down the machine during use, maximum control and cutting efciency can be maintained.

- Using the machine at less than full throttle in heavy conditions will cause the engine to labor and result in
excessive wear.

DRIVING

1. With the PTO disengaged, move the parking brake to OFF.

2. Move both traction levers out of neutral lock.

3. Push both traction levers forward evenly to drive forward in a straight line. Pull both traction levers
back evenly to drive backward in a straight line.

4. Steering - Move one lever forward and one back.

Turns during forward movement:

-

Right turn - move the right traction lever back toward neutral to slow the right drive wheel.

- Left turn - move the left traction lever back toward neutral to slow the left drive wheel.

Turns during reverse movement:

Reverse right turn - move the right traction lever forward toward neutral to slow the right drive wheel.

-

- Reverse left turn - move the left traction lever forward toward neutral to slow the left drive wheel.

Use caution when making turns. Slow down before making sharp turns to help maintain control and to
prevent torn turf from skidding or spinning tires. To help prevent turf damage, keep both drive tires moving
whenever a turn is made.

TIP: The best way to make a sharp "zero" turn is to come to a stop, get the machine moving in reverse with
both drive wheels and then power the machine around with the outside wheel. This technique keeps the drive
tires turning and results in less turf damage.

19

OPERATION

CUTTING

XRZ

1. Place the discharge chute in the down position or

correctly t a grass collector or mulcher plate.

2. Sit in the seat.

3. Start the engine.

4. Turn the blades on by pulling up on the PTO
switch. Do not start the blades at full throttle.
Instead, use the slowest throttle setting that will al­low the engine to pick up the blade load to reduce
the wear on the belts and electric clutch.

5. After the blades are rotating, set the throttle to
maximum. Use the traction levers to obtain the
required cutting speed, to steer around obstacles
and to turn at the end of a cut.

CUTTING TIPS

- When mowing large areas, start by turning to the
right so that clippings will be discharged away
from shrubs, fences, driveways, etc. After two or
three rounds, mow in the opposite direction, left

hand turns, until nished.

- If grass is extremely tall, it should be mowed

twice, the rst cut relatively high, the second cut to

the desired height.

- Use the left side of the mower for trimming.

- Choose cutting directions so that clippings are
thrown onto areas that already have been cut.
This method results in the most even distribution
of clippings and more uniform, better appearing
cuts.

- Use a different mowing pattern each time where
possible. This helps prevent rutting and leads
to a more uniform cut by keeping the grass from
always laying the same way.

DANGER

ROTATING BLADES

–

KEEP HANDS AND FEET AWA Y.

– STOP ENGINE AND LET BLADES STOP

BEFORE REMOVING GRASS COLLEC­TOR OR UNCLOGGING.

WARNING

THROWN OBJECTS

–

KEEP AREA CLEAR OF PEOPLE

AND PETS.
– REMOVE OBJECTS BLADE MAY

STRIKE AND THROW.

– STOP BLADES TO CROSS GRAVEL

AREAS

– DO NOT OPERATE WITHOUT CHUTE,

MULCHER OR ENTIRE GRASS
CATCHER IN PLACE.

20

MAINTENANCE CHART

XRZ

Maintenance is an ongoing job. These intervals are maximum times between

MAINTENANCE

OPERATION

Check/Top Up Oil Level X
Check for Leaks
Clean Air Intake Screen X
Clean Air Cleaner

Precleaner
Clean Air Cleaner

Element
Clean Cooling Fins X
Change Oil and Filter X See engine manufacturer's manual
Check/Replace Spark

Plugs

Check Oil Level X X
Check for Leaks X X
Change Oil and Filter X X

Check Interlock
Operation

Check Tire Pressures X
Check/Top Up Battery X
Lubricate All Points X

maintenance operations. Perform more often under sever conditions.
FIRST 5

HOURS

Consult the engine manual for additional information and instructions.

FIRST 100
HOURS

BEFORE
EACH USE

ENGINE

X

TRANSAXLE

MACHINE

X

EVERY
25
HOURS

X

EVERY
100
HOURS

EVERY
200
HOURS

EVERY
400
HOURS

X

YEARLY

21

MAINTENANCE RECORD

LARENEG

ETAD SRH ETAD SRH ETAD SRH ETAD SRH ETAD SRH ETAD SRH

serusserPeriTkcehC

stnioPllAetacirbuL

stloB&stuNkcehC

ENIGNE

leveLliOkcehC

liOegnahC

naelC

tnemelErenaelCriA

sniFgnilooCnaelC

ecalpeR

tnemelErenaelCriA

paG&naelC
sgulPkrapS

ELXASNART

retliFdnAliOegnahC

.retlifdnalioenigneegnahcnoitarepofosruoh5tsrifretfA:ETON

XRZ

NOTES
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________

22

MAINTENANCE

XRZ

CHECK DAILY

Operator Presence Interlock System - Start Operation

For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral
lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the
blades on, and either traction lever out of neutral lock.

Operator Presence Interlock System - Run Operation

The operator must be in the seat for the engine to run with the parking brake off, the traction levers moved out
of the neutral lock position, or the blades on. To check:

1. Start the engine and run at 1/2 throttle with the operator on the machine but raised off the seat.

2. One by one: move the parking brake to the OFF position, traction levers out of the neutral lock position
(check each independently), and turn the blades on. Each check should kill the engine after 1/2 second.
(A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.)

Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or
run. Contact your authorized Schiller Grounds Care, Inc. dealer.

Hardware

Tighten any nuts and bolts found loose. Replace any broken or missing cotter pins. Repair any other prob­lems before operating.

Tire pressure

Rear tires should be kept inated to 12 lbs/in
(1.05 kg/cm²). Improper tire ination can cause rapid tire wear and poor traction. Uneven ination can cause
uneven cutting. Over ination of caster tires can cause casters to "wobble" on hard surfaces.

2

(0.8 kg/cm

2

). Front tires should be kept inated to 15 lbs/in²

BATTERY-AGM TYPE BATTERY SUPPLIED

Battery acid is caustic and fumes
are explosive and can cause serious injury or death.
Use insulated tools, wear protective glasses or
goggles and protective clothing when working with
batteries. Read and obey the battery manufacturer’s
instructions.

Be certain the ignition switch is OFF and the key has
been removed before servicing the battery.

1. Verify battery polarity before connecting or discon­necting the battery cables.

4. AGM type battery. Use AGM charger when

charging. P/N 4171973

5. Clean the cable ends and battery posts with steel
wool. Use a solution of baking soda and water
to clean the battery. Do not allow the solution to
enter into the battery cells.

6. Tighten cables securely to battery terminals and
apply a light coat of silicone dielectric grease to
terminals and cable ends to prevent corrosion.
Keep terminal covers in place.

2. When installing the battery, always assemble

the RED, positive ( + ) battery cable rst and the

ground, BLACK, negative ( - ) cable last.

3. When removing the battery, always remove the

ground, negative ( - ) cable rst and the red, positive

( + ) cable last.

23

MAINTENANCE

XRZ

Every 50 hours of operation, lubricate the following points (1-3) with grease:

1. Deck lift lever (1 point)

2. Deck lift pivots (4 points)

3. Caster wheel pivots (2 points)
(Lubricate every 500 hours or once a year)

NOTE ON BLADE SPINDLES - The blade spindles on these machines use a
superior sealed bearing that does not require relubrication.

24

LUBRICATION

XRZ

ENGINE OIL

Do not perform engine maintenance without the
engine off, spark plug wires disconnected and PTO
disengaged.

AFTER FIRST FIVE (5) HOURS

While the engine is warm:

1. Release the oil drain hose assembly from the

engine clip J. Lay hose assembly over the frame
edge or through the frame cutout, which ever is
most convenient.

2. Remove the rubber cap D from the tip of the

hose assembly and turn the drain valve to allow
oil to drain from the engine. Dispose of used oil
in accordance with local requirements.

3. Clean drain valve and tighten the plastic portion

of the drain valve back into the metal portion of
the valve. Replace rubber cap over the tip of the
valve. Replace hose assembly back into engine
clip.

4. Change oil lter.

5. Fill the crankcase with fresh oil to the full mark.

Do not overll. See engine manual for oil
specications.

MAINTENANCE

DAILY

1. Check oil level with the dipstick.

2. If oil is needed, add fresh oil of proper

viscosity and grade. See engine manual for oil

specications. Do not overll.

3. Replace dipstick before starting engine.

PERIODIC OIL CHANGES

1. See engine manual for oil and lter change inter­vals after the break-in period.

2. Follow instructions for rst oil change, above.

SPARK PLUGS

Remove each plug and check condition.

- Good operating conditions are indicated if the plug has a light coating of grey or tan deposit.

- A white blistered coating indicates overheating. A black coating indicates an “over rich” fuel mixture. Both
may be caused by a clogged air cleaner or improper carburetor adjustment.

- Do not sandblast, wire brush or otherwise attempt to repair a plug in poor condition. Best results are
obtained with a new plug.

- Set plug gap as specied in engine manual..

FUEL FILTER

An in-line fuel lter is located in the fuel supply line. Inspect at every oil change to make sure it is clean and

unobstructed. Replace if dirty.

25

MAINTENANCE

XRZ

AIR CLEANER

Clean and replace the air cleaner element as speci-

ed in the service chart. Uneven running, lack of

power or black exhaust may indicate a dirty air
cleaner.

KAWASAKI MODELS
To replace air cleaner:

1. Lift cover A.

2. Loosen clamp B and remove existing air cleaner
element C.

3. Insert new element C and tighten clamp B.
Close cover A.

Every 100 hours (more often under very dusty or dirty
conditions), check the paper cartridge.

– Clean by tapping gently.
– Do not wash the cartridge or use compressed air

which can cause damage.

– Replace when cartridge is dirty, bent or

damaged.

KAWASAKI MODELS:

26

XRZ

Lm

Hm

Nm

ENGINE COOLING

Continued operation with a clogged cooling system
will cause severe overheating and can result in en­gine damage.

- Daily: Clean air intake screen V.

- Every 100 hours: Clean cooling ns beneath

blower housing H with reference to information in
the engine manufacturer's manual.

MAINTENANCE

SPECIFIC TORQUES

PURGING TRANSAXLES

Due to the effects air has on efciency in hydrostatic

drive applications, it is critical that it be purged from
the system.

These purge procedures should be implemented any
time a hydrostatic system has been opened to fa-

cilitate maintenance or any additional uid has been

added to the system.
Purging may be required if the unit shows any of the

following symptoms:

- Noisy operation.

- Lack of power or drive after short term use.

- High operation temperature, excessive oil

expansion.

B

W

E

STUN

EDA

STUNBUHLEE

TLOBTFAHSKNARCENIG

TUNYELLUPELXASNART )mN65-83(SBL-TF6.14-3.82

GULPNIARDELXASNATR mN72-02(SBL-TF02-51

RETLIFELXASNART )mN9.61-6.41(sbl-ni051-031

)

N86(SBL-TF05

)

N302(SBL-TF051

N86(SBL-TF05

)

1. Check the transaxle uid, ll to proper level, if

required.

2. Raise the drive wheels off the ground. Support
unit with jackstands or other suitable means.

3. With the bypass valves open, and the engine
running, slowly move the control levers in both
forward and reverse directions 5 to 6 times. As
air is purged from the unit, the oil level will drop.

4. With the bypass valve closed, and the engine
running, slowly move the control levers in both
forward and reverse directions 5 to 6 times.

5. Stop engine. Check the transaxle uid level, add
uid as required.

6. It may be necessary to repeat steps 3-5 until all
the air is completely purged from the system.
When the transaxle moves forward and reverse
at normal speed, purging is complete.

)

27

MAINTENANCE

TRANSAXLES

Inattention to proper safety, operation, or
maintenance procedures could result in personal
injury, or damage to the equipment. Schiller
Grounds Care, Inc. recommends returning the
machine to your authorized Schiller Grounds
Care, Inc. dealer for service or repair.

Perform transaxle maintenance with the engine off,
spark plug wires disconnected and PTO disengaged.

TRANSAXLE FLUID CHANGE

Change the transaxle uid every 400 hours of

operation. It is essential that the exterior of the

transaxle be free of debris, prior to uid maintenance.

1. Remove the three 1/4" lter guard screws and

lter guard A. Remove the oil lter B from the

transaxle and discard. Dispose of used oil in ac­cordance with local requirements.

2. Wipe the lter base surface off and apply a lm

of new oil to the gasket of the new replacement

lter. Install the new lter by hand, turn 3/4 to
one full turn after the lter gasket contacts the
lter base surface.

3. Re-install the lter guard and torque the three

screws to 65 in. lbs. each.

4. Remove cap C, ll the transaxles through the
expansion tank D with approximately 2 quarts of
SAE 20W-50 engine oil PER TRANSAXLE.

XRZ

Do not overll! If you overll the transaxle while the unit
is "cold", it may overow as it reaches normal operating

temperatures. The oil level should not be above the
manufacturer's suggestions. This will allow the space
needed for the oil to expand as it warms up.

5. After starting engine, check the uid level and

continue to add oil to overow tank D to ll line

on tank.

6. Purge the transaxles, following the purging pro­cedures on Page 27.

28

XRZ

MAINTENANCE

BLADE REMOVAL

Follow these instructions to prevent injury during
blade removal:

1. Loosen with a box wrench or a socket and long

breaker bar. To gain additional leverage, slip a
long pipe or thick-walled tube over breaker bar or
wrench.

2. Insert wood block A as shown, with grain

perpendicular to blade, to prevent blade from
turning when loosening.

3. Wear thickly padded gloves. Keep hands clear

of blade path. Blades may rotate when bolt
releases.

SHARPENING

BLADE BALANCE

Blade balance must be maintained at 5/8 oz-in (19.4
g-cm) or less. Failure to keep blades balanced
causes excess vibration, wear, and shortened life of
most components of the machine.

To balance a blade:

1. Sharpen blade rst.

2. Balance the blade at the center.

3. Attach a 1/8 oz (3.9 g) weight at a distance 5"
(127 mm) from center on the light end. This
should make the light end the heavy end:

- If it does, the blade is balanced.

- If does not, le or grind the heavy end until

the addition of the weight makes the light end
the heavy end.

BLADE INSTALLATION

1. Wear thickly padded gloves to prevent cuts from
the sharp blade.

2. Insert the blade, conical washer(cup side toward
the blade, as shown), and the blade nut onto the
spindle shaft.

3. Hold top spindle nut with wrench and torque bot­tom nut to 50 ft-lbs.

Blades may be sharpened by ling or grinding.

- Inspect blades before sharpening.

- Replace bent or cracked blades.

- Replace blades when the lift portion has worn

thin.

- Maintain cut angle at 30

o

.

- Do not overheat blades when sharpening.

- Always use Schiller Grounds Care, Inc. blades.

Use of another manufacturer’s blades may be
dangerous.

29

ADJUSTMENTS

DECK LEVELING

1. Park the machine on a smooth, level surface.
Raise the deck to the transport position.

2. Lower the deck onto a set of equal height blocks
under the rear corners of the deck. Place an­other set of blocks under the front of the deck so
that the deck top is pitched forward 1/8".

3. Measure the height of the blade cutting edge
above the ground. Remove pin A and set the pin
in the corresponding position to that height

4. Loosen nuts on bolts G. Move bolts in slot to
help position deck. Tighten nuts on bolts G.

A 1/8" forward pitched deck provides the best horsepower.
A level deck provides the best quality of cut.
A 1/8" rearward pitched deck provides the best striping.
Certain grass types and conditions may vary.

XRZ

HEIGHT OF CUT

The height of cut is set by moving height of cut pin A
to the hole designated for the height of cut desired.

To change the height of cut:

1. Lift the deck to the highest position using the foot
lift pedal.

2. Move pin A to the selected hole.

3. Lower the deck until the latch lever E is stopped
by the pin.

NOTES:
– Height of cut may vary due to the amount of

tread on the tires, tire diameter or ination pres­sure.

– For best results, adjust the rear deck rollers for

the height of cut to be used (see below).

DECK ROLLERS

The deck rollers are adjustable up and down to
provide improved deck otation and scalping protec­tion at various heights of cut. They are not intended
to ride continuously on the ground. Adjust no closer
than 3/8" (10mm) to the ground.

30

Height of cut ranges for roller adjustment

XRZ

PARKING BRAKE

NOTE: There are 2 brakes, 1 on each transaxle.

The parking brake should keep the machine from
moving. To check the parking brake, park the ma­chine on a level surface, open the bypass valves and
set the parking brake to ON. Attempt to move the
machine forward and backward by pushing it. If the
machine moves, adjust the parking brake linkage as
follows:

1. Move the machine to a at horizontal surface.

2. Move the parking brake handle to the OFF posi­tion.

3. Remove cotter pin P from each brake link K and
brake rod R. Slide brake rod R out of each brake
link K and insure that the brake links are rotated
toward the rear of the machine. Reinsert rod R
into each link K and secure with cotter pin P.

ADJUSTMENTS

4. The parking brake handle should be approxi­mately horizontal when in the Off position. If the
brakes need to be adjusted, loosen the inner nut
M of the brake rod B. Tighten the outer nut L as
needed for the brakes to be engaged. Tighten in­ner nut M.

5. Tighten brake nut N as needed. The length of
the threads protruding past the nut should mea­sure 1/4" - 3/8".

6. Retest to insure the machine does not move.

31

ADJUSTMENTS

HYDROST ATIC TRANSAXLE ADJUST­MENTS

A turnbuckle style hydrostat neutral adjustment is
provided.

Neutral:

1. Support the machine with the rear wheels off
the ground. Use jackstands or equivalent sup­port. Do not rely only on mechanical or hydraulic
jacks.

2. Move the traction levers out into the neutral lock
position and raise the seat.

3. Disconnect the seat switch wire and temporarily
connect the two terminals with a jumper wire.

4. Start the engine and run at low speed.

XRZ

5. Move parking brake to the OFF position.

6. Loosen jam nuts K at both ends of the control
rod L.

7. Rotate the control rod until the corresponding
wheel stops turning. Lock the control rod jam
nuts. Run the engine up to high idle and stroke
the traction levers forward and back to check the
adjustment. Move traction levers back to neutral
and readjust if necessary.

8. Repeat steps 6 and 7 for the opposite side.

9. Remove the jumper wire and reconnect the seat
switch.

32

XRZ

NOTE: Always use Schiller Grounds Care, Inc. replacement belts, not general purpose
belts. Schiller Grounds Care, Inc. belts are specially designed for use on this mower and
will normally last longer.

CUTTERDECK BELT

1. Remove oorplate.

2. Set the cutterdeck in a middle height-of-cut posi-

tion.

3. Use a 3/8" ratchet and extension to back

tensioning idler off to remove belt from idler.
Remove belt from cutterdeck pulleys.

NOTE: Use the 3/8" ratchet in the square hole A on
the idler.

BELT REPLACEMENT

4. Remove belt from clutch pulley.

5. Install the new belt by performing these steps in

reverse order.

BELT TENSION

NOTE: 61" cutterdeck may require tension spring

adjustment after belt installation. See Belt tension
below.

BELT TENSION FOR 61" DECK

All belts are tensioned by spring loaded idlers and do
not require any adjustment except for the 61"
cutterdeck. Use the eyebolt to adjust the spring
length to be between 6 3/4" - 7 1/2" as pictured.

3 SPINDLE DECK

33

BELT REPLACEMENT

HYDRO TRANSAXLE DRIVE BELT

1. Remove cutterdeck belt (see cutterdeck belt
replacement).

2. Disconnect wire I at clutch M. Remove bolts J
and remove torque restraint.

3. Using a ratchet with a 9/16" socket, place over
nut at location P. Use the ratchet to rotate it
enough to remove the transaxle drive belt.

4. Install a new transaxle drive belt by performing
these steps in reverse order.

5. Inspect the fans. Replace if worn or damaged.
Torque transaxle pulley nut to 28.3-41.6 ft-lbs
(38-56 Nm).

6. Reinstall cutterdeck belt (see cutterdeck belt
replacement).

XRZ

SEAT

1. The seat is adjustable. From the operator's posi­tion, push the seat lever Q toward the left and
slide the seat forward or backward to the desired
location.

2. Have the seat in the rear most position prior to
tilting.

34

XRZ

PARTS SECTION

PARTS

SECTION

35

FRAME-ENGINE/CLUTCH ASSY

1

7

FIGURE 1

10

16

24

XRZ

13

24

27

11

23

21

25

29

3

31

4

15

26

30

22

2

17

36

14

8

26

18
5

6

10

19

12

9

20

XRZ

FRAME-ENGINE/CLUTCH ASSY

FIGURE 1

ITM PART NO. DESCRIPTION QTY

1 4169086 ENGINE-FR730V KAW 1
4166966 ENGINE-FR651V KAW 1
4166965 ENGINE-FR691V KAW 1
4168368 FILTER-FUEL
4164537 FILTER-OIL
4167145 FILTER-AIR

2 4164385 MUFFLER -KAW 1
3 64152-23 1/4-20X3/8 LG SP SCREW 2
4 38665 SOLENOID 1
5 38304-03 BRG-FLANGED PLASTIC 1
6 2721331.7 WLDMT-CLUTCH STOP 1
7 64265-04 LOCKNUT-M8-1.25 2
8 64164-12 KEY-1/4X1/4X1 SQ END 1
9 64006-06 LOCKWASHER-HEL 7/16 1
10 64205-001 BLT-MET M8-1.25X20 3
11 4168630 S-FRAME , 61" W/ LABELS 1
4168629 S-FRAME , 48" &52" W/ LBLS

12 4168822 CLUTCH-ENGINE PULLEY 1
13 48412-01 CLAMP 1
14 64123-70 BLT-HEX 3/8-16X1-1/2 4
15 64207-01 NUT-HEX M8-1.25 4
16 64163-55 WSHR .328X.75X14 GA 1
17 64006-2 LOCKWASHER-HELICAL M8 4
18 4169109 PIN-CLUTCH 1
19 4163309 PULLEY-ENGINE 1
20 64123-78 BLT-HEX 7/16-20X2-1/2 1
21 69053-05 HOSE, HYDRAULIC 12" 1
22 11060-7016 GASKET-MUFFLER 2
(AVAILABLE FROM KAWASAKI DEALER)

ITM PART NO. DESCRIPTION QTY

23 4164251 VAILVE-OIL DRAIN 1
24 88042-03 CLAMP-HOSE 2
25 4164252-001 FITTING-3/8NP TO BARB 1
26 64006-03 LOCKWSHR-3/8 HELICAL 5
27 4164442.7 BRKT-MUFFLER, RH 1
28 4164443.7 BRKT-MUFFLER, LH 1
29 64263-007 BLT-FLG HD M8-1.25 X 20 6
30 64266-02 NUT-FL LOCK M8-1.25 2
31 64018-44 BLT-CRG 3/8-16 X 1 1

* NOT ILLUSTRATED

37

18

4

TRANSAXLE ASSY

FIGURE 2

XRZ

24

1

20

29

28

11

19

16

17

35

13

11

34

33

32

29

28

12

31

9

14

22

20

30

2

5

3

15

LEFT
TRANSAXLE
PULLEY

15

16

27

RIGHT
TRANSAXLE
PULLEY

BELT DETAIL

21

38

XRZ

TRANSAXLE ASSY

FIGURE 2

ITM PART NO. DESCRIPTION QTY

1 4168630 S-FRAME , 61" W/ LABELS 1
4168629 S-FRAME , 48" &52" W/ LBLS

2 4169277 ASSY-WHEEL, 22 X 11.0-4 PLY 2
4169277-01 TIRE-22X11.0-10 4PLY
455841-01 RIM 10 X 7.00 W/VALVE STEM

3 4156464 TRANSAXLE-LH 1
(INCLUDES 5, 7, 10, 20, 25-27)

4 4156465 TRANSAXLE-RH 1
(INCLUDES 6, 8, 10, 20, 25-27)

* 970438 KIT-WHEEL HUB PULLER
5 4168166-04 KIT ARM-CONTROL, LH 1

6* 4168167-03 KIT ARM-CONTROL, RH 1
7* 4168166-01 KIT-CHARGE PUMP, LH 1
8* 4168167-01 KIT-CHARGE PUMP, RH 1
9 64270-01 BOLT-MET, HEX M10-1.5x30 1
10* 4163771-01 GUARD-FILTER LH 1
11 64163-55 WASHER .328X.75X14 GA 8
12 4164128 SPRING-TENSION 1
13 64123-67 BLT-HEX 3/8-16 X 2 1
14 4128001 END CAP-24 X 7 1
15 64268-02 NUT-FL NYLON LOCK 5/16-18 8
16 2228016 PULLEY-IDLER PUMP 1
17 64163-31 WASHER, 25/64X1X12 4
18 64123-55 BLT-HEX 5/16-18X3 4
19 64268-03 NUT-FL NYLON LOCK 3/8-16 1
20 4168166-03 KIT-FAN/PULLEY TRNSXL,LH 1
4168167-02 KIT-F AN/PULLEY TRNSXL,RH 1

ITM PART NO. DESCRIPTION QTY

21 4143636 BELT-TRANSAXLE 1
22 4163264-01 ADAPTER-90 #6 ORB/#6 ORB 1
23* 4163772-01 GUARD-FILTER RH 1
24 64123-12 BLT-HEX 3/8-16X2-3/4 4
25* 4142045-06 FILTER-TRANSAXLE 2
26* 4168166-02 SPRING-CONTROL ARM 2
27 4163820 ARM-BRAKE 2
4164862 CLIP-RETAINING 2
(USE WITH BRAKE ARM)

28 4168619 ASSY-EXPANSION T ANK 2
29 4142808-01 CAP-HYDROTANK 2
30 64187-03 NUT-WHEEL 8
31 4133302 S-ASY, IDLER ARM PUMP 1
(INCLUDES 32-35)

32 4128004 BEARING-BALL 10X26X8 2
33 64144-40 SNAP RING-26MM INTERNAL 1
34 4128000 SEAL-16X26X7 1
35 64163-61 WASHER 1

* NOT ILLUSTRATED

39

FUEL TANK & CONTROL PANEL

29

15

FIGURE 3

4

17

14

12

5

22

13

19

30

XRZ

6

8

14

7

10

11

2

13

9

18

21

3

23

16

15

24

25

27

28

23

16

15

15

28

15

23

16

40

1

XRZ

FUEL TANK& CONTROL PANEL

FIGURE 3

ITM PART NO. DESCRIPTION QTY

1 4168630 S-FRAME , 61" W/ LABELS 1
4168629 S-FRAME , 48" &52" W/ LBLS

2 4168220 TANK-BATTERY RH 1
3 4168219 TANK-FUEL LH 1

4 4171099 BATTERY 1
* 4171973 CHARGER-BATTERY, AGM

5 4168634 S-CONTROL PANEL 1
6 128010-03 S-COVERED KEY 1
7 128010-01 S-KEY SWITCH NUT 5/8-32 1
8 2721505 SWITCH-PTO 1
9 4165291 CAP-FUEL TANK 1
10 2188178 SWITCH-RETAINER 1
11 128010 SWITCH, KEY 1
12 64152-46 SCREW-SLT HH 10-24X1/2 2
13 64025-15 NUT-HEX #10-24 KEPS 3
14 64262-001 BLT-FLG HD 1/4-20 X 1/2 6
15 64123-50 BOLT-3/8-16X1 HEX 10
16 64006-03 WASHER-LOCK 3/8 6
17 4168635 BRKT-BATTERY 1
18 4165667 FITTING-BARBED 90 DEG 1
19 4168452 METER-HOUR 1
20* 4162977-009 TUBE-FUEL FEED 20" 1
21 4168219-02 TUBE-FUEL PURGE LINE 1
22 118020-17 CONTROL-THROTTLE 1
23 64163-69 WSHR .391X.88X10 GA 6
24 G8062 CLAMP HALF 3/8 INSULATED 1
25 64152-49 SCREW-SLT HH 10-24X3/4 1
26* 4165387 GROMMET-FUEL LINE 1
27 64229-03 NUT-NYLON LOCK 3/16-18 4
28 4168179.7 BRKT-TANK MOUNTING 2
29 108009-09 CABLE-CHOKE 1
30 64025-04 NUT-HEX 3/8-24 1
31 64262-001 BLT-FLG HD 1/4-20 X 1/2 2

ITM PART NO. DESCRIPTION QTY

* NOT ILLUSTRATED

41

BUMPER, FUEL VALVE & COVER PLATE

9

2

18

FIGURE 4

XRZ

13

3

12

1

20

19

7

6

15

15

5

42

17

14

11

4

8

10

10

16

XRZ

BUMPER, FUEL VALVE & COVER PLATE

FIGURE 4

ITM PART NO. DESCRIPTION QTY

1 4168630 S-FRAME 61" W/LABS 1
4168629 S-FRAME 48"/52"M W/LABS

2 4168219 TANK-BATTERY RH 1
3 4168220 TANK-FUEL LH 1
4 64006-03 LOCKWSHR-3/8 HELICAL 2
5 4168454.7 COVER-FRAME, REAR 1
6 88042N HOSE CLAMP 2
7 4162977-009 HOSE-1/4 FUEL LINE 28" 1
8 4168179.7 BRKT-TANK MOUNT 2
9 4165291 CAP-FUEL TANK 1
10 64123-50 BLT-HEX 3/8-16X1 4
11 64163-69 WSHR .391X.88X10 GA 2
12 4165387 GROMMET-ROLL OVER 1
13 4168219-02 PURGE LINE 1
14 4171767.7 BUMPER 1
15 4168424 ZERK-GREASE 4
16 64262-011 BLT-FLG HD 3/8-16 X 1 4
17 64141-4 NUT-WLF 3/8-16 4
18 64197-001 BLT-HEX 5/16-18X3/4 2
19 4168219-01 FUEL-LINE TANK 1
4165668 FILTER-FUEL 1
4166704 CLAMP-FUEL 1

ITM PART NO. DESCRIPTION QTY

20 64229-03 NUT-NYLON LOCK 3/8-16 4

43

DECK LIFT ASSEMBL Y

20

13

4

1

22

14

24

18

10
19

13

13

13

3

16

16

16

20

14

14

14

4

15

2

9

11

8

21

7

7

4

17

17

12

4

6

5

5

25

4

FIGURE 5

XRZ

44

XRZ

DECK LIFT ASSEMBL Y

FIGURE 5

ITM PART NO. DESCRIPTION QTY

1 4168629 S-FRAME, 48/52" W/LABELS 1
4168630 S-FRAME, 61" W/LABELS

2 64144-03 SNAP RING-7/8" 2
3 64123-39 BLT-HEX 1/2-13 X 1-1/4 2
4 64268-03 NUT-FL NYLON LOCK 3/8-16 5
5 64123-87 BLT-HEX 3/8-16 1-3/4 2
6 4168335 SPACER-TANSPORT RELEASE 1
7 64141-4 NUT-WLF 3/8-16 2
8 4169229.2 LATCH-TRANSPORT 1
9 4168338 STOP-WIRE FORM, UPGRADE 1
10 4167982.7 PLT-STACKER, 2 4
11 64018-42 1/4-20 X 1 4
12 64229-01 NUT-NYLON LOCK 1/4-20 4
13 521679 BUSHING 4
14 64163-98 WASHER-.515 x .875 x 14GA 4
15 64163-65 WSHR-.890X1.375X18GA 2
16 64123-50 BLT-HEX 3/8-16X1 4
17 4168181.7 PL T -LINK, HEIGHT ADJUST 2
18 4167994.7 WLDMT-HEIGHT ADJ SLIDER 1
19 4167983.7 PLT-SLIDER MNTG 1
20 4167980.7 ANGLE-DECK LIFT 2
21 4168138.7 WLDMT-STUBSHAFT, RH 1
22 4168140.7 WLDMT-STUBSHAFT, LH 1
23* 4139785 MAT-FOOT PEDAL 1
24 64268-05 NUT-FL NYLON LCK 1/2-13 2
25 4169398 GRIP-LA TCH, TRANSPOR T 1

ITM PART NO. DESCRIPTION QTY

*NOT ILLUSTRATED

45

CASTER ASSEMBLY

11

FIGURE 6

3

3

XRZ

2

6

5

1

3

4

9

12

7

10

12

8

46

XRZ

CASTER ASSEMBLY

FIGURE 6

ITM PART NO. DESCRIPTION QTY

1 4168629 S-FRAME W/LABS, 48"-52" 1
4168630 S-FRAME W/LABS, 61"

2 4168439 DUST COVER 2
3 4168424 ZERK-1/4-28 6
4 64163-64 WSHR 1.015X1.500X14GA 2
5 64163-112 WSHR-1.015 X 1.860 X 14GA 2
6 64144-24 SNAP RING 1.00 EXT 2
7 2722230-02 SPANNER-13" WHEEL 2
8 2722228 WHEEL-13X5.00-6 2
9 4171866.7 WLDMT-CASTER 2
10 64229-07 NUT-NYLON LOCK 3/4-10 2
11 64123-215 BLT-HEX 3/4-10X7-1/2 2
12 2722231 SPACER-END 4

ITM PART NO. DESCRIPTION QTY

47

KICKPLA TE/SEAT ASSEMBLY

11

2

FIGURE 7

34

XRZ

38

4

3

6

5

32

5

36

37

35

27

23

22

21

48

12

10

31

12

28

8

40

7

30

14

25

16

1

9

29

9

13

12

26

39

17

20

19

42

15

18

26

XRZ

KICKPLA TE/SEAT ASSEMBLY

FIGURE 7

ITM PART NO. DESCRIPTION QTY

1 4168629 S-FRAME W/LABS, 48"-52" 1

4168630 S-FRAME W/LABS, 61"
2 4169174 SEAT ASSEMBLY 1

(INCLUDES ITEMS 35-39)

3 4171852.7 PLATE-SEAT 1
(USED ON 942610 MODEL)

4169035.7 PLATE-SEAT
(USED ON 942611 & 942612 MODELS)

4 4124009 SWITCH-SEAT NO 1
5 64268-02 NUT-FL NYLON LOCK 5/16-18 6
6 33138-09 PIN-CLEVIS GRVD .38 X 1.31 2
7 64144-30 SNAP RING .375 2
8 4164210 BUMPER, SEAT MOUNTING 2
9 64141-6 NUT-5/16-18 4
10 2722325 RELAY-40AMP SEALED 3
1 1 148082-20 FUSE-20 AMP 2
12 64197-015 BLT-TDFM 10-32X1/2 7
13 2188154 MODULE-DELAY 1
14 4139785 MAT-FOOT PEDAL 1
15 4167087 MAT-FLLOT PLATE UPPER RH 1
16 4164549.2 PLATE-FRONT REMOVABLE 1
17 64197-005 BLT-TDFM 3/8-16X1-1/4 2
18 4171781 S-FOOT PLATE 1

(INCLUDES ITEMS 15, 19 & 20)

ITM PART NO. DESCRIPTION QTY

32 64262-011 BLT-FLG HD 3/8-16X1 2
33* 4169174-04 KIT-ARM RH & LH 1
(INCLUDES ITEMS 37 & 38)

34 4167063-02 COVER-BACK, VINYL 1
35 4167063-03 COVER-BOTTOM, VINYL 1
36 4165316-02 PAD-ARM SINGLE 2
37 4169174-03 ARM KIT-LH 1
38 4169174-02 ARM KIT-RH 1
39 64163-46 WSHR.383/.393X.88X7GA 2
40 4143354 BUMPER SEAT MOUNTING 2
41* 4142266 CONNECTOR 12V RECEPT 1
42 4171974-01 PLUG-PANEL, DOME 3/8" 2

19 4167088 MAT-FOOT PLATE UPPER LH 1
20 4165931 MAT-FOOT PLATE LOWER 1
21 64197-002 BLT-TDFM 1/4-20 X 3/4 2
22 4129802 TUBE-DOCUMENT 1
23 38061A CAP-VINYL 1
24 970393 KIT-SEAT SPRING 1

(INCLUDES ITEMS 28-32)

25 64123-16 BLT-HEX 3/8-16X1-1/4 2
26 64229-03 NUT-NYLON LK 3/8-16 4
27 4169174-01 SLIDERS-SEAT 1
28 4164330.7 BRKT-SPRING MOUNTING 2
29 4164569 SPRING-SEAT 2
30 64262-003 BLT-FLG HD 1/4-20X1 4
31 64229-01 NUT-NYLON LOCK 1/4-20 4

49

STEERING

27

FIGURE 8

7

10

12

30

11

29

14

3

13

28

26

21

19

17

22

32

18

23

24

16

25

XRZ

5

9

4

28

20

16

15

6

31

12

8

9

4

1

10

2

50

XRZ

STEERING

FIGURE 8

ITM PART NO. DESCRIPTION QTY

1 4168629 S-FRAME W/ LABS, 48/52" 1
4168630 S-FRAME W/ LABS, 61"

2 4156464 TRANSAXLE-LH 1
4156465 TRANSAXLE-RH 1

3 64025-03 NUT-HEX 5/24 2
4 64229-02 NUT-NYLON LOCK 5/16-18 6
5 64262-006 BLT-FLG HD 5/16-18 X 3/4 4
6 4171278 PLT-CONTROL BOX, LH 1
4171279 PLT-CONTROL BOX, RH 1

7 4165499 DAMPER 2
8 4143595-01 ROD END-FEMALE 2
9 64123-60 BLT-HEX 1/4-20X2 4
10 64229-01 NUT-NYLON LOCK 1/4-20 4
11 64025-33 NUT-HEX 5/16-24 LH 2
12 4168814 SPACER-CONTROL ROD 4
13 4143571 ROD-CONTROL 2
14 4143595-02 ROD END-FEMALE, LH 2
15 64025-15 NUT-HEX #10-24 KEPS 4
16 4168126 WASHER-FLAT, DELRIN 4
17 4163692 CAP-TUBE END 2
18 4168328 WASHER - CUPPED 2
19 4168434 WASHER-BELLVILLE, 625 ID 2
20 4168327 SPACER-CONTROL LEVER 2
21 4168435 WASHER-BELLVILLE, 512 ID 2
22 4168346 WASHER-CUP, LUBRICATING 2
23 4168100 BAR-CONTROL, PM 2
24 4168345 SPACER-CTL ARM, 2
25 4168128.7 HANDLE-, ADJUST ABLE 2
26 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 4
27 4165432 GRIP-CONTROL ARM 2
28 64268-03 NUT-FL NYLON LOCK 3/8-16 4
29 108208 SWITCH-DBL POLE NC/NO 2
30 64152-49 SCREW-SLT HH 10-24X3/4 4
31 64262-018 BLT-FLG HD 3/8-16 x 1-3/4 2
32 4168823 SHIM 2

ITM PART NO. DESCRIPTION QTY

* NOT ILLUSTRATED

51

27

5

18

PARKING BRAKE

FIGURE 9

21

7

6

2

XRZ

8

21

1

19

3

20

26

11

25

23

17

16

10

11

4

21

6

20

12

15

22

13

14

21

28

9

24

52

XRZ

PARKING BRAKE

FIGURE 9

ITM PART NO. DESCRIPTION QTY

1 4168629 WLDMT-FRAME, 48/52" 1
4168630 S-FRAME W/ LABS, 61"

2 4148698.7 LINK-DUMP VALVE 2
3 4156464 TRANSAXLE-LH 1
4 4156465 TRANSAXLE-RH 1
5 64018-42 BLT-CRG, 1/4-20 X 1 2
6 64229-01 NUT-NYLON LOCK 1/4-20 4
7 2720977 SPRING-COMPRESSION 2
8 64123-54 BLT-HEX 5/16-18 X .75 2
9 4168162 LEVER-BRAKE, WIRE-FORM 1
10 4168171 ROD-BRAKE, THRD, 5/16 1
11 64229-02 NUT-NYLON LOCK 5/16-18 3
12 41-010 SPRING 1
13 64025-15 NUT-HEX #10-24 KEPS 2
14 4168163 ROD-BRAKE, PARKING 1
15 4168217.7 BRACKET-CLIP, RETAINER 1
16 4155481 SPRING COMPRESSION 1
17 64163-55 WSHR-.328X.75X14 GA 1
18 4168180 KNOB-PUSH ON 1
19 4168209.7 BRACKET-BRAKE, PARKING 1
20 64163-61 WSHR .81X.406X16GA 2
21 64168-2 COTTER-HAIRPIN .08X1.19 6
22 4168210.7 CLIP-RETAINING, LINK 1
23 4168216 BUSHING-PARKING BRAKE 1
24 4168412 BEARING-BRAKE, PARKING 1
25 2188156 SWITCH-NONO DBL POLE 1
26 64152-49 SCREW-SLT HH 10-24X3/4 2
27 4148697 ROD-BYPASS CONTROL 2
28 64141-6 NUT-WLF 5/16-18 2

ITM PART NO. DESCRIPTION QTY

53

WIRE HARNESS

15

)

K

FIGURE 10

XRZ

SOLENOID

21

43

MAGNETO

19

21

WPP

16

2

CARB
SOLENOID

PACKARD
#02962793
VOLTAGE
REGULATOR

17

(RED)

DELAY

MODULE

9

FUSES

16

TO SOLENOID (2)

8

BLADES &
TRACTION

RELAY

8

STARTER

RELAY

8

DELAY
RELAY

BRY

RW

B

B

DCBA
EF

GY

6.0 EXP

R

14 GA

14 GA

14 GA

PPR

14 GA

12.0 EXP

ELECTRIC

CLUTCH

2.0 EXP

DB

B

STARTER

R

14 GA

B

14 GA

B

14 GA

14 GA

11

ENGINE

MAGNETO W

STARTER SOL YB

2.0 EXP

OIL PRESS G
CHARGING P

YB

G

W

P

BATTERY

3

(BLACK)

ENGINE BLOCK

(GROUND)

WIRE COLORS

WHITE

W

WB

WHITE W/ BLACK STRIPE
PURPLE

P

ORANGE

O

OB

ORANGE W/ BLACK STRIPE

PO

PURPLE W/ ORANGE STRIPE

OP

ORANGE W/ PURPLE STRIPE

DB

DARK BLUE
BLACK

B

GREEN

G

RED

R

YELLOW

Y

YB

YELLOW W/ BLACK STRIPE

RW

RED W/ WHITE STRIPE

GY

GREEN W/ YELLOW STRIPE

BR

BROWN

BRY

BROWN W/ YELLOW STRIPE

12

BATTERY

6

(RED)

16

TO SOLENOID (1)

TO ENGINE BLOC

(GROUND)

18

TO SOLENOID (4

20

GROUND

5.0 EXP

NO

87

87A

85NC86

BRBRY

B

30

B

NO

87 87A

YB

NC

85

86

86

BRBB

30

Y

NO

RW

87

WW

NC

87A

O

85

OB BRB

B B

30

7.0 EXP

7

14 GA

14 GA

5.0 EXP

14 GA
14 GA

14 GA

2.0 EXP

14 GA
14 GA

G

6.0 EXP

SWITCH

KEY

OFF M+G

O

SWITCH
CLUTCH

RUN B+L
START B+L+S

10

Y

WW

P

O

B
B

R

DB

7.0 EXP

14 GA

OB

O

O

14 GA.

O

HOUR

METER

5

B

B

12V

ADAPTER

O
O

G

TO SOLENOID (3)

Y

13

54

13

SWITCH

TRACTION

CONTROL

NO

NC

NO

NC

SWITCH
TRACTION
CONTROL

OB

PO

B

B

WB

4

OO

SWITCH

SEAT

2.0 EXP

PO

OP

B

WB

WB

2.0 EXP.

W

BR

OP

WB

NO

14

SWITCH

NO

BRAKE

22

XRZ

WIRE HARNESS

FIGURE 10

ITM PART NO. DESCRIPTION QTY

1 4168406 HARNESS-MAIN WIRE 1
2 148082-20 FUSE 20 AMP 2
3 30-419 CABLE-BATT 4 GA BLK 29" 1
4 4124009 SWITCH-SEAT NO 1
5 4168452 METER-HOUR 1
6 4168492 CABLE-BATT 4 GA RED 29" 1
7 128010 SWITCH, KEY 1
8 2722325 RELAY-40AMP SEALED 3
9 2188154 MODULE-DELAY 1
10 2721505 SWITCH-PTO 1
11 4168822 CLUTCH-ELECTRICAL 61" 1
4168068 CLUTCH-ELECTRICAL 48", 52"

12 30-184 COVER-POS TERMINAL 1
13 108208 SWITCH DBL POLE 2
14 2188156 SWITCH-NONO DBL POLE 1
15 38665 SOLENOID 1
16 2308095 COVER-TERMINAL 3
17 108061-04 CABLE-BATTERY 20 RED 1
18 2188225 WIRE-GROUND 1
19 2188224 HARNESS-JUMPER 1
20 2720949 ASSY-CLUTCH WIRE 1
21 64141-2 NUT-WLF 1/4-20 1
22 4164972 WIRE-SEAT SWITCH 1
23* 56-081-36 SLEEVING, ID 0.77 NYLON 2' 1
24* 4142266 CONNECTOR 12V RECEPT 1

ITM PART NO. DESCRIPTION QTY

* NOT ILLUSTRATED

55

15

6

34

48" SIDE DISCHARGE

FIGURE 11

XRZ

18

10

13

45

16

43

63

7

46

12

9

34

31

34

32

35

3

56

42

19

21

55

28

20

8

58

8

24

54

7

44

50

52

26

17

29

34

35

47

61

53

59

10

12

35

3

37

60

7

4

25

59

5

56

41

16

5

2

48

27

14

5

7

41

33

22

57

1

50

49

51

62

56

33

40

34

36

30

36

33

38

34

30

39

22
23

11

36

34

XRZ

48" SIDE DISCHARGE

FIGURE 11

ITM PART NO. DESCRIPTION QTY

1 4169594 S-DECKDECK 48 W/LABS 1
2 113086 SPACER 1
3 64163-19 WSHR-33/64 X 1-1/4X12 7
4 4169255 SPACER-IDLER, PIVOT 1
5 64123-15 BLT-HEX 3/8-16X3/4 4
6 64123-304 BLT-HEX 1/2-13X4-3/4 3
7 64229-03 NUT-NYLON LOCK 3/8-16 17
8 4168417 BEARING-SPINDLE Z9504 5
9 4152578-02 SPACER-PULLEY, IDLER 2
10 64163-67 WSHR-.531 X 2 X .125 2
11 64229-01 NUT-NYL 1/4-20 4
12 128169 IDLER-5.0 OD X 1.92 WIDE 3
13 4168732.7 GUIDE-BELT, TCA T 52/48 1
14 64141-4 NUT-WLF 3/8-16 10
15 64123-272 BLT-HEX 1/2-20X2-1/2 1
16 64123-50 BLT-HEX 3/8-16X1 3
17 4168079.7 RING-, SPINDLE 3
18 64006-05 LOCKWSHR-1/2 HELICAL 1
19 64025-16 NUT-HEX 5/8-18 3
20 4169377 ASSY-SPINDLE 48/52 4-BOLT 3
21 4168074 PULLEY-SPINDLE, 52I 3
22 64209-03 SPRING WASHER.67 ID 6
23 64025-47 NUT-HEX 5/8-18 HEAVY HEX 3
24 4168186 NUT-SPINDLE, FLANGED 3
25 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 8
26 64123-114 BLT-HEX 1/4-20X1 4
27 64163-98 WSHR-MACH 1/2 X 7/8 X .075 8
28 4169243 WSHR-SPACER, W/SQUARE 3
29 112111-01 BLADE 16.25 OFFST HLFT 3
30 64268-01 NUT-FL NYLON LOCK 1/4-20 3
31 4165976.7 BAFFLE-DISCHARGE 1
32 64018-23 RHSSNBOLT 0.375-16x0.75 2
33 64018-2 BLT-CRG 1/4-20X3/4 5
34 64268-03 NUT-FL NYLON LK 3/8-16 9
35 64268-05 NUT-FL NYLON LOCK 1/2-13 3
36 4168514.2 BRKT-BAFFLE MNTG, 3
37 4168176 TUBE-PIVOT, IDLER INNER 1
38 4165972.7 BAFFLE-FRONT, CENTER 48 1
39 4165971.7 BAFFLE-FRONT, LH 48IN 1
40 4168527.7 BAFFLE-FRONT, RH 48IN 1
41 64018-21 BLT-CRG 1/2-13X4LG 2
42 4169259.7 PL T -PULL ARM 2
43 4171703.2 COVER-BELT, DECK 48 RH 1
44 4171704.2 COVER-BELT, DECK 48 LH 1

ITM PART NO. DESCRIPTION QTY

45 4168131 CHUTE-RUBBER ASSY 1
46 4165252.7 HINGE-CHUTE RUBBER 1
47 4168561 ROLLER-5X2.75 CENTERED 3
48 4169383.7 PLT-DECK HEIGHT LINK 4
49 64141-2 NUT-WLF 1/4-20 4
50 64141-13 NUT-WLF 1/2-13 9
51 4168539.2 ANGLE-WEAR, ADJ, 48-RH 1
52 4168540.2 ANGLE-WEAR, ADJ, 48-LH 1
53 4169193 BUSHING 8
54 4169194 BUSHING - .511 X .688 X .28 6
55 4169189 HOUSING-SPINDLE 3
56 64123-39 BLT-FLG HD 1/2-13 X 1 6
57 2308133 SPRING-EXTENSION 1
58 4169242 SHAFT-BLADE SPINDLE 3
59 64144-36 SNAP RING .625 1
60 4166324-03 BEARING-SLEEVE 1
61 4169504.7 WLDMT -IDLER ARM, 52/48 1
62 64123-16 BLT-HEX 3/8-16X1-1/4 1
63 4169566 BELT-48" CUTTERDECK 1

57

52" SIDE DISCHARGE

15

34

FIGURE 12

64

XRZ

18

10

13

45

16

43

50

19

21

55

28

20

8

58

8

35

34

6

47

24

54

42

3

56

7

44

50

52

26

17

29

61

53

59

10

12

35

3

37

60

7

4

25

59

5

56

41

16

5

2

35

12

9

32

48

27

14

34

7

5

31

46

34

7

41

33

22

57

1

49

51

62

58

33

40

34

63

30

36

33

38

34

30

39

22
23

11

36

34

XRZ

52" SIDE DISCHARGE

FIGURE 12

ITM PART NO. DESCRIPTION QTY

1 4169581 S-CUTTERDECK, 52IN 1
2 113086 SPACER 1
3 64163-19 WSHR-33/64 X 1-1/4X12 7
4 4169255 SPACER-IDLER, PIVOT 1
5 64123-15 BLT-HEX 3/8-16X3/4 4
6 64123-304 BLT-HEX 1/2-13X4-3/4 3
7 64229-03 NUT-NYLON LOCK 3/8-16 17
8 4168417 BEARING-SPINDLE Z9504 6
9 4152578-02 SPACER-PULLEY, IDLER 2
10 64163-67 WSHR-.531 X 2 X .125 2
11 64229-01 NUT-NYL 1/4-20 4
12 128169 IDLER-5.0 OD X 1.92 WIDE 3
13 4168732.7 GUIDE-BELT, 52/48 1
14 64141-4 NUT-WLF 3/8-16 10
15 64123-272 BLT-HEX 1/2-20X2-1/2 1
16 64123-50 BLT-HEX 3/8-16X1 3
17 4168079.7 RING-, SPINDLE 3
18 64006-05 LOCKWSHR-1/2 HELICAL 1
19 64025-16 NUT-HEX 5/8-18 3
20 4169377 ASSY-SPINDLE 52 4-BOLT 3
21 4168074 PULLEY-SPINDLE, 52I 3
22 64209-03 SPRING WASHER.67 ID 6
23 64025-47 NUT-HEX 5/8-18 HEAVY HEX 3
24 4168186 NUT-SPINDLE, FLANGED 3
25 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 8
26 64123-114 BLT-HEX 1/4-20X1 4
27 64163-98 WSHR-MACH 1/2 X 7/8 X .075 8
28 4169243 SPACER-SPINDLE PULLEY 3
29 112111-02 BLADE 16.25 OFFST HLFT 3
30 64268-01 NUT-FL NYLON LOCK 1/4-20 3
31 4168085.2 BAFFLE-DISCHARGE 1
32 64018-23 RHSSNBOLT 0.375-16x0.75 2
33 64018-2 BLT-CRG 1/4-20X3/4 5
34 64268-03 NUT-FL NYLON LK 3/8-16 9
35 64268-05 NUT-FL NYLON LOCK 1/2-13 3
36 4168514.2 BRKT-BAFFLE MNTG, 2
37 4168176 TUBE-PIVOT, IDLER INNER 1
38 4165966.7 BAFFLE-FRONT, CENTER 52IN 1
39 4165965.7 BAFFLE-FRONT, LH 52IN 1
40 4168516.7 BAFFLE-FRONT, RH 1
41 64018-21 BLT-CRG 1/2-13X4LG 2
42 4169259.7 PL T -PULL ARM 2
43 4169304.2 COVER-BELT, DECK 52 RH 1
44 4169305.2 COVER-BELT, DECK 52 LH 1

ITM PART NO. DESCRIPTION QTY

45 4168131 CHUTE-RUBBER ASSY 1
46 4165252.7 HINGE-CHUTE RUBBER 1
47 4168561 ROLLER-5X2.75 CENTERED 3
48 4169383.7 PLT-DECK HEIGHT LINK 4
49 64141-2 NUT-WLF 1/4-20 4
50 64141-13 NUT-WLF 1/2-13 9
51 4168529.2 ANGLE-WEAR, ADJ, 52-RH 1
52 4168530.2 ANGLE-WEAR, ADJ, 52-LH 1
53 4169193 BUSHING 8
54 4169194 BUSHING - .511 X .688 X .28 6
55 4168189 HOUSING-SPINDLE CAST 3
56 64123-39 BLT-HEX 1/2-13X1-1/4 6
57 2308133 SPRING-EXTENSION 1
58 4169242 SHAFT-BLADE SPINDLE 3
59 64144-36 SNAP RING .625 2
60 4166324-03 BEARING-SLEEVE 1
61 4169504.7 WLDMT -IDLER ARM, 52/48 1
62 64123-16 BLT-HEX 3/8-16X1-1/4 2
63 4168515.2 BRKT-BAFFLE MNTG, RH 1
64 4169640 BELT-52" CUTTERDECK 1

59

61" SIDE DISCHARGE

34

6

34

FIGURE 13

81

12

9

71

69

43

50

32

70

XRZ

15

18

13

10

12

7

74

2

68

16

75

65

5

53

77

78

4

11

66

25

35

7

48

27

14

7273

34

37

60

61

80

79

76

59

22

57

19

21

55

28

20

8

58

8

24

44

35

67

54

42

3

50

62

7

46

7

31

34

16

45

60

33

40

34

56

30

56

39

50

49

7

16

7

63

36

34

5

51

34

33

33

38

64

33

41

36

30

52

50

26

17

29

22
23

47

XRZ

61" SIDE DISCHARGE

FIGURE 13

ITM PART NO. DESCRIPTION QTY

1 4169595 S-CUTTERDECK, 61IN 1
2 4163802-01 WSHR-.516IDX2.00ODX.250 4
3 64163-19 WSHR-33/64 X 1-1/4X12 4
4 64018-7 BLT-CRG 3/8-16X1-1/4 3
5 64123-15 BLT-HEX 3/8-16X3/4 4
6 64123-304 BLT-HEX 1/2-13X4-3/4 4
7 64229-03 NUT-NYLON LOCK 3/8-16 18
8 4168417 BEARING-SPINDLE Z9504 6
9 4169257 SPACER-PULLEY, IDLER 2
10 64163-67 WSHR-.531 X 2 X .125 2
11 4170021.7 WLDMT-IDLER PIN 1
12 128169 IDLER-5.0 OD X 1.92 WIDE 3
13 4169769.7 GUIDE-BELT, TCA T 61 1
14 64141-4 NUT-WLF 3/8-16 16
15 64123-262 BLT-HEX 1/2-20 X 2-3/4 1
16 64123-50 BLT-HEX 3/8-16X1 3
17 4168079.7 RING, SPINDLE 3
18 64006-05 LOCKWSHR-1/2 HELICAL 1
19 64025-16 NUT-HEX 5/8-18 3
20 4169378 ASSY-SPINDLE 61 4-BOLT 3
21 4168475 PULLEY-SPINDLE B-BELT 3
22 64209-03 SPRING WASHER.67 ID 6
23 64025-47 NUT-HEX, 5/8-18 HEAVY HEX 3
24 4168186 NUT-SPINDLE, FLANGED 3
25 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 8
26 64123-114 BLT-HEX 1/4-20X1 4
27 64163-98 WSHR-MACH 1/2 X 7/8 X .075 8
28 4169243 WSHR-SPACER, W/SQUARE 3
29 112111-03 BLADE-OFFSET HLFT 3
30 64268-01 NUT-FL NYLON LOCK 1/4-20 7
31 4171432.2 BAFFLE-DISCHARGE 1
32 64018-23 RHSSNBOLT 0.375-16x0.75 2
33 64018-2 BLT-CRG 1/4-20X3/4 7
34 64268-03 NUT-FL NYLON LK 3/8-16 12
35 64268-05 NUT-FL NYLON LOCK 1/2-13 7
36 4168523.2 BRKT-BAFFLE MNTG, RH 2
37 64144-40 SNAP RING-26MM INTERNAL 1
38 4168642.7 BAFFLE-FRONT, CENTER 61IN 1
39 4165968.7 BAFFLE-FRONT, LH 61IN 1
40 4171792.7 BAFFLE-FRONT, RH 1
41 64018-21 BLT-CRG 1/2-13X4LG 2
42 4169259.7 PL T -PULL ARM 2
43 4169308.2 COVER-BELT, DECK 61 RH 1
44 4169309.2 COVER-BELT, DECK 61 LH 1

ITM PART NO. DESCRIPTION QTY

45 4168131 CHUTE-RUBBER ASSY 1
46 4165252.7 HINGE-CHUTE RUBBER 1
47 4168561 ROLLER-5X2.75 CENTERED 4
48 4169383.7 PLT-DECK HEIGHT LINK 4
49 64141-2 NUT-WLF 1/4-20 4
50 64141-13 NUT-WLF 1/2-13 10
51 4168537.2 ANGLE-WEAR, ADJ, 61-RH 1
52 4168538.2 ANGLE-WEAR, ADJ, 61-LH 1
53 4169193 BUSHING 8
54 4169194 BUSHING - .511 X .688 X .28 6
55 4168189 HOUSING-SPINDLE CAST 3
56 64123-39 BLT-FLG HD 1/2-13 X 1 4
57 4163586 SPRING-EXTENSION 1
58 4169242 SHAFT-BLADE SPINDLE 3
59 64144-36 SNAP RING.625 2
60 4128004 BEARING-BALL 10 X 26 X 8 2
61 4168593.7 WLDMT -IDLER ARM, 61 1
62 64123-16 BLT-HEX 3/8-16X1-1/4 2
63 64229-01 NUT-NYL 1/4-20 4
64 4168487.2 BRKT-BAFFLE MNTG, TABBED 1
65 64158-08 EYE BOLT 5/16-18X2.5 1
66 64141-6 NUT-WLF 5/16-18 1
67 64229-02 NUT-NYLON LOCK 5/16-18 1
68 64270-02 BLT-HEX M10-1.5x30 1
69 64123-217 BLT-HEX 3/8-16X4-1/4 1
70 2721512 ROLLER-5X2.75 CENTERED 1
71 2720685 SPACER-ROLLER 1
72 64123-31 BLT-HEX 1/2-13X3 2
73 4163332 ROLLER, ANTI-SCALP 2
74 4128002 END CAP 1
75 4168592 ASSY-IDLER ARM 1
(INCLUDES ITEMS 4, 37, 60, & 61)

76 85010N ZERK-1/4-28 1
77 548138 BRG NDL.88 1.12 1.00 OPEN END 1
78 521438 GREASE SEAL 1
79 4163014 SPACER 1
80 4163155 INNER RING 1
81 4163569 BELT-61" CUTTERDECK 1

61

DECALS-POWERUNIT

10

1

FIGURE 14

13

5

24

XRZ

16, 21
UNDER SEAT

15

25

2

18

12

7

11

UNDER BELT

14

COVERS

22

3

17

8

6

23

19

9

20

UNDER FOOT
PLATE

4

62

XRZ

DECALS-POWERUNIT

FIGURE 14

ITM PART NO. DESCRIPTION QTY

1 4168477 LABEL-CONTROL PANEL 1
2 2000570 LABEL-WARN FUEL PICT. 2
3 4167088 MAT-FOOTPLT UPPER RH 1
4 4167087 MAT-FOOTPLT UPPER LH 1
5 2000590 LABEL-WARN BATTERY 1
6 4165616 LABEL-LH TRACTION 1
7 4165615 LABEL-RH TRACTION 1
8 4167203 LABEL-PARKING BRAKE 1
9 4168522 LABEL-CLAW MARKS 1
10 4165610 LABEL-WARNING 1
11 4164269 LABEL-DANGER/WARNING 1
12 4169639 LABEL-HOC 1
13 4158400 LABEL-BOBCAT SM 1
14 2000577 LABEL, WARNING 3
15 4168517 LABEL-MANUAL LOCATION 1
16 4133980 LABEL-MAINTENANCE 1
17 4164406 LABEL-BOB-CAT 1
18 4169161 LABEL-XRZ DECK SIZE 61" 1
4169160 LABEL-XRZ DECK SIZE 52"
4169050 LABEL-XRZ DECK SIZE 48"
19 4165931 MAT-FOOTPLT LOWER 1
20 4171663 LABEL BELT DIAGRAM 1
21 4165932 LABEL-EPA 1
22 4168614 LABEL-TUFDECK 1
23 4168615 LABEL-PRO CUT 1
24 4164946 LABEL-BOBCAT 1
25 4116761 LABEL-USA 1

ITM PART NO. DESCRIPTION QTY

63

SCHILLER GROUNDS CARE, INC.
ONE BOB-CAT LANE
P.O. BOX 469
JOHNSON CREEK, WI 53038
920-699-2000
www.schillergc.com

©Schiller Grounds Care, Inc. 2010