Schiller 942298G, 942299G, 942302G, 942404G, 942405G Operator's Manual

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Page 1

MODELS:

942297G

FastCat-FX541V KAW W/36 SIDE DISCHARGE

942298G

FastCat-FX600V KAW W/48 SIDE DISCHARGE

942299G

FastCat-FX651V KAW W/52 SIDE DISCHARGE

942302G

FastCat-FX600V KAW W/42 SIDE DISCHARGE

942404G

FastCat-627cc VANGUARD B&S W/61 SIDE DISCHARGE

FastCat-FX691V KAW W/61 SIDE DISCHARGE

REV B 04-2012

MAN 4165951

942405G

PARTS / OPERATOR'S MANUAL

Page 2

CALIFORNIA

Proposition 65 Warning

WARNING

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.

Californie Proposition 65 Avertissement

Les échappements des moteurs diesel et certains de leurs composés sont reconnus par l’Etat de Californie pour être cancérigènes, provoquer des défauts congénitaux et d’autres dangers en matière de reproduction.

California Advertencia

de la Proposicion 65

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

AVERTISSEMENT

mission du moteur de ce matériel con-

L’ tient des produits chimiques que l’Etat de Californie consid provoquer des défauts congénitaux et d’autres dangers en matière de reproduction.

ADVERTENCIA

re être cancérigènes,

El estado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen cáncer, defectos de nacimiento y otros daños en el proceso de reproducción humana.

CALIFORNIA

Proposition 65 Warning

Battery posts, terminals, wiring insulation, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WASH HANDS AFTER HANDLING.

El estado de California hace saber que los gases de escape de este producto contienen productos quÍmicos que producen cáncer, defectos de nacimiento y otros daños en el proceso de reproducción humana.

Page 3

FastCat Pro

IMPORTANT MESSAGE

Thank you for purchasing this Schiller Grounds Care, Inc.product. You have purchased a world class mowing product, one of the best designed and built anywhere.

This machine comes with an Operation and Safety Manual. The useful life and good service you receive from this machine depends to a large extent on how well you read and understand these manuals. Treat your machine properly, lubricate and adjust it as instructed, and it will give you many years of reliable service.

Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manual thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all instructions and warnings. Do not remove or defeat any safety features. Make sure those who operate this machine are as well informed and careful in its use as you are.

See a Schiller Grounds Care, Inc. dealer for any service or parts needed. Schiller Grounds Care, Inc. service ensures that you continue to receive the best results possible from Schiller Grounds Care, Inc. products. You can trust Schiller Grounds Care, Inc. replacement parts because they are manufactured with the same high precision and quality as the original parts.

Schiller Grounds Care, Inc. designs and builds its equipment to serve many years in a safe and productive manner. For longest life, use this machine only as directed in the manuals, keep it in good repair and follow safety warnings and instructions. You'll always be glad you did.

Schiller Grounds Care, Inc.

One Bob Cat Lane

Johnson Creek, WI 53038-0469

TABLE OF CONTENTS FIGURES PAGE

SAFETY .........................................................................................................................................................2-8

SET-UP INSTRUCTIONS ............................................................................................................................9-10

LABELS .....................................................................................................................................................11-14

CONTROLS ...............................................................................................................................................15-18

PRE-OPERATION CHECKLIST .....................................................................................................................19

OPERATION ..............................................................................................................................................20-22

MAINTENANCE CHART ................................................................................................................................23

MAINTENANCE RECORD .............................................................................................................................24

MAINTENANCE ........................................................................................................................................25-31

ADJUSTMENTS ........................................................................................................................................32-35

BELT REPLACEMENT ..............................................................................................................................36-37

PARTS SECTION ...........................................................................................................................................39

FRAME-ENGINE/CLUTCH ASSY .......................FIGURE 1 ...................................................................40, 41

TRANSAXLE ASSY .............................................FIGURE 2 ...................................................................42, 43

FUEL TANK/BUMPER & CONTROL PANEL.......FIGURE 3 ...................................................................44, 45

FUEL VALVE & COVER PLATE ..........................FIGURE 4 ...................................................................46, 47

DECK LIFT ASSEMBLY ......................................FIGURE 5 ...................................................................48, 49

CASTER ASSEMBL Y ..........................................FIGURE 6 ...................................................................50, 51

KICKPLA TE/SEA T ASSEMBLY ...........................FIGURE 7 ...................................................................52, 53

STEERING ..........................................................FIGURE 8 ...................................................................54, 55

PARKING BRAKE ...............................................FIGURE 9 ...................................................................56, 57

WIRE HARNESS .................................................FIGURE 10 .................................................................58, 59

36" SIDE DISCHARGE .......................................FIGURE 11 .................................................................60, 61

42" SIDE DISCHARGE .......................................FIGURE 12 .................................................................62, 63

48" SIDE DISCHARGE .......................................FIGURE 13 .................................................................64, 65

52" SIDE DISCHARGE .......................................FIGURE 14 .................................................................66, 67

61" SIDE DISCHARGE .......................................FIGURE 15 .................................................................68, 69

BELTS-CUTTERDECK ........................................FIGURE 16 .................................................................70, 71

DECALS-POWERUNIT .......................................FIGURE 17 .................................................................72, 73

04-2012

Page 4

SAFETY

FastCat Pro

NOTICE !!!

Unauthorized modications may present extreme safety hazards to operators and bystanders and could also result in product damage.

Schiller Grounds Care, Inc. strongly warns against,

rejects and disclaims any modications, add-on

accessories or product alterations that are not designed, developed, tested and approved by Schiller Grounds Care, Inc Engineering Department. Any Schiller Grounds Care, Inc. product that is altered,

modied or changed in any manner not specically

authorized after original manufacture–including the addition of “aftermarket” accessories or component

parts not specically approved by Schiller Grounds

Care, inc.–will result in the Schiller Grounds Care, Inc. warranty being voided.

Any and all liability for personal injury and/or property

damage caused by any unauthorized modications,

add-on accessories or products not approved by Schiller Grounds Care, Inc. will be considered the responsibility of the individual(s) or company designing and/or making such changes. Schiller Grounds Care, Inc. will vigorously pursue full

indemnication and costs from any party responsible for such unauthorized post-manufacture modications

and/or accessories should personal injury and/or property damage result.

This symbol means:

ATTENTION! BECOME ALERT!

Your safety and the safety of others is involved.

Signal word denitions:

The signal words below are used to identify levels of hazard seriousness. These words appear in this manual and on the safety labels attached to Schiller Grounds Care, Inc. machines. For your safety and the safety of others, read and follow the information given with these signal words and/or the symbol shown above.

DANGER indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices or property damage.

* Serial Plate located on cross member of frame under seat.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, MAY result in property damage

MODEL NUMBER: This number appears on sales literature, technical manuals and price lists.

SERIAL NUMBER: This number appears only on your mower. It contains the model number followed consecutively by the serial number. Use this number when ordering parts or seeking warranty information.

Page 5

FastCat Pro

PREPARING FOR SAFE OPERATION Operator preparation and training Read the Operation & Safety

Manual

- If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact

your factory representative for clarication.

- Become familiar with the safe operation of the equipment, operator controls and safety signs. Know how to stop the engine and attachments quickly in an emergency. Do not operate or allow another person to operate this machine if there are any questions about safety.

- All operators and mechanics should be trained. The owner is responsible for training the users.

- Wear appropriate clothing, including long trousers and safety goggles or safety glasses with side shields when operating mower. Do not operate barefoot or wearing open sandals. Long hair, loose clothing or jewelry may get tangled in moving parts.

- Wear hearing protection.

- Never allow underage children, unskilled or improperly trained people operate this equipment. Local regulations can restrict the age of the operator.

- Data indicates that those operators age 60 years and above are involved in a large percentage of riding mower-related injuries. Those operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from injury.

- Do not carry passengers, especially small children. They may fall off and be seriously injured.

- Keep warning labels and this operator's manual legible and intact. Replacement labels and manuals are available from the factory.

- Do not operate machine while under the

inuence of drugs or alcohol.

- The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.

SAFETY

WARNING

All rotary lawnmowers are potentially dangerous. They can amputate hands and feet and throw objects. Failure to follow these safety and operating instructions could result in serious injury or death.

Site preparation and circumstances

- Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer.

- Clear the area to be mowed of objects such as rocks, toys, wire or other debris that may be picked up or thrown by the mower.

- Be sure the area is clear of pets and people, especially young children. Never assume they will remain where you last saw them. Stop the machine if any enter the area.

- Mow only in daylight or in good articial light.

- Do not mow wet grass as tires may lose traction.

Page 6

SAFETY

FastCat Pro

Machine preparation

- Check operator presence interlock system and brake operation. Adjust or repair any problems before using.

- Do not tamper with or defeat safety devices. Keep guards, shields and interlock safety devices in place and in proper working condition. They are for your protection.

- Keep all fasteners such as nuts, bolts and pins well secured.

- Visually inspect blades, blade bolts and the cutter assembly for wear or damage. Replace worn or damaged blades and bolts to preserve balance.

- Verify that machine and attachments, if any, are in good operating condition.

- Do not engage blades until ready to mow.

OPERATING SAFELY

In general

- Use extra care when loading or unloading the machine into a trailer or truck.

- Slow down and use caution when making turns and crossing roads and sidewalks. Stop blades if not mowing.

- Do not run the engine in an enclosed area where dangerous carbon monoxide fumes can collect.

- Do not place your foot on the ground while operating the machine.

- Before operating, lower the discharge chute, install the mulcher or put the entire grass catcher in place.

- Keep clear of the discharge opening at all times. Never direct the discharge toward a bystander. Stop operation if someone approaches.

- Keep washout ports and other mower housing service openings closed when mowing.

- Use care when pulling loads or using heavy equipment.

- Use only approved drawbar hitch points.

- Limit loads to those you can safely control.

- Do not turn sharply. Use care when reversing.

- Use counterweight(s) or wheel weights when

suggested in the operator's manual.

- Never leave a machine unattended. Always turn off blades, set parking brake, stop engine and remove key before dismounting.

Page 7

FastCat Pro

SAFETY

Starting

- Start only according to instructions in this manual or on the machine.

- Before attempting to start the engine, make sure:

- the parking brake is on;

- the PTO is disengaged;

- the traction drive is in NEUTRAL.

- When starting the engine, make sure hands and feet are clear of the blades.

- Do not start the machine while standing in front of the discharge chute or with the chute directed at someone.

- Do not engage PTO at full throttle. Throttle to idle or lowest possible engine speed.

- Do not change engine governor settings or overspeed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.

Interrupting operation

- Before leaving the operator's position:

- Park on level ground.

- Disengage the PTO.

- Set the parking brake.

- Shut off the engine and remove the key.

- Disengage the PTO and wait until the blades quit rotating:

- before raising cutterdeck;

- when not mowing;

- for transport;

- when crossing surfaces other than grass.

- Stop the engine, disengage the PTO, set parking brake and wait until the blades quit rotating and lower cutting unit:

- before refueling;

- before removing grass catcher;

- before making height adjustment unless the

adjustment can be made from the operator's position.

- Stop the engine, disengage the PTO, set parking brake and disconnect the spark plug wire(s) or remove the key:

- before clearing blockages or unclogging chute;

- before checking, cleaning or working on the

machine;

- after striking a foreign object. Inspect the

machine for damage and make repairs before restarting;

- if the machine begins to vibrate abnormally:

shut off machine immediately. Inspect and make repairs as needed before restarting;

- except for repairs or adjustments as specically

noted, such as for carburetor adjustment, where the engine must be running. Keep hands and feet clear of moving parts in these circumstances.

- Allow the blades to come to a complete stop when stopping operation to clear blockages, unclog, inspect the machine, do maintenance or repair.

- Reduce the throttle setting during engine shutdown and, if the engine is provided with a shutoff valve, turn the fuel off at the conclusion of mowing.

Page 8

SAFETY

MANEUVERING SAFELY

In general

- Slow down before turning.

- Do not mow in reverse unless absolutely necessary. Always look behind and down for small children and pets before and during backing.

- Be aware when approaching blind corners, shrubs, trees, tall grass or other objects that may obscure vision.

- If tires lose traction, disengage the blades. If on a slope, head downhill.

Mowing slopes

Slopes are a major factor in loss-of-control and tip over accidents that sometimes lead to severe injury or death. All slopes require extra caution.

- Do not mow on slopes if uneasy or uncertain. Ultimate responsibility for safe operation on slopes rests with the operator.

- Do not mow excessively steep slopes.

- On zero turn machines, mow across slopes, not up and down.

- Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

- With a zero turn machine, if tires lose traction going down a slope, steering control may be regained by speeding up.

- Mid-mount zero turns (belly mounted deck) have much greater traction pointed up slope than down slope. Be aware that traction may be lost going down a slope. Do not operate a mid-mount zero turn on slopes it cannot back up.

- Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

- Do not turn on slopes unless necessary, and then turn slowly and downhill when possible.

- Stay away from slopes if the ground is loose or if caught in the rain during mowing.

- Use lower speeds on a slope to avoid stopping or shifting.

WARNING

FastCat Pro

- Use extra care with grass catchers or other attachments. These can change the stability of the machine.

- Remove obstacles such as rocks, tree limbs etc.

- Avoid driving over obstacles such as ruts, holes, rocks and roots whenever possible. Be alert to dips and rises. Uneven terrain can overturn a mower or cause it to slide. Tall grasses can hide obstacles.

- Do not mow drop-offs, ditches or embankments. The machine could suddenly turn over if a wheel runs over the edge or an edge caves in.

- Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

- Do not mow slopes when grass is wet. Reduced traction could cause sliding.

Page 9

FastCat Pro

SAFETY

MAINTENANCE SAFETY

In general

- Maintain machine according to manufacturer's schedule and instructions for maximum safety and best mowing results.

- Park machine on level ground.

- Never allow untrained personnel to service machine.

- Adjust or repair only after the engine has been stopped and the blades have quit rotating.

- Inspect grass catcher components regularly. If worn, damaged or deteriorated, they may expose moving parts or allow objects to be thrown.

- Replace parts if worn, damaged or faulty. For best results, always replace with parts recommended by the manufacturer.

- Disconnect battery or remove spark plug wire(s) before making any repairs. Disconnect the

negative terminal rst and the positive last. Re-

connect positive rst and negative last.

- Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly.

- Provide adequate support, e.g. jack stands for lifted machine or parts if working beneath.

- Do not put hands or feet near or under rotating parts.

- Clean up spilled oil or fuel thoroughly.

- Replace faulty mufers.

- To reduce re hazards, keep the engine, mufer,

battery compartment and fuel storage area free of grass, leaves, debris buildup or grease.

- Hydraulic uid can penetrate skin, use paper

to check for leaks. Relieve hydraulic pressure before disconnecting hoses. Make sure connections are tight and hoses are in good condition.

Blades

WARNING

- Mower blades are sharp and can cut. Use extra caution when handling. Remove obstructions with care. Wrap the blade(s) or wear gloves.

- Be aware that rotating one blade on multi blade mowers can cause other blades to rotate.

- Only replace blades. Never straighten or weld them.

- Keep other persons away from blades.

WARNING

Fuel

- Gasoline and diesel fuels are

ammable; gasoline vapors

are explosive. Use extra care when handling.

- Store only in containers specically designed for fuel.

- When refueling or checking fuel level:

- Stop the engine and allow to cool;

- Do not smoke;

- Refuel outdoors only;

- Use a funnel;

- Do not overll;

- If fuel is spilled, do not attempt to start the

engine until the spill is cleaned up and vapors have cleared.

Sparks from static electricity can start res or cause

explosions. Flowing fuel can generate static electricity. To prevent static electricity sparks:

- Keep containers electrically grounded. Do not ll

containers in a vehicle or on a truck or trailer bed with a plastic liner. Fill containers on the ground away from the vehicle.

- When practical, remove gas powered equipment from the truck or trailer and refuel it on the ground. If equipment must be refueled on the truck or trailer, refuel from a portable container rather than a dispenser nozzle.

- Keep the dispenser nozzle in contact with the rim of the fuel tank or container opening until fueling is complete. Do not use a nozzle lock-open device.

- Replace caps on fuel cans and tanks securely.

Page 10

SAFETY

FastCat Pro

BATTERY

Battery acid is caustic and fumes are explosive and can cause serious injury or death.

To reduce the risk of personal injury when working near a battery:

- When working with battery acid, use protective equipment such as, but not limited to, goggles, face shield, rubber gloves and apron.

- Avoid leaning over a battery.

- Do not expose a battery to open ames or

sparks.

- Be sure batteries with ller caps are properly lled with uid.

- Do not allow battery acid to contact eyes or skin. Flush any contacted area with water immediately and get medical help.

- Charge batteries in an open, well ventilated area,

away from sparks and ames. Unplug charger

before connecting or disconnecting from battery.

WARNING

STORAGE AND TRANSPORTATION

- Stop the engine and allow to cool before storing.

- Drain the fuel tank outdoors only.

- Store fuel in an approved container in a cool, dry place.

- Keep the machine and fuel containers in a locked storage place to prevent tampering and to keep children from playing with them.

- When the machine is to be parked, stored or left unattended, lower the cutterdeck unless a positive mechanical lock is used.

- Do not store the machine or fuel container near

heating appliances with an open ame such as a

water heater or an appliance with a pilot light.

- Keep gasoline storage area free of grass, leaves

and excessive grease to reduce re hazard.

- Clean grass and debris from cutting units, drives,

mufers and engine to help prevent res.

JUMP STARTING

1. Be sure the jumper cables are in good condition. Turn off the ignition and all electrical accessories on both machines.

2. Position the machine with a good (charged) battery next to but not touching the machine with the dead battery so jumper cables will reach.

3. When making cable connections:

- make sure the clamps do not touch anywhere

except to intended metal parts,

- Never connect a positive ("+" or red) terminal

to a negative ("–" or black) terminal.

- Make sure the cables won't get caught in any

parts after the engines are started.

4. Connect one end of the rst jumper cable to the

positive terminal on one battery. Connect the other end to the positive terminal on the other battery.

5. Connect one end of the other cable to the negative terminal of the machine with a good

(charged) battery. Make the nal connection on

the engine of the machine to be started, away from the battery.

6. Start the vehicle with the good battery, then the machine with the discharged battery.

7. Remove the cables in the exact reverse order of installation. When removing each clamp, take care it does not touch any other metal parts while the other end remains attached.

Page 11

SET UP INSTRUCTIONS

FastCat Pro

TOOLS REQUIRED FOR ASSEMBLY

- Wrecking bar

- Claw hammer

- Sockets: 1/2”, 15/16

- Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16”

- Tire pressure gauge

NOTE: All references below to the “right” or “left” are with respect to an operator at the controls.

1. UNCRATE UNIT a) Discard packing materials. Loosen the caster wheel axle bolts and bumper bolts to remove the shipping

brackets. Discard shipping brackets. b) Re-install and tighten bumper bolts. c) Tighten caster wheel axle bolts against caster axle spanner bushings to 80 ft/lbs.

2. TIRE PRESSURE a) Set tire pressures to 14 lbs/in2 (1.0 kg/cm

3. TRACTION LEVERS a) Tighten bolt A. b) Sit on the machine. Levers C may be moved to

upper set of holes in bar B for a better operator

t.

). Tires are overinated for shipping.

Page 12

SETUP INSTRUCTIONS

FastCat Pro

4. FINAL PREPARATIONS

- Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. See engine operation manual

for specied motor oil viscosity.

- Charge battery and properly connect cables. See steps below.

Battery acid is caustic. Fumes are explosive and can cause serious injury or death.

Use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries. Read and obey the battery manufacturer’s instructions.

Be certain the ignition switch is OFF and the key has been removed before servicing the battery. a) Verify battery polarity before connecting or disconnecting the battery cables.

b) When installing the battery, always assemble the RED, positive ( + ) battery cable rst and the

ground, BLACK, negative ( - ) cable last. c) Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to

terminals and cable ends to prevent corrosion. Keep terminal covers in place.

- Read Operation and Safety Manual before starting. Operator Manual is located under the seat/footplate. Tilt seat forward / footplate up to access manual.

OPERATOR'S MANUAL

IS LOCATED UNDER

THE FOOT PLATE.

4165730

- If deck does not cut level, see deck leveling procedure in the adjustments section of this manual.

- Run engine at full RPM for 5 minutes before engaging blades to allow the engine to be fully lubricated before load is applied.

- Check the hydro stat neutral adjustment. Neutral is set at the factory but may require readjustment. See adjustments section of this manual.

- Do not use the machine without an approved grass collector, the grass discharge chute or mulching

plates correctly tted.

Page 13

FastCat Pro

bORDER IS NOT BLUE, BORDER IS WHITE.

LABELS

PTO SWITCH

4165616

4165662

4165615

Page 14

LABELS

FastCat Pro

Page 15

FastCat Pro

BEFORE STARTING OR SERVICING:

Read and understand the Operator's Manual & labels.

LABELS

- Be sure machine is in safe operating condition.

- Move traction levers to neutral lock, parking brake to ON.

- Set PTO switch to OFF.

BEFORE LEAVING SEAT:

- Move traction levers to neutral lock, parking brake to ON.

- Set PTO switch to OFF.

- Turn engine keyswitch to OFF.

- Remove key.

AVOID SERIOUS INJURY OR DEATH:

- Read and obey the Operation & Safety Manual.

- Remove objects that could be thrown by the blades.

- Use caution on slopes. Stay off slopes the machine cannot back up.

- Stop blades and drive down slowly if machine slides or stops going on slope.

- Do not mow when children or others are around.

- Do not carry a child or passenger-even with blades off.

- Look down and behind before and while backing.

- Do not operate unless trained.

- Do not operate unless guards, shields and interlocks are in place and working.

- Replace labels and Operation and Safety Manual if lost or damaged.

- Remove debris buildup. Debris under belt cover or near muffler can cause fires.

- Blades continue to rotate for a few seconds after

blades are turned off.

- Blades must be at least 1/8" above bottom of housing.

- All blades must be identical. Check blade bolts daily for tightness.

- Inspect for damage after striking a foreign object. Make repairs before restarting operation.

- Find and repair cause of any abnormal vibration.

DECAL IS LOCATED UNDER FOOTPLATE.

- Leer el manual del operador. No permitir que personas no capacitadas para ello usen la máquina.

- Mantener los protectores en su lugar y sus tornillos debidamente fijados.

- Antes de limpiar, ajustar o reparar este equipo, apagar todos los mandos, aplicar el freno de estacionamiento y apagar el motor.

- Mantener las manos, los pies y la ropa alejados de las piezas en movimiento.

- No conducir como pasajero ni llavar pasajeros en máquinas sin asiento para ello.

- Mantener a las demás personas alejadas durante el funcionamiento de la máquina.

- Si no sabe leer inglés, solicitarie a otra persona que le lea y explique el contenido de las etiquetas y del manual de la máquina.

4165610

Page 16

LABELS

FastCat Pro

OPERATOR'S MANUAL

IS LOCATED UNDER

THE FOOT PLATE.

4165730

Page 17

FastCat Pro

KEYSWITCH (K) - The keyswitch has three

positions: OFF, RUN, and START. Insert the key and turn it clockwise to move the switch from OFF to RUN. Turn it further to START and hold to engage the starter. Release the key and the switch will return to RUN from START. Turn the key counterclockwise to OFF to stop the engine.

THROTTLE (T) - Move the throttle lever forward to

increase engine speed until the maximum governed engine RPM is reached. Move the lever rearward to decrease engine speed until the engine reaches its idle speed.

CHOKE (C)

For Kawasaki Engines, pull the choke control out to set the choke ON. Push it in to set the choke OFF.

POWER TAKE OFF (PTO) SWITCH (P) -

The operator must be in the seat when engaging the PTO or the engine will kill. Pulling the PTO switch out engages (turns on) the PTO and starts the blades or other attachment. Pushing the PTO switch in disengages (turns off) the PTO and stops the blades or other attachment.

CONTROLS

At operator's right side

NOTE: The PTO switch does not control

attachments powered by a separate engine.

- Disengage the PTO whenever you stop or leave

the operator’s position

- Shut off engine with the key and remove the

spark plug wires before making adjustments or unplugging a clogged mower.

- Do not engage the PTO until ready to start

mowing.

HOUR METER (M) - Records accumulated time

the machine is in operation and provides service alerts. Push and release MODE button to toggle between functions. Provided service alerts include

change engine oil and lter, change hydraulic oil, and service air lter. When the service time is approaching, an alert message will ash temporarily,

interrupting whatever mode the meter is in. This will continue until the alert is reset. When the service interval reaches "0" hours, the word "NOW" replaces the hours remaining. To reset the service alert, depress and hold down the mode button for 6 seconds while in the alert to be cleared.

Below seat

12 VOLT POWER OUTLET (X) - A 12 volt

power outlet is provided to operate 12 volt personal accessories.

Page 18

CONTROLS

FUEL SELECTOR VALVE (U)

The fuel tank selector valve is located behind the seat.

The fuel tank selector valve has three positions:

Off: The tank selector is off when the lever points down. The selector should be off whenever the machine is transported or stands unused for any length of time. Shutting off the fuel supply avoids the

possibility of ooding should any dirt get under the carburetor oat needle. Leaving the tank selector in either tank position can allow severe ooding, which

may ruin the engine by diluting the oil.

Right Tank: Fuel ows from the right tank when the

selector is turned 1/4 turn toward the right.

Left Tank: Fuel ows from the left tank when the

selector is turned 1/4 turn toward the left.

FastCat Pro

Page 19

FastCat Pro

Lift and traction levers

(operator's right side)

CONTROLS

Reverse movement - To move the machine straight

back, pull both traction levers back equally from their neutral position. Reverse speed increases as the levers are moved back farther. Maximum reverse speed is reached when the levers hit the rear of the forward-reverse slot. When moving in reverse, pushing the levers forward slows the machine, and the machine stops when the neutral position is reached.

NOTE: Reverse is spring loaded to return to neutral. This spring resistance may be felt when moving the traction levers into reverse. When the levers are released in reverse, spring tension will slowly return them to the neutral position.

STEERING - To steer, move one lever forward and

one back.

LIFT LEVER (F) - Used to raise the cutterdeck to

maximum height for transport, curb climbing or blade changing. To return to preset height of cut, lower lift lever until it contacts height of cut pin A.

TRACTION LEVERS (L) - Each of the two

traction levers controls the drive wheel located on the same side. They control the forward and reverse movement of the machine, provide steering and also provide dynamic braking.

The operator must be in the seat and the parking brake must be OFF to engage the traction drive. To engage traction drive, move the traction levers toward the center of the machine until they are out of neutral lock slot S.

Forward movement - To move the machine straight ahead, push both traction levers forward equally from their neutral position. Forward speed increases as the levers are moved farther forward from the neutral position. Maximum forward speed is reached when the levers hit the front of the forward-reverse slot. When traveling forward, pulling the traction levers rearward slows the machine. The machine stops when the neutral position is reached.

Turns during forward movement:

- Right turn - move the right traction lever back

toward neutral to slow the right drive wheel.

- Left turn - move the left traction lever back to-

ward neutral to slow the left drive wheel.

Turns during reverse movement:

- Reverse right turn - move the right traction lever

forward toward neutral to slow the right drive wheel.

- Reverse left turn - move the left traction lever

forward toward neutral to slow the left drive wheel.

Slow, sweeping turns are made with both traction levers on the same side of neutral and slightly apart. True zero radius turns about the center of the machine are made by having one lever in reverse while the other is in forward. By varying the relative positions of the two levers, the rate of turn is varied to suit the mowing situation.

Slow down before making sharp turns. The machine is capable of turning very rapidly when the levers are moved further apart from each other. Loss of control and/or turf damage may result.

Page 20

CONTROLS

PARKING BRAKE (R) - Pull the parking brake

lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF.

The parking brake must be ON to start the engine. It must also be ON to keep the engine running if the operator leaves the seat. The parking brake must be OFF to keep the engine running when a traction lever is moved out of neutral lock.

FastCat Pro

Parking brake in ON position

(operator's left side)

PUSHING THE MACHINE

The machine may be pushed with the engine off, the parking brake off, and the bypass valves open.

To open the bypass valves, move the parking brake to the OFF position, then lift and pull bypass control rod C through the large opening D, until the control rod stop is past the opening. Drop rod C into the small opening to lock in place. Repeat for the other bypass control rod.

To close the bypass valves, lift bypass control rod C allowing the control rod stop to retract through the large opening D.

Page 21

FastCat Pro

PRE-OPERATION CHECK LIST (OPERATOR’S RESPONSIBILITY)

PRE-OPERATION CHECK LIST

___ Review and follow all safety rules and safety decal instructions. ___ Check that all safety decals are installed and in

good condition. Replace if damaged.

___ Check to make sure all shields and guards

are properly installed and in good condition. Be sure that either the discharge shield or

complete vacuum attachment is installed. ___ Check that all hardware is properly installed. and secured. ___ Check that equipment is properly and securely

attached to power unit. ___ Check to be sure engine is free of dirt and debris. Pay particular attention to the cooling

ns, governor parts and mufer. Clean air

intake screen. Check air cleaner; service if

necessary.

___ Never allow riders. ___ Inspect area and remove stones, branches or other hard objects that might be thrown,

causing injury or damage.

___ Clean area around oil ll dipstick. Remove

dipstick and check to be sure oil is in operating range (between marks on dipstick). Add oil if necessary but Do Not Overll. Install dipstick

assembly rmly until cap bottoms out on tube.

Dipstick assembly must always be secured into

ll tube when engine is running.

___ Check all lubrication points and grease as instructed in manual.

___ Check hydrostatic uid level. Check to be sure

cooling ns on hydro stat are clean.

___ Perform a functional check of the safety

interlock system each time you operate the unit.

Page 22

OPERATION

FastCat Pro

FUELING

- Fill fuel tank with good quality, clean, unleaded regular gasoline. Do not use hi-test fuel.

- Use a funnel to avoid spilling.

WARNING

TO CHECK OR ADD FUEL:

– Do it outdoors – Do not smoke

– Stop engine; allow to cool – Fill to one inch below bottom

of ller neck

– Do not overll

– Clean up spilled fuel

BEFORE STARTING THE ENGINE

- Be familiar with all controls, how each functions and what each operates.

- Check the engine oil level and add if necessary. Using the fuel selector valve, select which tank will supply fuel

- Choke: For cold starts, set the throttle lever to the half-open position and pull the choke out to the ON position. For warm starts set the throttle to the half-open position and the choke to the OFF position.

OPERATOR PRESENCE INTERLOCK SYSTEM

To start the engine:

- The PTO switch must be OFF.

- Both traction levers must be in the neutral lock

position.

- The parking brake must be ON. To operate the machine:

1. The operator must be in the seat or engaging the PTO will kill the engine.

2. The parking brake must be OFF and the operator must be in the seat, or moving a traction lever from the neutral lock position will kill the engine.

STARTING THE ENGINE

1. Turn the key to operate the electric starter to start the engine. Release the key when the engine starts.

2. If the engine does not start immediately, do not crank for more than 10 seconds at a time. Allow 60 seconds for the starter motor to cool down between starting attempts to prevent the starter motor from burning out.

3. If the choke is ON when the engine starts, gradually back it off until the engine runs with no choke at all.

Page 23

FastCat Pro

OPERATION

OPERATING NOTES

- Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls.

- For normal cutting the throttle should be set at the full open position. By using the traction levers to speed up or slow down the machine during use,

maximum control and cutting efciency can be

maintained.

- Using the machine at less than full throttle in heavy conditions will cause the engine to labor and result in excessive wear and can cause damage to the transaxles.

DRIVING

1. With the PTO disengaged, move the parking brake to OFF.

2. Move both traction levers out of neutral lock.

3. Push both traction levers forward evenly to drive forward in a straight line. Pull both traction levers back evenly to drive backward in a straight line.

4. Steering - Move one lever forward and one back.

Turns during forward movement:

- Right turn - move the right traction lever back

toward neutral to slow the right drive wheel.

- Left turn - move the left traction lever back to-

ward neutral to slow the left drive wheel.

Turns during reverse movement:

- Reverse right turn - move the right traction lever

forward toward neutral to slow the right drive wheel.

- Reverse left turn - move the left traction lever

forward toward neutral to slow the left drive wheel.

Use caution when making turns. Slow down before making sharp turns to help maintain control and to prevent torn turf from skidding or spinning tires. To help prevent turf damage, keep both drive tires moving whenever a turn is made.

TIP: The best way to make a sharp "zero" turn is to come to a stop, get the machine moving in reverse with both drive wheels and then power the machine around with the outside wheel. This technique keeps the drive tires turning and results in less turf damage.

Page 24

OPERATION

CUTTING

FastCat Pro

1. Place the discharge chute in the down position or

correctly t a grass collector or mulcher plate.

2. Sit in the seat.

3. Start the engine.

4. Turn the blades on by pulling up on the PTO switch. Do not start the blades at full throttle. Instead, use the slowest throttle setting that will allow the engine to pick up the blade load to reduce the wear on the belts and electric clutch.

5. After the blades are rotating, set the throttle to maximum. Use the traction levers to obtain the required cutting speed, to steer around obstacles and to turn at the end of a cut.

CUTTING TIPS

- When mowing large areas, start by turning to the right so that clippings will be discharged away from shrubs, fences, driveways, etc. After two or three rounds, mow in the opposite direction, left

hand turns, until nished.

- If grass is extremely tall, it should be mowed

twice, the rst cut relatively high, the second cut to

the desired height.

- Use the left side of the mower for trimming.

- Choose cutting directions so that clippings are thrown onto areas that already have been cut. This method results in the most even distribution of clippings and more uniform, better appearing cuts.

- Use a different mowing pattern each time where possible. This helps prevent rutting and leads to a more uniform cut by keeping the grass from always laying the same way.

DANGER

ROTATING BLADES

–

KEEP HANDS AND FEET AWA Y.

– STOP ENGINE AND LET BLADES STOP

BEFORE REMOVING GRASS COLLECTOR OR UNCLOGGING.

WARNING

THROWN OBJECTS

–

KEEP AREA CLEAR OF PEOPLE

AND PETS. – REMOVE OBJECTS BLADE MAY

STRIKE AND THROW.

– STOP BLADES TO CROSS GRAVEL

AREAS

– DO NOT OPERATE WITHOUT CHUTE,

MULCHER OR ENTIRE GRASS CATCHER IN PLACE.

Page 25

FastCat Pro

ECNANETNIAM

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Page 26

MAINTENANCE RECORD

FastCat Pro

NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________

LARENEG

serusserPeriTkcehC

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ENIGNE

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liOegnahC

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ETAD SRH ETAD SRH ETAD SRH ETAD SRH ETAD SRH ETAD SRH

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.retlifdnalioenigneegnahcnoitarepofosruoh5tsrifretfA:ETON

Page 27

MAINTENANCE

FastCat Pro

CHECK DAILY

Operator Presence Interlock System - Start Operation

For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the blades on, and either traction lever out of neutral lock.

Operator Presence Interlock System - Run Operation

The operator must be in the seat for the engine to run with the parking brake off, the traction levers moved out of the neutral lock position, or the blades on. To check:

1. Start the engine and run at 1/2 throttle with the operator on the machine but raised off the seat.

2. One by one: move the parking brake to the OFF position, traction levers out of the neutral lock position (check each independently), and turn the blades on. Each check should kill the engine after 1/2 second. (A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.)

Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or run. Contact your authorized Schiller Grounds Care, Inc. dealer.

Hardware

Tighten any nuts and bolts found loose. Replace any broken or missing cotter pins. Repair any other problems before operating.

Tire pressure

Tires should be kept inated to 14 lbs/in poor traction. Uneven ination can cause uneven cutting. Overination of caster tires can cause casters to

"wobble" on hard surfaces.

(1.0 kg/cm

). Improper tire ination can cause rapid tire wear and

BATTERY

Battery acid is caustic and fumes

are explosive and can cause serious injury or death. Use insulated tools, wear protective glasses or

goggles and protective clothing when working with batteries. Read and obey the battery manufacturer’s instructions.

Be certain the ignition switch is OFF and the key has been removed before servicing the battery.

1. Verify battery polarity before connecting or disconnecting the battery cables.

2. When installing the battery, always assemble

the RED, positive ( + ) battery cable rst and the

BLACK ground, negative ( - ) cable last.

4. Check the electrolyte level every 100 hours of

operation or yearly, whichever comes rst. Top

off with distilled water if necessary.

NOTE: Sealed batteries cannot be checked or topped off.

5. Clean the cable ends and battery posts with steel wool. Use a solution of baking soda and water to clean the battery. Do not allow the solution to enter into the battery cells.

6. Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion. Keep terminal covers in place.

3. When removing the battery, always remove the

BLACK ground, negative ( - ) cable rst and the

red, positive ( + ) cable last.

Page 28

MAINTENANCE

FastCat Pro

Every 50 hours of operation, lubricate the following points (1-3) with grease:

1. Deck lift lever (1 point)

2. Deck lift pivots (4 points)

3. Pull arms (2 points located at the front of the cutterdeck)

4. Caster wheel pivots (2 points) (Lubricate every 500 hours or once a year)

NOTE ON BLADE SPINDLES - The blade spindles on these machines use a superior sealed bearing that does not require relubrication.

LUBRICATION

Page 29

FastCat Pro

ENGINE OIL

Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged.

AFTER FIRST FIVE (5) HOURS

While the engine is warm:

1. Release the oil drain hose assembly from the engine clip J. Lay hose assembly over the frame edge or through the frame cutout, which ever is most convenient.

2. Remove the rubber cap D from the tip of the hose assembly and turn the drain valve to allow oil to drain from the engine. Dispose of used oil in accordance with local requirements.

3. Clean drain valve and tighten the plastic portion of the drain valve back into the metal portion of the valve. Replace rubber cap over the tip of the valve. Replace hose assembly back into engine clip.

4. Change oil lter.

5. Fill the crankcase with fresh oil to the full mark.

Do not overll. See engine manual for oil specications.

MAINTENANCE

DAILY

1. Check oil level with the dipstick.

2. If oil is needed, add fresh oil of proper viscosity and grade. See engine manual for oil

specications. Do not overll.

3. Replace dipstick before starting engine.

PERIODIC OIL CHANGES

1. See engine manual for oil and lter change intervals after the break-in period.

2. Follow instructions for rst oil change, above.

SPARK PLUGS

Remove each plug and check condition.

- Good operating conditions are indicated if the plug has a light coating of grey or tan deposit.

- A white blistered coating indicates overheating. A black coating indicates an “over rich” fuel mixture. Both may be caused by a clogged air cleaner or improper carburetor adjustment.

- Do not sandblast, wire brush or otherwise attempt to repair a plug in poor condition. Best results are obtained with a new plug.

- Set plug gap as specied in engine manual..

FUEL FILTER

An in-line fuel lter is located in the fuel supply line. Inspect at every oil change to make sure it is clean and

unobstructed. Replace if dirty.

Page 30

MAINTENANCE

AIR CLEANER

Clean and replace the air cleaner element as speci-

ed in the service chart. Uneven running, lack of

power or black exhaust may indicate a dirty air cleaner.

1. Unclamp end cover C and remove existing cleaner element A.

2. Insert new element A and replace cover C.

Ensure breathing port B is pointing down and

towards the front of the tractor.

FastCat Pro

CLEANING MACHINE

Clean the machine after use. The machine will run cooler and last longer if kept free of clippings and other debris. A clean machine also reduces the risk

of re due to accumulation of combustible debris and

chaff

Brush or blow clippings and debris off the cutterdeck and engine deck.

WASHING MACHINE

CAUTION: Improperly washing a machine can cause water to enter bearings and other components. This can greatly reduce component life.

– Do not use a pressure washer. Do not direct

water at bearings or seals. High pressure water can blow past seals ad enter seal bearings.

– Allow the machine to cool down before washing.

Water on a warm machine can be sucked into sealed bearings as they cool.

– Avoid getting electrical connections wet. Water

can cause electrical faults and corrosion of electrical components.

Page 31

FastCat Pro

ENGINE COOLING

Continued operation with a clogged cooling system will cause severe overheating and can result in engine damage.

- Daily: Clean air intake screen V.

- Every 100 hours: Clean cooling ns beneath

blower housing H with reference to information in the engine manufacturer's manual.

MAINTENANCE

SPECIFIC TORQUES

PURGING TRANSAXLES

Due to the effects air has on efciency in hydrostatic

drive applications, it is critical that it be purged from the system.

These purge procedures should be implemented any time a hydrostatic system has been opened to fa-

cilitate maintenance or any additional uid has been

added to the system. Purging may be required if the unit shows any of the

following symptoms:

- Noisy operation.

- Lack of power or drive after short term use.

- High operation temperature, excessive oil

expansion.

STLOBEDA

STUNBUHLEE

TLOBTFAHSKNARCENIG

TUNYELLUPELXASNART )mN65-83(SBL-TF6.14-3.82

GULPNIARDELXASNATR mN72-02(SBL-TF02-51

RETLIFELXASNART )mN9.61-6.41(sbl-ni051-031

)

N59(SBL-TF07

)

N302(SBL-TF051

N86(SBL-TF05

)

1. Check the transaxle uid, ll to proper level, if

required.

2. Raise the drive wheels off the ground. Support unit with jack stands or other suitable means.

3. With the bypass valves open, and the engine running, slowly move the control levers in both forward and reverse directions 5 to 6 times. As air is purged from the unit, the oil level will drop.

4. With the bypass valve closed, and the engine running, slowly move the control levers in both forward and reverse directions 5 to 6 times.

5. Stop engine. Check the transaxle uid level, add uid as required.

6. It may be necessary to repeat steps 3-5 until all the air is completely purged from the system. When the transaxle moves forward and reverse at normal speed, purging is complete.

)

Page 32

MAINTENANCE

TRANSAXLES

Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the equipment. Schiller Grounds Care, Inc. recommends returning the machine to your authorized Schiller Grounds Care, Inc. dealer for service or repair.

Perform transaxle maintenance with the engine off, spark plug wires disconnected and PTO disengaged.

TRANSAXLE FLUID CHANGE

Change the transaxle uid every 200 hours of

operation. It is essential that the exterior of the

transaxle be free of debris, prior to uid maintenance.

1. Remove the three 1/4" lter guard screws and

lter guard A. Remove the oil lter B from the

transaxle and discard. Dispose of used oil in accordance with local requirements.

2. Wipe the lter base surface off and apply a lm

of new oil to the gasket of the new replacement

lter. Install the new lter by hand, turn 3/4 to one full turn after the lter gasket contacts the lter base surface.

3. Re-install the lter guard and torque the three

screws to 65 in. lbs. each.

4. Remove cap C, ll the transaxles through the expansion tank D with approximately 2 quarts of SAE 20W-50 engine oil PER TRANSAXLE.

FastCat Pro

Do not overll! If you overll the transaxle while the unit is "cold", it may overow as it reaches normal operating

temperatures. The oil level should not be above the manufacturer's suggestions. This will allow the space needed for the oil to expand as it warms up.

5. After starting engine, check the uid level and

continue to add oil to overow tank D to ll line

on tank.

6. Purge the transaxles, following the purging procedures on Page 31.

Page 33

FastCat Pro

MAINTENANCE

BLADE REMOVAL

Follow these instructions to prevent injury during blade removal:

1. Loosen with a box wrench or a socket and long breaker bar. To gain additional leverage, slip a long pipe or thick-walled tube over breaker bar or wrench.

2. Insert wood block A as shown, with grain perpendicular to blade, to prevent blade from turning when loosening.

3. Wear thickly padded gloves. Keep hands clear of blade path. Blades may rotate when bolt releases.

SHARPENING

BLADE BALANCE

Blade balance must be maintained at 5/8 oz-in (19.4 g-cm) or less. Failure to keep blades balanced causes excess vibration, wear, and shortened life of most components of the machine.

To balance a blade:

1. Sharpen blade rst.

2. Balance the blade at the center.

3. Attach a 1/8 oz (3.9 g) weight at a distance 5" (127 mm) from center on the light end. This should make the light end the heavy end:

- If it does, the blade is balanced.

- If does not, le or grind the heavy end until

the addition of the weight makes the light end the heavy end.

BLADE INSTALLATION

1. Wear thickly padded gloves to prevent cuts from the sharp blade.

2. Insert the blade bolt, in order, through the conical washer (cup side toward the blade, as shown), the blade, and the blade spacer.

3. Install assembly on the blade spindle.

4. Torque the blade bolt to 70 ft-lbs.

Blades may be sharpened by ling or grinding.

- Inspect blades before sharpening.

- Replace bent or cracked blades.

- Replace blades when the lift portion has worn

thin.

- Maintain cut angle at 30

- Do not overheat blades when sharpening.

- Always use Schiller Grounds Care, Inc.blades.

Use of another manufacturer’s blades may be dangerous.

Page 34

ADJUSTMENTS

DECK LEVELING

1. Park the machine on a smooth, level surface. Raise the deck to the transport position.

2. Lower the deck onto a set of equal height blocks under the rear corners of the deck. Place another set of blocks under the front of the deck so that the deck top is pitched forward 1/8".

NOTE: The front and rear of the deck are at different heights.

3. Measure the height of the blade cutting edge above the ground. Remove pin B and set the height of cut lever E to that height

4. Loosen nuts on bolts G. Move bolts in slot to remove slack in chain. Tighten nuts on bolts G.

FastCat Pro

HEIGHT OF CUT

The height of cut is set by moving height of cut pin B to the hole designated for the height of cut desired.

To change the height of cut:

1. Lift the deck to the highest position.

2. Move pin B to the selected hole.

3. Lower the deck until the lift lever is stopped by

the pin.

NOTES:

- Height of cut may vary due to the amount of

tread on the tires, tire diameter or ination pressure.

DECK ROLLERS

The deck rollers are adjustable up and down to provide improved deck otation and scalping protection at various heights of cut. They are not intended to ride continuously on the ground. Adjust no closer than 3/8" (10mm) to the ground.

Height of cut ranges for roller adjustment

Page 35

FastCat Pro

PARKING BRAKE

FOR 61" MODELS NOTE: There are 2 brakes, 1 on each transaxle.

The parking brake should keep the machine from moving. To check the parking brake, park the machine on a level surface, open the bypass valves and set the parking brake to ON. Attempt to move the machine forward and backward by pushing it. If the machine moves, adjust the parking brake linkage as follows:

1. Move the machine to a at horizontal surface.

2. Grip the ats on the brake rod A. Tighten nut

B on the brake rod until you run out of threads. See Figure 1 for detailed view.

3. Move the parking brake handle to the OFF position.

4. Loosen nut X.

ADJUSTMENTS

FIGURE 1

TIGHTEN UNTIL YOU RUNOUT OF THREADS

5. Hold brake arm in the OFF position as shown in Figure 2.

6. Adjust linkage rod U until formed end of rod meets brake arm hole in the OFF position.

7. Insert cotter pin into formed end of linkage rod U.

8. Tighten nut X.

9. Repeat Steps 1-8 on the opposite side.

FIGURE 2

Page 36

ADJUSTMENTS

HYDROST ATIC TRANSAXLE ADJUSTMENTS

A turnbuckle style hydro stat neutral adjustment is provided.

Neutral:

1. Support the machine with the rear wheels off the ground. Use jack stands or equivalent support. Do not rely only on mechanical or hydraulic jacks.

2. Move the traction levers out into the neutral lock position and raise the seat.

3. Disconnect the seat switch wire and temporarily connect the two terminals with jumper wire J as shown.

4. Start the engine and run at low speed.

5. Move parking brake to the OFF position.

6. Loosen jam nuts K at both ends of the control rod L.

7. Rotate the control rod until the corresponding wheel stops turning. Lock the control rod jam nuts. Run the engine up to high idle and stroke the traction levers forward and back to check the adjustment. Move traction levers back to neutral and readjust if necessary.

8. Repeat steps 6 and 7 for the opposite side.

9. Remove the jumper wire and reconnect the seat switch.

FastCat Pro

Page 37

FastCat Pro

ARM REST HEIGHT ADJUSTMENTS

1. Remove acorn nuts 1, plastic washers 2, arm rest 3 and second set of plastic washers 4.

ADJUSTMENTS

2. Adjust carriage bolts 5 to desired height A, B, or C by pushingg on the carriage bolts 5 until they

are free from the locking slot, adjusting them to the desired height and then pulling the carriage bolts 5 into the desired locking slot A, B, or C. Bolts must be placed into slots a like heights or

arm rest will not t.

3. Re-assemble washers 2 & 4, arm rest 3, and acorn nuts 1 in reverse order from disassembly. Hold carriage bolts 5 in lockting slots while tightening acorn nuts 1 to prevent them from falling out of the locking slots. Tighten nuts 1 until desired resistance in arm rest rotation is acheived.

SEA T ADJUSTMENT

The seat plate allows from some seat adjustment either forward or backward.

1. Flip seat up.

2. Use holes 1 or 2 for seat adjustment.

DO NOT USE holes 3 or 4 due to space restric-

tions with the document tube.

Page 38

BELT REPLACEMENT

NOTE: Always use Schiller Grounds Care, Inc. replacement belts, not general purpose

belts. Schiller Grounds Care, Inc. belts are specially designed for use on this mower and will normally last longer.

CUTTERDECK BELT

1. Remove oorplate.

2. Set the cutterdeck in a middle height-of-cut position.

3. Use a 3/8" ratchet and extension to back tensioning idler off to remove belt from idler. Remove belt from cutterdeck pulleys.

NOTE: Use the 3/8" ratchet in the square hole A on the idler.

4. Remove belt from clutch pulley.

5. Install the new belt by performing these steps in reverse order.

FastCat Pro

2 SPINDLE DECK

NOTE: 61" cutterdeck may require tension spring

adjustment after belt installation. See Belt tension

BELT TENSION FOR 61" DECK

All belts are tensioned by spring loaded idlers and do not require any adjustment except for the 61" cutterdeck. Use the eyebolt to adjust the spring length to be between 6 3/4" - 7 1/2" as pictured.

3 SPINDLE DECK

Page 39

FastCat Pro

NOTE: Always use Schiller Grounds Care, Inc. replacement belts, not general purpose

belts. Schiller Grounds Care, Inc. belts are specially designed for use on this mower and will normally last longer.

HYDRO TRANSAXLE DRIVE BELT

1. Remove cutterdeck belt (see cutterdeck belt replacement).

2. Disconnect wire I at clutch M. Remove bolts J and remove torque restraint.

3. Using a ratchet with a 9/16" socket, place over nut at location P. Use the ratchet to rotate it enough to remove the transaxle drive belt.

4. Install a new transaxle drive belt by performing these steps in reverse order.

5. Inspect the fans. Replace if worn or damaged. Torque transaxle pulley nut to 28.3-41.6 ft-lbs (38-56 Nm).

6. Reinstall cutterdeck belt (see cutterdeck belt replacement).

BELT REPLACEMENT

Page 40

FastCat Pro

Page 41

FastCat Pro

PARTS SECTION

PARTS

SECTION

Page 42

FRAME-ENGINE/CLUTCH ASSY

INCLUDED W/ENGINE

FIGURE 1

KAW ENGINE ONLY

B & S ENGINE

ONLY

JUMPER HARNESS

FastCat Pro

14 / 30

20 25

Page 43

FastCat Pro

FRAME-ENGINE/CLUTCH ASSY

FIGURE 1

ITM PART NO. DESCRIPTION QTY

1 4164364 ENGINE-FX541V KAW 1 4164366 ENGINE-FX600V KAW 1 38666 FILTER-FUEL 4164537 FILTER-OIL 4164629 FILTER-AIR (USED ON MODELS 942297G, 942298G &

942302G)

4164366 ENGINE-FX651V KAW 1 4164367 ENGINE-FX691V KAW 1 38666 FILTER-FUEL 4164630 FILTER-AIR 4164631 FILTER-SAFETY 4164537 FILTER-OIL (USED ON MODELS 942299G & 942405G)

4163987 ENGINE-627cc VANGRD B&S 1 38666 FILTER-FUEL 4164152 ELEMENT-AIR 4164153 FILTER-OIL (USED ON MODEL 942404F)

2 4164386 MUFFLER-KAW 1 (USED ON MODEL 942297G, 942298G &

942302G)

4164385 MUFFLER -KAW 1 (USED ON MODELS 942299G & 942405G)

4163913 MUFFLER-B&S 1 (USED ON MODEL 942404G)

3 64152-23 1/4-20X3/8 LG SP SCREW 2 4 38665 SOLENOID 1

(ITEMS 3 & 4 USED ON 942299G, 942404G, &

942405G)

5 38304-03 BRG-FLANGED PLASTIC 1 6 2721331.7 WLDMT-CLUTCH STOP 1 7 64265-04 LOCKNUT-M8-1.25 2 8 64164-12 KEY-1/4X1/4X1 SQ END 1 9 64006-06 LOCKWASHER-HEL 7/16 1 10 64205-001 BLT-MET M8-1.25X20 3 11 4164049 S-FRAME W/ LABELS 1 12 4144116 CLUTCH-ENGINE PULLEY 1 13 48412-01 CLAMP 1 14 64197-005 BLT-TDFM 3/8-16X1-1/4 4

ITM PART NO. DESCRIPTION QTY

15 64006-02 LOCKWASHER-HELICAL 5/16 1 (USED ON MODEL 942404G ONLY)

16 64163-55 WSHR .328X.75X14 GA 1 17 64223-11 SCH CAPSCREW M8-1.25X16 1 (USED ON MODEL 942404G ONLY)

18 4144112.7 WLDMT-CLUTCH BRACKET 1 19 4163309 PULLEY-ENGINE 1 20 64123-78 BOLT-HEX 7/16-20X2-1/2 1

(USED ON 942299G, 942404G & 942405G)

21 69053-13 HOSE-HTDRO, 3/8X14" 1

(ITEMS 22-24 USED ON KAW ENGINES ONLY) 22 64266-02 NUT-FL LOCK M8-1.25 2 23 64263-002 BLT-FLG HD M6-1.0 X 16 6 24 4164442.7 BRKT-MUFFLER LH 1 * 4164443.7 BRKT-MUFFLER RH 1

25 64123-55 BLT-HEX 5/16-18X3 1 (USED ON MODEL 942404G & 942405G ONLY)

26 4164251 VAILVE-OIL DRAIN 1 27 88042-03 CLAMP-HOSE 2 28 4164252-001 FITTING-3/8NP TO BARB 1

29 11061-7061 GASKET-MUFFLER 2 (AVAILABLE FROM KAWASAKI DEALER)

806425 GASKET-MUFFLER (AVAILABLE FROM B&S DEALER)

(ITEMS 30-32 USED ON KAWASAKI UNITS ONLY) 30 64123-70 BLT-HEX 3/8-16X1-1/2 4 31 64006-03 LOCKWSHR-3/8 HELICAL 4 32 4162803.7 DEFLECTOR-AIRFLOW 1 (USED ON 942404G ONLY)

* NOT ILLUSTRATED

Page 44

TRANSAXLE ASSY

FIGURE 2

FastCat Pro

Page 45

FastCat Pro

TRANSAXLE ASSY

FIGURE 2

ITM PART NO. DESCRIPTION QTY

1 4164049 S-FRAME W/LABELS 1 2 4162973 SHAFT-PULLARM MOUNT 1 3 4163957.7 WLDMT-PULL ARM 2 4 4163819 ARM-CONTROL 2 5 4156464 AXLE-LH 1 (INCLUDES ITEMS 4, 25, 26, 27, 32, 39 & 40)

(USED ON 36", 48" AND 52" DECKS ONLY)

6 64163-29 WASHER 2 7 64123-68 BOLT-HEX 5/16-18X1 2 8 64025-02 NUT-HEX 5/16-18 2 9 64270-01 BOLT-MET, HEX M10-1.5x30 1 10 64123-54 BOLT, 5/16-18X3/4 HEX 2 11 64163-55 WASHER .328X.75X14 GA 6 12 4164128 SPRING-TENSION 1 13 64123-67 BLT-HEX 3/8-16 X 2 1 14 4128001 END CAP-24 X 7 1 15 64268-02 NUT-FL NYLON LOCK 5/16-18 10 16 2228016 PULLEY-IDLER PUMP 1 17 64163-31 WASHER, 25/64X1X12 12 18 64123-55 BLT-HEX 5/16-18X3 4 19 64268-03 NUT-FL NYLON LOCK 3/8-16 1 20 4156465 AXLE-RH 1 (INCLUDES ITEMS 4, 25, 26, 27, 32, 39 & 40)

(USED ON 36", 48" AND 52" DECKS ONLY)

21 4143636 BELT-TRANSAXLE 1 22 4163276 ROD-BATTERY CLAMP 2 23 108055 BATTERY 1 24 64123-88 BLT-HEX 3/8-16X2-3/4 4 25* 4142045-06 FILTER-TRANSAXLE 2 26* 4163819 SPRING-CONTROL ARM 2 27 4163820 ARM-BRAKE 2 28 64123-168 BLT-HEX 5/8-11X2-1/2 2 29 64163-93 WSHR-.635 X 1.12 X.062 4 30 85010N ZERK, 1/4-28 4 31 64229-06 LOCKNUT, NYLON 5/8-11 2 32 4164048 KIT-F AN/PULLEY TRANSAXLE 2

(USED ON 36", 48", AND 52" DECKS ONLY)

4164129 KIT-FAN/PULLEY TRANSAXLE 2

(USED ON 61" DECKS ONLY)

ITM PART NO. DESCRIPTION QTY

33 4142752 TIRE-ASSY 20 X 8 - 10 4 PLY 2 4142752-01 20X8-10 4 PLY MULTI TRAC TIRE 4132433-03 WHEEL-10X7 (USED ON 48" DECKS ONLY)

4163731 TIRE-ASSY 20 X 6.50 - 10 2 4163731-01 WHEEL-10X5.375 4163731-02 TIRE-20X6.5-10 GRASSMASTER (USED ON 36" DECKS ONLY)

4155841 TIRE-ASSY 20 X 10-10 2 4132433-01 TIRE-20X10-10 4PL Y TURFMASTER 4155841-01 WHEEL-10X7 (USED ON 52" DECKS ONLY)

4165552 TIRE-ASSY 23X10.50-12 2 4165552-01 WHEEEL -4-HOLE W/VALVE (USED ON 61" DECKS ONLY)

34 64187-03 WHEEL NUT 1/2-20 8 35 4133302 S-ASSY-IDLER ARM PUMP 1 (INCLUDES ITEMS 36-38)

36 4128004 BEARING-BALL 10X26X8 2 37 64144-40 SNAP RING-26MM INTERNAL 1 38 4128000 SEAL-16X26X7 1 39 64163-61 WASHER 1 40 4167258.7 TRAY-BATTERY 1 41 64197-022 BLT-TDFM 3/8-16X3/4 3 42 4163264-01 ADAPTER-90 #6 MAORB/#6 FORB 1 43 4163307 ASSY-EXPANSION T ANK 2 44 4142808-01 CAP-HYDRO TANK 2 45 64268-03 NUT-FL NYLON LOCK 3/8-16 4 46 4163772 TRANSAXLE-LH 1 (USED ON 61" DECK ONLY)

47 4163771 TRANSAXLE-RH 1 (USED ON 61" DECK ONLY)

48* 4164227 CHARGE PUMP COVER KIT 1 (USED ON KAWASAKI ENGINES ONLY)

*4164228 CHARGE PUMP COVER KIT 1 (USED ON B & S ENGINES ONLY)

* NOT ILLUSTRATED

Page 46

FUEL TANK/BUMPER & CONTROL PANEL

18 / 27

FIGURE 3

FastCat Pro

Page 47

FastCat Pro

FUEL TANK/BUMPER & CONTROL PANEL

FIGURE 3

ITM PART NO. DESCRIPTION QTY

1 4164049 S-FRAME W/LABS 1 2 4165504 TANK-FUEL RH 1 3 4165503 TANK-FUEL LH 1 4 4163041.7 BUMPER 1

(USED ON 36", 42", 48" AND 52" DECKS)

4164221.7 BUMPER 1 (USED ON 61" DECKS ONLY)

5 4166245 S-CONTROL PANEL 1 6 128010-03 S-COVERED KEY 1 7 128010-01 S-KEY SWITCH NUT 5/8-32 1 8 2721505 SWITCH-PTO 1 9 4165291 CAP-FUEL TANK 2 10 2188178 SWITCH-RETAINER 1 11 128010 SWITCH, KEY 1 12 64152-46 SCREW-SLT HH 10-24X1/2 2 13 64025-15 NUT-HEX #10-24 KEPS 2 14 64262-001 BLT-FLG HD 1/4-20 X 1/2 4 15 64123-50 BOLT-3/8-16X1 HEX 10 16 64006-03 WASHER-3/8 10 17 64163-69 WASHER-FLAT 10 18 64262-010 BLT-FLG HD 3/8-16 X 3/4 4 19 4136792 METER-HOUR 1 20* 4144213 TUBE-FUEL FEED 2 21 64268-03 NUT-WLF 3/8-16 4 22 118020-17 CONTROL-THROTTLE 1 23 64229-02 LOCKNUT-5/16-18 2 24 48228-12 CLAMP-3/4 CLIP 2 25 64123-54 BLT-HEX 5/16-18X3/4 2 26 4163901.7 WEIGHT-COUNTER 1 27 64262-018 BLT-FLG HD 3/8-16 X 1-3/4 4 (USED ON 61" DECKS ONLY)

ITM PART NO. DESCRIPTION QTY

28 4163895.7 CHANNEL-TANK SPACER, LH 1 (USED ON 61" DECKS ONLY)

29 4164022.7 CHANNEL-TANK SPACER, RH 1 (USED ON 61" DECKS ONLY)

30 64123-50 BOLT-HEX 3/8-16X1 8 31 64229-03 NUT-NYLON LOCK 3/16-18 8 32 4163880.7 BRKT-TANK MOUNTING 2 33 4163905.7 PLATE-WEIGHT 1 34 108009-04 CABLE-CHOKE 1 35 64025-04 NUT-HEX 3/8-24 1

* NOT ILLUSTRATED

Page 48

FUEL VALVE & COVER PLATE

FIGURE 4

FastCat Pro

TO ENGINE

Page 49

FastCat Pro

FUEL VALVE & COVER PLATE

FIGURE 4

ITM PART NO. DESCRIPTION QTY

1 4164049 S-FRAME W/LABS 1 2 4165504 TANK-FUEL RH BOBCAT 1

(INCLUDES 10-13, 19-21)

3 4165503 TANK-FUEL LH BOBCAT 1

(INCLUDES 10-13, 19-21)

4 64197-001 BLT-TDFM 5/16-18X3/4 4 5 4146655.7 COVER-FRAME, REAR 1 6 88042N HOSE CLAMP 12 7 4162977-001 HOSE-1/4 FUEL LINE 24" 3 8 2188161 VALVE-TANK SELECTOR 1 9 4165291 CAP-FUEL TANK 2 10 4132325 GROMMET-FUEL TANK 2 11 4165667 FITTING-BARBED 90 DEG 2 12 4165387 GROMMET-ROLL OVER 2 13 4165763 ROLLOVER VENT 2 14 4165863 TEE-FITTING 1/4"HOSE 1 15 4165864 FITTING-HOSE 1/4" TO 3/16" 1

16 4162977-020 HOSE-FUEL LINE 3 17 4162989-001 HOSE-FUEL LINE 1 18 88042-01 CLAMP 2 19* 4165692-01 FUEL-LINE TANK 2 20* 4165668 FILTER-FUEL 2 21* 4166704 CLAMP-FUEL 2

ITM PART NO. DESCRIPTION QTY

Page 50

DECK LIFT ASSEMBL Y

CUTTERDECK

FIGURE 5

FastCat Pro

Page 51

FastCat Pro

DECK LIFT ASSEMBL Y

FIGURE 5

ITM PART NO. DESCRIPTION QTY

1 4164049 S-FRAME W/LABS 1 2 64205-060 BOLT-MET M12-1.75X50 4 3 4164565.7 WLDMT-DECKLIFT, FRONT 1 4 4163894.7 WLDMT-DECKLIFT REAR 1 5 4109960 WLDMT-DECK LIFT ROD 2 6 64221-02 E-RING .250 2 7 4163891.7 BRKT-LIFT LINK 1 8 2188143 GRIP 1 9 64123-50 BOLT-HEX 3/8-16X1 15 10 85010N ZERK, 1/4-28 STR 5 11 64229-03 LOCKNUT-NYLON 3/8-16 19 12 2182356.7 BRACKET-SHAFT HANGER 4 13 64205-029 BLT-MET M12X1.75X40 4 14 64246-04 NUT-WHIZ M12-1.75 16 15 2188127 CHAIN-6.35 (.250) 5 LINKS 4 16 64163-65 WASHER-.890X1.375X18GA 10 17 64221-04 E-RING.875 5 18 4143575.7 BRKT-OUTER DECK LIFT 1 19 2183071-03 SPACER-15.88X10.32X24 2 20 4163893.7 LEVER-DECK LIFT 1 21 64168-2 COTTER-HAIRPIN.08X1.19 2 22 64188-53 PIN-CLEVIS 1/2X1.0 1 23 4139785 MAT-FOOT LIFT 1 24 2720544 SPRING-COMPRESSION 1 25 64123-67 BLT-HEX 3/8-16X2 1 26 4126611 LABEL-H.O.C. OUTER, 1 27 4162904.7 WLDMT-LVR STOP LATCH 1 28 64163-31 WASHER 1 29 64175-05 PUSHNUT-1/2 DIA 1 30 64123-82 BOLT-HEX 3/8-16X2-1/2 1 31 4159060 ASSY, PIN & LANYARD 1 32 2720743 LBL-HT CUT INNER 1 33 4159284 ROD-LIFT STOP 1 34 64163-29 WASHER-21/64X1X11GA 1

ITM PART NO. DESCRIPTION QTY

Page 52

CASTER ASSEMBLY

FIGURE 6

FastCat Pro

Page 53

FastCat Pro

CASTER ASSEMBLY

FIGURE 6

ITM PART NO. DESCRIPTION QTY

1 4164049 S-FRAME W/LABS 1 2 4162986 DUST COVER 2 3 85010N ZERK-1/4-28 2 4 64025-20 NUT-HEX 3/4-16 SLOT U 2 5 64163-26 WASHER 2 6 48043-03C CUP-OUTER BEARING 4 7 48043-04C CONE-OUTER BEARING 4 8 48480 SEAL 2 9 4143675.7 WLDMT-CASTER 2

(USED ON 36", 42", 48" AND 52" DECKS ONLY)

2721306.7 WLDMT-CASTER

(USED ON 61" DECKS ONLY) 10 64229-06 LOCKNUT-NYLON 5/8-11 2

(USED ON 36",42", 48" AND 52" ONLY) 11 64123-212 BOLT-5/8-11X6.00 2

(USED ON 36", 42", 48" AND 52" ONLY) 12 2722231 SPACER-END 4

13 2722233 WHEEL-1 1"ASSY-LT TYPE 2 (USED ON 36", 42", 48" AND 52" ONLY) 2722228 WHEEL-ASSY 13x5.00-6 2 (USED ON 61" ONLY)

ITM PART NO. DESCRIPTION QTY

14 4162945.7 WLDMT-CSTR MOUNTING 1 (USED ON 48" & 52" ONLY)

4162974.7 WLDMT-CSTR MOUNTING 1

(USED ON 36" & 42" ONLY)

4163578.7 WLDMT-CSTR MOUNTING 1

(USED ON 61" ONLY) 15 64123-16 BLT-HEX 3/8-16X1-1/4 8

16 64229-03 LOCKNUT-NYLON 3/8-16 8 17 2722230-01 SPANNER-11" WHEEL 2 (USED ON 36", 42", 48" AND 52" ONLY) 2722230-02 SPANNER-13" WHEEL (USED ON 61" ONLY)

18 304636 COTTER PIN 2 19 64123-215 BLT-HEX 3/4-10 X 7 1/2 2 (USED ON 61" ONLY)

20 64229-07 LOCKNUT-NYLON 3/4-10 2 (USED ON 61" ONLY)

Page 54

KICKPLA TE/SEAT ASSEMBL Y

DOCUMENT TUBE

FIGURE 7

FastCat Pro

UNDER SEAT

Page 55

FastCat Pro

KICKPLA TE/SEAT ASSEMBL Y

FIGURE 7

ITM PART NO. DESCRIPTION QTY

1 4164049 S-FRAME W/LABS, 1 2 4163703 SEAT ASSY. 1 *4163703-01 SEAT BACK 1 *4166863 SEAT BOTTOM 1 *4163703-03 ARM REST PAD 2 *4163703-04 LH ARM MOUNTING BRKT 1 *4163703-05 RH ARM MOUNTING BRKT 1

3 4167708.7 PLATE-SEAT 1 4 4124009 SWITCH-SEAT NO 1 5 64268-02 NUT-NY LOCK 5/16-18 4 6 33138-09 PIN-CLEVIS GRVD .38 X 1.31 2 7 64144-30 SNAP RING .375 2 8 4143354 BUMPER, SEAT MOUNTING 4 9 64141-6 NUT-5/16-18 4 10 2722325 RELAY-40AMP SEALED 3 1 1 148082-20 FUSE-20 AMP 2 12 64197-015 BLT-TDFM 10-32X1/2 7 13 2188154 MODULE-DELAY 1 14 64123-16 BLT-HEX 3/8-16X1-1/4 2 15 64229-03 NUT-NYL LOCK 3/8-16 2 16 4164549.2 PLATE-FRONT REMOVABLE 1 17 64197-005 BLT-TDFM 3/8-16X1-1/4 2 18 4167134 S-FOOT PLATE 1 (INCLUDES ITEMS 19, 20, 22-24, 26 & 27)

ITM PART NO. DESCRIPTION QTY

19 4167088 MAT-FOOT PLATE LH UPPER 1 20 4165931 MAT-FOOT PLATE LOWER 1 21 4142266 CONNECTOR-12V RECEPT 1 22 64229-01 NUT-NYLON LOCK 1/4-20 2 23 4160281 TUBE-DOCUMENT 1 24 38061A CAP-VINYL 1 25 970391 KIT-LIGHT ACCESSORY 1 26 4167087 MAT-FOOTPLATE RH UPPER 1 27 64018-2 BLT-CRG 1/4-20X3/4 2 28 2720975-07 SPACER-NYLON 3/8IN 2 29 2720975-09 SPACER-NYLON 1/4IN 2 30 64152-27 1/4-20X5/8 LG SP SCREW 2

* NOT ILLUSTRATED

Page 56

STEERING

FIGURE 8

FastCat Pro

DETAIL DRAWING

46TO FRAME

30 7

DETAIL DRAWING

Page 57

FastCat Pro

STEERING

FIGURE 8

ITM PART NO. DESCRIPTION QTY

1 4144705 GRIP-HANDLE 2 2 4156297.7 LEVER-TRACTION CNTRL 2 3 4156295 WLDMT-CONTROL BAR, RH 1 * 4156294 WLDMT-CONTROL BAR, LH 1

4 4143673.7 WLDMT-CONTROL BOX RH 1 5 4143674.7 WLDMT-CONTROL BOX LH 1 6 108208 SWITCH DBL POLE 2 7 64197-015 BLT-TDFM 10-32X1/2 TORX 4 8 4127142 BSHG-CONTROL ARM 5 9 64221-03 E-RING 19MM/.750 6 10 4143676 BAR-CONTROL PIVOT 1 11 2721246 DAMPENER 2 12 4143571 ROD-CONTROL 2 13 4164024 ROD-PARKING BRAKE 2 14 4155661.7 LINK-PARKING BRAKE RH 1 * 4155660.7 LINK-PARKING BRAKE LH 1

15 4164075 WLDMT-ROD PARKING BRAKE 2 16 4155481 SPRING-COMPRESSION 2 17 64268-03 LOCKNUT-NYLON 3/8-16 2 18 64025-03 NUT-3/8-16 HEX 2 19 4156465 TRANSAXLE-RH 1

(USED ON 36", 42", 48", AND 52" ONLY)

4163772 TRANSAXLE-RH

(USED ON 61" ONLY)

ITM PART NO. DESCRIPTION QTY

34 64237-05 LOCKNUT-NYLON M8-1.25 4 35 4133156 SPACER 2 36 64061-25 ROLL PIN 2 37 4143595-01 ROD END-FEMALE RH 2 38 4143595-02 ROD END-FEMALE LH 2 39 64025-03 NUT-HEX 5/16-24 2 40 64144-30 SNAP RING 2 41 64229-02 LOCKNUT-NYLON 5/16-18 4 42 4147116.7 LINK-BRAKE 1 43 4155482.7 WLDMT -BRAKE ARM 1 44 4147196 SPACER 1 45 41-010 SPRING-TENSION 1 46 64268-01 NUT-FL NYLON LOCK 1/4-20 2 47 64251-002 WASHER-M6 2

* NOT ILLUSTRATED

20 4156464 TRANSAXLE-LH 1

(USED ON 36", 42", 48" AND 52" ONLY)

4163771 TRANSAXLE-LH

(USED ON 61" ONLY)

21 4164049 S-FRAME W/LABS 1 22 4146988.7 BRKT-CNTRL BAR SUPT 1 23 64229-01 LOCKNUT-1/4-20 NYLON 2 24 64123-89 BOLT-HEX 1/4-20X3/4 2 25 4146187 BEARING-FLANGE 2 26 64025-33 NUT-HEX 5/16-24 LH 2 27 4145106 SPACER-CONTROL ROD 2 28 4155483.7 BRAKE, ARM LINKAGE 1 29 64168-2 COTTER-HAIRPIN 2 30 64123-69 BOLT-5/16-18X1-1/2 HEX 2 31 64123-68 BOLT-HEX 5/16-18X1 2 32 64123-50 BLT-HEX 3/8-16X1 4 33 64123-105 BLT-HEX 1/4-20X1-5/8 2

Page 58

PARKING BRAKE

FIGURE 9

FastCat Pro

2 17

Page 59

FastCat Pro

PARKING BRAKE

FIGURE 9

ITM PART NO. DESCRIPTION QTY

1 4164049 S-FRAME W/LABST 1 2 4156464 TRANSAXLE, RH 1 (USED ON 36", 42", 48", AND 52" ONLY)

3 64197-015 BLT-TDFM 10-32X1/2 TORX 2 4 64168-2 COTTER-HAIRPIN.08X1.19 2 5 4148697 ROD-BYPASS CONTROL 2 6 4146187 BEARING-FLANGE 1 7 64221-03 E-RING 19MM/.750 1 8 2188155 GRIP 1 9 4163060.7 HANDLE-BRAKE FASTCAT 1 10 64163-34 WASHER 1 11 64006-01 LOCKWASHER 1 12 64123-89 BOLT-HEX 1/4-20X3/4 1 13 2188156 SWITCH-NONO DBL POLE 1 14 4148698.7 LINK-DUMP VALVE 2 15 2720977 SPRING-COMPRESSION 2 16 64229-01 LOCKNUT-1/4-20 NYLON 2 17 4163772 TRANSAXLE, RH 61" ONLY 1

ITM PART NO. DESCRIPTION QTY

Page 60

WIRE HARNESS

FIGURE 10

FastCat Pro

SOLENOID

MAGNETO

W PP

CARB SOLENOID

PACKARD #02962793 VOLTAGE REGULATOR

(RED)

DELAY

MODULE

FUSES

TO SOLENOID (2)

BLADES &

TRACTION

RELAY

STARTER

RELAY

DELAY RELAY

BRY

DCBA EF

6.0 EXP

14 GA

PPR

14 GA

GROUND

12.0 EXP

5.0 EXP

87A

85NC86

BRBRY

87 87A

BRBB

87A

OB BRB

B B

7.0 EXP

ELECTRIC

CLUTCH

2.0 EXP

STARTER

14 GA

ENGINE

MAGNETO W STARTER SOL YB

2.0 EXP

OIL PRESS G CHARGING P

BATTERY

(BLACK)

ENGINE BLOCK

(GROUND)

WIRE COLORS

WHITE

WHITE W/ BLACK STRIPE

PURPLE

ORANGE

ORANGE W/ BLACK STRIPE

PURPLE W/ ORANGE STRIPE

ORANGE W/ PURPLE STRIPE

DARK BLUE

BLACK

GREEN

RED

YELLOW

YELLOW W/ BLACK STRIPE

RED W/ WHITE STRIPE

GREEN W/ YELLOW STRIPE

BROWN

BROWN W/ YELLOW STRIPE

BRY

BATTERY

(RED)

TO SOLENOID (1)

TO ENGINE BLOCK

(GROUND)

TO SOLENOID (4)

14 GA

5.0 EXP

14 GA 14 GA

14 GA

14 GA 14 GA

2.0 EXP

6.0 EXP

SWITCH

KEY

OFF M+G

SWITCH

CLUTCH

RUN B+L START B+L+S

B B

7.0 EXP

14 GA

14 GA.

HOUR METER

12V

ADAPTER

O O

TO SOLENOID (3)

SWITCH

TRACTION

CONTROL

SWITCH TRACTION CONTROL

2.0 EXP

B WB

2.0 EXP

2.0 EXP.

SWITCH

BRAKE

2.0 EXP

SWITCH

SEAT

Page 61

FastCat Pro

WIRE HARNESS

FIGURE 10

ITM PART NO. DESCRIPTION QTY

1 4154880 HARNESS-MAIN WIRE 1 2 148082-20 FUSE 20 AMP 2 3 30-419 CABLE-BATT 4 GA BLK 29" 1 4 4124009 SWITCH-SEAT NO 1 5 4136792 METER-HOUR 1 6 30-180 CABLE-BATT 4 GA RED 29" 1 (USED ON 942299G, 942404G, 942405G)

2722227-02 CABLE-BATTERY W/COND 1 (USED ON 942297G, 942298G, 942302G)

7 128010 SWITCH, KEY 1 8 2722325 RELAY-40AMP SEALED 3 9 2188154 MODULE-DELAY 1 10 2721505 SWITCH-PTO 1 11 4144116 CLUTCH-ELECTRICAL 1 12 30-184 COVER-POS TERMINAL 1 13 108208 SWITCH DBL POLE 2 14 2188156 SWITCH-NONO DBL POLE 1 15 38665 SOLENOID 1 (USED ON 942299G, 942404G, 942405G)

16 2308095 COVER-TERMINAL 3 17 108061-04 CABLE-BATTERY 20 RED 1 (USED ON 942299G, 942404G, 942405G)

ITM PART NO. DESCRIPTION QTY

18 2188225 WIRE-GROUND 1 (USED ON 942299G, 942404G, 942405G)

19 2188224 HARNESS-JUMPER 1 (USED ON 942299G AND 942405G)

2722013 HARNESS-JUMPER 1 (USED ON 942404G)

4164496 HARNESS-JUMPER 1 (USED ON 942297G, 942298G, 942302G)

20 2720949 ASSY-CLUTCH WIRE 1 21 158136 WIRE-SEAT SWITCH 1 22* 56-081-36 SLEEVING, ID 0.77 NYLON 1

* NOT ILLUSTRATED

Page 62

36" SIDE DISCHARGE

FIGURE 11

FastCat Pro

12 13

TORQUE TO

70 FT-LBS

Page 63

FastCat Pro

36" SIDE DISCHARGE

FIGURE 11

ITM PART NO. DESCRIPTION QTY

1 4146867 S-36 DECK W/LABELS 1 2 4147115 CHUTE-RUBBER 1 3 112111-02 BLADE 18.00 OFFST HLFT 2 4 4165023 S-ASSY SPINDLE OUTER 2 5 4144947 PULLEY-SPINDLE 2 6 128169 PULLEY, IDLER 5.50 2 7 4146065 ARM, DECK IDLER ASSY 1 (INCLUDES ITEMS 28-30)

8 2308133 SPRING-EXTENSION 1 9 4164948 HOUSING-SPINDLE 2 (INCLUDES ITEMS 10 - 13)

10 38348-01 BEARING-SPINDLE SEALED 4 11 2183070-02 SHAFT-SPINDLE 2 12 64144-38 SNAP RING 2 13 38315 NUT-SPINDLE 2 14 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 12 15 64123-208 BLT-HEX 5/8-18X1.5 2 16 64209-03 SPRING WASHER 4 17 64164-12 KEY-1/4X1/4X1 SQ END 2 18 64268-05 NUT-FL NYLON LOCK 1/2-13 1 19 4152578-01 SPACER 1 20 64123-31 BOLT-1/2-13X3 HEX 1 21 64123-50 BOLT-HEX 3/8-16X1 7 22 64123-187 BLT-HEX 5/8-18 X 3 3/4 2 23 4118314 SPACER-BLADE 16MM 2 24 64123-90 BOLT, 1/2-20X2 HEX 1 25 64006-05 LOCKWSHR-HELICAL 1/2 1 26 4128002 END CAP 1 27 64270-01 BOLT-MET M10-1.5 X 30 1 28 64144-40 SNAP RING 1 29 4128004 BEARING 2 30 4127999 SEAL 1 31 64229-03 LOCKNUT-NYLON 3/8-16 14 32 64163-19 WASHER 4 33 4115864.7 BAFFLE-DISCHARGE 1 34 4134343.7 BAFFLE-RIGHT FRONT 1 35 4147035.7 BAFFLE-FRONT DECK 1 36 64163-84 WASHER 4 37 64268-03 NUT-FL NYLON LOCK 3/8-16 8 38 64018-3 BOLT-3/8-16X1 CARRIAGE 1 39 64018-2 BLT-CRG 1/4-20X3/4 2 40 64229-01 LOCKNUT-1/4-20 NYLON 2

ITM PART NO. DESCRIPTION QTY

41 4149017.7 HINGE-CHUTE_RUBBER 1 42 4147757.7 COVER-BELT 36 2 43 64139-08 BOLT-5/16-18X3/4 WLF 4 44 64141-6 FLANGE NUT, 5/16-18 NC ZP 4 45 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 2 46 64144-36 E-CLIP 1

Page 64

42" SIDE DISCHARGE

FIGURE 12

FastCat Pro

36 35 37

38 39

22 26

TORQUE TO

70 FT-LBS

Page 65

FastCat Pro

42" SIDE DISCHARGE

FIGURE 12

ITM PART NO. DESCRIPTION QTY

1 4164884 S-42 DECK W/LABELS 1 2 4147399 CHUTE-RUBBER 1 3 4149017.7 HINGE-CHUTE_RUBBER 1 4 64123-50 BOLT-HEX 3/8-16X1 7 5 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 2 6 64268-03 NUT-FL NYLON LOCK 3/8-16 10 7 64229-03 LOCKNUT-NYLON 3/8-16 14 8 4115864.7 BAFFLE-DISCHARGE 1 9 4150775.7 BAFFLE-FRONT RIGHT 1 10 4150779.7 BAFFLE-FRONT LEFT 1 11 64018-2 BLT-CRG 1/4-20X3/4 2 12 64229-01 LOCKNUT-1/4-20 NYLON 2 13 112111-03 BLADE 21.00 OFFST HLFT 2 14 64123-187 BLT-HEX 5/8-18 X 3 3/4 2 15 64209-03 SPRING WASHER 4 16 4118314 SPACER-BLADE 16MM 2 17 4152317.7 COVER-BELT 1 18 4150977.7 COVER-BELT 1 19 64139-08 BOLT-5/16-18X3/4 WLF 4 20 64229-02 LOCKNUT-NYLON 5/16-18 4 21 64141-6 FLANGE NUT, 5/16-18 NC ZP 1 22 4146065 ARM-DECK IDLER ASSY 1 (INCLUDES ITEMS 24-26)

ITM PART NO. DESCRIPTION QTY

41 64163-84 WASHER 4 42 64123-208 BLT-HEX 5/8-18X1.5 2 43 64164-12 KEY 2 44 4163749.2 LEADING EDGE-ADJ., RH 1 45 4163750.2 LEADING EDGE-ADJ., LH 1 46 64141-4 NUT-WLF 3/8-16 6 47 64123-50 BOLT-HEX 3/8-16 X 1 6 48 4152578-01 SPACER 1 49 64268-05 NUT-FL NYLON LOCK 1/2-13 1 50 64123-31 BOLT-1/2-13X3 HEX 2 51 64144-36 E-CLIP 1 52 4163332 ROLLER-ANTI-SCALP 1 53 2721512 ROLLER-5X2.75 1 54 64123-217 BLT-HEX 3/8-16X4-1/4 1 55 2720685 SPACER-ROLLER 1

56 64141-13 NUT-WLF 1/2-13 2

23 2308133 SPRING 1 24 64144-40 SNAP RING 1 25 4128004 BEARING-BALL 2 26 4127999 SEAL 1 27 64270-01 BOLT-MET HEX M10-1.5X30 1 28 4128002 END CAP 1 29 128169 PULLEY-IDLER 5.50 2 30 64123-90 BOLT-1/2-20X2 HEX 2 31 64006-05 LOCKWSHR-HELICAL 1/2 2 32 64163-19 WASHER 4 33 4149197 PULLEY-6.25 DEEP GRVE 2 34 4165023 S-ASSY SPINDLE OUTER 2 (INCLUDES ITEMS 36-39)

35 4164948 HOUSING-SPINDLE 2 36 38348-01 BEARING-SPINDLE 4 37 2183070-02 SHAFT-SPINDLE 2 38 64144-38 SNAP RING 2 39 38315 NUT-SPINDLE 2 40 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 12

Page 66

48" SIDE DISCHARGE

FIGURE 13

TO DECKLIFT

25 26

25 27 28

25 26 29

27 28

FastCat Pro

TORQUE TO

70 FT-LBS

CENTER ROLLER

Page 67

FastCat Pro

48" SIDE DISCHARGE

FIGURE 13

ITM PART NO. DESCRIPTION QTY

1 4146864 S-48 DECK W/LABELS 1 2 4146596.2 GUARD-LH 48" DECK 1 3 4146595.2 GUARD-RH 48" DECK 1 4 4147115 CHUTE-RUBBER 1 5 64123-50 BOLT-HEX 3/8-16X1 9 6 64018-11 BOLT-CRG 1/2-13X3LG 2 7 64229-03 LOCKNUT-NYLON 3/8-16 25 8 64205-029 BLT-MET M12X1.75X40 8 9 64246-04 NUT-WHIZ M12-1.75 16 10 2188127 CHAIN-6.35 (.250) 5 LINKS 4 11 4144947 PULLEY-SPINDLE 3 12 112111-01 BLADE 16.25 OFFST HLFT 3 13 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 18 14 64209-03 SPRING WASHER.67 ID 6 15 64164-12 KEY-1/4X1/4X1 SQ END 3 16 128169 PULLEY, IDLER 5.50 3 17 4147896 ARM-DECK IDLER ASSY 1 (INCLUDES ITEMS 30-32)

18 4165023 S-ASSY SPINDLE OUTER 3 (INCLUDES ITEMS 25-29)

19 64006-05 LOCKWSHR-HELICAL 1/2 1 20 64123-05 BLT-HEX 1/2-20X1-1/2 1 21 4118314 SPACER-BLADE 16MM 3 22 64123-187 BLT-HEX 5/8-18 X 3 3/4 3 23 64123-208 BLT-HEX 5/8-18X1.5 3 24 2308133 SPRING-EXTENSION 1 25 38348-01 BEARING-SPINDLE SEALED 6 26 4164948 HOUSING-SPINDLE 6 HOLE 3 27 64144-38 SNAP RING 3 28 38315 NUT-SPINDLE 3 29 2183070-02 SHAFT-SPINDLE 3 30 4127999 SEAL 1 31 4128004 BEARING 2 32 64144-40 SNAP RING 1 33 64270-01 BOLT-MET M10-1.5 X 30 1 34 4128002 END CAP 1 35 4152578-01 SPACER 1 36 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 2 37 64268-05 NUT-FL NY LOCK 1/2-13 2 38 64018-30 BOLT-CARRIAGE 1 39 2721512 ROLLER 1 40 2720685 SPACER-ROLLER 1

ITM PART NO. DESCRIPTION QTY

41 4165971.7 BAFFLE-FRONT LH 1 42 4165972.7 BAFFLE-FRONT CENTER 1 43 4165973.7 BAFFLE-RIGHT FRONT 1 44 4120208.7 BAFFLE-DISCHARGE 1 45 64018-3 BOLT-3/8-16X1 CARRIAGE 1 46 64268-03 NUT-FL NYLON LOCK 3/8-16 10 47 64018-2 BLT-CRG 1/4-20X3/4 7 48 64229-01 LOCKNUT-1/4-20 NYLON 7 49 64163-84 WASHER 6 50 64163-19 WASHER A/R 51 38524 KNOB-4 PRONG 2 52 4149017.7 HINGE-CHUTE_RUBBER 1 53 64144-36 E-CLIP 1 54 4163332 ROLLER-ANTI SCALP 2 55 64141-13 NUT WLF 1/2-13 4 56 64123-31 BLT-HEX 1/2-13X3 2 57 4163514.7 GUIDE-BELT 1 58 4165955.7 BRKT-BAFFLE MNTG 3

Page 68

52" SIDE DISCHARGE

FIGURE 14

FastCat Pro

11 49

TO DECKLIFT

25 26

25 27

25 26

29 25

27 28

TORQUE TO

70 FT-LBS

Page 69

FastCat Pro

52" SIDE DISCHARGE

FIGURE 14

ITM PART NO. DESCRIPTION QTY

1 4153817 S-52 DECK W/LABELS 1 2 4143552.2 GUARD-LH 52" DECK 1 3 4143553.2 GUARD-RH 52" DECK 1 4 4147115 CHUTE-RUBBER ASSY 1 5 64123-50 BOLT-HEX 3/8-16X1 9 6 64018-11 BOLT-CRG 1/2-13X3LG 2 7 64229-03 LOCKNUT-NYLON 3/8-16 24 8 64205-029 BLT-MET M12X1.75X40 8 9 64246-04 NUT-WHIZ M12-1.75 16 10 2188127 CHAIN-6.35 (.250) 5 LINKS 4 11 4144947 PULLEY-SPINDLE 3 12 112111-02 BLADE 18.00 OFFST HLFT 3 13 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 18 14 64209-03 SPRING WASHER.67 ID 6 15 64164-12 KEY-1/4X1/4X1 SQ END 3 16 128169 PULLEY, IDLER 5.50 3 17 4147896 ARM-DECK IDLER ASSY 1 (INCLUDES ITEMS 30-32)

18 4165023 S-ASSY SPINDLE OUTER 3 (INCLUDES ITEMS 25-29)

19 64006-05 LOCKWSHR-HELICAL 1/2 1 20 64123-90 BLT-HEX 1/2-20 X 2 1 21 4118314 SPACER-BLADE 16MM 3 22 64123-187 BLT-HEX 5/8-18 X 3 3/4 3 23 64123-208 BLT-HEX 5/8-18X1.5 3 24 2308133 SPRING-EXTENSION 1 25 38348-01 BEARING-SPINDLE SEALED 6 26 4164948 HOUSING-SPINDLE 6 HOLE 3 27 64144-38 SNAP RING 3 28 38315 NUT-SPINDLE 3 29 2183070-02 SHAFT-SPINDLE 3 30 4127999 SEAL 1 31 4128004 BEARING 2 32 64144-40 SNAP RING 1 33 64270-01 BOLT-MET M10-1.5 X 30 1 34 4128002 END CAP 1 35 4152578-01 SPACER 1 36 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 2 37 64268-05 NUT-FL NY LOCK 1/2-13 2 38 64018-30 BOLT-CRG 3/8-16 X 4-1/2 3 39 2721512 ROLLER 3 40 2720685 SPACER-ROLLER 3

ITM PART NO. DESCRIPTION QTY

41 4165965.7 BAFFLE-FRONT LH 1 42 4165966.7 BAFFLE-FRONT CENTER 1 43 4165967.7 BAFFLE-RIGHT FRONT 1 44 4115864.7 BAFFLE-DISCHARGE 1 45 64018-3 BOLT-3/8-16X1 CARRIAGE 1 46 64268-03 NUT-FL NYLON LOCK 3/8-16 10 47 64018-2 BLT-CRG 1/4-20 X 3/4 4 48 64229-01 LOCKNUT-1/4-20 NYLON 4 49 64163-84 WASHER 6 50 64163-19 WASHER A/R 51 38524 KNOB-4 PRONG 2 52 4149017.7 HINGE-CHUTE_RUBBER 1 53 64144-36 E-CLIP 1 54 4163514.7 GUIDE-BELT 1 55 4165955.7 BRKT-BAFFLE MOUNTING 2 56 4165870.7 BRKT-BAFFLE MOUNTING 1

Page 70

61" SIDE DISCHARGE

FIGURE 15

FastCat Pro

11 70

TORQUE TO 70 FT. LBS

Page 71

FastCat Pro

61" SIDE DISCHARGE

FIGURE 15

ITM PART NO. DESCRIPTION QTY

1 4164130 S-61" DECK 1 2 4163809.2 BELT COVER RH 1 3 4167643.2 BELT COVER LH 1 4 38524 KNOB-4 PRONG 3/8-16 2 5 4147399 CHUTE-RUBBER ASSY 1 6 64158-08 EYE BOLT 1 7 64229-03 LOCKNUT NYLON 3/8-16 28 8 64123-31 BLT-HEX 1/2-13X3 2 9 2721512 ROLLER-5X2.75 CENTERED 5 10 548138 BRG NDL.88 1.12 1.00 OPEN END 2 11 128169 PULLEY IDLER 5.50 3 12 112111-03 BLADE 21.00 OFFST HLFT 3 13 2720685 SPACER-ROLLER 5 14 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 18 15 4164094.7 WLDMT-IDLER ARM 1 16 64018-33 BLT-CRG 1/2-13 X 4-1/2 2 17 4163514.7 GUIDE-BELT 1 18 64006-05 LOCKWSHR-1/2 HELICAL 1 19 64123-90 BLT-HEX 1/2-20X2 1 20 4115864.7 BAFFLE-DISCHARGE 1 21 64268-05 NUT-FL NYLON LOCK 1/2-13 2 22 64164-12 1/4X1/4X1 SQ END KEY 3 23 4163332 ROLLER, ANTI-SCALP 2 24 4165022 S-ASSYSPNDL ZT200 CNTR 3 (INCLUDES ITEMS 57-60, & 62)

25 4164095 ASSY -IDLER ARM 1 (INCLUDES ITEMS 10, 15, 28, 41, 55, 66)

26 64141-13 NUT-WLF 3/8-24 4 27 64270-02 B O LT -H E X M 10-1 . 5 X 3 0 IS O CL10 . 9 1 28 521438 GREASE SEAL 1 29 64205-029 BLT-METRIC M12X1.75X40 4 30 2188127 CHAIN-6.35 (.250) 5 LINKS 4 31 64246-04 NUT-WHIZ M12-1.75 8 32 4149197 PULLEY-SPINDLE 3 33 4163804 SPACER-1.015X1.75X1.50 3 34 4163802 SPACER-1.0X.516X1-15/16 2 35 64123-50 BOLT-HEX 3/8-16X1 12 36 64229-02 LOCKNUT-NYLON 5/18 1 37 4118314 SPACER-BLADE 16MM 3 38 64163-74 WSHR-.516X2X.25THK PLT 2 39 64018-30 BLT-CRG 3/8-16 X 4-1/2 4 40 64123-208 BLT-HEX 5/8-18X1.5 3 41 4128004 BEARING 1 42 4165970.7 BAFFLE-RIGHT FRONT 1

ITM PART NO. DESCRIPTION QTY

43 64163-55 WSHR .328X.75X14 GA 1 44 4163586 SPRING-EXTENSION 1 45 64123-114 BLT-HEX 1/4-20X1 7 46 64018-2 BLT-CRG 1/4-20X3/4 4 47 64141-2 NUT-WLF 1/4-20 7 48 64229-01 LOCKNUT-1/4-20 NYLON 4 49 4165969.7 BAFFLE-FRONT CTR 61 1 50 4165968.7 BAFFLE-FRONT LH 1 51 4163441.7 EXTENSION-61IN, LH 1 52 4163014 SPACER 1 53 64268-03 NUT-FL NYLN LOCK 3/8-16 10 54 4163155 INNER RING 2 55 64144-40 SNAP RING 1 56 64018-3 BOLT-3/8-16X1 CARRIAGE 1 57 38348-01 BEARING-SPINDLE SEALED 6 58 4164948 HOUSING-SPINDLE 6 HOLE 3 59 64144-38 SNAP RING 3 60 38315 NUT-SPINDLE 3 61 4163440.7 EXTENSION-61IN, RH 1 62 2183070-01 SHAFT-SPINDLE LONG 3 63 4163030.7 WLDMT-IDLER PIN 1 64 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 2 65 4149017.7 HINGE-CHUTE RUBBER 1 66 85010N ZERK-1/4-28 STR SLF THRD 1 67 64141-6 NUT-WLF 5/16-18 1 68* 64123-217 BLT-HEX 3/8-16X4 - 1/4 1 (USED ON REAR CENTER ANTI-SCALP ROLLER)

69 64209-03 SPRING WASHER .67 ID 6 70 4128002 END CAP- 26X7 4 71 4165955.7 BRKT-BAFFLE MNTG 2 72 4165871.7 BRKT-BAFFLE MNTNG, RH 1

*NOT ILLUSTRATED

Page 72

BELTS-CUTTERDECK

FIGURE 16

FastCat Pro

2 3 4

Page 73

FastCat Pro

BELTS-CUTTERDECK

FIGURE 16

ITM PART NO. DESCRIPTION QTY

1 4144212 BELT-36" CUTTERDECK 1 2 4143733 BELT-52" CUTTERDECK 1 3 4147095 BELT-48" CUTTERDECK 1 4 4163569 BELT-61" CUTTERDECK 1 5 4147716 BELT-42" CUTTERDECK 1

ITM PART NO. DESCRIPTION QTY

Page 74

DECALS-POWERUNIT

5 (UNDER SEAT)

FIGURE 17

FastCat Pro

4 & 20

3, 16

(UNDER FOOTPLATE)

Page 75

FastCat Pro

DECALS-POWERUNIT

FIGURE 17

ITM PART NO. DESCRIPTION QTY

1 4165662 LABEL-CONTROL PANEL 1 2 2000570 LABEL-WARN FUEL PICT. 2 3 4164525 LABEL-INFORMATION 1 4 4158400 LABEL-BOBCAT 2 5 2000590 LABEL-WARN BATTERY 1 6 4165616 LABEL-LH TRACTION 1 7 4165615 LABEL-RH TRACTION 1 8 4126804 LABEL-PARKING BRAKE 1 9 4147617 LABEL-FUEL TANK VALVE 1 10 4165610 LABEL-WARNING 1 11 4164269 LABEL-DANGER/WARNING 2 12 2720743 LABEL-HOC INNER 1 13 2000577 LABEL, WARNING 3 14 4126611 LABEL-HOC OUTER 1 15 4146936 LABEL-MAN LOC SEAT 1 4165730 LABEL-MAN LOC FOOTPLATE 16 4133980 LABEL-MAINTENANCE 2 17 4164406 LABEL-BOB-CAT 1 18 4162916 LABEL-DECK SIZE 61" 1 4162915 LABEL-DECK SIZE 52" 4162914 LABEL-DECK SIZE 48" 4162913 LABEL-DECK SIZE 42" 4162912 LABEL-DECK SIZE 36"

ITM PART NO. DESCRIPTION QTY

19 4164765 LABEL-FASTCAT PRO 1 20 4116761 LABEL-MADE IN USA 1

Page 76

SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 www.schillergc.com

Schiller 942298G, 942299G, 942302G, 942404G, 942405G Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual