Scania Removing a door Service Manual
Removing a manual gearbox
IMPORTANT!
WARNING!
General
Applies to gearboxes GR801, GR900, GRS890, GRS900 and GRS920.
Safety
• Never work under a vehicle supported by jacks only. Use axle stands.
• Empty the air bellows if applicable.
• Never alter the height between the frame and the axles, e.g. by filling the air bellows, when the truck is supported on stands.
Wear protective gloves and goggles.
General
03:65-00 Issue 1 en-GB 1 (11)
©
Scania CV AB 2012, Sweden
Removing a manual gearbox
Tools
Examples of suitable tools from Scania:
Part number Designation
98 401 V block
98 405-1 Fixture beam
98 405-2 Fixture bracket
99 044 Rear gearbox support
99 301 Adapter
99 302 Tips for retaining ring pliers
587 585
99 309 Turning tool
99 318 Engine support
Work description
Tools
The work description is general and applies to all versions of the manual gearbox.
The work description is based on a manual gearbox with retarder. There are minor
differences in working methods between the different versions depending on whether
the gearbox is combined with:
• Torque converter
• All-wheel drive
• Opticruise
• Power take-off EK 630/640
• or if the gearbox does not have a retarder
The extent to which any extra equipment such as power take-off, torsion damper, etc.
have to be removed, has to be determined from case to case.
03:65-00 Issue 1 en-GB 2 (11)
©
Scania CV AB 2012, Sweden
Removing a manual gearbox
Note:
Note:
1m
123 046
min 150 mm
123 047
Minimum height between chassis and floor in which to remove the gearbox is approx. 1 meter.
Minimum distance behind gearbox in which to remove it is approx. 150 mm.
Work description
03:65-00 Issue 1 en-GB 3 (11)
©
Scania CV AB 2012, Sweden
Removing a manual gearbox
106 095
85
85
40
123 053
Gearbox with torque converter
• Drain the coolant from the torque converter by undoing the drain nipple on the
illustration.
• The torque converter must be supported when the power train is raised, see illustration. Replace the rubber cushions on the torque converter with 85x85x40 mm
wooden blocks when supporting.
Work description
03:65-00 Issue 1 en-GB 4 (11)
©
Scania CV AB 2012, Sweden
Loading...