Scania PDE,DI13 Operator's Manual

DI13
Marine engine
en-GB 2 291 901
Issue 1.0
Operator's manual
PDE
Important information
When working on the engine, for example when adjusting drive belts and the clutch, or when changing the oil, it is important not to start the engine. The engine could be damaged, but more importantly there is a serious risk of injury.
For this reason, always secure the starting device or disconnect a battery cable before working on the engine. This is especially important if the engine has a remote starter or automatic starting.
WARNING!
This warning symbol and text can be found next to those inspection points where it is particularly important to bear in mind the risk of injury.
Start-up Report – Warranty
When the start-up report has been filled in and sent to Scania, you have a 1-year warranty from the date of entry into service. Fill in the particulars below as well. This can make things easier if you need to contact a workshop for example.
Engine type and variant are indicated on the engine data plate.
Engine serial number
Date of entry into service
User's name and address
Signature
Engine type
Variant
OPM 250 en-GB 2
©
Scania CV AB 2016, Sweden
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Power classes . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Environment and safety . . . . . . . . . . . . . . . . . . 5
Environmental responsibility . . . . . . . . . . . . . 5
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warnings and advisories . . . . . . . . . . . . . . . . . 7
Certification . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engine data plate . . . . . . . . . . . . . . . . . . . . . . . 17
Component identification . . . . . . . . . . . . . . . . 18
Starting and running . . . . . . . . . . . . . . . . . . . . 19
Checks before running . . . . . . . . . . . . . . . . . 19
Starting the engine . . . . . . . . . . . . . . . . . . . . 20
Running. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Engine shutdown. . . . . . . . . . . . . . . . . . . . . . 24
Checks after running . . . . . . . . . . . . . . . . . . . 25
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Engines with few hours of operation . . . . . . 27
Inspection interval. . . . . . . . . . . . . . . . . . . . . 28
Lubrication system . . . . . . . . . . . . . . . . . . . . . 29
Oil grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Checking oil level . . . . . . . . . . . . . . . . . . . . . 30
Changing the oil . . . . . . . . . . . . . . . . . . . . . . 31
Renewing the oil filter. . . . . . . . . . . . . . . . . . 32
Labels for top-up engine oil grade . . . . . . . . 33
Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Cleaning the centrifugal oil cleaner . . . . . . . 34
Operational testing . . . . . . . . . . . . . . . . . . . . 39
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . 40
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Checking coolant level . . . . . . . . . . . . . . . . . 44
Checking the sacrificial anodes. . . . . . . . . . . 45
Checking the sea water pump impeller . . . . . 45
Checking antifreeze and corrosion inhibitor. 46
Antifreeze and corrosion inhibitor . . . . . . . . 47
Changing coolant . . . . . . . . . . . . . . . . . . . . . 48
Cleaning the cooling system . . . . . . . . . . . . . 50
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Reading the vacuum indicator. . . . . . . . . . . . 56
Renewing the filter element . . . . . . . . . . . . . 56
Filter with a non-renewable element. . . . . . . 57
Renewing the safety cartridge. . . . . . . . . . . . 57
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Checking fuel level . . . . . . . . . . . . . . . . . . . . 58
Renewing the fuel filter. . . . . . . . . . . . . . . . . 58
Renewing and bleeding double, commutative
fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Renewing the water separating fuel filter . . . 60
Bleeding the fuel system . . . . . . . . . . . . . . . . 61
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Checking the drive belt . . . . . . . . . . . . . . . . . 62
Checking for leaks . . . . . . . . . . . . . . . . . . . . 64
Checking and adjusting the valve clearance . 64
Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Composition of the fuel . . . . . . . . . . . . . . . . .68
Sulphur content of fuel. . . . . . . . . . . . . . . . . .68
Using DMX and DMA fuels in marine engines. 68
Temperature dependency of the fuel . . . . . . .69
Preparing the engine for storage . . . . . . . . . . .70
Handling the engine . . . . . . . . . . . . . . . . . . . .70
Preservative coolant . . . . . . . . . . . . . . . . . . . .70
Preservative fuel. . . . . . . . . . . . . . . . . . . . . . .71
Preservative oil. . . . . . . . . . . . . . . . . . . . . . . .71
Preparations for storage . . . . . . . . . . . . . . . . .72
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . .75
General data . . . . . . . . . . . . . . . . . . . . . . . . . .75
Lubrication system . . . . . . . . . . . . . . . . . . . . .75
Injection system . . . . . . . . . . . . . . . . . . . . . . .77
Cooling system. . . . . . . . . . . . . . . . . . . . . . . .77
Intake system . . . . . . . . . . . . . . . . . . . . . . . . .77
Electrical system . . . . . . . . . . . . . . . . . . . . . .77
Scania Assistance . . . . . . . . . . . . . . . . . . . . . . .78
OPM 250 en-GB 3
©
Scania CV AB 2016, Sweden
Introduction
Introduction
This Operator's Manual describes the operation and inspection of Scania marine engines.
The engines are direct-injection, liquid-cooled, four-stroke, turbocharged diesel engines.
The engines are available with different output and speed settings. The normal output setting of the engine (performance code) is indicated on the engine data plate.
Note:
Only standard components are described in the operator's manual. Information about special equipment is contained in instructions from the various manufacturers.
To ensure the maximum performance and the longest service life for the engine remember the following:
• Read through the Operator's Manual before starting to use the engine. Even regular users of Scania engines will get new information from the Operator's Manual.
• Always follow the inspection instructions.
• Read the section on safety carefully.
• Get to know your engine so that you know what it can do and how it works.
• Always contact an authorised Scania work­shop.
The information in this manual was correct at the time of going to press. Scania reserves the right to make alterations without prior notice.
Note:
Always use Scania spare parts for inspection and repair.
OPM 250 en-GB 4
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Scania CV AB 2016, Sweden
Power classes
Power classes
Scania supplies engines in 4 different power classes:
ICFN – continuous operation: Intended for un­limited number of operational hours per year at a total load factor of 100%.
IFN – periodic operation: Intended for periodic operation, where full power is available 1 h/3 h. The accumulated load factor must not exceed 80% of the calculated load. Unlimited number of hours per year.
Patrol craft – long: Intended for periodic oper­ation, where full power is available 1 h/6 h. In between periods of operation at full load, the en­gine speed must be reduced by at least 10% of the maximum engine speed attained. The maxi­mum accumulated operating time must be 2,000 hours per year.
Patrol craft – short: Intended for periodic oper­ation where the calculated power is available 1h/ 12h. In between periods of operation at full load, the engine speed must be reduced by at least 10% of the maximum engine speed attained. The maximum accumulated operating time must be 1,200 hours per year.
The engine serial numbers and power classes for the engines that are used in this installation should be listed below:
Indicate below the type of operation, and enter it on page 1.
( ) ICFN – continuous operation
( ) IFN – periodic operation
( ) Patrol craft – long
( ) Patrol craft – short
Engine serial num­ber:
Engine type:
Engine power: kW at rpm
OPM 250 en-GB 5
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Scania CV AB 2016, Sweden
Environment and safety
Environment and safety
Environmental responsibility
Scania develops and produces engines that are as environmentally-friendly as possible. Scania has made major investments in the reduction of harmful exhaust emissions in order to fulfil the environmental requirements in force in almost every market.
At the same time, we have been able to maintain a high level of performance and operating econ­omy for Scania Industrial and Marine Engines. To maintain these throughout the entire service life of the engine, it is important for the user to follow the instructions on running, inspection and fuel and lubricating oil as outlined in the Op­erator's Manual.
Other green initiatives taken include ensuring that, following inspection and repair, waste that is harmful to the environment (for example oil, fuel, coolant, filters and batteries) is disposed of accordance with the applicable environmental requirements.
Safety
The following pages contain a summary of the safety precautions to be complied with when op­erating and inspecting Scania engines. The equivalent text can also be found under the rele­vant inspection point.
To prevent damage to the engine and to ensure that it runs optimally, follow the instructions in the warnings and advisories.
If the instructions are not followed, the warranty can cease to apply.
OPM 250 en-GB 6
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Scania CV AB 2016, Sweden
Environment and safety
Different types of advisory
Warning!
All advisories preceded by Warning! are very important. They warn of serious faults and incor­rect operation that could lead to personal injury. Example:
WARNING!
Block the starting device when working on the engine. If the engine starts unexpectedly, there is a serious risk of injury.
Important!
Advisories preceded by Important! warn of faults and incorrect operation that could lead to equipment being damaged. Example:
IMPORTANT!
For Scania to guarantee that the engine corre­sponds to its certified configuration, and take re­sponsibility for any damage and injuries that occur, inspection must be carried out as above.
Note:
Advisories preceded by Note: refer to informa­tion important to ensure the best possible opera­tion and functionality. Example:
Note:
Always use genuine Scania parts during inspec­tion and repair so as to keep your engine in the best possible working order.
Environment
This Operator’s Manual contains specially high­lighted text with instructions to help protect the environment during inspection. Example:
Environment
Use a container to avoid spillage.
OPM 250 en-GB 7
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Scania CV AB 2016, Sweden
Environment and safety
Warnings and advisories
Smoking
WARNING!
Smoking is prohibited
• in the vicinity of flammable or explosive ma­terial, e.g. fuel, oils, batteries, chemicals
• when refuelling and in the vicinity of the fill­ing station
• when working on the fuel system
Safety precautions for running the engine
Daily inspection
Always carry out a visual inspection of the en­gine and engine compartment before starting the engine or when the engine has been switched off after operation.
This inspection should be done to detect fuel, oil or coolant leaks, or anything else that may re­quire corrective action.
Fuel
Use only fuel recommended in the workshop manual.
WARNING!
The wrong fuel grade can cause breakdowns or stoppages by causing the injection system to malfunction. This can cause damage to the en­gine and, possibly, personal injury.
OPM 250 en-GB 8
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Scania CV AB 2016, Sweden
Environment and safety
Refuelling
Never overfill the fuel tank as the fuel needs space to expand. Also ensure that the filler cap is properly closed.
WARNING!
During refuelling there is a risk of fire and explo­sion. The engine must be switched off and smok­ing is prohibited.
Hazardous gases
WARNING!
Only start the engine in a well ventilated area. The exhaust gases contain carbon monoxide and nitrogen oxides, which are toxic.
If it is run in an enclosed space, there should be an effective device to extract exhaust gases and crankcase gases.
Starter lock
IMPORTANT!
If the control panel is not fitted with a starter lock, the engine compartment should be locked to prevent unauthorised personnel from starting the engine. Alternatively, a lockable master switch or battery master switch can be used.
OPM 250 en-GB 9
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Scania CV AB 2016, Sweden
Environment and safety
Starter gas
WARNING!
Never use starter gas or similar agents to help start the engine. This can cause an explosion in the intake manifold and possible injury.
Running
WARNING!
The engine must not be run in environments where there is a risk of explosion, as all of the electrical or mechanical components can gener­ate sparks.
Approaching a running engine always poses a safety risk. Parts of the body, clothes or dropped tools can get caught in rotating parts such as the fan and cause injury. For personal safety all ro­tating parts and hot surfaces must be fitted with guards.
Safety precautions for handling ma­terials
Fuel and lubricating oil
WARNING!
All fuels and lubricants as well as many chemi­cals are flammable. Always follow the instruc­tions on the relevant packaging.
The work must be carried out on a cold engine. Fuel leaks and spillage on hot surfaces can cause fire.
Store used rags and other flammable materials safely so as to avoid spontaneous combustion.
OPM 250 en-GB 10
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Scania CV AB 2016, Sweden
Environment and safety
Batteries
WARNING!
The batteries contain and form oxyhydrogen gas, particularly during charging. Oxyhydrogen gas is flammable and highly explosive.
There must be no smoking, naked flames or sparks near the batteries or the battery compart­ment. Incorrect connection of a battery cable or jump lead can cause a spark, which can cause the battery to explode.
Chemicals
WARNING!
Most chemicals such as glycol, anti-corrosive agents, preservative oils and degreasing agents, are hazardous to health.
Some chemicals, such as preservative oil, are also flammable.
Always follow the safety precautions on the rel­evant packaging.
Store chemicals and other materials which are hazardous to health in approved containers, marking them clearly and storing them where they are inaccessible to unauthorised persons.
Environment
Always hand in leftover and used chemicals to an authorised waste disposal contractor.
OPM 250 en-GB 11
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Scania CV AB 2016, Sweden
Environment and safety
Safety precautions for inspection and repair
Switch off the engine
Always switch off the engine before carrying out inspections and repairs, unless otherwise indicat­ed.
Make it impossible to start the engine: Remove any starter key, or cut the power using the main power switch or battery master switch and lock them.
Fix a warning plate somewhere appropriate, showing that work is being carried out on the en­gine.
WARNING!
Working with a running engine always poses a safety risk. Parts of the body, clothes or dropped tools can get caught in rotating parts and cause injury.
Hot surfaces and fluids
WARNING!
There is always a risk of sustaining burns when an engine is hot. Particularly hot parts are engine manifolds, turbochargers, oil sumps, hot coolant and oil in pipes and hoses.
OPM 250 en-GB 12
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Scania CV AB 2016, Sweden
Environment and safety
Lift the engine out
Always use the engine lifting eyes. Always check that lifting devices are in good condition and are designed to lift the weight.
Optional equipment on the engine can change the centre of gravity. This means that it may be necessary to use additional lifting devices to bal­ance the engine correctly and lift it safely.
WARNING!
Never work underneath a suspended engine!
Batteries
WARNING!
The batteries contain highly corrosive sulphuric acid. Take care to protect your eyes, skin and clothes when charging or handling batteries. Wear protective gloves and goggles.
If sulphuric acid comes in contact with the skin: Wash with soap and plenty of water. If it gets in your eyes: Rinse immediately with plenty of wa­ter and seek medical attention.
Environment
Always hand in used batteries to an authorised waste disposal contractor.
OPM 250 en-GB 13
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Scania CV AB 2016, Sweden
Environment and safety
Electrical system
The engine must be switched off and the power disconnected using the master switch or battery master switch before working on the electrical system. External power supplies to extra equip­ment on the engine must also be disconnected.
IMPORTANT!
Always use Scania spare parts for the fuel and electrical systems. Scania spare parts are de­signed to minimise the risk of fire and explosion.
Electric welding
IMPORTANT!
When carrying out welding work on and near the engine, disconnect the battery and alternator leads. Pull out the multi-pin connector for the en­gine control unit as well.
Connect the welding clamp close to the compo­nent to be welded. The welding clamp must not be connected to the engine, or so that the current can cross a bearing.
When welding is finished:
1. Connect the alternator and control unit ca-
bles first.
2. Then connect the batteries.
OPM 250 en-GB 14
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Scania CV AB 2016, Sweden
Environment and safety
Lubrication system
WARNING!
Hot oil can cause burns and skin irritation. Wear protective gloves and goggles when changing hot oil.
Make sure that there is no pressure in the lubri­cation system before starting work on it.
The oil filler cap must always be in place when starting and running the engine to prevent oil be­ing ejected.
Environment
Always hand in used oil to an authorised waste disposal contractor.
Cooling system
WARNING!
Never open the coolant filler cap when the en­gine is hot. Hot coolant and steam may spray out and cause burns.
If the cap has to be opened do it slowly and care­fully to release the pressure before removing the cap. Wear gloves as the coolant is still very hot.
Environment
Always hand in used coolant to an authorised waste disposal contractor.
OPM 250 en-GB 15
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Scania CV AB 2016, Sweden
Environment and safety
Fuel system
WARNING!
Always wear protective goggles when testing in­jectors. Fuel escaping at high pressure can pene­trate tissues and cause serious injury.
Always use Scania spare parts for the fuel and electrical systems. Scania spare parts are de­signed to minimise the risk of fire and explosion.
Before starting
Ensure that all guards are in place before starting the engine. Ensure that no tools or other objects have been left on the engine.
WARNING!
The air filter must be fitted before starting the en­gine. Otherwise there is a risk of objects being sucked into the compressor impeller or of injury if you come into contact with the air filter.
OPM 250 en-GB 16
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Scania CV AB 2016, Sweden
Environment and safety
Certification
An emissions certified engine fulfils the emis­sions requirements for a particular range of ap­plication.
On each emissions certified engine there is a la­bel which shows which requirements the engine fulfils. Scania guarantees that each such engine fulfils the emissions requirements for the range of application for which it is certified.
The following are required for the certified en­gine to fulfil the emissions requirements once it has been taken into service:
• Inspection is to be carried out in accordance with the instructions in this Operator's Manu­al.
• The inspection and repair of injection equip­ment are to be carried out by an authorised Scania workshop.
• The engine may only be modified with equip­ment that has been approved by Scania.
• Seals may be broken and setting data edited only once approval has been granted by Sca­nia. Modifications may be made by author­ised personnel only.
• Modifications affecting the exhaust and in­take systems must be approved by Scania.
Otherwise, the instructions in the Operator's Manual for the running and inspection of the en­gine shall apply. The safety precautions on the following pages must be observed.
IMPORTANT!
For Scania to guarantee that the engine corre­sponds to its certified configuration, and take re­sponsibility for any damage and injuries that occur, inspection must be carried out as above.
OPM 250 en-GB 17
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Scania CV AB 2016, Sweden
Engine data plate
Engine data plate
The engine data plate indicates, in the form of a code, the engine type, its size and applications. The engine EU type approval for exhaust emis­sions is indicated under Output, where applica­ble.
The engine serial number is stamped onto the top of the cylinder block at the front right.
Example: DI13 070M
DI Supercharged diesel engine with water-cooled charge air cooler.
13 Displacement in whole dm
3
.
070 Performance and certification code. The code indicates, together
with the application code, the normal gross engine output.
M Code for application. M means for marine use.
Made by
Type
Engine No
Output. kW rpm.
DI13 070M
6950106
331
Type approval No:
e5x97/68LAx2004/26x0142x00
1800
323 646
Example of an engine data plate
OPM 250 en-GB 18
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Scania CV AB 2016, Sweden
Component identification
Component identification
1. Alternator
2. Oil filler cap
3. Engine control unit
4. Oil dipstick
5. Fuel manifold bleed nipple
6. Engine data plate
7. Fuel filter
8. Fuel pump with hand pump
9. Starter motor
10. Oil plug
11. Air filter
12. Sacrificial anodes (2)
13. Sea water outlet
14. Heat exchanger
15. Holes for draining condensation in charge air cooler
16. Coolant drain tap
17. Charge air cooler
18. Thermostat
19. Expansion tank
20. Oil filter
21. Filling coolant
22. Level glass for checking coolant level
23. Centrifugal oil cleaner
24. Sea water intake
25. Sea water pump
1
5
6
12
11
7
8
10
9
2
13
14
25
24
23
15 161712
18
19 20
21
22
3
4
343 190
The illustration shows a normal version of a DI13 engine with heat exchanger. The engine ordered may have different equipment
OPM 250 en-GB 19
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Scania CV AB 2016, Sweden
Starting and running
Starting and running
Note:
When the engine is started for the first time, car­ry out the inspection points listed under First start-up in the inspection schedule. See the In­spection section.
Always check the following before running:
• oil level
•coolant
• fuel level
• electrolyte level in batteries
• state of charge of the batteries
• condition of the drive belt.
Checks before running
Carry out a daily inspection as described in the inspection schedule prior to operation. See the Inspection section.
WARNING!
Block the starting device when working on the engine. If the engine starts unexpectedly, there is a serious risk of injury.
OPM 250 en-GB 20
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Scania CV AB 2016, Sweden
Starting and running
Starting the engine
For environmental reasons the Scania engine has been developed to be started with a low fuel feed. Using unnecessarily large amounts of fuel when starting the engine always results in emissions of unburnt fuel.
• Open the fuel cock if fitted.
• Disengage the engine.
• If the engine has a battery master switch: Switch on the power by means of the battery master switch.
• Start the engine.
If the fuel tank has been run dry or if the engine has not been used for a long time, bleed the fuel system.
WARNING!
Never use starter gas or similar agents to help start the engine. An explosion may occur in the intake manifold with a risk of personal injury.
Only start the engine in a well ventilated area. When the engine is run in an enclosed space, there must be effective devices to extract exhaust gases and crankcase gases.
IMPORTANT!
The starter motor must only be cranked twice for 30 seconds at a time. After that, it must rest for at least 5 minutes before the next attempt to start it.
Starting at low temperatures
Take the local environmental requirements into account. Use a fuel heater and engine heater to avoid starting problems and white smoke.
Scania recommends that an engine heater should be used if the engine will be used at temperatures below -10°C.
A low engine speed and a moderate load on a cold engine limits white smoke, gives better combustion and warms up the engine more quickly than warming it up with no load.
Avoid running it longer than necessary at idling speed.
OPM 250 en-GB 21
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Scania CV AB 2016, Sweden
Starting and running
Running
Check instruments and warning lamps at regular intervals.
Engine speed range
Limp home mode
If there is a fault in the normal throttle opening or if CAN communication is interrupted, the fol­lowing emergency operation option is provided:
A CAN fault or throttle opening fault in an all­speed engine (both signal and idling switch):
• The throttle opening value is 0% and the en­gine is running at normal idling speed.
• The throttle opening value is 0% and the en­gine is running at raised idling speed (750 rpm) if this function is activated.
Throttle opening fault, but the idling switch is working:
• The throttle opening value can be increased slowly between 0 and 50% by using the idling switch.
CAN fault:
• The engine is switched off if the shutdown function is activated.
600-750 rpm Low idling. Engine idling is controlled by the engine manage-
ment system.
Low idling up to 2,300 rpm The engine operating speed range, depending on power class.
2,300-2,600 rpm Unsuitable operating speed, but a slightly higher engine speed
than the normal maximum operating speed may occur when load is low or negative.
2,600-3,000 rpm Prohibited engine speed.
OPM 250 en-GB 22
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Scania CV AB 2016, Sweden
Starting and running
Coolant temperature
Normal coolant temperature during operation is 90-95°C/194–203°F for engines with a heat ex­changer and 83-88°C/181-190°F for engines with keel cooling.
Alarm levels are set in the engine control unit. The default setting for the lowest and highest limit values for high coolant temperature are 95°C/203°F and 105°C/221°F respectively.
The high coolant temperature alarm has the fol­lowing functions:
• Alarm only.
• Alarm and torque reduction at the lowest lim­it value.
• Alarm at the lowest limit value and engine shutdown at the highest limit value.
• Alarm, torque reduction at the lowest limit value and engine shutdown at the highest lim­it value.
• Alarm at the lowest limit value and engine shutdown at the highest limit value with the possibility of engine shutdown override con­trol.
• Alarm, torque reduction at the lowest limit value and engine shutdown at the highest lim­it value, with the possibility of engine shut­down override control.
If run for extended periods under an extremely light load, the engine may have difficulty in maintaining the coolant temperature. At an in­creased load the coolant temperature rises to the normal value.
IMPORTANT!
An excessively high coolant temperature can damage the engine.
OPM 250 en-GB 23
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Scania CV AB 2016, Sweden
Starting and running
Oil pressure
Information about the normal oil pressure and lowest permitted oil pressure is contained in the section headed Technical Data.
The engine management system has the follow­ing alarm levels:
• At an engine speed below 1,000 rpm and an oil pressure below 0.7 bar/10.2 psi.
• At an engine speed above 1,000 rpm and an oil pressure below 2.5 bar/36.3 psi for longer than 3 seconds.
The incorrect oil pressure alarm has the follow­ing functions:
• Alarm only.
• Alarm and torque reduction by 30%.
• Alarm and engine shutdown.
• Alarm and engine shutdown override control.
Note:
High oil pressure (above 6 bar/87 psi) is normal when starting a cold engine.
Charging indicator lamp
If the lamp comes on during operation:
• Check and adjust the alternator drive belts as described under the corresponding inspection point. See the Inspection section.
If the charging indicator lamp is still on, this could be due to an alternator fault or a fault in the electrical system.
Belt transmission
When the belt transmission is new, it may make a squeaking noise when running. The noise is normal and disappears after 50-100 hours of op­eration.
The noise does not affect the service life of the belt transmission.
OPM 250 en-GB 24
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Starting and running
Engine shutdown
1. Run the engine without a load for a few min-
utes if it has been run continuously with a heavy load.
2. Switch off the engine.
Note:
The battery voltage must remain on for a few seconds after the 15 voltage is switched off so that the control units can store the values and switch to standby mode.
10 prohibited engine shutdowns will cause a torque reduction (70% of fuel quantity). Reset the engine by switching it off correctly once.
IMPORTANT!
There is risk of post boiling and of damage to the turbocharger if the engine is switched off with­out cooling.
The power must not be switched off before the engine has stopped.
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