Scania Gearbox, hybrid vehicle Service Manual
Gearbox, hybrid vehicle
WARNING!
Note:
Removal
Beware of hot coolant. Wear protective gloves and goggles.
Close the taps between the engine cooling system and the bus heating system, otherwise large amounts of coolant will leak out.
1. Empty the air bellows
2. Open the expansion tank cap and drain the coolant.
Removal
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Scania CV AB 2014, Sweden
Gearbox, hybrid vehicle
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142 238
143 070
323 007
Tool
Number Designation Illustration
99 711 Engine support
99 309 Turning tool
99 502 Release bearing tool
Removal
99 546 Lifting accessory for gear-
boxes
99 644 Base bracket
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Scania CV AB 2014, Sweden
Gearbox, hybrid vehicle
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142 734
142 759
Number Designation Illustration
99 646 Bracket kit
587 313 Gearbox jack
587 500 Machine lift
Removal
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Scania CV AB 2014, Sweden
Gearbox, hybrid vehicle
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323 008
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Lifting accessory assembly
Operation and setting of tool 99 644 on gearbox jack 587 313 for lifting gearboxes.
Number Designation Illustration
99 644
99 646 Bracket kit
a
Base bracket
Removal
587 313 Gearbox jack
a. Tool 99 644 fits most gearbox jacks distributed by Scania. If another type of gearbox jack is used,
another base bracket must be used, see tool sheet for 99 645.
Use
The lifting accessory is secured to the component as follows. All screws must be
tightened according to Scania's standard tightening torque, except the screws for
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Scania CV AB 2014, Sweden
Gearbox, hybrid vehicle
WARNING!
locking the central brackets and base bracket against the central beam. These should
be tightened to 30 Nm.
Limitations
The maximum load for gearbox E-GRS895 is 440 kg.
Maintenance
Check the lifting accessories before use for damage, deformation and wear.
Test factor
1.5 static.
• Never work or go under a vehicle not secured against falling. There is a serious
danger of crushing.
• Both the chassis and moving axle suspension components must be secured with
axle stands to ensure absolute safety when working under a raised vehicle.
• If the vehicle has air suspension, the air bellows must be emptied before starting
work.
• Only move a loaded gearbox jack with the load in the lowest possible position.
• When lowering, make sure that the gearbox jack/unit or the lifting accessory goes
clear of any obstructions to avoid any damage.
• Be aware of the risk of crushing when lowering the gearbox jack and the lifting
accessory.
Removal
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Scania CV AB 2014, Sweden
Gearbox, hybrid vehicle
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3
2
49
10
10
5
6
78
330 627
Integral parts
1. Front sliding bracket
2. Rear sliding bracket
3. Central beam
4. Base bracket
5. Support
6. Adjustable stay
7. Anti-slip device with screw
8. Angle bracket
9. Strap
10. Roller with sleeve and screw
Removal
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Scania CV AB 2014, Sweden
Gearbox, hybrid vehicle
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Assembly
1. Screw the base bracket onto gearbox jack 587 313.
2. Slide in the central beam so that it protrudes 270 mm behind the base bracket.
Screw the central beam to the base bracket. Screw the front and rear sliding
brackets into place flush with the central beam.
3. Fit the supports in the upper holes. Fit the adjustable stays with anti-slip devices.
Removal
270
340 557
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Scania CV AB 2014, Sweden
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