Quality System
ISO9001 Certified
Environmental
Management System
ISO14001 Certified
Table of Contents
SERVICE & OPERATING MANUAL
Original Instructions
Tranquilizer®
Surge Suppressors for Air-Driven Diaphragm Pumps
Metallic Construction
See pages 15 and 16 for ATEX ratings
Tranquilizer General Information............................................................................... |
1 |
Product Model Nomenclature................................................................................ |
2, 3 |
Materials and Operating Temperatures..................................................................... |
3 |
Dimensions........................................................................................................... |
4, 5 |
Installation Guide ..................................................................................................... |
6 |
Tranquilizer® Options................................................................................................. |
7 |
Grounding the Tranquilizer®...................................................................................... |
8 |
Service & Operating Instructions............................................................................... |
9 |
Safety Information..................................................................................................... |
9 |
Materials Codes...................................................................................................... |
10 |
Repair Parts List...................................................................................................... |
12 |
Parts Drawing.......................................................................................................... |
13 |
CE Declaration of Conformity - Machinery.............................................................. |
14 |
CE Declaration of Conformity - ATEX..................................................................... |
15 |
Explanation of ATEX Certification........................................................................... |
16 |
CE Declaration of Conformity - Regulation EC 1935/2004..................................... |
17 |
Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., P.O. Box 1568, Mansfield, Ohio 44902-1568 USA Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
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Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80 |
tranqmsm-rev0513 |
Quality System
ISO9001 Certified
Environmental
Management System
ISO14001 Certified
• Nearly surge-free flow. • Steadier pressures.
• Less shock to pipes.
Air-operated diaphragm pumps offer a wide range of benefits not available in any other type of pump. However, in some applications, pulsations in the discharge flow may be undesirable. Pulsation can be virtually eliminated by installing a Warren Rupp Tranquilizer®.
At initial and subsequent start-ups . . . air cushion is quickly established by liquid pressure pushing diaphragm upward, permitting entrance of air into air chamber, until the balancing air cushion causes the diaphragm to center at its mid-stroke normal operating position.
During normal continuous operation thereafter . . .
the diaphragm always flexes at its mid-range position to absorb discharge pulsations against the adjoining air cushion already established.
In event of change in pumped liquid pressure . . .
the air cushion pressure is automatically increased or decreased as required to compensate for the change . .
. always maintaining constant volume of air cushion, and the diaphragm always operating at its mid-position.
Whenliquidflowstopsandliquidpressureisreleased
. . . the air in air chamber is also exhausted to atmosphere.
Tranquilizer®
•Automatically maintains a constant volume of air cushion for most effective surge suppression, regardless of pump pressure.
•Automatically self-charging and self-venting to maintain most efficient air cushion pressure . . . no more precharge pressure calculations or guesswork, no manual pressurizing, no periodic pressure checking.
•Air cushion separated from product by flexible diaphragm
. . . prevents product aeration.
•External visual indication provides constant evidence of performance.
•Simple to install. Attention-free.
Tranquilizer®
WITHOUT SUPPRESSOR |
WITH SUPPRESSOR |
DISCHARGE PRESSURE
PUMP CYCLING RATE
Models TA1 and TA25
1-inch Tranquilizer® for use with 1-inch pumps
Air supply connection is ¼" NPT external pipe thread.
Maximum Operating Pressure – 125 psi.
Models TA1½ and TA40
1½-inch Tranquilizer® for use with 1½-inch pumps
Air supply connection is ¼" NPT external pipe thread.
Maximum Operating Pressure – 125 psi.
Models TA2 and TA50 Design Level 2
2-inch Tranquilizer® for use with 1½, 2-inch pumps
Air supply connection is ¼" NPT external pipe thread.
Maximum Operating Pressure – 125 psi.
Models TA3 and TA80 Design Level 2
3-inch Tranquilizer® for use with 3-inch pumps
Air supply connection is ¼" NPT external pipe thread.
Maximum Operating Pressure – 125 psi.
Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80 |
tranqmsm-rev0513 Page 1 |
Materials of Construction:
Type Code |
Diaphragm |
Design |
Wetted |
Porting |
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(Internal Tapered |
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Level |
Parts |
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Threads) |
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Tranquilizer Model TA1
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B-1-A |
B |
1 |
A |
1" NPT |
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H-1-A |
H |
1 |
A |
1" NPT |
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NG-1-A |
NG |
1 |
A |
1" NPT |
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N-1-A |
N |
1 |
A |
1" NPT |
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S-1-A |
S |
1 |
A |
1" NPT |
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V-1-A |
V |
1 |
A |
1" NPT |
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B-1-SS |
B |
1 |
SS |
1" NPT |
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F-1-SS |
F |
1 |
SS |
1" NPT |
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H-1-SS |
H |
1 |
SS |
1" NPT |
* |
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NG-1-SS |
NG |
1 |
SS |
1" NPT |
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N-1-SS |
N |
1 |
SS |
1" NPT |
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S-1-SS |
S |
1 |
SS |
1" NPT |
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V-1-SS |
V |
1 |
SS |
1" NPT |
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Tranquilizer Model TA1½ |
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B-1-A |
B |
1 |
A |
1½" NPT |
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NG-1-A |
NG |
1 |
A |
1½" NPT |
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N-1-A |
N |
1 |
A |
1½" NPT |
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V-1-A |
V |
1 |
A |
1½" NPT |
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B-1-A |
B |
1 |
A |
1½" NPT |
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F-1-A |
F |
1 |
A |
1½" NPT |
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* |
NG-1-SS |
NG |
1 |
SS |
1½" NPT |
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N-1-SS |
N |
1 |
SS |
1½" NPT |
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V-1-SS |
V |
1 |
SS |
1½" NPT |
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Tranquilizer Model TA2 Design level 2 |
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B-2-A |
B |
2 |
A |
2" NPT |
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I-2-A |
I |
2 |
A |
2" NPT |
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NG-2-A |
NG |
2 |
A |
2" NPT |
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N-2-A |
N |
2 |
A |
2" NPT |
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S-2-A |
S |
2 |
A |
2" NPT |
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V-2-A |
V |
2 |
A |
2" NPT |
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B-2-CI |
B |
2 |
CI |
2" NPT |
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I-2-CI |
I |
2 |
CI |
2" NPT |
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NG-2-CI |
NG |
2 |
CI |
2" NPT |
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N-2-CI |
N |
2 |
CI |
2" NPT |
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S-2-CI |
S |
2 |
CI |
2" NPT |
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V-2-CI |
V |
2 |
CI |
2" NPT |
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B-2-SS |
B |
2 |
SS |
2" NPT |
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F-2-SS |
F |
2 |
SS |
2" NPT |
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Type Code |
Diaphragm |
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Design |
Wetted Parts |
Porting |
Porting |
Shipping |
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(Internal Tapered |
Weight |
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Level |
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Threads) |
Flange Style |
lbs./kg |
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Tranquilizer Model TA25
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B-1-A |
B |
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1 |
A |
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1" BSPT |
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14 / 6.35 |
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H-1-A |
H |
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1 |
A |
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1" BSPT |
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14 / 6.35 |
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NG-1-A |
NG |
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1 |
A |
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1" BSPT |
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14 / 6.35 |
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N-1-A |
N |
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1 |
A |
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1" BSPT |
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14 / 6.35 |
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S-1-A |
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1 |
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1" BSPT |
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S |
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A |
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14 / 6.35 |
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V-1-A |
V |
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1 |
A |
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1" BSPT |
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14 / 6.35 |
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B-1-SS |
B |
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1 |
SS |
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1" BSPT |
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18 / 8.16 |
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F-1-SS |
F |
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1 |
SS |
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1" BSPT |
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18 / 8.16 |
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H-1-SS |
H |
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1 |
SS |
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1" BSPT |
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18 / 8.16 |
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* |
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18 / 8.16 |
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NG-1-SS |
NG |
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1 |
SS |
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1" BSPT |
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N-1-SS |
N |
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1 |
SS |
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1" BSPT |
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18 / 8.16 |
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S-1-SS |
S |
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1 |
SS |
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1" BSPT |
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18 / 8.16 |
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V-1-SS |
V |
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1 |
SS |
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1" BSPT |
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18 / 8.16 |
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Tranquilizer Model TA40 |
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B-1-A |
B |
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1 |
A |
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1½" BSPT |
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28 / 12.7 |
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NG-1-A |
NG |
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1 |
A |
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1½" BSPT |
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28 / 12.7 |
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N-1-A |
N |
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1 |
A |
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1½" BSPT |
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28 / 12.7 |
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V-1-A |
V |
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1 |
A |
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1½" BSPT |
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28 / 12.7 |
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1½" BSPT |
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B-1-SS |
B |
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1 |
SS |
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35 / 15.9 |
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F-1-SS |
F |
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1 |
SS |
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1½" BSPT |
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35 / 15.9 |
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* |
NG-1-SS |
NG |
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1 |
SS |
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1½" BSPT |
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35 / 15.9 |
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N-1-SS |
N |
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1 |
SS |
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1½" BSPT |
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35 / 15.9 |
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V-1-SS |
V |
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1 |
SS |
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1½" BSPT |
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35 / 15.9 |
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Tranquilizer Model TA50 Design level 2 |
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B-2-A |
B |
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2 |
A |
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2" BSPT |
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28 / 12.7 |
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I-2-A |
I |
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2 |
A |
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2" BSPT |
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28 / 12.7 |
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NG-2-A |
NG |
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2 |
A |
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2" BSPT |
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28 / 12.7 |
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N-2-A |
N |
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2 |
A |
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2" BSPT |
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28 / 12.7 |
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S-2-A |
S |
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2 |
A |
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2" BSPT |
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28 / 12.7 |
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V-2-A |
V |
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2 |
A |
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2" BSPT |
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28 / 12.7 |
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B-2-CI |
B |
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2 |
CI |
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2" BSPT |
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35 / 15.9 |
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I-2-CI |
I |
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2 |
CI |
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2" BSPT |
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35 / 15.9 |
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NG-2-CI |
NG |
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2 |
CI |
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2" BSPT |
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35 / 15.9 |
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N-2-CI |
N |
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2 |
CI |
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2" BSPT |
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35 / 15.9 |
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S-2-CI |
S |
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2 |
CI |
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2" BSPT |
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35 / 15.9 |
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V-2-CI |
V |
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2 |
CI |
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2" BSPT |
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35 / 15.9 |
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B-2-SS |
B |
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2 |
SS |
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2" BSPT |
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35 / 15.9 |
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F-2-SS |
F |
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2 |
SS |
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2" BSPT |
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35 / 15.9 |
tranqmsm-rev0513 Page 2 |
Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80 |
Materials of Construction continued:
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Tranquilizer Model TA2 Design level 2, continued |
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Tranquilizer Model TA50 Design level 2, continued |
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Type |
Diaphragm |
Design |
Wetted |
Porting |
Porting |
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Type |
Diaphragm |
Design |
Wetted |
Porting |
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Porting |
Shipping |
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Code |
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Level |
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Parts |
(Internal Tapered |
Flange Style |
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Code |
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Level |
Parts |
(Internal Tapered |
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Flange Style |
Weight |
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Threads) |
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Threads) |
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lbs./kg |
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* |
NG-2-SS |
NG |
2 |
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SS |
2" NPT |
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* |
NG-2-SS |
NG |
2 |
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SS |
2" BSPT |
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35 / 15.9 |
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N-2-SS |
N |
2 |
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N-2-SS |
N |
2 |
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SS |
2" NPT |
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SS |
2" BSPT |
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35 / 15.9 |
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V-2-SS |
V |
2 |
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V-2-SS |
V |
2 |
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SS |
2" NPT |
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SS |
2" BSPT |
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35 / 15.9 |
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I-2-HC |
I |
2 |
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I-2-HC |
I |
2 |
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HC |
2" NPT |
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HC |
2" BSPT |
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35 / 15.9 |
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NG |
2 |
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NG-2-HC |
NG |
2 |
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HC |
2" NPT |
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NG-2-HC |
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SS |
1½" BSPT |
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35 / 15.9 |
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2 |
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N-2-HC |
N |
2 |
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HC |
2" NPT |
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N-2-HC |
N |
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HC |
1½" BSPT |
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35 / 15.9 |
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V-2-HC |
V |
2 |
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HC |
2" NPT |
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V-2-HC |
V |
2 |
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HC |
1½" BSPT |
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35 / 15.9 |
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Tranquilizer Model TA3 Design level 2 |
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Tranquilizer Model TA80 Design level 2 |
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B-2-A |
B |
2 |
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A |
3" NPT |
3" ANSI Style |
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B-2-A |
B |
2 |
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A |
3" BSPT |
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PN10 80 mm DIN |
89 / 40.4 |
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I-2-A |
I |
2 |
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A |
3" NPT |
3" ANSI Style |
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I-2-A |
I |
2 |
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A |
3" BSPT |
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PN10 80mm DIN |
89 / 40.4 |
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NG-2-A |
NG |
2 |
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A |
3" NPT |
3" ANSI Style |
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NG-2-A |
NG |
2 |
|
A |
3" BSPT |
|
PN10 80mm DIN |
89 / 40.4 |
|
|
N-2-A |
N |
2 |
|
A |
3" NPT |
3" ANSI Style |
|
|
N-2-A |
N |
2 |
|
A |
3" BSPT |
|
PN10 80mm DIN |
89 / 40.4 |
|
|
V-2-A |
V |
2 |
|
A |
3" NPT |
3" ANSI Style |
|
|
V-2-A |
V |
2 |
|
A |
3" BSPT |
|
PN10 80mm DIN |
89 / 40.4 |
|
|
B-2-CI |
B |
2 |
|
CI |
3" NPT |
3" ANSI Style |
|
|
B-2-CI |
B |
2 |
|
CI |
3" BSPT |
|
PN10 80mm DIN |
109 / 49.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
I-2-CI |
I |
2 |
|
CI |
3" NPT |
3" ANSI Style |
|
|
I-2-CI |
I |
2 |
|
CI |
3" BSPT |
|
PN10 80mm DIN |
109 / 49.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
NG-2-CI |
NG |
2 |
|
CI |
3" NPT |
3" ANSI Style |
|
|
NG-2-CI |
NG |
2 |
|
CI |
3" BSPT |
|
PN10 80mm DIN |
109 / 49.4 |
|
|
N-2-CI |
N |
2 |
|
CI |
3" NPT |
3" ANSI Style |
|
|
N-2-CI |
N |
2 |
|
CI |
3" BSPT |
|
PN10 80mm DIN |
109 / 49.4 |
|
|
V-2-CI |
V |
2 |
|
CI |
3" NPT |
3" ANSI Style |
|
|
V-2-CI |
V |
2 |
|
CI |
3" BSPT |
|
PN10 80mm DIN |
109 / 49.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
B-2-SS |
B |
2 |
|
SS |
3" NPT |
3" ANSI Style |
|
|
B-2-SS |
B |
2 |
|
SS |
3" BSPT |
|
PN10 80mm DIN |
105 / 47.6 |
|
* |
|
|
|
|
|
|
|
|
* |
|
|
|
|
|
|
|
|
|
|
NG-2-SS |
NG |
2 |
|
SS |
3" NPT |
3" ANSI Style |
|
NG-2-SS |
NG |
2 |
|
SS |
3" BSPT |
|
PN10 80mm DIN |
105 / 47.6 |
|||
|
N-2-SS |
N |
2 |
|
SS |
3" NPT |
3" ANSI Style |
|
|
N-2-SS |
N |
2 |
|
SS |
3" BSPT |
|
PN10 80mm DIN |
105 / 47.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
V-2-SS |
V |
2 |
|
SS |
3" NPT |
3" ANSI Style |
|
|
V-2-SS |
V |
2 |
|
SS |
3" BSPT |
|
PN10 80mm DIN |
105 / 47.6 |
|
|
Meaning of |
A |
= |
Aluminum |
H |
= |
Hytrel® |
S |
= |
Santoprene® |
|
|
*Models equipped with stain- |
||||||
|
Abbreviations: |
B |
= |
Nitrile |
I |
= |
EPDM |
V |
= |
FKM (Fluorocarbon) |
less steel and PTFE wet end |
||||||||
|
|
|
CI |
= |
Cast Iron |
N |
= |
Neoprene |
SS |
= |
Stainless Steel |
components are compliant with |
|||||||
|
Kit available to convert |
F |
= |
FDA White Nitrile |
* NG |
= |
Neoprene Backup/PTFE Overlay HC |
= |
Alloy C |
|
|
EC 1935/2004 - Materials in |
|||||||
|
to top porting |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
food contact. |
|
Hytrel® are registered tradenames of E.I. du Pont. Santoprene® is a registered tradename of Exxon Mobil Corp. Tranquilizer® is a registered tradename of Warren Rupp, Inc.
MATERIALS |
Operating Temperatures |
||
Maximum |
Minimum |
||
|
|
|
|
NITRILE: General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic fluid resistance. Should not be used |
190°F |
- 10°F |
|
with highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons. |
88°C |
- 23°C |
|
|
|
|
|
NEOPRENE: All purpose. Resistant to vegetable oils. Generally not affected by moderate chemicals, fats, greases and |
200°F |
-10°F |
|
many oils and solvents. Generally attacked by strong oxidizing acids, ketones, esters, nitro hydrocarbons and chlorinated |
|||
93°C |
-23°C |
||
aromatic hydrocarbons. |
|||
|
|
||
HYTREL®: Good on acids, bases, amines, and glycols at room temperature. |
220°F |
-20°F |
|
104°C |
-29°C |
||
|
|||
VIRGIN PTFE: Chemically inert, virtually impervious. Very few chemicals are know to chemically react with Teflon®, |
220°F |
-35°F |
|
molten alkali metals, turbulent liquid or gases, fluorine and a few fluoro-chemicals such as chlorine trifluoride or oxygen |
104°C |
-37°C |
|
difluoride which readily liberate free fluorine at elevated temperatures. |
|||
|
|
||
FKM: Shows good resistance to a wide range of oils and solvents; especially all alipphatic, aromatic and halogenated |
350°F |
-40°F |
|
hydrocarbons, acids, animal and vegetables oils. Hot water or hot aqueous solutions (over 70° F) will attack FKM. |
177°C |
-40°C |
|
EPDM: Shows very good water and chemical resistance. Has poor resistance to oil and solvents, but is fair in ketones and |
280°F |
-40°F |
|
alcohols. |
138°C |
-40°C |
|
SANTOPRENE®: Injection molded thermoplastic elastomer with no fabric layer. Long mechanical flex life. Excellent abrasion |
275°F |
-40°F |
|
resistance. |
135°C |
-40°C |
STAINLESS STEEL: CF-8M equal to or exceeding ASTM specification A743 for corrosion resistant iron chromium, iron chromium nickel, and nickel based alloy castings for general applications. Commonly referred to as 316 Stainless Steel in the pump industry.
ALLOY C: CW-12MW equal to or exceeding ASTM A494 specification for nickel and nickel alloy castings.
For specific applications, always consult the Warren Rupp "Chemical Resistance Chart".
II 2 |
G c T5 |
|
II 3/2 G c T5 |
See page 16 forATEX Explanation of Type Examination Certificate. |
|
II 2 |
D c T100oC |
Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80 |
tranqmsm-rev0513 Page 3 |
Model TA1
Air Inlet
¼" NPT (external) fitting FLUID Port - 1" NPT
Model TA25
Air Inlet
¼" NPT (external) fitting
FLUID Port - 1" BSP tapered thread
|
4.60 |
117 |
|
|
|
|
|
1/4" NPT Air Inlet |
|
|
|
|
|
|
|
|
|
|
|
|
|
15.13 |
384 |
|
|
|
|
|
|
FULLY |
|
|
|
|
|
|
|
EXTENDED |
|
|
|
|
|
|
13.87 |
352 |
|
|
|
|
|
|
FULLY |
|
|
|
|
|
|
|
CLOSED |
|
|
|
|
|
11.20 |
284 |
|
|
|
|
|
|
FLUID PORT |
|
|
|
|
|
|
|
1" NPT |
|
|
|
|
|
|
|
1" BSP |
|
|
|
|
|
|
|
CENTERED |
|
|
|
|
1/4" NPT DRAIN PORT |
|
|
|
|
|
|
|
|
|
|
1.12 |
28 |
|
|
|
3.88 |
98 |
|
|
|
|
|
|
|
7.75 |
197 |
|
|
|
|
|
|
9.27 |
235 |
|
|
|
|
4.60 |
117 |
|
1/4" NPT Air Inlet |
|
Model TA1½ |
|
|
Air Inlet |
|
|
¼" NPT (external) fitting |
|
|
FLUID Port - 1½" NPT |
|
20.67 |
525 |
|
FULLY |
|
|
EXTENDED |
|
|
|
|
CLOSED |
Model TA40 |
|
|
18.20 |
462 |
|
|||
|
|
|
|
FULLY |
|
|
15.37 |
|
390 |
|
|
|
Air Inlet |
|
|
|
|
|
|
¼" NPT (external) fitting |
|
|
|
|
|
|
FLUID Port - 1½" BSP |
|
|
|
|
|
|
tapered thread |
|
|
|
3.19 |
81 |
5.69 |
144 |
FLUID PORT |
All Dimensions ± .13" (3mm) |
|
1 |
1/2" NPT |
|
||
|
|
1 |
1/2" BSP |
|
|
|
CENTERED |
|
|
|
11.38 |
289 |
|
|
tranqmsm-rev0513 |
Page 4 |
|
|
Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80 |