SANDPIPER TA1 1/2 User Manual

5 (1)

Quality System

ISO9001 Certified

Environmental

Management System

ISO14001 Certified

Table of Contents

SERVICE & OPERATING MANUAL

Original Instructions

Tranquilizer®

Surge Suppressors for Air-Driven Diaphragm Pumps

Metallic Construction

See pages 15 and 16 for ATEX ratings

Tranquilizer General Information...............................................................................

1

Product Model Nomenclature................................................................................

2, 3

Materials and Operating Temperatures.....................................................................

3

Dimensions...........................................................................................................

4, 5

Installation Guide .....................................................................................................

6

Tranquilizer® Options.................................................................................................

7

Grounding the Tranquilizer®......................................................................................

8

Service & Operating Instructions...............................................................................

9

Safety Information.....................................................................................................

9

Materials Codes......................................................................................................

10

Repair Parts List......................................................................................................

12

Parts Drawing..........................................................................................................

13

CE Declaration of Conformity - Machinery..............................................................

14

CE Declaration of Conformity - ATEX.....................................................................

15

Explanation of ATEX Certification...........................................................................

16

CE Declaration of Conformity - Regulation EC 1935/2004.....................................

17

Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., P.O. Box 1568, Mansfield, Ohio 44902-1568 USA Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

 

 

 

Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80

tranqmsm-rev0513

Quality System

ISO9001 Certified

Environmental

Management System

ISO14001 Certified

•  Nearly surge-free flow. •  Steadier pressures.

•  Less shock to pipes.

Air-operated diaphragm pumps offer a wide range of benefits not available in any other type of pump. However, in some applications, pulsations in the discharge flow may be undesirable. Pulsation can be virtually eliminated by installing a Warren Rupp Tranquilizer®.

At initial and subsequent start-ups . . . air cushion is quickly established by liquid pressure pushing diaphragm upward, permitting entrance of air into air chamber, until the balancing air cushion causes the diaphragm to center at its mid-stroke normal operating position.

During normal continuous operation thereafter . . .

the diaphragm always flexes at its mid-range position to absorb discharge pulsations against the adjoining air cushion already established.

In event of change in pumped liquid pressure . . .

the air cushion pressure is automatically increased or decreased as required to compensate for the change . .

. always maintaining constant volume of air cushion, and the diaphragm always operating at its mid-position.

Whenliquidflowstopsandliquidpressureisreleased

. . . the air in air chamber is also exhausted to atmosphere.

Tranquilizer®

Automatically maintains a constant volume of air cushion for most effective surge suppression, regardless of pump pressure.

Automatically self-charging and self-venting to maintain most efficient air cushion pressure . . . no more precharge pressure calculations or guesswork, no manual pressurizing, no periodic pressure checking.

Air cushion separated from product by flexible diaphragm

. . . prevents product aeration.

External visual indication provides constant evidence of performance.

Simple to install. Attention-free.

Tranquilizer®

WITHOUT SUPPRESSOR

WITH SUPPRESSOR

DISCHARGE PRESSURE

PUMP CYCLING RATE

Models TA1 and TA25

1-inch Tranquilizer® for use with 1-inch pumps

Air supply connection is ¼" NPT external pipe thread.

Maximum Operating Pressure – 125 psi.

Models TA1½ and TA40

1½-inch Tranquilizer® for use with 1½-inch pumps

Air supply connection is ¼" NPT external pipe thread.

Maximum Operating Pressure – 125 psi.

Models TA2 and TA50 Design Level 2

2-inch Tranquilizer® for use with 1½, 2-inch pumps

Air supply connection is ¼" NPT external pipe thread.

Maximum Operating Pressure – 125 psi.

Models TA3 and TA80 Design Level 2

3-inch Tranquilizer® for use with 3-inch pumps

Air supply connection is ¼" NPT external pipe thread.

Maximum Operating Pressure – 125 psi.

Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80

tranqmsm-rev0513 Page 1

Materials of Construction:

Type Code

Diaphragm

Design

Wetted

Porting

(Internal Tapered

 

 

Level

Parts

 

 

Threads)

 

 

 

 

 

 

 

 

 

Tranquilizer Model TA1

 

B-1-A

B

1

A

1" NPT

 

 

 

 

 

 

 

H-1-A

H

1

A

1" NPT

 

 

 

 

 

 

 

NG-1-A

NG

1

A

1" NPT

 

 

 

 

 

 

 

N-1-A

N

1

A

1" NPT

 

 

 

 

 

 

 

S-1-A

S

1

A

1" NPT

 

 

 

 

 

 

 

V-1-A

V

1

A

1" NPT

 

 

 

 

 

 

 

B-1-SS

B

1

SS

1" NPT

 

 

 

 

 

 

 

F-1-SS

F

1

SS

1" NPT

 

 

 

 

 

 

 

H-1-SS

H

1

SS

1" NPT

*

 

 

 

 

 

NG-1-SS

NG

1

SS

1" NPT

 

N-1-SS

N

1

SS

1" NPT

 

 

 

 

 

 

 

S-1-SS

S

1

SS

1" NPT

 

V-1-SS

V

1

SS

1" NPT

 

Tranquilizer Model TA1½

 

 

 

 

 

 

 

 

B-1-A

B

1

A

1½" NPT

 

 

 

 

 

 

 

NG-1-A

NG

1

A

1½" NPT

 

 

 

 

 

 

 

N-1-A

N

1

A

1½" NPT

 

 

 

 

 

 

 

V-1-A

V

1

A

1½" NPT

 

 

 

 

 

 

 

B-1-A

B

1

A

1½" NPT

 

F-1-A

F

1

A

1½" NPT

 

 

 

*

NG-1-SS

NG

1

SS

1½" NPT

 

N-1-SS

N

1

SS

1½" NPT

 

 

 

 

 

 

 

V-1-SS

V

1

SS

1½" NPT

 

 

 

 

 

 

 

Tranquilizer Model TA2 Design level 2

 

 

 

 

 

 

 

B-2-A

B

2

A

2" NPT

 

I-2-A

I

2

A

2" NPT

 

NG-2-A

NG

2

A

2" NPT

 

N-2-A

N

2

A

2" NPT

 

 

 

 

 

 

 

S-2-A

S

2

A

2" NPT

 

 

 

 

 

 

 

V-2-A

V

2

A

2" NPT

 

 

 

 

 

 

 

B-2-CI

B

2

CI

2" NPT

 

 

 

 

 

 

 

I-2-CI

I

2

CI

2" NPT

 

 

 

 

 

 

 

NG-2-CI

NG

2

CI

2" NPT

 

 

 

 

 

 

 

N-2-CI

N

2

CI

2" NPT

 

 

 

 

 

 

 

S-2-CI

S

2

CI

2" NPT

 

 

 

 

 

 

 

V-2-CI

V

2

CI

2" NPT

 

 

 

 

 

 

 

B-2-SS

B

2

SS

2" NPT

 

 

 

 

 

 

 

F-2-SS

F

2

SS

2" NPT

 

 

 

 

 

 

Type Code

Diaphragm

 

Design

Wetted Parts

Porting

Porting

Shipping

 

(Internal Tapered

Weight

 

 

 

Level

 

Threads)

Flange Style

lbs./kg

 

 

 

 

 

 

 

 

Tranquilizer Model TA25

 

B-1-A

B

 

 

1

A

 

1" BSPT

 

 

 

14 / 6.35

 

H-1-A

H

 

 

1

A

 

1" BSPT

 

14 / 6.35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NG-1-A

NG

 

 

1

A

 

1" BSPT

 

14 / 6.35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N-1-A

N

 

 

1

A

 

1" BSPT

 

 

14 / 6.35

 

S-1-A

 

 

 

1

 

 

1" BSPT

 

 

 

 

 

S

 

 

A

 

 

14 / 6.35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V-1-A

V

 

 

1

A

 

1" BSPT

 

 

14 / 6.35

 

B-1-SS

B

 

 

1

SS

 

1" BSPT

 

18 / 8.16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F-1-SS

F

 

 

1

SS

 

1" BSPT

 

18 / 8.16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H-1-SS

H

 

 

1

SS

 

1" BSPT

 

18 / 8.16

 

 

 

 

 

 

 

 

 

 

 

 

*

 

 

 

 

 

 

 

 

 

 

 

18 / 8.16

NG-1-SS

NG

 

 

1

SS

 

1" BSPT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N-1-SS

N

 

 

1

SS

 

1" BSPT

 

 

18 / 8.16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S-1-SS

S

 

 

1

SS

 

1" BSPT

 

 

 

18 / 8.16

 

 

 

 

 

 

 

 

 

 

 

 

 

V-1-SS

V

 

 

1

SS

 

1" BSPT

 

18 / 8.16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tranquilizer Model TA40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B-1-A

B

 

1

A

 

1½" BSPT

 

 

28 / 12.7

 

NG-1-A

NG

 

1

A

 

1½" BSPT

 

 

28 / 12.7

 

N-1-A

N

 

1

A

 

1½" BSPT

 

 

28 / 12.7

 

V-1-A

V

 

1

A

 

1½" BSPT

 

28 / 12.7

 

 

 

 

 

 

 

 

1½" BSPT

 

 

 

 

 

 

B-1-SS

B

 

1

SS

 

 

 

35 / 15.9

 

F-1-SS

F

 

1

SS

 

1½" BSPT

 

 

35 / 15.9

*

NG-1-SS

NG

 

1

SS

 

1½" BSPT

 

 

35 / 15.9

 

N-1-SS

N

 

1

SS

 

1½" BSPT

 

 

35 / 15.9

 

V-1-SS

V

 

1

SS

 

1½" BSPT

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tranquilizer Model TA50 Design level 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B-2-A

B

 

2

A

 

2" BSPT

 

 

28 / 12.7

 

I-2-A

I

 

2

A

 

2" BSPT

 

 

28 / 12.7

 

NG-2-A

NG

 

2

A

 

2" BSPT

 

 

28 / 12.7

 

N-2-A

N

 

2

A

 

2" BSPT

 

 

28 / 12.7

 

S-2-A

S

 

2

A

 

2" BSPT

 

 

 

 

 

 

 

 

 

 

28 / 12.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V-2-A

V

 

2

A

 

2" BSPT

 

 

28 / 12.7

 

 

 

 

 

 

 

 

 

 

 

 

 

B-2-CI

B

 

2

CI

 

2" BSPT

 

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

 

 

I-2-CI

I

 

2

CI

 

2" BSPT

 

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

 

NG-2-CI

NG

 

2

CI

 

2" BSPT

 

 

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

 

N-2-CI

N

 

2

CI

 

2" BSPT

 

 

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

S-2-CI

S

 

2

CI

 

2" BSPT

 

 

 

 

 

 

 

 

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

 

V-2-CI

V

 

2

CI

 

2" BSPT

 

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

 

B-2-SS

B

 

2

SS

 

2" BSPT

 

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

 

F-2-SS

F

 

2

SS

 

2" BSPT

 

 

35 / 15.9

tranqmsm-rev0513 Page 2

Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80

Materials of Construction continued:

 

Tranquilizer Model TA2 Design level 2, continued

 

 

 

Tranquilizer Model TA50 Design level 2, continued

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

Diaphragm

Design

Wetted

Porting

Porting

 

 

Type

Diaphragm

Design

Wetted

Porting

 

Porting

Shipping

 

Code

 

Level

 

Parts

(Internal Tapered

Flange Style

 

 

Code

 

Level

Parts

(Internal Tapered

 

Flange Style

Weight

 

 

 

 

 

 

Threads)

 

 

 

 

 

 

 

 

 

Threads)

 

 

lbs./kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*

NG-2-SS

NG

2

 

SS

2" NPT

 

 

 

*

NG-2-SS

NG

2

 

SS

2" BSPT

 

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

N-2-SS

N

2

 

 

 

 

 

 

 

N-2-SS

N

2

 

SS

2" NPT

 

 

 

 

 

SS

2" BSPT

 

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

V-2-SS

V

2

 

 

 

 

 

 

 

V-2-SS

V

2

 

SS

2" NPT

 

 

 

 

 

SS

2" BSPT

 

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I-2-HC

I

2

 

 

 

 

 

 

 

I-2-HC

I

2

 

HC

2" NPT

 

 

 

 

 

HC

2" BSPT

 

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

 

NG

2

 

 

 

 

 

 

 

NG-2-HC

NG

2

 

HC

2" NPT

 

 

 

 

NG-2-HC

 

SS

1½" BSPT

 

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

N-2-HC

N

2

 

HC

2" NPT

 

 

 

 

N-2-HC

N

 

HC

1½" BSPT

 

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V-2-HC

V

2

 

HC

2" NPT

 

 

 

 

V-2-HC

V

2

 

HC

1½" BSPT

 

 

35 / 15.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tranquilizer Model TA3 Design level 2

 

 

 

 

Tranquilizer Model TA80 Design level 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B-2-A

B

2

 

A

3" NPT

3" ANSI Style

 

 

B-2-A

B

2

 

A

3" BSPT

 

PN10 80 mm DIN

89 / 40.4

 

I-2-A

I

2

 

A

3" NPT

3" ANSI Style

 

 

I-2-A

I

2

 

A

3" BSPT

 

PN10 80mm DIN

89 / 40.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NG-2-A

NG

2

 

A

3" NPT

3" ANSI Style

 

 

NG-2-A

NG

2

 

A

3" BSPT

 

PN10 80mm DIN

89 / 40.4

 

N-2-A

N

2

 

A

3" NPT

3" ANSI Style

 

 

N-2-A

N

2

 

A

3" BSPT

 

PN10 80mm DIN

89 / 40.4

 

V-2-A

V

2

 

A

3" NPT

3" ANSI Style

 

 

V-2-A

V

2

 

A

3" BSPT

 

PN10 80mm DIN

89 / 40.4

 

B-2-CI

B

2

 

CI

3" NPT

3" ANSI Style

 

 

B-2-CI

B

2

 

CI

3" BSPT

 

PN10 80mm DIN

109 / 49.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I-2-CI

I

2

 

CI

3" NPT

3" ANSI Style

 

 

I-2-CI

I

2

 

CI

3" BSPT

 

PN10 80mm DIN

109 / 49.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NG-2-CI

NG

2

 

CI

3" NPT

3" ANSI Style

 

 

NG-2-CI

NG

2

 

CI

3" BSPT

 

PN10 80mm DIN

109 / 49.4

 

N-2-CI

N

2

 

CI

3" NPT

3" ANSI Style

 

 

N-2-CI

N

2

 

CI

3" BSPT

 

PN10 80mm DIN

109 / 49.4

 

V-2-CI

V

2

 

CI

3" NPT

3" ANSI Style

 

 

V-2-CI

V

2

 

CI

3" BSPT

 

PN10 80mm DIN

109 / 49.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B-2-SS

B

2

 

SS

3" NPT

3" ANSI Style

 

 

B-2-SS

B

2

 

SS

3" BSPT

 

PN10 80mm DIN

105 / 47.6

*

 

 

 

 

 

 

 

 

*

 

 

 

 

 

 

 

 

 

NG-2-SS

NG

2

 

SS

3" NPT

3" ANSI Style

 

NG-2-SS

NG

2

 

SS

3" BSPT

 

PN10 80mm DIN

105 / 47.6

 

N-2-SS

N

2

 

SS

3" NPT

3" ANSI Style

 

 

N-2-SS

N

2

 

SS

3" BSPT

 

PN10 80mm DIN

105 / 47.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V-2-SS

V

2

 

SS

3" NPT

3" ANSI Style

 

 

V-2-SS

V

2

 

SS

3" BSPT

 

PN10 80mm DIN

105 / 47.6

 

Meaning of

A

=

Aluminum

H

=

Hytrel®

S 

=

Santoprene®

 

 

*Models equipped with stain-

 

Abbreviations:

B

=

Nitrile

I

=

EPDM

V

=

FKM (Fluorocarbon)

less steel and PTFE wet end

 

 

 

CI

=

Cast Iron

N

=

Neoprene

SS

=

Stainless Steel

components are compliant with

 

Kit available to convert

F

=

FDA White Nitrile

* NG

=

Neoprene Backup/PTFE Overlay HC

=

Alloy C

 

 

EC 1935/2004 - Materials in

 

to top porting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

food contact.

 

Hytrel® are registered tradenames of E.I. du Pont. Santoprene® is a registered tradename of Exxon Mobil Corp. Tranquilizer® is a registered tradename of Warren Rupp, Inc.

MATERIALS

Operating Temperatures

Maximum

Minimum

 

 

 

NITRILE: General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic fluid resistance. Should not be used

190°F

- 10°F

with highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.

88°C

- 23°C

 

 

 

NEOPRENE: All purpose. Resistant to vegetable oils. Generally not affected by moderate chemicals, fats, greases and

200°F

-10°F

many oils and solvents. Generally attacked by strong oxidizing acids, ketones, esters, nitro hydrocarbons and chlorinated

93°C

-23°C

aromatic hydrocarbons.

 

 

HYTREL®: Good on acids, bases, amines, and glycols at room temperature.

220°F

-20°F

104°C

-29°C

 

VIRGIN PTFE: Chemically inert, virtually impervious. Very few chemicals are know to chemically react with Teflon®,

220°F

-35°F

molten alkali metals, turbulent liquid or gases, fluorine and a few fluoro-chemicals such as chlorine trifluoride or oxygen

104°C

-37°C

difluoride which readily liberate free fluorine at elevated temperatures.

 

 

FKM: Shows good resistance to a wide range of oils and solvents; especially all alipphatic, aromatic and halogenated

350°F

-40°F

hydrocarbons, acids, animal and vegetables oils. Hot water or hot aqueous solutions (over 70° F) will attack FKM.

177°C

-40°C

EPDM: Shows very good water and chemical resistance. Has poor resistance to oil and solvents, but is fair in ketones and

280°F

-40°F

alcohols.

138°C

-40°C

SANTOPRENE®: Injection molded thermoplastic elastomer with no fabric layer. Long mechanical flex life. Excellent abrasion

275°F

-40°F

resistance.

135°C

-40°C

STAINLESS STEEL: CF-8M equal to or exceeding ASTM specification A743 for corrosion resistant iron chromium, iron chromium nickel, and nickel based alloy castings for general applications. Commonly referred to as 316 Stainless Steel in the pump industry.

ALLOY C: CW-12MW equal to or exceeding ASTM A494 specification for nickel and nickel alloy castings.

For specific applications, always consult the Warren Rupp "Chemical Resistance Chart".

II 2

G c T5

 

II 3/2 G c T5

See page 16 forATEX Explanation of Type Examination Certificate.

II 2

D c T100oC

Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80

tranqmsm-rev0513 Page 3

SANDPIPER TA1 1/2 User Manual

Model TA1

Air Inlet

¼" NPT (external) fitting FLUID Port - 1" NPT

Model TA25

Air Inlet

¼" NPT (external) fitting

FLUID Port - 1" BSP tapered thread

 

4.60

117

 

 

 

 

 

1/4" NPT Air Inlet

 

 

 

 

 

 

 

 

 

 

 

 

 

15.13

384

 

 

 

 

 

 

FULLY

 

 

 

 

 

 

EXTENDED

 

 

 

 

 

13.87

352

 

 

 

 

 

 

FULLY

 

 

 

 

 

 

CLOSED

 

 

 

 

11.20

284

 

 

 

 

 

FLUID PORT

 

 

 

 

 

 

 

1" NPT

 

 

 

 

 

 

 

1" BSP

 

 

 

 

 

 

 

CENTERED

 

 

 

 

1/4" NPT DRAIN PORT

 

 

 

 

 

 

 

 

 

 

1.12

28

 

 

 

3.88

98

 

 

 

 

 

 

 

7.75

197

 

 

 

 

 

9.27

235

 

 

 

 

4.60

117

 

1/4" NPT Air Inlet

 

Model TA1½

 

 

Air Inlet

 

 

¼" NPT (external) fitting

 

 

FLUID Port - 1½" NPT

 

20.67

525

 

FULLY

 

EXTENDED

 

 

 

 

CLOSED

Model TA40

 

18.20

462

 

 

 

 

 

FULLY

 

15.37

 

390

 

 

 

Air Inlet

 

 

 

 

 

 

¼" NPT (external) fitting

 

 

 

 

 

 

FLUID Port - 1½" BSP

 

 

 

 

 

 

tapered thread

 

 

 

3.19

81

5.69

144

FLUID PORT

All Dimensions ± .13" (3mm)

1

1/2" NPT

 

 

 

1

1/2" BSP

 

 

 

CENTERED

 

 

11.38

289

 

 

tranqmsm-rev0513

Page 4

 

 

Models TA1, TA25, TA1½, TA40, TA2, TA50, TA3 & TA80

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