SANDPIPER S15 User Manual

0 (0)

11.19

284.16

2.25

57.15

20.83

529.20

2.25

57.15

8.00

203.20

4.00

101.60

2.18

55.39

1 1/2 NPT DISCHARGE PORT

20.41

518.41

4.68

118.87

4.68

118.87

11.19

284.16

2.00

50.80

22.41

569.21

12.87

326.90

DISCHARGE PORT 1 1/2" RF 150# ANSI 5/8" DIA,(4) HOLES EQ. SPC'D

ON 3.88" DIA. BOLT CIRCLE

SERVICE & OPERATING MANUAL

Original Instructions

Certied Quality

Model S15

Metallic Design Level 1

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: AIR END5: WET END6: OPTIONAL7: WARRANTY

Quality System

ISO 9001 Certied

Environmental Management System

ISO 14001 Certied

Warren Rupp, Inc.

A Unit of IDEX Corporation

800 N. Main St.,

Manseld, Ohio 44902 USA

Telephone 419.524.8388

Fax 419.522.7867

SANDPIPERPUMP.COM

sa nd pi pe rp um p. co m

Safety Information

IMPORTANT

Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.

When the pump is used for materials that tend to settle out

or solidify, the pump should be ushed after each use to

prevent damage. In freezing temperatures the pump should be completely drained between uses.

CAUTION

Before pump operation, inspect all fasteners for loosening

caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.

Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.

WARNING Pump not designed, tested or certied to be powered by compressed natural gas. Powering the pump with natural gas will void the warranty.

WARNING

When used for toxic or aggressive uids, the pump should always be ushed clean prior to disassembly.

Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump.

Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear protection.

In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust

must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can

result, especially when handling ammable liquids. The pump, piping, valves, containers and other miscellaneous equipment

must be properly grounded.

This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.

Use safe practices when lifting

Grounding the Pump

To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.

Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

To reduce the risk of static electrical sparking, this pump must be grounded. Check the local electrical code for detailed grounding instruction and the type of equipment required.

Refer to nomenclature page for ordering information.

WARNING

Take action to prevent static sparking.

Fire or explosion can result, especially when handling ammable liquids. The pump, piping, valves, containers or

other miscellaneous equipment must be grounded.

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s15mdl1sm-rev0614

Table of Contents

SECTION 1: PUMP SPECIFICATIONS ................1

• Explanation of Nomenclature

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTALLATION & OPERATION ......5

• Principle of Pump Operation

• Recommended Installation Guide

• Troubleshooting Guide

SECTION 3: EXPLODED VIEW ...........................8

• Composite Repair Parts Drawing

• Composite Repair Parts List

• Material Codes

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: AIR END5: WET END6: OPTIONAL7: WARRANTY

SECTION 4: AIR END .......................................11

• Air Distribution Valve Assembly

• Air Valve with Stroke Indicator Assembly

• Pilot Valve Assembly

• Intermediate Assembly

SECTION 5: WET END .....................................17

• Diaphragm Drawings

• Diaphragm Servicing

SECTION 6: OPTIONAL CONFIGURATIONS ....19

• Solenoid Shifted Air Valve

SECTION 7: WARRANTY & CERTIFICATES ....20

• Warranty

• CE Declaration of Conformity - Machinery

• ATEX Declaration of Conformity

• ATEX Summary of Markings

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Explanation of Pump Nomenclature

II 2GD T5

II 2G Ex ia c IIC T5 II 2D c iaD 20 IP67 T100˚C

II 2G EEx m c T5 II 2D c IP65 T100°C

Your Model #:

__ ____ __ __ __ __ __ __ __ __ __ ____

(ll in from pump nameplate)

1: PUMP SPECS

Pump Pump Check Design Wetted Diaphragm/ Brand Size Valve Level Material

Model #:

S XX X X X X X X X X X XX

Pump Brand

S SANDPIPER

Pump Size

15 1 1/2"

Check Valve Type

B Ball W Weighted Ball

Design Level

1 Design Level

Wetted Material

A Aluminum I Cast Iron S Stainless Steel H Alloy C X Unpainted Aluminum

Diaphragm/Check Valve Materials

1 Santoprene/Santoprene 2 PTFE-Santoprene/PTFE B Nitrile/Nitrile C FKM/PTFE E EPDM/EPDM I EPDM/Santoprene G PTFE-Neoprene/PTFE M Santoprene/PTFE N Neoprene/Neoprene V FKM/FKM Z One-Piece Bonded/PTFE

Check Valve Seat

A Aluminum C Carbon Steel S Stainless Steel T PTFE W UHMW

Non-Wetted Material Options

A Painted Aluminum I Cast Iron J Painted Aluminum w/PTFE

Coated Hardware S Stainless Steel with Stainless Steel Hardware Y Painted Aluminum with Stainless Steel Hardware Z Cast Iron with Stainless Steel Hardware

Porting Options

N NPT Threads B BSP (Tapered) Threads R Raised Face 150#

Threaded ANSI Flange W Welded Raised Face 150# ANSI Flange Manifolds

Pump Style

S Standard

Pump Options

0 None 1 SoundDampeningMufer 2 MeshMufer 3 High temperature Air Valve

 w/IntegralMufer

4 High temperature Air Valve

 w/SoundDampeningMufer

5 High temperature Air Valve

 w/MeshMufer

6 MetalMufer 7 Metal Muferwith

Grounding Cable

Check Valve

Check Valve Non-Wetted

Seat Material Options Style Options Options

Porting Pump Pump Kit

Kit Options

00. None P0. 10.30VDC Pulse Output Kit P1. Intrinsically-Safe 5.30VDC,

110/120VAC 220/240 VAC Pulse Output Kit P2. 110/120 or 220/240VAC Pulse Output Kit

E0. Solenoid Kit with 24VDC Coil E1. Solenoid Kit with 24VDC

Explosion-Proof Coil

E2. Solenoid Kit with 24VAC/12VDC Coil E3. Solenoid Kit with 12VDC

Explosion-Proof Coil

E4. Solenoid Kit with 110VAC Coil E5. Solenoid Kit with 110VAC

Explosion-Proof Coil

E6. Solenoid Kit with 220VAC Coil E7. Solenoid Kit with 220VAC

Explosion-Proof Coil E8. Solenoid Kit with 110VAC, 50 Hz Explosion-Proof Coil E9. Solenoid Kit with 230VAC, 50 Hz Explosion-Proof Coil

S P. Stroke Indicator Pins

A1. Solenoid Kit with 12 VDC

ATEX Compliant Coil A2. Solenoid Kit with 24 VDC ATEX Compliant Coil A3. Solenoid Kit with 110/120 VAC 50/60 Hz ATEX Compliant Coil A4. Solenoid Kit with 220/240 VAC 50/60 Hz ATEX Compliant Coil

Your Serial #: (ll in from pump nameplate) _____________________________________

ATEX Detail

(1)

II 1G c T5 II 3/1 G c T5 II 1D c T100°C I M1 c I M2 c

II 2G c T5 II 3/2 G c T5 II 2D c T100°C

(2)

II 2G Ex ia c IIC T5 II 3/2 G Ex ia c IIC T5 II 2D Ex c ia 20 IP67 T100°C

Note: Pumps ordered with the options listed in (1) to the left are ATEX compliant when ordered with kit option P1.

1 • Model S15 Metallic

Models equipped with Wetted Options I, S or H, Non-Wetted Options I, S or Z, Pump Options 6 or 7, and Kit Option 0. Note: See ATEX Explanation of EC-Type

Certicate

Models equipped with Wetted Options A, I, S, or H, Non-Wetted Options A, I,Y, or Z, Pump Options 6 or 7, and Kit Option 0. Note: See ATEX Explanation of Type Examination

Certicate

(3)

II 2G EEx m c II T5 II 3/2 2G EEx m c II T5 II 2D c IP65 T100°C

Note: Pumps ordered with the options listed in (1) to the left are ATEX compliant when ordered with kit option A1, A2, A3, or A4. Compressed Air Temperature Range: Maximum Ambient Temperature to plus 50°C.

*Note: See page 16 for Special Conditions For Safe Use.

(4)

IEC EEX m T4

Note: Pump models equipped with these explosion-proof solenoid kit options

E1, E3, E5, E7, E8 or E9, are certied and approved by the above agencies.

They are NOT ATEX compliant.

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s15mdl1sm-rev0614

Performance

S15 METALLIC

SUCTION/DISCHARGE PORT SIZE

• 1½" NPT (internal)

• 1½" BSP Tapered (internal)

• 1½" ANSI 150# Raised Face Flanges

CAPACITY

• 0 to 106 gallons per minute (0 to 401 liters per minute)

AIR DISTRIBUTION VALVE

• No-lube, no-stall design

SOLIDS-HANDLING

• Up to .25 in. (6mm)

HEADS UP TO

• 125 psi or 289 ft. of water (8.6 Kg/cm

DISPLACEMENT/STROKE

• .41 Gallon / 1.55 liter

MAX OPERATING PRESSURE

• 125 psi (8.6 bar)

SHIPPING WEIGHT

• Aluminum 53 lbs. (24kg)

• Cast Iron 93 lbs. (42kg)

• Stainless Steel 95 lbs. (43kg)

or 86 meters)

BAR

100

HEAD

PSI

10 (17)

100 PSI (6.8 Bar)

80 PSI (5.44 Bar)

60 PSI (4.08 Bar)

40 PSI (2.72 Bar)

20 PSI (1.36 Bar)

Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.

The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

20 (34)

30 (51)

Air Inlet Pressure

MODEL S15 Metallic Performance Curve

40 (68)

50 (85)

70 80 90 100 11060

U.S. Gallons per minute

Liters per minute

CAPACITY

FEET

4254003753503253002752502252001751501251007550250

1: PUMP SPECS

NPSHR

METERS

9.1

7.6 6

4.5 3

1.5

Materials

Material Prole:

CAUTION! Operating temperature limitations are as follows:

Conductive Acetal: Tough, impact resistant, ductile. Good abrasion resistance and low friction surface. Generally inert, with

Operating

Temperatures:

Max. Min.

190°F

88°C

-20°F

-29°C good chemical resistance except for strong acids and oxidizing agents.

EPDM: Shows very good water and chemical resistance. Has poor resistance to oils and solvents, but is fair in ketones and

280°F 138°C

-40°F

-40°C alcohols.

FKM: (Fluorocarbon) Shows good resistance to a wide range of oils and solvents; especially all aliphatic, aromatic and

350°F 177°C

-40°F

-40°C halogenated hydrocarbons, acids, animal and vegetable oils. Hot water or hot aqueous solutions (over 70°F(21°C)) will attack FKM.

Hytrel®: Good on acids, bases, amines and glycols at room temperatures only.

Neoprene: All purpose. Resistance to vegetable oils. Generally not affected by moderate chemicals, fats, greases and many

220°F 104°C

200°F

93°C

-20°F

-29°C

-10°F

-23°C oils and solvents. Generally attacked by strong oxidizing acids, ketones, esters and nitro hydrocarbons and chlorinated aromatic hydrocarbons.

Nitrile: General purpose, oil-resistant. Shows good solvent, oil,

water and hydraulic uid resistance. Should not be used with

190°F

88°C

-10°F

-23°C highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.

Nylon: 6/6 High strength and toughness over a wide temperature range. Moderate to good resistance to fuels, oils

180°F

82°C

32°F

0°C

and chemicals.

Ambient temperature range: -20°C to +40°C Process temperature range: -20°C to +80°C for models rated as category 1 equipment

-20°C to +100°C for models rated as category 2 equipment In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.

Polypropylene: A thermoplastic polymer. Moderate tensile

and ex strength. Resists stong acids and alkali. Attacked by

chlorine, fuming nitric acid and other strong oxidizing agents.

PVDF: (Polyvinylidene Fluoride) A durable uoroplastic with

excellent chemical resistance. Excellent for UV applications. High tensile strength and impact resistance.

Santoprene®: Injection molded thermoplastic elastomer with

no fabric layer. Long mechanical ex life. Excellent abrasion

resistance.

UHMW PE: A thermoplastic that is highly resistant to a broad range of chemicals. Exhibits outstanding abrasion and impact resistance, along with environmental stress-cracking resistance.

Urethane: Shows good resistance to abrasives. Has poor resistance to most solvents and oils.

Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. Very few chemicals are known to chemically react with PTFE;

molten alkali metals, turbulent liquid or gaseous uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free uorine at elevated

temperatures.

Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.

Metals:

Alloy C: Equal to ASTM494 CW-12M-1 specication for nickel and nickel alloy.

Stainless Steel: Equal to or exceeding ASTM specication A743 CF-8M for corrosion

resistant iron chromium, iron chromium nickel and nickel based alloy castings for general applications. Commonly referred to as 316 Stainless Steel in the pump industry.

Forspecicapplications,alwaysconsulttheChemicalResistanceChart.

180°F

82°C

250°F 121°C

275°F 135°C

180°F

82°C

150°F

66°C

220°F 104°C

32°F

0°C

0°F

-18°C

-40°F

-40°C

-35°F

-37°C

32°F

0°C

-35°F

-37°C

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s15mdl1sm-rev0614

Model S15 Metallic • 2

Dimensional Drawings

11.19

284.16

2.25

57.15

20.83

529.20

2.25

57.15

4.00

2.18

55.39

1 1/2 NPT DISCHARGE PORT

1 1/2 NPT SUCTION PORT

16.65

422.95

2.18

55.39

11.71

297.55

20.83

529.20

22.13

562.09

9.53

242.16

.6316

1" NPT EXHAUST PORT

11.19

284.16

2.25

57.15

20.83

529.20

2.25

57.15

8.00

203.20

4.00

101.60

2.18

55.39

1 1/2 NPT DISCHARGE PORT

1 1/2 NPT SUCTION PORT

S15 Metallic - NPT

Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm)

The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.

1: PUMP SPECS

20.83

529.20

11.71

297.55

2.18

55.39

1" NPT EXHAUST PORT

16.65

422.95

9.88

250.83

11.19

1" NPT EXHAUST PORT

22.13

562.09

9.53

242.16

1 1/2 NPT SUCTION PORT

2.18

.6316

R.25

6.35

55.39

2.25

57.15

4.00

101.60

284.16

8.00

203.20

2.25

57.15

1 1/2 NPT DISCHARGE PORT

20.83

529.20

7.00

203.20

AIR INLET 3/4" NPT

4.94

125.46

12.06

306.44

177.80

4.00

101.60

8.00

3 • Model S15 Metallic

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s15mdl1sm-rev0614

Dimensional Drawings

20.41

518.41

4.68

118.87

4.68

118.87

11.19

284.16

2.00

50.80

22.41

569.21

DISCHARGE PORT 1 1/2" RF 150# ANSI 5/8" DIA,(4) HOLES EQ. SPC'D ON 3.88" DIA. BOLT CIRCLE

SUCTION PORT

1 1/2" RF 150# ANSI 5/8" DIA.,(4) HOLES EW. SPC'D. ON

3.88" DIA. BOLT CIRCLE

16.63

422.28

22.91

581.91

.38

9.53

2.00

50.80

3.00

76.20

2.00

50.80

13.41

340.55

9.41

238.95

20.41

518.41

4.68

118.87

4.68

118.87

11.19

284.16

2.00

50.80

22.41

569.21

12.87

326.90

DISCHARGE PORT 1 1/2" RF 150# ANSI 5/8" DIA,(4) HOLES EQ. SPC'D ON 3.88" DIA. BOLT CIRCLE

SUCTION PORT

1 1/2" RF 150# ANSI 5/8" DIA.,(4) HOLES EW. SPC'D. ON

3.88" DIA. BOLT CIRCLE

S15 Metallic - ANSI Flange

Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm)

The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.

24.85

631.19

20.41

518.41

13.41

340.55

2.00

50.80

11.19

284.16

16.63

422.28

22.91

581.91

SUCTION PORT

1 1/2" RF 150# ANSI

9.41

238.95

.38

9.53

3.00

76.20

5/8" DIA.,(4) HOLES EW. SPC'D. ON

3.88" DIA. BOLT CIRCLE

2.00

50.80

4.68

118.87

4.68

118.87

DISCHARGE PORT 1 1/2" RF 150# ANSI 5/8" DIA,(4) HOLES EQ. SPC'D ON 3.88" DIA. BOLT CIRCLE

22.41

20.41

518.41

569.21

1: PUMP SPECS

1" NPT EXHAUST PORT

7.00

10.61

177.80

269.49

3.00

76.20

12.88

327.03

4.94

125.41

6.44

163.51

9.88

250.83

BOTTOM VIEW

AIR INLET 3/4" NPT

.50

MOUNTING HOLES

12.70

R.25

6.35

4.00

6.44

101.60

163.45

12.87

326.90

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s15mdl1sm-rev0614

Model S15 Metallic • 4

Principle of Pump Operation

SAFE AIR EXHAUST DISPOSAL AREA

MUFFLER

Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen.

2: INSTAL & OP

Discharge

Stroke

Air Line

Discharged

Fluid

Suction

Stroke

The main directional (air) control valve compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm the exhausting air is directed through the air valve assembly(s) to an exhaust port

④

As inner chamber pressure pressure together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions

are controlled by the check valves (ball or ap)

The pump primes as a result of the suction stroke. The suction stroke lowers the chamber pressure the chamber volume. This results in a pressure differential necessary for atmospheric pressure through the suction piping and across the suction side check

valve and into the outer uid chamber

Suction (side) stroking also initiates the reciprocating (shifting, stroking or cycling) action of the pump. The suction diaphragm’s movement is mechanically pulled through its stroke. The diaphragm’s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve. Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.

(P2), the rod

from behind the opposite diaphragm

③

(P1) exceeds liquid chamber

connected diaphragms shift

⑤

distributes

①

. At the same time,

②

orientation.

⑥

(P3) increasing

(P4) to push the uid

⑦

5 • Model S15 Metallic

Primed

Fluid

SUBMERGED ILLUSTRATION

MUFFLER

LIQUID LEVEL

SUCTION

LINE

Pump can be submerged if the pump materials of construction are compatible with the liquid being pumped. The air exhaust must be piped above the liquid level. When the pumped product

source is at a higher level than the pump (ooded suction

condition), pipe the exhaust higher than the product source to prevent siphoning spills.

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s15mdl1sm-rev0614

1" DIAMETER AIR EXHAUST PIPING

+ 16 hidden pages