Samsung CLP-415N, CLP-415NW, CLP-415 Service Manual

ColorLaserPrinter

CLP-415series CLP-415N/415NW

(Ver1.02)

MANUAL

SERVICE

ColorLaserPrinterContents

1.Precautions

2.Productspecicationanddescription

3.DisassemblyandReassembly

4.AlignmentandTroubleshooting

5.SystemDiagram

6.ReferenceInformation

RefertotheservicemanualintheGSPN(seetherearcover)formoreinformation.

Contents

1.Precautions......................................................................................................................................1−1

1.1.Safetywarning........................................................................................................................1−1

1.2.Cautionforsafety....................................................................................................................1−2

1.2.1.Toxicmaterial.............................................................................................................1−2

1.2.2.Electricshockandresafetyprecautions.........................................................................1−2

1.2.3.Handlingprecautions...................................................................................................1−3

1.2.4.AssemblyandDisassemblyprecautions...........................................................................1−3

1.2.5.Disregardingthiswarningmaycausebodilyinjury............................................................1−4

1.3.ESDprecautions......................................................................................................................1−5

2.Productspecicationanddescription.....................................................................................................2−1

2.1.ProductSpecication................................................................................................................2−1

2.1.1.ProductOverview........................................................................................................2−1

2.1.2.Specications.............................................................................................................2−2

2.1.2.1.GeneralPrintEngine......................................................................................2−2

2.1.2.2.ControllerandSoftware..................................................................................2−2

2.1.2.3.PaperHandling.............................................................................................2−5

2.1.2.4.ReliabilityandService...................................................................................2−7

2.1.2.5.Environment................................................................................................2−7

2.1.2.6.Consumables................................................................................................2−7

2.1.2.7.MaintenanceParts.........................................................................................2−8

2.1.2.8.Option.........................................................................................................2−8

2.1.3.ModelComparisonTable..............................................................................................2−9

2.2.SystemOverview.....................................................................................................................2−10

2.2.1.FrontView.................................................................................................................2−10

2.2.2.RearView..................................................................................................................2−11

2.2.3.PaperPath..................................................................................................................2−12

2.2.4.SystemLayout............................................................................................................2−13

2.2.4.1.FeedingSection............................................................................................2−14

2.2.4.2.TransferRoller.............................................................................................2−15

2.2.4.3.DriveUnit...................................................................................................2−15

2.2.4.4.FuserUnit....................................................................................................2−16

2.2.4.5.LSU(LaserScannerUnit)...............................................................................2−17

2.2.4.6.TonerCartridge.............................................................................................2−18

2.2.5.Hardwareconguration................................................................................................2−19

2.2.5.1.Mainboard..................................................................................................2−21

2.2.5.2.OPEController.............................................................................................2−23

2.2.5.3.WirelessLANboard(CLP-415NWonly)...........................................................2−24

2.2.5.4.SMPSboard.................................................................................................2−25

Contents

2.2.5.5.HVPSboard.................................................................................................2−27

2.2.5.6.ITBEEPROMPBA.......................................................................................2−28

2.2.5.7.ElectricalPartsLocation.................................................................................2−29

2.2.6.EngineF/WControlAlgorithm......................................................................................2−31

2.2.6.1.Feeding.......................................................................................................2−31

2.2.6.2.Transfer.......................................................................................................2−31

2.2.6.3.Fusing.........................................................................................................2−32

2.2.6.4.LSU............................................................................................................2−32

2.2.7.SoftwareDescriptions..................................................................................................2−33

2.2.7.1.Softwaresystemoverview..............................................................................2−33

2.2.7.2.Architecture.................................................................................................2−33

2.2.7.3.DataandControlFlow...................................................................................2−34

3.DisassemblyandReassembly..............................................................................................................3−1

3.1.Precautionswhenreplacingparts................................................................................................3−1

3.1.1.Precautionswhenassemblinganddisassembling...............................................................3−1

3.1.2.PrecautionswhenhandlingPBA.....................................................................................3−1

3.1.3.ReleasingPlasticLatches..............................................................................................3−2

3.2.Screwsusedintheprinter..........................................................................................................3−3

3.3.Replacingthemaintenanceparts.................................................................................................3−4

3.3.1.TonerCartridge...........................................................................................................3−4

3.3.2.WasteT onerContainer.................................................................................................3−5

3.3.3.ITBUnit....................................................................................................................3−6

3.3.4.FuserUnit..................................................................................................................3−8

3.3.5.TransferRollerAssy....................................................................................................3−9

3.3.6.Pickup_Forward_Reverseroller.....................................................................................3−9

3.4.ReplacingthemainSVCparts....................................................................................................3−10

3.4.1.Cover........................................................................................................................3−10

3.4.2.HVPSboard...............................................................................................................3−12

3.4.3.OuterTemperatureSensor.............................................................................................3−12

3.4.4.Wastetonercontainersensor..........................................................................................3−13

3.4.5.LSU..........................................................................................................................3−13

3.4.6.MainBoard................................................................................................................3−14

3.4.7.SMPSboard...............................................................................................................3−14

3.4.8.FeedDriveUnit..........................................................................................................3−15

3.4.9.FRAME-RETARD......................................................................................................3−16

3.4.10.MainDriveUnit..........................................................................................................3−17

4.AlignmentandTroubleshooting...........................................................................................................4−1

4.1.AlignmentandAdjustments.......................................................................................................4−1

4.1.1.Controlpanel..............................................................................................................4−1

4.1.2.UnderstandingthestatusLED........................................................................................4−3

Contents

4.1.3.Clearingpaperjams.....................................................................................................4−4

4.1.4.Usefulmenuitemforservice.........................................................................................4−8

4.1.5.PeriodicDefectiveImage..............................................................................................4−10

4.1.6.Usefulmanagementtools..............................................................................................4−11

4.1.6.1.UsingSamsungEasyPrinterManager(WindowsandMacintoshonly)....................4−11

4.1.6.2.UsingSamsungPrinterStatus(Windowsonly)...................................................4−13

4.1.6.3.UsingSyncThruWebService(SWS)................................................................4−14

4.1.7.UpdatingFirmware......................................................................................................4−16

4.1.7.1.UpdatethermwarebyusingtheUSBport........................................................4−16

4.1.7.2.Updatethermwarebyusingthenetwork..........................................................4−17

4.1.8.TechMode(DiagnosticMode).......................................................................................4−19

4.2.Troubleshooting......................................................................................................................4−23

4.2.1.Procedureofcheckingthesymptoms...............................................................................4−23

4.2.1.1.BasicCheckList...........................................................................................4−24

4.2.2.ErrorCodeandTroubleshooting.....................................................................................4−25

4.2.3.Imagequalityproblems................................................................................................4−44

5.SystemDiagram................................................................................................................................5−1

5.1.BlockDiagram........................................................................................................................5−1

5.2.ConnectionDiagram.................................................................................................................5−2

6.ReferenceInformation........................................................................................................................6−1

6.1.ToolforTroubleshooting...........................................................................................................6−1

6.2.Glossary.................................................................................................................................6−2

6.3.DocumentRevisionList............................................................................................................6−8

1.Precautions

Inordertopreventaccidentsanddamagestotheequipmentpleasereadtheprecautionslistedbelowcarefullybefore servicingtheproductandfollowthemclosely.

1.1.Safetywarning

1)Onlytobeservicedbyafactorytrainedservicetechnician.

Highvoltagesandlasersinsidethisproductaredangerous.Thisproductshouldonlybeservicedbyafactorytrained servicetechnician.

2)UseonlySamsungreplacementparts.

Therearenouserserviceablepartsinsidetheproduct.Donotmakeanyunauthorizedchangesoradditionstothe productasthesecouldcausetheproducttomalfunctionsandcreateanelectricshocksorrehazards.

3)LaserSafetyStatement

TheprinteriscertiedintheU.S.toconformtotherequirementsofDHHS21CFR,chapter1SubchapterJfor ClassI(1)laserproducts,andelsewhereiscertiedasaClassIlaserproductconformingtotherequirementsofIEC 60825-1.ClassIlaserproductsarenotconsideredtobehazardous.Thelasersystemandprinteraredesignedso thereisneveranyhumanaccesstolaserradiationaboveaClassIlevelduringnormaloperation,usermaintenance orprescribedservicecondition.

1.Precautions

•Wavelength:788nm(-13/+12)

•Beamdivergence

-Paraller:8degrees(-2/+4)

-Perpendicular:31degrees(-6/+4)

•Maximumpowerofenergyoutput:12mW

WARNING

NeveroperateorservicetheproductwiththeprotectivecoverremovedfromLaser/Scannerassembly.Thereected beam,althoughinvisible,candamageyoureyes.

Whenusingthisproduct,thesebasicsafetyprecautionsshouldalwaysbefollowedtoreduceriskofre,electricshock, andpersonalinjury.

1.Precautions

1.2.Cautionforsafety

1.2.1.Toxicmaterial

Thisproductcontainstoxicmaterialsthatcouldcauseillnessifingested.

1)Pleasekeepimagingunitandtonercartridgeawayfromchildren.Thetonerpowdercontainedintheimagingunitand tonercartridgemaybeharmful,andifswallowed,youshouldcontactadoctor.

1.2.2.Electricshockandresafetyprecautions

Failuretofollowthefollowinginstructionscouldcauseelectricshockorpotentiallycauseare.

1)Useonlythecorrectvoltage,failuretodosocoulddamagetheproductandpotentiallycauseareorelectricshock.

2)Useonlythepowercablesuppliedwiththeproduct.Useofanincorrectlyspeciedcablecouldcausethecableto overheatandpotentiallycauseare.

3)Donotoverloadthepowersocket,thiscouldleadtooverheatingofthecablesinsidethewallandcouldleadtoare.

4)Donotallowwaterorotherliquidstospillintotheproduct,thiscancauseelectricshock.Donotallowpaperclips,pins orotherforeignobjectstofallintotheproduct,thesecouldcauseashortcircuitleadingtoanelectricshockorrehazard.

5)Nevertouchtheplugsoneitherendofthepowercablewithwethands,thiscancauseelectricshock.Whenservicing theproduct,removethepowerplugfromthewallsocket.

6)Usecautionwheninsertingorremovingthepowercord.Whenremovingthepowercord,gripitrmlyandpull.The powercordmustbeinsertedcompletely,otherwiseapoorcontactcouldcauseoverheatingleadingtoare.

7)Takecareofthepowercable.Donotallowittobecometwisted,bentsharplyaroundcornersorpowercablemaybe damaged.Donotplaceobjectsontopofthepowercable.Ifthepowercableisdamageditcouldoverheatandcausea re.Exposedcablescouldcauseanelectricshock.Replacethedamagedpowercableimmediately,donotreuseor repairthedamagedcable.Somechemicalscanattackthecoatingonthepowercable,weakeningthecoverorexposing cablescausingreandshockrisks.

8)Ensurethatthepowersocketsandplugsarenotcrackedorbrokeninanyway.Anysuchdefectsshouldberepaired immediately.Takecarenottocutordamagethepowercableorplugswhenmovingthemachine.

9)Usecautionduringthunderorlightningstorms.Samsungrecommendsthatthismachinebedisconnectedfromthe powersourcewhensuchweatherconditionsareexpected.Donottouchthemachineorthepowercordifitisstill connectedtothewallsocketintheseweatherconditions.

10)A voiddampordustyareas,installtheproductinacleanwellventilatedlocation.Donotpositionthemachineneara humidierorinfrontofanairconditioner.Moistureanddustbuiltupinsidethemachinecanleadtooverheatingand causeareorcausepartstorust.

11)Donotpositiontheproductindirectsunlight.Thiswillcausethetemperatureinsidetheproducttorisepossiblyleading totheproductfailingtoworkproperlyandinextremeconditionscouldleadtoare.

12)Donotinsertanymetalobjectsintothemachinethroughtheventilatorfanorotherpartofthecasing,itcouldmake contactwithahighvoltageconductorinsidethemachineandcauseanelectricshock.

13) cangetashockbytheelectricdischarge.

WhenreplacingtheSMPSboard,pleasewait5minutesafterunpluggingthepowercord,thenreplaceit.You

1.Precautions

1.2.3.Handlingprecautions

Thefollowinginstructionsareforyourownpersonalsafetytoavoidinjuryandsoasnottodamagetheproduct.

1)Ensuretheproductisinstalledonalevelsurface,capableofsupportingitsweight.Failuretodosocouldcause theproducttotiporfall.

2)Theproductcontainsmanyrollers,gearsandfans.T akegreatcaretoensurethatyoudonotcatchyourngers,hairor clothinginanyoftheserotatingdevices.

3)Donotplaceanysmallmetalobjects,containersofwater,chemicalsorotherliquidsclosetotheproductwhichifspilled couldgetintothemachineandcausedamageorashockorrehazard.

4)Donotinstallthemachineinareaswithhighdustormoisturelevels,besideonopenwindoworclosetoahumidieror heater.Damagecouldbecausedtotheproductinsuchareas.

5)Donotplacecandles,burningcigarettes,etcontheproduct,Thesecouldcauseare.

6)Ensurethatthemachineisinstalledandusedinproperareatomeetthetemperatureandhumidityspecications.

•IfthemachineisstoredatbelowzeroCelsiusforalongtime,donotusethemachineinstantlyaftermovement.It canmalfunction.Takecareofthemachinestorage.IfthemachineisstoredatbelowzeroCelsiusforalongtime, keepthemachineatroomtemperatureandinstallit.

1.2.4.AssemblyandDisassemblyprecautions

1)ReplacepartscarefullyandalwaysuseSamsungparts.Takecaretonotetheexactlocationofpartsandalsocable routingbeforedismantlinganypartofthemachine.Ensureallpartsandcablesarereplacedcorrectly .Pleasecarryout thefollowingproceduresbeforedismantlingtheproductorreplacinganyparts.

2)Ensurethatpowerisdisconnectedbeforeservicingorreplacinganyelectricalparts.

3)Disconnectinterfacecablesandpowercables.

4)Onlyuseapprovedspareparts.Ensurethatpartnumber,productname,anyvoltage,currentortemperaturerating arecorrect.

5)Whenremovingorre-ttinganypartsdonotuseexcessiveforce,especiallywhenttingscrewsintoplastic.

6)Takecarenottodropanysmallpartsintothemachine.

7)HandlingoftheOPCDrum

•TheOPCDrumcanbeirreparablydamagedifitexposedtolight.TakecarenottoexposetheOPCDrumeither todirectsunlightortouorescentorincandescentroomlighting.Exposureforaslittleas5minutescandamage thesurfaceofthephotoconductivepropertiesandwillresultinprintqualitydegradation.Takeextracarewhen servicingtheproduct.RemovetheOPCDrumandstoreitinablackbagorotherlightproofcontainer.Take carewhenworkingwiththeCovers(especiallythetopcover)openaslightisadmittedtotheOPCareaandcan damagetheOPCDrum.

•TakecarenottoscratchthegreensurfaceofOPCDrumUnit.IfthegreensurfaceoftheDrumCartridgeis scratchedortouchedtheprintqualitywillbecompromised.

1.Precautions

1.2.5.Disregardingthiswarningmaycausebodilyinjury

1)Becarefulwiththehightemperaturepart.

Thefuserunitworksatahightemperature.Usecautionwhenworkingontheprinter.Waitforthefuserunitto cooldownbeforedisassembly .

2)Donotputngersorhairintotherotatingparts.

Whenoperatingaprinter,donotputhandorhairintotherotatingparts(Paperfeedingentrance,motor,fan,etc.). Ifdo,youcangetharm.

3)Whenyoumovetheprinter,usesafeliftingandhandlingtechniques.

Thisprinterisheavy.Usetheliftinghandleslocatedoneachsideofthemachine.Backinjurycouldbecausedif youdonotliftcarefully.

4)Ensuretheprinterisinstalledsafely .

Ensuretheprinterisinstalledonalevelsurface,capableofsupportingitsweight.Failuretodosocouldcausethe printertotiporfallpossiblycausingpersonalinjuryordamagingtheprinter.

5)Donotinstalltheprinteronaslopingorunstablesurface.Afterinstallation,doublecheckthattheprinterisstable.

1.Precautions

1.3.ESDprecautions

Certainsemiconductordevicescanbeeasilydamagedbystaticelectricity.Suchcomponentsarecommonlycalled “ElectrostaticallySensitive(ES)Devices”orESDs.ExamplesoftypicalESDsare:integratedcircuits,someeldeffect transistors,andsemiconductor“chip”components.Thetechniquesoutlinedbelowshouldbefollowedtohelpreducethe incidenceofcomponentdamagecausedbystaticelectricity.

CAUTION

Besurenopowerisappliedtothechassisorcircuit,andobserveallothersafetyprecautions.

1)Immediatelybeforehandlingasemiconductorcomponentorsemiconductor-equippedassembly ,drainoffany electrostaticchargeonyourbodybytouchingaknownearthground.Alternatively,employacommerciallyavailable wriststrapdevice,whichshouldberemovedforyourpersonalsafetyreasonspriortoapplyingpowertotheunit undertest.

2)AfterremovinganelectricalassemblyequippedwithESDs,placetheassemblyonaconductivesurface,suchas aluminumorcopperfoil,orconductivefoam,topreventelectrostaticchargebuildupinthevicinityoftheassembly .

3)UseonlyagroundedtipsolderingirontosolderordesolderESDs.

4)Useonlyan“anti-static”solderremovaldevice.Somesolderremovaldevicesnotclassiedas“anti-static”can generateelectricalchargessufcienttodamageESDs.

5)DonotuseFreon-propelledchemicals.Whensprayed,thesecangenerateelectricalchargessufcienttodamageESDs.

6)DonotremoveareplacementESDfromitsprotectivepackaginguntilimmediatelybeforeinstallingit.Most replacementESDsarepackagedwithallleadsshortedtogetherbyconductivefoam,aluminumfoil,oracomparable conductivematerial.

7)ImmediatelybeforeremovingtheprotectiveshortingmaterialfromtheleadsofareplacementESD,touchtheprotective materialtothechassisorcircuitassemblyintowhichthedevicewillbeinstalled.

8)MaintaincontinuouselectricalcontactbetweentheESDandtheassemblyintowhichitwillbeinstalled,until completelypluggedorsolderedintothecircuit.

9)MinimizebodilymotionswhenhandlingunpackagedreplacementESDs.Normalmotions,suchasthebrushingtogether ofclothingfabricandliftingone’sfootfromacarpetedoor,cangeneratestaticelectricitysufcienttodamageanESD.

2.Productspecicationanddescription

2.1.ProductSpecication

2.1.1.ProductOverview

1)PrintingSpeed

•18(Color)/18(Mono)ppminA4(19/19ppminLetter)

2)Processor

•533MHz

3)PrinterLanguage

•SPLC,PCL5Ce,PCL6C,PS3,PDFV1.7

4)Memory

•256MB(Standard)/512MB(Max)

5)Interface

•HighSpeedUSB2.0

•10/100/1000BaseTXnetworkconnector

•802.11b/g/nwirelessLAN(CLX-415NWonly)

6)Tonercartridge

•Initial:1K(K)/0.7K(CMY)

•Sales:2.5K(K)/1.8K(CMY)

2.1.2.Specications

NOTE

ProductSpecicationsaresubjecttochangewithoutnotice.

2.1.2.1.GeneralPrintEngine

ItemCLP-415NCLP-415NW

2.Productspecicationanddescription

EngineSpeed

Simplex(C/M)

DuplexN/AN/A

FromReady(C/M)Asfastas12/12secAsfastas12/12sec

FPOT

FromSleep(C/M)Asfastas32/32secAsfastas32/32sec

Optical600x600dpi600x600dpi

Resolution

EnhancedUpto9,600x600effectiveoutputUpto9,600x600effectiveoutput

Upto18/18ppminA4(19/19ppmin Letter)

2.1.2.2.ControllerandSoftware

ItemCLP–415NCLP-415NW

ProcessorSamsung533MHzSamsung533MHz

Memory

PrinterLanguages

Fonts

Std.256MB256MB

Max.512MB512MB

SPLC,PCL5Ce,PCL6C,PS3,PDF V1.7

•PCL:95ScalableFonts(include

OCR-A,OCR-B),1bitmap

•PS:136ScalableFonts

Upto18/18ppminA4(19/19ppmin Letter)

SPLC,PCL5Ce,PCL6C,PS3,PDF V1.7

•PCL:95ScalableFonts(include

OCR-A,OCR-B),1bitmap

•PS:136ScalableFonts

DefaultDriverSPLSPL

[WINDOW]

Driver

SupportingOS

•XP(32/64bit)/2003

Server(32/64bit)/ Vista(32/64bit)/2008 Server(32/64bit)/7(32/64bit)/ 2008ServerR2

[WINDOW]

•XP(32/64bit)/2003

Server(32/64bit)/ Vista(32/64bit)/2008 Server(32/64bit)/7(32/64bit)/ 2008ServerR2

2.Productspecicationanddescription

ItemCLP–415NCLP-415NW

[Linux]

•RedHatEnterpriseLinuxWS4,

5(32/64bit)

•Fedora5,6,7,8,9,10,11,12,

13(32/64bit)

•SuSELinux10.1(32bit)

•OpenSuSE10.2,10.3,11.0,

11.1,11.2(32/64bit)

•Mandriva2007,2008,2009,

2009.1,2010(32/64bit)

•Ubuntu6.06,6.10,7.04,7.10,

8.04,8.10,9.04,9.10,10.04 (32/64bit)

•SuSELinuxEnterpriseDesktop

10,11(32/64bit)

•Debian4.0,5.0(32/64bit)

MacOSX10.4~10.7MacOSX10.4~10.7

[UNIX]

•SunSolaris9,10(x86,SPARC)

•HP-UX11.0,11iv1,11iv2,11i

v3(P A-RISC,Itanium)

•IBMAI5.1,5.2,5.3,5.4

[Linux]

•RedHatEnterpriseLinuxWS4,

5(32/64bit)

•Fedora5,6,7,8,9,10,11,12,

13(32/64bit)

•SuSELinux10.1(32bit)

•OpenSuSE10.2,10.3,11.0,

11.1,11.2(32/64bit)

•Mandriva2007,2008,2009,

2009.1,2010(32/64bit)

•Ubuntu6.06,6.10,7.04,7.10,

8.04,8.10,9.04,9.10,10.04 (32/64bit)

•SuSELinuxEnterpriseDesktop

10,11(32/64bit)

•Debian4.0,5.0(32/64bit)

[UNIX]

•SunSolaris9,10(x86,SPARC)

•HP-UX11.0,11iv1,11iv2,11i

v3(P A-RISC,Itanium)

•IBMAI5.1,5.2,5.3,5.4

•SPL/PCL6/PSdriver:Windows

2003(32bit),Windows 2003(64bit),Windows Vista(32bit),Windows Vista(64bit),Windows

WHQL

7(32bit),Windows7(64bit), Window/XP(32/64bit)

•XPSdriver:Windows

Vista(32bit),Windows Vista(64bit),Windwos7(32bit), Windows7(64bit)

[TCP/IP]

•TCP/IPv4/IPv6,HTTP,

SNMPv1/v2c/v3,SMTP ,IPSec, DNS/WINS,DDNS,DHCP , SSL/TLS,BOOTP ,AutoIP , StandardTCP/IPprinting,LPR,

WiredNetwork

Protocol

IPP,UPnP(SSDP),Bonjour, Telnet,WSD,SLP,SetIP, AirPrint,ThinPrint

[Others]

•HTTPs,IPPs,802.1x

(EAP-MD5,EAP-MSCHAPv2, PEAP,TLS),IPSec

•SPL/PCL6/PSdriver:Windows

2003(32bit),Windows 2003(64bit),Windows Vista(32bit),Windows Vista(64bit),Windows 7(32bit),Windows7(64bit), Window/XP(32/64bit)

•XPSdriver:Windows

Vista(32bit),Windows Vista(64bit),Windwos7(32bit), Windows7(64bit)

[TCP/IP]

•TCP/IPv4/IPv6,HTTP,

SNMPv1/v2c/v3,SMTP ,IPSec, DNS/WINS,DDNS,DHCP , SSL/TLS,BOOTP ,AutoIP , StandardTCP/IPprinting,LPR, IPP,UPnP(SSDP),Bonjour, Telnet,WSD,SLP,SetIP, AirPrint,ThinPrint

[Others]

•HTTPs,IPPs,802.1x

(EAP-MD5,EAP-MSCHAPv2, PEAP,TLS),IPSec

ItemCLP–415NCLP-415NW

2.Productspecicationanddescription

SupportingOS

[Windows]

•MicrosoftWindows

XP(32/64bits)/2003 Server(32/64bits)/ Vista(32/64bits)/2008 Server(32/64bit)/7/2008 ServerR2/7/2008R2

[Mac]

•MacOSX10.4~10.7

[Linux]

•RedHat8~9(32bit)/Enterprise

LinuxWS4,5(32/64bit)

•FedoraCore1~7(32/64bit)

•SuSE8.2~10.2/Enterprise

Desktop9~10(32/64bit)

•Madrake9.2~10.1(32/64bit)

•Mandriva2005~2007

•Ubuntu6.06~7.04

•Debian3.1~4.0

[Novell]

•Netware5.x,6.x(TCP/IPOnly)

[Others]

•UnixSunSolaris

8,9,10(SPARC/86)IBMAIx

5.x(6.1)IBMLinux(System P)HP-U11i(P A-RISC/IA-64) (11.11/11.20/11.22/11.23/

11.31)

[Windows]

•MicrosoftWindows

XP(32/64bits)/2003 Server(32/64bits)/ Vista(32/64bits)/2008 Server(32/64bit)/7/2008 ServerR2/7/2008R2

[Mac]

•MacOSX10.4~10.7

[Linux]

•RedHat8~9(32bit)/Enterprise

LinuxWS4,5(32/64bit)

•FedoraCore1~7(32/64bit)

•SuSE8.2~10.2/Enterprise

Desktop9~10(32/64bit)

•Madrake9.2~10.1(32/64bit)

•Mandriva2005~2007

•Ubuntu6.06~7.04

•Debian3.1~4.0

[Novell]

•Netware5.x,6.x(TCP/IPOnly)

[Others]

•UnixSunSolaris

8,9,10(SPARC/86)IBMAIx

5.x(6.1)IBMLinux(System P)HP-U11i(P A-RISC/IA-64) (11.11/11.20/11.22/11.23/

11.31)

AnywebPrintNONO

SmartPanelWindowsOnly(LiteSM)WindowsOnly(LiteSM)

InstallerYESYES

EasyPrinterManagerYESYES

EasyColorManagerYESYES

EasyDocument Creator

Application

NetPCFaxNONO

DirectPrinting Utility

EasyDeployment Manager

Network Management

NONO

YESYES

SetIP ,SW AS5.0&SWS2.0, CounThru2.5SW ASPlug-In

-JobAccounting,DriverManagement Plug-in,DeviceMapPlug-in

SetIP ,SW AS5.0&SWS2.0, CounThru2.5SW ASPlug-In

-JobAccounting,DriverManagement Plug-in,DeviceMapPlug-in

2.Productspecicationanddescription

■Interface

ItemCLP–415NCLP-415NW

ParallelOptionInterfaceN/AN/A

USBHighSpeedUSB2.0Device1PortDevice1Port

WiredNetwork10/100/1000BaseTX10/100/1000BaseTX

WirelessNetworkN/A802.11b/g/n

LCD16charactersx2lines16charactersx2lines

UserInterface

LED4(ECO,POWER,NA VI,STATUS)

KeyPower,ECO,NA VI,OK,Stop,DemoPower,ECO,NA VI,OK,Stop,WPS

2.1.2.3.PaperHandling

ItemCLP-415NCLP-415NW

•250-sheetCassette

StandardCapacity-

Max.Capacity-251sheets@80g/m²251sheets@80g/m²

Printing

Multi-purposetray

Max.Size216x356mm(8.5"x14")216x356mm(8.5"x14")

Min.Size76x127mm(3.0"x5.0")76x127mm(3.0"x5.0")

Capacity

Mediasizes

Tray@80g/m²

•1-sheetManualTray

•PlainPaper:1sheet@80g/m²

•Transparency:1sheet

•Label:1sheet

•Envelope:1sheet

A4,Letter,Legal,Ocio,Folio, JISB5,ISOB5,Executive,A5, Statement,A6,IndexCardStock, Postcard,EnvelopeMonarch, EnvelopeNo-10,EnvelopeDL, EnvelopeC5,EnvelopeC6,Envelope No9,Custom[76x127mm(3.0"x

5.0")~216x356mm(8.5"x14")]

5(ECO,POWER,NA VI,ST A TUS, Wireless)

•250-sheetCassette

Tray@80g/m²

•1-sheetManualTray

•PlainPaper:1sheet@80g/m²

•Transparency:1sheet

•Label:1sheet

•Envelope:1sheet

A4,Letter,Legal,Ocio,Folio, JISB5,ISOB5,Executive,A5, Statement,A6,IndexCardStock, Postcard,EnvelopeMonarch, EnvelopeNo-10,EnvelopeDL, EnvelopeC5,EnvelopeC6,Envelope No9,Custom[76x127mm(3.0"x

5.0")~216x356mm(8.5"x14")]

PlainPaper,ThinPaper,ThickPaper, Cardstock,ThickerPaper,Hole

Mediatype

Punched,Transparency,Pre-Printed, LetterHead,Recycled,Archive,Bond, Label,Envelope,Cotton,Colored, Glossy

PlainPaper,ThinPaper,ThickPaper, Cardstock,ThickerPaper,Hole Punched,Transparency,Pre-Printed, LetterHead,Recycled,Archive,Bond, Label,Envelope,Cotton,Colored, Glossy

ItemCLP-415NCLP-415NW

2.Productspecicationanddescription

•SupportedW eight:60~

220gsm

•ThinPaper:60~69g/m²

•PlainPaper:70~89g/m²

Mediaweight

SensingPaperEmpty:noPaperEmpty:no

Capacity

Mediasizes

Mediatypes

StandardCassette Tray

•ThickPaper:90~120g/m²

•Cardstock:121~163g/m²

•ThickerPaper:164~220g/m²

•Thickpaper:90~104g/m²

•BondPaper:105~120g/m²

•250sheets@80g/m²

•Envelope20sheets

A4,Letter,Legal,Ocio,Folio,JIS B5,ISOB5,Executive,A5,Statement, A6,Postcard,EnvelopeMonarch, EnvelopeNo-10,EnvelopeDL, EnvelopeC5,EnvelopeC6,Envelope No9,Custom[98x127mm(3.86"x

5.00")~216x356mm(8.5"x14")]

PlainPaper,ThinPaper,ThickPaper, Cardstock,ThickerPaper,Hole Punched,Transparency,Pre-Printed, LetterHead,Recycled,Archive,Bond, Label,Envelope,Cotton,Colored

•SupportedW eight:60~

220gsm

•ThinPaper:60~69g/m²

Mediaweight

•PlainPaper:70~89g/m²

•ThickPaper:90~120g/m²

•Cardstock:121~163g/m²

•ThickerPaper:164~220g/m²

•SupportedW eight:60~

220gsm

•ThinPaper:60~69g/m²

•PlainPaper:70~89g/m²

•ThickPaper:90~120g/m²

•Cardstock:121~163g/m²

•ThickerPaper:164~220g/m²

•Thickpaper:90~104g/m²

•BondPaper:105~120g/m²

•250sheets@80g/m²

•Envelope20sheets

A4,Letter,Legal,Ocio,Folio,JIS B5,ISOB5,Executive,A5,Statement, A6,Postcard,EnvelopeMonarch, EnvelopeNo-10,EnvelopeDL, EnvelopeC5,EnvelopeC6,Envelope No9,Custom[98x127mm(3.86"x

5.00")~216x356mm(8.5"x14")]

PlainPaper,ThinPaper,ThickPaper, Cardstock,ThickerPaper,Hole Punched,Transparency,Pre-Printed, LetterHead,Recycled,Archive,Bond, Label,Envelope,Cotton,Colored

•SupportedW eight:60~

220gsm

•ThinPaper:60~69g/m²

•PlainPaper:70~89g/m²

•ThickPaper:90~120g/m²

•Cardstock:121~163g/m²

•ThickerPaper:164~220g/m²

•H/WInstallDetect:No

Sensing

OptionCassette(SCF)N/AN/A

Capacity

OutputStacking

ADFN/AN/A

DuplexN/AN/A

(Face-Down)

OutputFullsensingPaperfullSensorPaperfullSensor

•PaperEmpty:Yes

•PaperT ypeDetect:No

•PaperSizeDetect:No

100sheets@80g/m²100sheets@80g/m²

•H/WInstallDetect:No

•PaperEmpty:Yes

•PaperT ypeDetect:No

•PaperSizeDetect:No

2.Productspecicationanddescription

ItemCLP-415NCLP-415NW

•Top&Bottom:4.23mm(0.2")

OtherMedia

fromedge

•Left&Right:3mm(0.11")

•Top&Bottom:4.23mm(0.2")

•Left&Right:3mm(0.11")

fromedge

Non-PrintableArea

Envelope

•Top&Bottom:10mm(0.4")

fromedge

•Left&Right:10mm(0.4")

•Top&Bottom:10mm(0.4")

•Left&Right:10mm(0.4")

fromedge

2.1.2.4.ReliabilityandService

ItemCLP-415NCLP-415NW

PrintingV olume(SETAMPV)1,600sheets/month1,600sheets/month

Max.MonthlyDuty40,000sheets40,000sheets

2.1.2.5.Environment

ItemCLP-415NCLP-415NW

fromedge

Temperature

Humidity

AcousticNoise Level(Sound Power/Pressure)

PowerConsumption

Dimension(WxDx H)

WeightSET16.66Kg(36.73lbs)16.66Kg(36.73lbs)

Operation15to30°C(59to86°F)15to30°C(59to86°F)

Storage(packed)-20to50°C(-4to122°F)-20to50°C(-4to122°F)

Operation20to80%RH20to80%RH

Storage(packed)10to90%RH10to90%RH

PrintingLessthan50dBA(SoundPressure)Lessthan50dBA(SoundPressure)

StandbyLessthan37.0dBA(SoundPressure)Lessthan37.0dBA(SoundPressure)

SleepBackGroundLevelBackGroundLevel

ReadyLessthan50WLessthan50W

A VG.Lessthan380WLessthan380W

Max/Peak1400W1400W

PowerSaveLessthan1.0WLessthan1.5W

SET

420x426x264mm(16.54x16.77x

10.39inches)

420x426x264mm(16.54x16.77x

10.39inches)

2.1.2.6.Consumables

ItemCLP-415NCLP-415NW

•CLT-K504S:Black

TonerCartridge

Model

•CLT-Y504S:Y ellow

•CLT-M504S:Magenta

•CLT-C504S:Cyan

•CLT-K504S:Black

•CLT-Y504S:Y ellow

•CLT-M504S:Magenta

•CLT-C504S:Cyan

ItemCLP-415NCLP-415NW

2.Productspecicationanddescription

WasteToner Container

2.1.2.7.MaintenanceParts

•Averagecontinuousblack

cartridgeyield:Apporx.2,500 standardpages(Black)

•Averagecontinuouscolor

cartridgeyield:Apporx.

Yield

ModelCL T -W504CLT -W504

Yield

1,800standardpages (Yellow/Magenta/Cyan)

NOTE

Declaredcartridgeyieldin accordancewithISO/IEC19798

Apporx.14,000standardpages (Black)

Apporx.3,500standardpages (Yellow/Magenta/Cyan)

•Averagecontinuousblack

cartridgeyield:Apporx.2,500 standardpages(Black)

•Averagecontinuouscolor

cartridgeyield:Apporx. 1,800standardpages (Yellow/Magenta/Cyan)

NOTE

Declaredcartridgeyieldin accordancewithISO/IEC19798

Apporx.14,000standardpages (Black)

Apporx.3,500standardpages (Yellow/Magenta/Cyan)

ItemCLP-415NCLP-415NW

PartCodeJC95–01637AJC95–01637A Transferroller

Life100,000pages100,000pages

Fuserunit

roller

PartCodeJC91–01130A(220V)/JC91–01131A

(110V)

Life50,000pages50,000pages

PartCodeJC93–00673AJC93–00673A Pick-Uproller

Life200,000pages200,000pages

PartCodeJC93–00675AJC93–00675A Retard(Reverse)

Life100,000pages100,000pages

PartCodeJC96–06514AJC96–06514A ITBunit

Life100,000pages100,000pages

2.1.2.8.Option

ItemModelName

Support

CLP-415NCLP-415NW

JC91–01130A(220V)/JC91–01131A (110V)

Memory

OptionCassette(SCF)-N/AN/A

Wirelessnetwork-N/AY es(Default)

HardDisk-N/AN/A

USBtoParallelCable-N/AN/A

•ML-MEM370(512

MB)

YesYes

2.Productspecicationanddescription

2.1.3.ModelComparisonTable

SamsungCLP-415NWSamsungCLP-680NDHPCP2025dn

Image

Mono/ColorSpeed (A4)

Processor533MHz533MHz600MHz

Memory(Std/Max)256MB/512MB256MB/512MB128MB/384MB

PrintLanguageSPLC,PCL5Ce,PCL6C,PS3,

PaperInput250sheetsCassette250sheetsCassette

DuplexN/AStandardStandard

InterfaceHighSpeedUSB2.0

Size(mm)420x426x264mm(16.54x

TonerCartridge (K/CMY)

18/18ppm24/24ppm20/20ppm

SPLC,PCL5Ce,PCL6C,PS3,

PDFV1.7

10/100/1000BaseTX

16.77x10.39inches)

2.5K/1.8K•2K/1.5K

PDFV1.7

520sheetsOptionalCassette

HighSpeedUSB2.0

10/100/1000BaseTX

453x420x312mm(17.83x

16.54x12.28inches)

•6K/3.5K

HPPCL6,HPPCL5c,HP postscript3

250sheetsCassette

250sheetsOptionalCassette

HighSpeedUSB2.0

10/100BaseTX

405x484x322mm

3.5K/2.8K

2.Productspecicationanddescription

vvw

{

}

2.2.SystemOverview

Thischapterdescribesthefunctionsandoperatingprincipalofthemaincomponent.

2.2.1.FrontView

NOTE

•Thisillustrationmaydifferfromyourmachinedependingonyourmodel.Therearevarioustypesofmachine.

•Somefeaturesandoptionalgoodsmaynotbeavailabledependingonmodelorcountry.

1Outputsupport

2Outputtray

3Controlpanel

4Controlboardcover

5Tray1

6Frontcover

7Frontcoverhandle

8Tonercartridges

9Tonercartridgehandle

10IntermediateTransferBelt(ITB)

11Paperwidthguidesonamanualfeeder

12Manualfeeder

2.Productspecicationanddescription

{

2.2.2.RearView

NOTE

•Thisillustrationmaydifferfromyourmachinedependingonyourmodel.Therearevarioustypesofmachine.

•Somefeaturesandoptionalgoodsmaynotbeavailabledependingonmodelorcountry.

1Wastertonercontainer

2Rearcover

3Rearcoverhandle

4Powerreceptacle

5Power-switch

6USBport

7Networkport

2.2.3.PaperPath

Thefollowingdiagramdisplaysthepaththepaperfollowsduringtheprintingprocess.

2.Productspecicationanddescription

2.2.4.SystemLayout

Thismodelconsistsoftheengineparts,hardwareparts,rmware.Theenginepartsconsistsofthemechanicalparts comprisingFrame,TonerCartridge,DriveUnit,Transferroller,Pickupunit,Fuser,Cassette.Thehardwarepartsconsistsof themainboard,SMPS,HVPSboard,OPEboard,PCinterface.

1ExitUnit

2FuserUnit

3TransferRoller

4Registration(Regi.)Roller

5Pick-UpRoller

6RetardRoller

7Cassette

8LSU

9TonerCartridge

10ITBUnit

2.Productspecicationanddescription

2.2.4.1.FeedingSection

Itisconsistsofabasiccassette,pickup/forward/retardrollerandpartsrelatedtopapertransferring.

1)Cassette(Tray1)

ThismodelhasacassettetypetraythatincludestheMPtray.

Ithasapaperexistencesensingfunction,paperarrangingfunction.

TheMP(multi-purpose)traycanholdspecialsizesandtypesofprintmaterial,suchaspostcards,notecards,andenvelopes. Itisusefulforsinglepageprintingonletterheadorcoloredpaper.

2)Pickup/Forward/Reverseroller

Theyhavefunctionssuchasapaperpickupfunction,drivingcontrolfunction,paperfeedingfunction,andremoving electronicstaticfunction.Pickuprollerisdrivenbyclutch.

2.Productspecicationanddescription

2.2.4.2.TransferRoller

Thetransferrollerunitisassembledtotherearcover.ThetransferrollerdeliversthetoneroftheOPCdrumtothepaper.

2.2.4.3.DriveUnit

ThismachinehastheMainDriveUnitandFeedDriveUnit.TheMainDriveUnithas2BLDCmotorsandFeedDriveUnit has1Stepmotor.TheseDriveunitisassembledtotherightframe.

2.Productspecicationanddescription

2.2.4.4.FuserUnit

ThisunitconsistsofHeatRoller,aThermostat,andThermistor,etc.Itfusesthetonerthatwastransferredbythetransfer rollerontothepaper,byapplyingheatandpressuretocompletefusingprocess.

1)Thermostat

Whenaheatlampisoverheated,aThermostatcutsoffthemainpowertopreventover-heating.

•ThermostatT ype:Non-ContacttypeThermostat

•ControlTemperature:195°C±5°C

2)Thermistor

Itisatemperaturedetectingsensor.

•TemperatureResistance:7kΩ(180°C)

3)Heatroller

Theheatrollertransferstheheatfromthelamptoapplyaheatonthepaper.

ThesurfaceofaheatrolleriscoatedwithT eon,sotonerdoesnotsticktothesurface.

4)Pressureroller

Apressurerollermountedunderaheatrollerismadeofasiliconresin,andthesurfacealsoiscoatedwithTeon.Whena paperpassesbetweenaheatrollerandapressureroller,toneradherestothesurfaceofapaperandispermanentlyfused.

5)HalogenLamp

•V oltage:120V(115±5%)/220V:230±5%

•Capacity:850Watt±25W

2.Productspecicationanddescription

2.2.4.5.LSU(LaserScannerUnit)

ItisthecorepartoftheLBP(LaserBeamPrinter)whichswitchesfromthevideodatareceivedtothecontrollertothe electrostaticlatentimageontheOPCdrumbycontrollinglaserbeam,exposingOPCdrum,andturningprincipleofpolygon mirror.TheOPCdrumisturnedwiththepaperfeedingspeed.TheHSYNCsignaliscreatedwhenthelaserbeamfromLSU reachestheendofthepolygonmirror,andthesignalissenttothecontroller.ThecontrollerdetectstheHSYNCsignalto adjusttheverticallineoftheimageonpaper.Inotherwords,aftertheHSYNCsignalisdetected,theimagedataissentto theLSUtoadjusttheleftmarginonpaper.Theonesideofthepolygonmirrorisonelineforscanning.

2.Productspecicationanddescription

2.2.4.6.TonerCartridge

Byusingtheelectronicphotoprocess,itcreatesavisualimage.Inthetonercartridge,theOPCunitandthedeveloping unitareinabody.TheOPCunithasOPCdrumandchargingroller,andthedevelopingunithastoner,supplyroller, developingroller,andblade.

•DevelopingMethod:Nonmagneticsinglecomponentnon-contactingmethod

•Toner:Nonmagneticsinglecomponentpulverizedtypetoner

•Thelifespanoftoner(ISO19798pattern/A4standard)

-Initialtoner:1K(K)/0.7K(CMY)

-Salestoner:2.5K(K)/1.8K(CMY)

•OPCCleaning:Collectthetonerbyusingcleaningblade

•Handlingofwastedtoner:Collectthewastedtonerinthecleaningframebyusingcleaningblade

•Classifyingdevicefortonercartridge:IDisclassiedbyCRUM

2.Productspecicationanddescription

2.2.5.Hardwareconguration

TheCLP-415seriesElectricalCircuitSystemconsistsofthefollowing:

•Mainboard(Systemboard)

•OPEboard

•SMPSboard

•HVPSboard

DiagramoftheCLP-415seriesElectricalCircuit

CLP-415serieshasasystemboardofintegratedenginecontrollerandvideocontroller.

Theenginecontrollercontrolsallmodulesrequiredtoprint,thatis,LSU,HVPS/SMPS,Fuser,Motoretc.Itcommunicates withthevideocontrolblockinsideCPUforprinting.Andithastheinterfaceforallvideosyncsignaltoprintout thevideodata.

ThevideocontrollerreceivesprintdatafromthehostthroughnetworkorUSBPortandreceivescopydatafromthescan controller.Ittakesthisinformationandgeneratesprintablevideobitmapdata.

Themainboardisadopted533MHzC3NCPUthatisintegratedwithengine/video/scancontroller.ItusesDDR3 256MByte.

Circuitboardlocations

Thefollowingdiagramsshowthelocationsoftheprintercircuitboards:

2.Productspecicationanddescription

2.2.5.1.Mainboard

Chorus3–Next(C3N)chipisadoptedasthemainprocessor.Itsprocessspeedis533MHz.Itisintegratedenginecontroller, videocontroller,scancontroller.

DDR3256MBisadoptedforhighspeeddataprocessing.Bootadoptedthe128MBNANDFlash.

USBistheembeddedtypeandwirednetworksupports1000Mfullduplex.

[Mainboarddiagram]

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