Rockwell Automation MDF-SBxxxx User Manual

Installation Instructions

Kinetix 6000M Integrated Drive-Motor

Catalog Numbers MDF-SB1003, MDF-SB1153, MDF-SB1304

Topi c Page

Important User Information 2

About the Kinetix 6000M Integrated Drive-Motor 3

Catalog Number Explanation 4

Kinetix 6000M Integrated Drive-Motor System Cable Diagram 5

IDM Unit Connectors and Indicators 6

Before You Begin 7

Installing the Integrated Drive-Motor 8

Product Dimensions 11

Load Force R atings 13

Connector Data 14

Network and Drive Status Indicators 16

Remove and Replace Shaft Keys and Shaft Seals 17

Cables and Accessory Kits 19

Specifications 21

Motor Overload Protection 22

Additional Resources 23

2 Kinetix 6000M Integrated Drive-Motor

IMPORTANT

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of
this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with
installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be
carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or
application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requi rements associ ated wit h any pa rticu lar ins tallat ion, Roc kwell Au tomati on, Inc. cannot assume respon sibili ty or li abilit y for actual
use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNIN G: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a
hazard, an d recognize the consequence.

Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert
people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for exampl e, a motor control center, to alert
people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective
Equipment (PPE). Follow ALL Regulatory requirements for safe work practi ces and for Personal Protective
Equipment (PPE).

Rockwell Automation Publication MDF-IN001B-EN-P - August 2013

Kinetix 6000M Integrated Drive-Motor 3

IMPORTANT

IMPORTANT

About the Kinetix 6000M Integrated Drive-Motor

Kinetix® 6000M integrated drive-motor (IDM) systems include up to 16 integrated drive-motor
(IDM) units, along with an IDM power interface module (IPIM). IDM units are mounted
directly on the machine and the IPIM module mounts on the Bulletin 2094 power rail.

IDM units and the IPIM module are compatible with only 400V-class Kinetix 6000 or
Kinetix 6200 multi-axis drive systems.

The Kinetix 6000M integrated drive-motor system is not compatible with 200V-class drive systems.

Each IDM unit is controlled by a communication network that connects to the IPIM module.
The IPIM module passes network data to the IDM units through daisy-chained network cables.
A network terminator plug connects to the last IDM unit and returns the network signal to the
IPIM module.

Hybrid cables provide both power and inter-module communication to the IDM units. These
cables daisy-chain from one IDM unit to another and a hybrid terminator is required at the last
IDM unit.

One terminator plug set is provided with the Kinetix 6000M IDM power interface module. It
contains a 2090-CTHP8 hybrid terminator and a 2090-CTSRP network terminator.

Refer to the Kinetix 6000M Integrated Drive-Motor System User Manual, publication

2094-UM003

integration with ControlLogix®, CompactLogix™, or SoftLogix™ controller platforms.

, for detailed information on wiring, applying power, troubleshooting, and

Rockwell Automation Publication MDF-IN001B-EN-P - August 2013

4 Kinetix 6000M Integrated Drive-Motor

Safety Option

S = Safe off

Mounting Flange

B= IEC metric oversize

Brake

2 = No brake
4 = 24V DC brake

Shaft Key

J = Shaft key
K = No shaft key

Connectors

8 = Circular (SpeedTec) connector, right angle, 180° rotatable

Feedback

Q = 524,288 counts per revolution, 4096 turns
high-resolution multi-turn absolute encoder

Rated Speed

F = 3000 rpm
H = 3500 rpm
P = 5000 rpm

Magnet Stack Length

3 = 76.2 mm (3.0 in.)
4 = 101.6 mm (4.0 in.)

Frame Size

100 = 100 mm
115 = 115 mm
130 = 130 mm

Voltage Class

B = 400V

Network

S = Sercos

Series Type

F = Food grade enclosure (including shaft seal)

Series

MD = Premium permanent magnet rotary servo motor
with integrated drive

Catalog Number Explanation

MD F - S B xxx x x - Q x 8 x B - S

Rockwell Automation Publication MDF-IN001B-EN-P - August 2013

Kinetix 6000M Integrated Drive-Motor 5

IMPORTANT

R

R

G

G

R

R

G

G

2090-CTSRP

Network Terminator

2090-CNSSPSS-12AAxx or

2090-CNSSPRS-AAxx (shown)

Network Cable

2090-CNSSPSS-AAxx, 2090-CNSRPRS-AAxx (shown),

2090-CNSSPRS-AAxx, or 2090-CNSRPSS-AAxx

Network Cable

2094-SEPM-B24-S

IPIM Module

2090-CHBIFS8-12AAxx

IPIM-to-IDM Hybrid Cable

Connects the IPIM Module to the First IDM Unit

2090-CHBP8S8-12AAxx

Hybrid Cable

2090-CTHP8

Hybrid Terminator

MDF-SB1xxx

Last IDM Unit

MDF-SB1xxx

First ID M Unit

Kinetix 6000M Integrated Drive-Motor System Cable Diagram

The colored rings on the hybrid connectors and the mating cable must match: red-to-red or
green-to-green.

Rockwell Automation Publication MDF-IN001B-EN-P - August 2013

6 Kinetix 6000M Integrated Drive-Motor

1

2

3

4

5

6

7

8

9

1010

1111

IDM Unit Connectors and Indicators

Item Description Panel ID Item Description Panel ID

1 Network In – 7

2 Hybrid In – 8

3 Hybrid Out – 9

4 Network Out – 10 Drive status indicator D

5 Node Address LSB (0…9) S1 11 Network status indic ator N

6 Node Address MSB (10…99) S10

Rockwell Automation Publication MDF-IN001B-EN-P - August 2013

Digital Input/Output 1:
Registration 2 and Overtravel -

Digital Input/Output 2:
Registration 1 and Overtravel +

Digital Input/Output 3:
Home and not used

1

2

3

Kinetix 6000M Integrated Drive-Motor 7

Before You Begin

Remove all packing material, wedges, and braces from within and around the components. After
unpacking, check the item nameplate catalog number against the purchase order.

ATT EN TI ON : Do not attempt to open or modify the IDM unit. This manual describes modifications that
you can perform in the field, but do not attempt other changes. Only qualified Allen-Bradley
technicians can service an IDM unit.

Installation and Maintenance Guidelines

These guidelines advise you on how to install your product for safe and reliable service.

ATTENTION: Damage can occur to the bearings and the feedback device if sharp impact is applied to
the shaft during the installation of couplings and pulleys or when removing the shaft key. Damage to
the feedback device can also result by applying leverage to the faceplate to remove devices mounted
on the shaft. Do not strike the shaft, key, couplings, or pulleys with tools during installation or removal.
Use a wheel puller to apply pressure from the user-end of the shaft to remove any friction fit or stuck
device from the shaft.

A shaft seal is factory installed on an IDM unit. A shaft seal is required if any of these
environmental conditions exist:

• The IDM unit is exposed to fine dust.

• The IDM unit is exposed to fluids, or is attached to an oil-lubricated device.

• The IDM unit requires an IP65 or IP66 rating.

Replace the shaft seal at or before its expected lifetime of 12 months. Refer to Cables and
Accessory Kits on page

Refer to Specifications on page

19 for catalog numbers of shaft seal kits.

21 for a description of IP ratings.

Rockwell Automation Publication MDF-IN001B-EN-P - August 2013

8 Kinetix 6000M Integrated Drive-Motor

IMPORTANT

Installing the Integrated Drive-Motor

Installing the IDM unit involves the proper alignment on the machine, effective cable shield
grounding, mounting the IDM unit, and connecting the cables.

Aligning the IDM Unit

The IDM unit can be mounted in any position. The mounting pilot aides in aligning the IDM
unit on a machine. Refer to Product Dimensions on page 11
mounting fasteners are preferred.

The installation must comply with all local regulations. The installer also must use equipment
and installation practices that promote electromagnetic compatibility and safety.

ATTENTION: Unmounted IDM units, disconnected mechanical couplings, loose shaft keys, and
disconnected cables are dangerous, if power is applied. Appropriately identify (tag-out) disassembled
equipment and restrict access to (lock-out) electrical power. Before applying power, remove the shaft
key and other mechanical couplings that could be thrown from the shaft.

Cable Shielding

Signal integrity is very important for successful operation of an IDM system, and proper signal
grounding is necessary to achieve this. The hybrid and network cables that connect one IDM to
another IDM are properly grounded through the daisy-chain connection to the Kinetix drive
system.

for these dimensions. Stainless steel

ATTENTION: High voltage can build up on hybrid cable shields, if the shield is not grounded. Verify
there is a connection to ground for all hybrid cable shields.

IDM system wiring differs from common PWM servo system wiring configurations; as hybrid and
network cables can be tie-wrapped together and occupy the same cable run. Hybrid and network
cables do not require physical segregation as a result of more effective wire shielding and i mproved
grounding techniques.

This exception applies to only the hybrid and network cables that connect to an IPIM module or
between IDM units, and does not apply to cabling elsewhere in a Kinetix drive system. Refer to the
drive user manuals listed in Additional Resources on page
Electrical Noise Reference Manual, publication GMC-RM001

National Electrical Code, local electrical codes, special operating temperature, duty cycles, or
system configurations take precedence over the information presented above and the values and
methods provided in the documents referenced above.

Rockwell Automation Publication MDF-IN001B-EN-P - August 2013

23, and the System Design for Control of

, for more information.