Rockwell Automation 440R-MSR312 User Manual

MSR312P Configurable Monitoring Safety Relay with DeviceNet™ Communications

USER MANUAL

440R

Important User Information

ATTENTION

IMPORTANT

Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown in this guide are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use based upon the examples shown in this publication.

Rockwell Automation Publication SGI-1.1, Safety Guidelines for the Application, Installation and Maintenance of Solid-State Control (available from your local Rockwell Automation office), describes some important differences between solid-state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication.

Reproduction of the contents of this copyrighted publication, in whole or part, without written permission of Rockwell Automation, is prohibited.

Definition of Symbols

Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequences.

Throughout this manual we use notes to make you aware of safety considerations:

Attention statements help you to:

• identify a hazard

• avoid a hazard

• recognize the consequences

Allen-Bradley, RSNetWorx, DeviceLogix, PLC, and SLC are registered trademarks of Rockwell Automation. DeviceNet is a trademark of the Open DeviceNet Vendor Association (ODVA).

MSR312-UM001B-EN-P

Configurable Monitoring Safety Relay with DeviceNet™ Communications

ATTENTION

European Communities (EC) Directive Compliance

This product has the CE mark and is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives.

EMC Directive

This product is tested to meet the Council Directive 89/336/EC Electromagnetic Compatibility (EMC) by applying the following standards, in whole or in part, documented in a technical construction file:

• EN 50081-2 EMC — Generic Emission Standard, Part 2 — Industrial Environment

• EN 50082-2 EMC — Generic Immunity Standard, Part 2 — Industrial Environment

This product is intended for use in an industrial environment.

Low Voltage Directive

This product is not required to meet Council Directive 73/23/EEC Low Voltage, as it is designed for use with a voltage rating below 50V for alternating current and below 75V for direct current. The requirements of EN 60947-5-1:1997 Low-Voltage Switchgear and Controlgear, Part 5 — Control Circuit Devices, have been applied.

Preface

Read this manual in its entirety before installing, operating, servicing, or configuring the MSR312P Safety Relay with DeviceNet communications.

The purpose of this manual is to provide you with the necessary information to apply the MSR312P Safety Relay using DeviceNet™ with DeviceLogix Component Technology. Described in this manual are methods for installing, configuring, and troubleshooting the MSR312P DeviceNet.

Intended Audience

This manual is intended for qualified personnel responsible for the setup and service of these devices. You must have previous experience with and a basic understanding of communications terminology, configuration procedures, required equipment, and safety precautions.

You should understand the DeviceNet network operations, including how slave devices operate on the network and communicate with a DeviceNet master.

You should be familiar with the use of the RSNetWorx for DeviceNet Software (Cat. No. 9357-DNETL3) for network configuration. This software package is referred to often in this manual.

Read the DeviceNet Cable System Planning and Installation Manual, Publication 1485-6.7.1, in its entirety before planning and installing a DeviceNet System. If the network is not installed according to this document, unexpected operation and intermittent failures can occur.

If this manual is not available, consult your local Rockwell Automation Authorized Distributor or Sales Office to request a copy. Copies may also be ordered from the Rockwell Automation Bookstore. The bookstore can be contacted via the Internet from the Rockwell Automation home page at http://www.rockwellautomation.com.

Only personnel familiar with DeviceNet devices and associated equipment should plan or implement the installation, startup, configuration, and subsequent maintenance of the MSR312P Configurable monitoring Safety Relay. Failure to comply may result in personal injury and/ or equipment damage.

Voca bula ry

In this manual we refer to the MSR312P Safety Relay with DeviceNet Communications with DeviceLogix Component Technology as the “MSR312P.”

MSR312-UM001B-EN-P 3

Configurable Monitoring Safety Relay with DeviceNet™ Communications

Preface

Related Publications

Publication Title Publication Number

DeviceNet™ Cable System Planning and Installation Manual DN-6.7.2

ControlLogix™ DeviceNet Interface Module User Manual 1756-6.5.19

DeviceNet Media Catalog Guide 1485-CG001A-EN-P

Online Information

EDS Files: EDS files are available for downloading at http://www.ab.com/networks/eds.

Manuals Online: Manuals are available for order or download at http://www.theautomationbookstore.com

This manual gives an overview of the MSR312P and describes how to configure, install, operate, and troubleshoot the device on the DeviceNet network.

4 MSR312-UM001B-EN-P

Configurable Monitoring Safety Relay with DeviceNet™ Communications

Table of Contents

Important User Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

European Communities (EC) Directive Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Vocabulary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Online Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Chapter 1: Overview of the MSR312P DeviceNet Base Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Rotary Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Node Address Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Data Rate Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

DeviceNet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Parameter Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 2: Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Using the Status LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 2: Device Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Parameter 1 to 20—Input Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Parameter 21 to 23—Input Module Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Parameters 24 to 26—Simultaneity Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Parameters 27 to 29—Simultaneity Enabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Parameters 30 to 32—Group Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Parameters 33 to 35—Feedback (Monitoring) Loop Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Parameters 36 to 38—Group State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Parameters 39—Group Reset State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Parameters 40-49—Function Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parameters 50-59—Nonvolatile (EEPROM) Function Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parameters 60-69—Group Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Parameters 70-79—Group Switch Nonvolatile (EEPROM) Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Parameters 80—System Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Parameters 81—Any System Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Parameters 82—Muting Lamp Module Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Parameters 83—Y34 Output Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Parameters 84—Y34 Output Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Parameters 85—Y34 Output Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Parameters 86—Y34 Output Fault Value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Parameter 87—Y34 Output Mode Attribute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Parameter 88—Y34 Output Idle Value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Parameter 90—Autobaud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Parameter 91—Baud Rate Switch Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Parameter 92—Baud Rate Switch Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Parameter 93—MAC ID Switch Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Parameter 94—MAC ID Switch Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Parameter 95—Configuration Consistency Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parameter 96—Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parameter 97—Runtime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parameter 98—Power-up Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parameter 99—Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parameter 100—Number of Input Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parameter 101—Number of Input Modules in Nonvolatile Memory (EEPROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parameter 102—MSR Processor Version Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parameter 103—105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Chapter 3: Quick Start Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Chapter 4: Getting Online via RSNetWorx™ for DeviceNet™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Chapter 5: Unregister the EDS file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Chapter 6: Register the MSR312P EDS Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Chapter 7: Off-Line Node Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Sample Recovery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Chapter 8: DeviceNet Classes and Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Common Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Identity Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Class Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Object Classes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Class Code 0x0001: Identity Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Class Code 0x0002: Message Router Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Class Code 0x0003: DeviceNet Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Class Code 0x0004: Assembly Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Class Code 0x0005: Connection Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Class Code 0x0008: Discrete Input Point Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Class Code 0x0009: Discrete Output Point Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Class Code 0x001D: Discrete Input Group Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Class Code 0x002B: Acknowledge Handler Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

MSR312-UM001B-EN-P 5

Configurable Monitoring Safety Relay with DeviceNet™ Communications

Chapter 1: Overview of the MSR312P DeviceNet Base Module

Description

The MSR312P offers DeviceNet connection for applications in which network communication is desired. All of the functionality of the DeviceNet interface is contained within the enclosure. The base unit requires two 24V DC power sources. One is connected to A1/A2 terminals to power the safety circuitry including all connected modules. The second is the DeviceNet power. It’s recommended that they do not share the same source.

Rotary Switches

The MSR312P has three 10-position rotary switches for setting: DeviceNet baud rate and DeviceNet node address The switches are located on the side of the enclosure. The switch settings and functions are shown below.

S1 S2 S3

MSB LSB Node Address Baud Rate

 MSB = Most Significant Byte  LSB = Least Significant Byte

Node Address Configuration

Rotary switches S1 and S2 are used to set the node address (0…63) of the MSR312P. The factory default is 63 on the switches. If the node address is between 64…99, the MAC ID will be software settable. Rotate switches S1 and S2 to the desired address.

Data Rate Configuration

Rotary switch S3 sets the data rate at which the MSR312P communicates with the network. The factory default setting is 0…125 kb.

DeviceNet Connection

The MSR312P DeviceNet communications receives its power and communications through the DeviceNet Cable. A separate power supply is required to power the MSR312P for its safety functions. This separate power supply must be connected to terminals A1 and A2 of the MSR312P.

• CANH – White Wire

• CANL – Blue Wire

•V+ – Red Wire

• V- – Black Wire

• SHD – Shield

6 MSR312-UM001B-EN-P

Configurable Monitoring Safety Relay with DeviceNet™ Communications

Chapter 1: Overview of the MSR312P DeviceNet Base Module

Parameter Configuration

For proper operation, the parameters of the MSR312P must be configured. There are 105 parameters in the MSR312P, but only 11 of them are configurable. The parameters can be configured by using RSNetWorx for DeviceNet. Open RSNetWorx and double click on the MSR312P icon.

MSR312-UM001B-EN-P 7

Configurable Monitoring Safety Relay with DeviceNet™ Communications

Chapter 2: Troubleshooting and Maintenance

Using the Status LED

Function Status LED Group 1-2-3 LEDs

Power up / normal operation Continuous on: green — Internal fault Continuous on: red — Entering configuration mode 1 flash: red — Input switch fault or reset switch closed during power up 2 flashes: red — Configuration change during operation 3 flashes: red — Current configuration not as stored on EEPROM 4 flashes: red — At least one muting lamp and one reserve lamp defective 5 flashes: red — Invalid switch settings of input modules 6 flashes: red — Invalid reset configuration (Y41, Y42, S34 terminal jumpers) 7 flashes: red — Input terminal block not (or improperly) plugged in 8 flashes: red — Group output active — Continuous on: green Group ready — Blinking: green At least one input corresponding to the output group is faulty — Continuous on: red A feedback (EDM) loop of the output group is open, or no input is assigned to the group — Off

Using the Mod/Net Status LED

Mod/Net State LED Indication

Not powered/not on-line Off Device is not on-line. Device has not completed the Dup MAC ID test. Device may not

be powered.

Device operational and online, connected

Device operational and online, not connected, or device on-line and needs commissioning

Minor fault and/or connection time-out

Critical fault or critical link failure

Communication faulted and received an identify comm fault request - long protocol

Solid green Device is operating in a normal condition and is on-line with connections in the

established state. For Group 2 only, the device is allocated to a master. For a UCMM capable device it means that the device has one or more established connections.

Flashing green Device is on-line with no connections in the established state. Device has passed the

Dup MAC ID test, is on-line, but has no established connections to other nodes. For a Group 2 Only device, the device is not allocated to a master. For a UCMM capable device it means that the device has no established connections. Configuration missing, incomplete or incorrect.

Flashing red Recoverable fault and/or one or more I/O connections are in the timed-out state.

Solid red Device has an unrecoverable fault and may need replacing. Device has detected an

Flashing red and green

Recoverable faults include:

• Failed Power Supply power-up test.

• Faulted 24V DC, Out2, Out3.

error that has rendered it incapable of communication on the network (Dup MAC failure or Bus Off).

A specific communcation faulted device. the device has detected a network access error and is in the communcation faulted state. The device has subsequently received and accepted an identify communcation faulted request - long protocol message.

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Parameters 1…20—Input Values (read only)

Input 1a Value - Input 10b Value

The MSR312P supports up to 10 inputs modules to its input side. Each input module has two independent input connections. These are shown as parameters Input 1a Value (the top wiring connection of the module) and Input 1b Value (the bottom connection for input module 1). The input values can be either ON or OFF. Input values not used will show an OFF value.

A value of ‘ON’ indicates that the input is active. A device is connected properly and the input LED on the front of the module is green.

A value of 'OFF' indicates that the input is not active. The Input LED on the front of the module is red. This may be due to various reasons, including:

• An operator intentionally triggered the attached device (such as by releasing a two-hand control or stepping on a safety mat),

• An off-wire condition in which a wire has physically fallen off the input,

• The device was removed from the channel, or

• The simultaneity monitoring time limit (if enabled) may have been exceeded.

Parameters 21…23—Input Module Values (read only)

Input Modules 1…10 State

The purpose of these parameters is to allow the reading of multiple modules in a single byte, rather than reading each individual status of parameters 1…20. Parameter 21 includes the first four modules. Parameter 22 contains status of modules 5…8, and Parameter 23 contains the status of modules 9 and 10. A '1' or check indicates the input is active; otherwise the input is not active. Module 1 is the input module closest to the base module (on the left). Modules count from right to left, respectively, to the base module.

Value

0 1

Meaning

Input inactive Input active

Parameters 24…26—Simultaneity Errors (read only)

Simultaneity Enabled Input Modules 1…10

These parameters indicate that the simultaneity time period for the selected application has elapsed without all required input contacts having been reset. See Parameters 27…29 for more details.

An example value on Parameter 24 might be: 00000001

The “1” value indicates that Input 1a had a simultaneity error. The Input LED on the front of the module will be blinking red. The Status LED on the MSR312P will be blinking at a 2X rate, indicating an input fault.

Parameters 27…29—Simultaneity Enabled (read only)

Simultaneity Enabled Input Modules 1…10

Dual channel and triple channel input devices, like e-stops, safety gates and safety mats can be connected so that the MSR312P looks for each channel to become active within 3 seconds of each other. Simultaneity is enabled through wiring configuration only; the user cannot enable this feature via software (see the MSR300 Instruction Manual).

These parameters indicate if simultaneity monitoring (sometimes referred to as synchronization monitoring or coincidence gating) has been enabled for the channels. Simultaneity monitoring requires that should an input enter a faulted state, resetting all input contacts of a channel (or channels, depending upon application selected) must be accomplished within a certain time period. For 2- or 3-channel operation, this time period is fixed at three seconds, while for two-hand control applications the time period is fixed at 0.5 seconds.

An example value on Parameter 27 might be: 00000001

The “1” value indicates that Input 1a has simultaneity enabled. The other inputs are not using the simultaneity feature.

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Parameters 30…32—Group Status (read only)

Group 1…3 Status

These parameters indicates if any of the MSR320P Input Modules assigned to Groups 1, 2, or 3 have an interrupted input. The meaning of the values are:

Value

00 01

Meaning

Inputs are active—OK At least one input assigned to the Group is interrupted.

Parameters 33…35—Feedback (Monitoring) Loop Status (read only)

Group 1…3 EDM Status

The Feedback Loop Status parameters reflect the status of the EDM circuits at terminals Y11, Y12, and Y13. The meaning of the values are:

Value

00 01

Meaning

Feedback Loop Open Feedback Loop Closed

Parameters 36…38—Group State (read only)

Group 1…3 State

The Group State parameters reflects the status of the Group 1, 2, and 3 output modules. The meaning of the values are:

Value

00 01 10

Meaning

Output is off Output is ready for reset Output is active

Parameter 39—Group Reset State (read only)

The MSR312P can be set up for four different reset modes. These modes are configured by wiring only; they cannot be changed by software. The setting are made at the terminals Y40, Y41, and Y42

Parameter 39 value: XXXX0000 Jumper from Y40 to Y41 and Y42

Group 1, 2, and 3: Automatic Reset

Parameter 39 value: XXXX0001 Jumper from Y40 to Y41

Parameter 39 value: XXXX0010 Jumper from Y40 to Y42

Parameter 39 value: XXXX0011 No Jumpers

Group 1 and 2: Monitored Manual Reset Group 3: Automatic Reset

Group 1 and 2: Automatic Reset Group 3: Monitored Manual Reset

Group 1, 2, and 3 Monitored Manual Reset

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Parameters 40…49—Function Settings (read only)

Function Switch Value Module 1…10

These parameters indicate the actual rotary switch settings on MSR320 Input Modules. There is one parameter for each module. Parameter 40 is the input module closest to the base module. These values should be compared to their respective values in nonvolatile memory (Parameters 50…59). If the values are not the same, the MSR300 system will be in a faulted state.

Reserved

0. One-Channel Emergency Stop

1. Two-Channel Emergency Stop, Safety Mat

2. Three-Channel Emergency Stop

3. Two-Channel Safety Gate w/ Start-Up Test

4. Two-Channel Safety Gate w/o Start-Up Test

5. Two-Channel Light Curtains

6. Two-Hand Control

7. Input 1: Two-Channel Emergency Stop, Input 2: Light Curtain (2 NC, 2 OSSD)

8. Input 1: Two-Channel Safety Gate, Input 2: Light Curtain (1 NO & 1 NC, 2 OSSD)

No value = The module is a muting lamp module.

Reserved = The module does not exist in the system.

Parameters 50…59—Nonvolatile (EEPROM) Function Settings (read only)

Function NV Value Module 1…10

These parameters indicate the rotary switch settings that are stored in nonvolatile memory in the base module. There is one parameter for each module. Parameter 50 is the input module closest to the base module. These should be compared to their respective values in actual settings (Parameters 40…49). If the values are not the same, the MSR300 system will be in a faulted state.

Reserved

0. One-Channel Emergency Stop

1. Two-Channel Emergency Stop, Safety Mat

2. Three-Channel Emergency Stop

3. Two-Channel Safety Gate w/ Start-Up Test

4. Two-Channel Safety Gate w/o Start-Up Test

5. Two-Channel Light Curtains

6. Two-Hand Control

7. Input 1: Two-Channel Emergency Stop, Input 2: Light Curtain (2 NC, 2 OSSD)

8. Input 1: Two-Channel Safety Gate, Input 2: Light Curtain (1 NO & 1 NC, 2 OSSD)

No value = The module is a muting lamp module.

Reserved = The module does not exist in the system.

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Parameters 60…69—Group Switch Settings (read only)

Group Switch Value Module 1…10

These parameters indicate the actual Group switch setting on the MSR320P Input Modules. There is one parameter for each module. Parameter 60 is the input module closest to the base module. These values should be compared to their respective values in nonvolatile memory (Parameters 70…79). If the values are not the same, the MSR300 system will be in a faulted state.

OR Logic Function

0. Group 1

1. Group 2

2. Group 1 and 2

3. Group 3

4. Group 1 and 3

5. Group 2 and 3

6. Group 1 and 2 and 3

7. Muting of Two Areas of a Robot Cell

8. Muting of an Additional Third Area of a Robot Cell

OR Logic Function = Default value for non-existent modules

Parameters 70…79—Group Switch Nonvolatile (EEPROM) Settings (read only)

Group NV Value Module 1…10

These parameters indicate the Group switch settings stored in the nonvolatile memory in the base module. There is one parameter for each module. Parameter 70 is the input module closest to the base module. These should be compared to their respective values in actual settings (Parameters 60…69). If the values are not the same, the MSR300 system will be in a faulted state.

OR Logic Function

0. Group 1

1. Group 2

2. Group 1 and 2

3. Group 3

4. Group 1 and 3

5. Group 2 and 3

6. Group 1 and 2 and 3

7. Robot Function Including Muting

8. Additional Safe Area

OR Logic Function = Default value for non-existent modules

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Parameter 80—System Faults (read only)

This parameter provides indication of a variety of faults that the system may acquire.

Invalid Code switch Setting

Bit 0

The number of extension modules does not equal nonvolatile (EEPROM) number

Bit 1

Cross Loop

Bit 2

Internal Fault

Bit 3

Terminal connector is missing

Bit 4

Configuration changed during operation

Bit 5

Any hardware failure

Bit 6

Current configuration does not equal nonvolatile (EEPROM) configuration

Bit 7

Example: 00011100—indicates that the terminal connector on the extension module was removed during operation. This also causes Bit 3 to be set.

Parameter 81—Any System Fault (read only)

This parameter provides indication if there is any system faults present. If any of the bits in Parameter 80 are set to 1, the value of parameter 81 is set to 1. Otherwise this value is 0.

Parameter 82—Muting Lamp Module Faults (read only)

This parameter provides indication of a variety of faults that the MSR329P Muting Lamp Module may acquire.

Muting Lamp 1 Faulty

Bit 0

Reserve Lamp 1 Faulty

Bit 1

Muting Lamp 2 Faulty

Bit 2

Reserve Lamp 2 Faulty

Bit 3

Parameter 83—Output Y34 Value

This parameter allows the user to trigger a semiconductor output on terminal Y34 that can be used for a variety of purposes:

• to trigger a reset of one of the Groups,

• to turn on an external device, or

• to feed back to an input, allowing the user control over activation of a Group.

The allowable values are:

• 0 = Inactive

•1 = Active

Parameter 84—Output Y34 Status

This parameter shows the status of the Semiconductor Output (see Parameter 83). A loss of power on the safety side will cause a Failure. The allowable values are:

•0 = OK

• 1 = Faulted

Parameter 85—Output Y34 Fault Action

This parameter allows the user to select what value is output upon detection of a Semiconductor Output (Parameter 84) Failure. The user may choose a preset value, as defined in Semiconductor Output Fault Value (Parameter 83), or may opt to specify that the Semiconductor Output holds its last value. The allowable values are:

• 0 = Fault Value

• 1 = Hold Last State

Parameter 86—Output Y34 Fault Value

This parameter defines what value should be output for Fault Value. The allowable values are:

•0 = Off

•1 = On

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Parameter 87—Output Y34 Idle Action

This parameter allows the user to select what value is output when the Semiconductor Output is in the recoverable fault state. The user may choose a preset value, as defined in Semiconductor Output Idle Value, or may opt to specify that the Semiconductor Output holds its last value. The allowable values are:

• 0 = Idle Value

• 1 = Hold Last State

Parameter 88—Output Y34 Idle Value

This parameter defines what value should be output for Idle Value. The allowable values are:

•0 = Off

•1 = On

Parameter 89—Autobaud

When enabled (recommended), the device will configure its own baud rate according to the network baud rate, unless a valid baud rate is specified using the baud rate switches. If disabled, the baud rate shall default to the baud rate stored in nonvolatile memory, unless a valid baud rate is specified using the baud rate switches. All devices on a network must have the same baud rate. The allowable values are:

• 0 = Enabled

• 1 = Disabled

Parameter 90—Baud Rate NV (read only)

This parameter is the stored value in the base module for the baud rate switch from power up.

Parameter 91—Baud Rate Switch Change (read only)

This parameter identifies if the baud rate switch value has been changed since power-up.

• 0 = Not changed

• 1 = Changed

Parameter 92—Baud Rate Switch Value (read only)

This parameter identifies the baud rate stored in nonvolatile memory. If Autobaud is set to disabled and a valid baud rate is not specified using the baud rate switches, this value shall become the default baud rate. The allowable values are:

• 0 = 125KB

• 1 = 250KB

• 2 = 500KB

•3 – PGM

•4 – PGM

•5 – PGM

•6 – PGM

•7 – PGM

•8 – PGM

• 9 – Force Autobaud

Parameter 93—MAC ID Switch Change (read only)

This parameter identifies if the MAC ID switch value has been changed since power-up. The allowable values are:

• 0 = Not Changed

• 1 = Changed

Parameter 94—MAC ID Switch Value (read only)

This parameter identifies the MAC ID set by the rotary DIP switches on the MSR312P Module. The allowable values lie in the range of 0…63.

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Parameter 95—Configuration Consistency Value (read only)

This parameter indicates the unique value of an installation. The value lies in the range of 0…65535

Parameter 96—Serial Number (read only)

This parameter provides a unique identifier when multiples of the same product are being used on a network. The allowable values lie in the range from 0…4294967295.

Parameter 97—Runtime (read only)

The number of hours the device has been operating. This value is updated every 2 hours and resets after each power-up.

Parameter 98—Power-up Count (read only)

The total number of times the device has been power cycled.

Parameter 99—DeviceNet Voltage (read only)

This parameter gives the network voltage seen by the device. Voltages outside of the specified range of 11…25V DC may cause the device to report inaccurate information and should not be relied upon.

Parameter 100—Number of Input Modules (read only)

This parameter indicates the number of MSR320P or MSR329P Input Modules currently attached to the system. A mismatch between this value and the number of Input Modules stored in nonvolatile memory will cause a fault.

Parameter 101—Number of Input Modules in Nonvolatile Memory (EEPROM) (read only)

This parameter indicates the number of MSR320P or MSR329P Input Modules stored in nonvolatile memory. A mismatch between this value and the number of actual Input Modules will cause a fault.

Parameter 102—MSR Processor Version Number (read only)

This parameter indicates the version number of the microprocessors in the MSR312P module.

Parameter 103—105: Input Assembly (POLL, COS, and Strobed)

These three parameters allow the user to read and set preselected data assemblies. Select Parameter 103 for Polling, 104 for COS, and 105 for Strobing. The choices for each parameter are the same, and are made by a pull down menu. To change the selection, remove the MSR312P from the Scanlist, then apply and download the change. The selections are:

1. Group State, Group Status, and System Status: Group State with Status

This consists of 2 bytes in (Parameters 30…32, 36…38, and 81)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

In 0 Reserved Reserved

In 1 Reserved Reserved Reserved Reserved Reserved

Group 3

Active

2. System and Muting Lamp Diagnostic Byte.

This consist of 2 bytes in (Parameters 80 and 82)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

In 0

In 1 Reserved Reserved Reserved Reserved

Current config

unlike stored

config

Any hardware

failure

Config

changed

during

operation

Group 3

Ready

Terminal

connector is

missing

Group 2

Active

Internal Fault Cross Loop

Reserve Lamp

2 Faulty

Group 2

Ready

Group 3

Interrupted

Muting Lamp

2 Faulty

Group 1

Active

Group 2

Interrupted

Actual #

Modules not

equal to memory

value

Reserve Lamp

1 Faulty

Group 1

Ready

Group 1

Interrupted

Invalid code

switch setting

Muting Lamp

1 Faulty

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3. Value of Input Module 1: Safety Input 1a-1b Values

This consists of 1 byte in (Parameters 1 and 2)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

In 0 Reserved Reserved Reserved Reserved Reserved Reserved Input 1b Value Input 1a Value

4. Values of Input Modules 1…4: Safety Input 1a-4b Values

This consists of 1 byte in (Parameters 1…8)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

In 0 Input 4b Value Input 4a Value Input 3b Value Input 3a Value Input 2b Value Input 2a Value Input 1b Value Input 1a Value

5. Value of Input Module 1 and System Status: Safety Input 1a-1b with Status

This consists of 1 byte in (Parameters 1, 2, and 81)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

In 0 System Status Reserved Reserved Reserved Reserved Reserved Input 1b Value Input 1a Value

6. Values of Input Modules 1…4 and System Status: Safety Input 1a-4b with Status

This consists of 2 bytes in (Parameters 1…8 and 81)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

In 0 Input 4b Value Input 4a Value Input 3b Value Input 3a Value Input 2b Value Input 2a Value Input 1b Value Input 1a Value In 1 System Status Reserved Reserved Reserved Reserved Reserved Reserved Reserved

7. Semiconductor Output: Reserved

This consists of 1 byte out (Parameter 83)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

In 0 Reserved Reserved Reserved Reserved Reserved Reserved Reserved

8. Values of Input Modules 1…10, System Status and Y34 Output: Safety Input 1a-10b with Y34 Status

This consists of 3 bytes in (Parameters 1…20 and 82), and 1 byte out (Parameter 83)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

In 0 Input 4b Value Input 4a Value Input 3b Value Input 3a Value Input 2b Value Input 2a Value Input 1b Value Input 1a Value In 1 Input 8b Value Input 8a Value Input 7b Value Input 7a Value Input 6b Value Input 6a Value Input 5b Value Input 5a Value

In 2 System Fault

Out 0 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Y34 Out

Y34 Output

State

Reserved Reserved

Input 10b

Val ue

Input 10a

Value

Input 9b Value Input 9a Value

9. Values of Input Module 1, System Status and Y34 Output: Safety Input 1a-1b with Y34 Status

This consists of 1 byte in (Parameters 1, 2, and 81), and 1 byte out (Parameter 83)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

In 0 System Fault

Out 0 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Y34 Out

Y34 Output

State

Input 1b Value Input 1a Value

Y34 Output

State

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10. State of the Output Groups: Group State

This consists of 1 byte in (Parameters 36…38)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

In 0 Reserved Reserved

Group 3

Active

11. Value of Input Modules 1…10: Safety Input 1a-10b Values

This consists of 3 bytes in (Parameters 1…20)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

In 2 Reserved Reserved Reserved Reserved

12. Value of Input Modules 1…10 and System Status: Safety Input 1a-10b with Status

This consists of 3 bytes in (Parameters 1…20 and 81)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

In 2 System Fault Reserved Reserved Reserved

Group 3

Ready

Group 2

Active

Input 10b

Val ue

Input 10b

Val ue

Group 2

Ready

Input 10a

Value

Input 10a

Value

Group 1

Active

Input 9b Value Input 9a Value

Group 1

Ready

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