Rockwell Automation 2198-BARCON-165DC200, 2198-BARCON-100DC200, 2198-BARCON-55DC200, 2198-BARCON-220DC200, 2198-BARCON-85DC200 Installation Instructions Manual

Installation Instructions

Original Instructions

Kinetix 5700 DC-bus Link Kits

Catalog Numbers 2198-BARCON-55DC200, 2198-BARCON-85DC200, 2198-BARCON-100DC200,
2198-BARCON-165DC200, 2198-BARCON-220DC200, 2198-BARCON-275DC200, 2198-BARCON-440DC200,
2198-KITCON-ENDCAP200

The Kinetix® 5700 DC-bus link kits are used to extend DC-bus power from drive-to-drive in
DC-bus multi-axis configurations. DC-bus links are rated for 208 A, maximum bus-bar current.

Summary of Changes

Topi c Page

• Added 2198-Dxxx-ERS4 and 2198-Sxxx-ERS4 servo drive catalog numbers. However, when the Kinetix 5700 inverter catalog

number ends in -ERSx, for example 2198-D057-ERSx, the variable (x) indicates that the inver ter catalog number (by using this
example) can be 2198-D057-ERS3 or 2198-D057-ERS4.

• Updated the DC-bus link maximum bu s-bar current.

Added DC-bus link kit catalog numbers to the table in support of the Kinetix 5700 regenerative bus supply.

Corrected the DC-bus end cap catalog number.

DC-bus Link Kit Applications

Throughout

1Added the iTRAK® power supply catalog number (2198-W25K-ER) to the table.

DC-bus Link Kit
Cat. No.

2198-BARCON-55DC200 Dual-axis inverter

2198-BARCON-85DC200

2198-BARCON-100DC200

2198-BARCON-165DC200

2198-BARCON-275DC200 2198-RP200 DC-bus link, 275 mm, 208 A

2198-BARCON-440DC200

2198-BARCON-220DC200 Single-axis inverter

2198-KITCON-ENDCAP200 DC-bus supply

(1) When two or three 2198-P208 DC-bus supplies are connected in parallel, one 85 mm DC-bus link is required for each additional power supply.

Kinetix 5700 Drive
Module Type

Dual-axis inverter 2198-D057-ERSx

(1)

Single-axis inverter

Single-axis inverter 2198-S160-ERSx

iTRAK power supply 2198-W25K-ER

Regenerative Bus Supply

Kinetix 5700 Drive Module
Cat. No.

• 2198-D006-ERSx

• 2198-D012-ERSx

• 2198-S086-ERSx

• 2198-S130-ERSx

2198-RP088 DC-bus link, 165 mm, 208 A

• 2198-RP263

• 2198-RP312

• 2198-S263-ERSx

• 2198-S312-ERSx

• 2198-P031

• 2198-P070

• 2198-P141

• 2198-P208

• 2198-D020-ERSx

• 2198-D032-ERSx

• 2198-RP088

• 2198-RP200

• 2198-RP263

• 2198-RP312

Description

DC-bus link, 55 mm, 208 A

DC-bus link, 85 mm, 208 A

DC-bus link, 100 mm, 208 A

DC-bus link, 440 mm, 208 A

DC-bus link, 220 mm, 208 A

DC-bus end caps, 208 A

See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for detailed
information on wiring, applying power, troubleshooting, and integration with Logix 5000™
controllers.

Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: [phone]

Install the DC-bus Links

IMPORTANT

Kinetix 5700 Drive System

End Caps (2)

DC-bus Link, 85 mm

Zero- stack Tab

and Cutout Engaged

DC-bus Link Latch Example

(1)

DC-bus Link, 55 mm

DC-bus Link, 100 mm

(seated)

DC power supply is mounted

leftmost followed by drive

with largest amp rating.

Latch

Align the DC-bus link
lower pivots with the

latches and push

downward until they latch.

Upper Pivot

Lower Pivot

Dual-axis Inverter, 55 mm

Single-axis Inverter, 85 mm

Single-axis Inverter, 100 mm

DC-bus Power Supply

DC Link Latched

ATTENTION: To avoid hazard of electrical shock, perform all mounting and wiring of the
Kinetix 5700 drives and DC-bus link kits before applying power. Once power is applied,
connector terminals can have voltage present even when not in use.

When the shared-bus connection system is used, the zero-stack tab and cutout must be
engaged between adjacent drive modules.

The DC-bus connection system is comprised of two components:

• DC-bus links that are inserted between drive modules to extend the DC bus from drive

to drive

• DC-bus end caps that are inserted into the first and last drive modules to cover the

exposed DC-bus connector on both ends of the bus

This example configuration illustrates the shared DC-bus connection system and consists of one
2198-P208 DC-bus power supply, one 2198-S160-ERSx single-axis inverter, one
2198-S086-ERSx single-axis inverter, and one 2198-D006-ERSx dual-axis inverter.

(1) DC-bus links latch on both sides when inserted into the DC-bus connectors. To remove the DC-bus link, verify that there is no bus voltage present,

depress both sets of upper pivots to unlatch the lower pivots, and hold the DC-bus link firmly while pulling upward.

Rockwell Automation maintains current produc t environmental information on its website at

http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product- environmental-compliance.page.

Allen-Bradley, iTRAK, Kinetix, Logix 5000, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 2198-IN007C-EN-P - October 2018

Supersedes Publication 2198-IN007B-EN-P - May 2018 Copyright © 2018 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.