Rockwell Automation 2097-Fx User Manual

Installation Instructions
Bulletin 2097 AC Line Filters
Catalog Numbers 2097-F1, 2097-F2, 2097-F4, 2097-F5, 2097-F6
Topi c Pag e
About the AC Line Filters 1
Important User Information 2
Before You Begin 3
Install the AC Line Filter (side-mount) 4
Install the AC Line Filter (rear-mount) 5
Bulletin 2097 AC Line Filter Specifications 8
Additional Resources 8

About the AC Line Filters

This publication provides installation instructions for the Bulletin 2097 AC Line Filters. The 2097-Fx AC Line Filters apply to Kinetix 300 and Kinetix 350 servo drives. Use these instructions for installing and wiring your AC Line Filter. For more information refer to the user manual available for your drive listed in Additional Resources
2 Bulletin 2097 AC Line Filters
IMPORTANT

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 local Rockwell Automation® sales office or online at http://ww w.rockwellautomation.com/literature/ important differences between solid state equipment and hard-wired elec tromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is a cceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNIN G: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
available from your
) describes some
ATTENTION: Identifies information about practices or circumstances that can lead to personal injur y or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.
SHOCK HAZARD: Labels may be on or inside the equipment, for exa mple, drive or motor to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for exampl e, drive or motor to alert people that surfaces may reach dangerous temperatures.
Identifies information that is critical for successful application and understanding of the product.
Publication 2097-IN003D-EN-P - November 2011
Bulletin 2097 AC Line Filters 3

Before You Begin

For general guidelines when laying out your panel and mounting your AC line filter, refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001. For guidelines specific to your application, refer to Additional Resources manual.
ATTENTION: To avoid personal injury or damage to equipment due to hazardous voltages, follow these guidelines when installing your AC line filter. NEC and local regulations always take precedence.
Disconnect mains power prior to installation.
Verify that the rated voltage is compatible with the local supply voltage.
Connect the earth ground connection first when making connections.
page 8 for the user
Publication 2097-IN003D-EN-P - November 2011
4 Bulletin 2097 AC Line Filters
Input Power

Install the AC Line Filter (side-mount)

The following steps apply to the installation of AC line filter, catalog numbers 2097-F1 and 2097-F2.
1. Use Fig ure 2 on pag e 7 install your side-mount AC line filter.
Adjust drive location as necessary.
2. Mount the AC line filter to the drive with two M4 x 0.7 steel machine screws and torque to 1.1 N•m (9.8 lb•in).
3. Mount drive and filter assembly to the cabinet panel by using three M4 x 0.7 steel machine screws and torque to 1.1 N•m (9.8 lb•in).
to determine the space required on the right side of your drive to
Publication 2097-IN003D-EN-P - November 2011
Bulletin 2097 AC Line Filters 5
Input Power

Install the AC Line Filter (rear-mount)

The following steps apply to the installation of your AC line filter, catalog numbers 2097-F4, 2097-F5, and 2097-F6.
1. Use Fig ure 3 on pag e 7 rear-mount AC line filter.
Rear-mount AC line filters require additional cabinet depth; adjust cabinet as necessary.
2. Mount the AC line filter to the panel with three M4 x 0.7 steel machine screws and torque to 1.1 N•m (9.8 lb•in).
3. Mount the drive to the AC line filter with three M4 x 0.7 steel machine screws and torque to 1.1 N•m (9.8 lb•in).
to determine the cabinet space required to install your
4. Mount the drive and AC line filter assembly on the panel.
Publication 2097-IN003D-EN-P - November 2011
6 Bulletin 2097 AC Line Filters
TIP
Bonded Cabinet Ground Bar
AC Line Fi lters
Input Fusing
Line, AC Mains
Kinetix 300 Drive Input Power (IPD) Connecti ons
Line Load
Ground Terminals

Wire the AC Line Filter

Connect the AC line filter as shown in these examples. Refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001, for proper high-frequency (HF) bonding techniques to improve overall system performance.
Replacement connector sets (catalog number 2097-CONN1) are available. Sets include general purpose power input (IPD) header, back-up power (BP) header, shunt resistor and DC bus (BC) header, motor power (MP) header, and safe torque off (STO) header.
Figure 1 Wiring Example for the AC Line Filter
IPD Connector Wiring Specifications
Cat. No. Input Power
2097-F1 2097-F2 2097-F4 2097-F5 2097-F6
240/480V AC
IPD-4 (L3)
IPD-3 (L2)
IPD-2 (L1)
IPD-1 (PE)
Connects to Terminals
Pin Signal
IPD-1 IPD-2 IPD-3 IPD-4
PE L1 L2 L3
240/480V
Recommended Wire Size mm2 (AWG)
14 AWG (2.5mm
L3’
L2’
L1’
PE
2
L3
L2
L1
Strip Length
mm (in.)
) 7 (0.28) 0.5 (4.5)
Torq ue Val ue
N•m (lb•in)
Publication 2097-IN003D-EN-P - November 2011
Bulletin 2097 AC Line Filters 7
Dimension are in mm (in.).
This connector comes prewired to the AC line filter.
4.1
(0.16)
219.1 (8.62)
4.6 ø (0.18)
4.6
(0.18)
68.6
(2.70)
48.0
(1.89)
38.1
(1.50)
15.2 (0.60)
211.0 (8.31)
Dimension are in mm (in.).
This connec tor comes prewired to the AC line filter.

AC Line Filter Dimensions

Mounting dimensions for side and rear-mount AC line filters.
Figure 2 AC Line Filter (side-mount) Dimensions Catalog Numbers 2097-F1 and 2097-F2
165.6 (6.52)
149.9 (5.90)
33 0 (1.30)
35.8
(1.41)
Figure 3 AC Line Filter (rear-mount) Dimension Catalog Numbers 2097-F4, 2097-F5, and 2097-F6
Publication 2097-IN003D-EN-P - November 2011

Bulletin 2097 AC Line Filter Specifications

Cat. No. Installation Current A Weight, approx kg (lb)
2097-F1 Side-mount 24.0 0.6 (0.13)
2097-F2 Side-mount 10.0 0.6 (0.13)
2097-F4 Rear-mount 4.4 0.8 (0.18)
2097-F5 Rear-mount 6.9 0.8 (0.18)
2097-F6 Rear-mount 15.0 0.8 (0.18)

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.
Resource Description
Kinetix 300 EtherNet/IP Indexing Servo Drives User Manual, publication 2097-UM001
Kinetix 350 Single-axis EtherNet/IP Ser vo Drives User Manual, publication 2097-UM002
Kinetix 300 EtherNet/IP Indexing Servo Drives Installation Instructions, publication 2097-IN001
Kinetix 350 Single-axis EtherNet/IP Ser vo Drives Installation Instructions, publication 2097-IN008
Kinetix Servo Drives Specifications Technical Data, publication
GMC-TD003
Provides instructions on mounting and programming the drive and lists technical specifications.
Provides instructions on mounting the drive and lists technical specifications.
Provides techinal specifications for Kinetic servo drive products and accessories.
You can view or download publications at http://www.rockwellautomation.com/literature. To order paper copies of technical documentation, contact your local Allen-Bradley® distributor or Rockwell Automation sales representative.
Allen-Bradley, Kinetix, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 2097-IN003D-EN-P - November 2011 PN-124734
Supersedes Publication 2097-IN003C-EN-P - June 2010 Copyright © 2011 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
Loading...