Rockwell Automation 2094-SEPM-B24-S User Manual

Installation Instructions

Kinetix 6000M Integrated Drive-Motor Power Interface Module

Catalog Number
Topi c Pag e
Important User Information 2 Catalog Number Explanation 3 Before You Begin 4 Install the IPIM Module 4 Determining Mounting Order 5 Feature and Connector Identification 8 Wirin g 9 Dimensions 12 Additional Resources 13
2094-SEPM-B24-S

About the Integrated Drive-Motor Power Interface Module

The Kinetix® 6000M Integrated Drive-Motor (IDM) system uses the 2094-SEPM-B24-S IDM Power Interface Module (IPIM) to connect IDM units to 400V-class Kinetix 6000 or Kinetix 6200 multi-axis drive systems. The IDM Power Interface Module occupies a single slot on Kinetix 6000 power rails.
The IDM system is controlled by a real-time sercos II network. The sercos II fiber-optic cables connect to the IPIM module, which passes real time data to the IDM units by a daisy chained network cable. A network terminator is required at the last IDM unit.
A hybrid cable provides a means to pass inter-module communication signals and power to each IDM unit. The network cable and hybrid cable are daisy chained from one IDM unit to another, with a terminator required at the last IDM unit (see IPIM and IDM Interconnect Up to 16 IDM units may be daisy chained to an IPIM module (depending on load conditions). Terminator connectors for the hybrid and network connections are included with each IPIM.
on page 3).
Mount the IPIM module on the power rail in order of decreasing power utilization. See
Determining Mounting Order
Refer to the Kinetix 6000M Integrated Drive-Motor System User Manual, publication
2094-UM003
integration with ControlLogix®, CompactLogix™, or SoftLogix™ controller platforms.
, for detailed information on wiring, applying power, troubleshooting, and
on page 5 for detailed information.
2 Kinetix 6000M Integrated Drive-Motor Power Interface Module

Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publi cation SGI-1.1 sales office or online at http://www.rockwellautomation.com/literature/ equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNIN G: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
available from your local Rockwell Automation®
) describes some important differences between solid-state
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Publication 2094-IN016A-EN-P - February 2012
IPIM and IDM Interconnect
PORT 1 PORT 2 NETWORK
IDM to IDM Hybrid Cable
(2090-CHBP8S8-12AAxx)
IPIM Module
IDM Unit
IDM Unit
Network Terminator
Last IDM Unit (2090-CTSRP)
Network Cable
(2090-CNSRPRS-AAxx)
Network Cable to First
IDM
(2090-CNSSPRS-AAxx)
Hybrid Terminator
Last IDM Unit
(2090-CTHP8)
IPIM to IDM Hybrid Cable (2090-CHBIFS8-12AAxx)
(Catalog numbers are in parenthesis.)
Kinetix 6000M Integrated Drive-Motor Power Interface Module 3

Catalog Number Explanation

This publication applies to the following Kinetix 6000M system component.
Cat. No. Description
2094-SEPM-B24-S 400V-class IDM Power Interface Module with sercos interface

Software and Firmware Requirements

You must have this version of software/firmware, which can be downloaded from:
http://www.rockwellautomation.com/support/downloads.html
Product Version
RSLogix™ 5000 20.00 or later. If you are using version 20.00, you need version 1.x of the add-on profile.
Kinetix 6000 1.123 or later
Kinetix 6200 1.045 or later
Publication 2094-IN016A-EN-P - February 2012
4 Kinetix 6000M Integrated Drive-Motor Power Interface Module

Before You Begin

Remove all packing material, wedges, and braces from within and around the components. After unpacking, check the item nameplate catalog number against the purchase order.
Parts List
Component Ships with IPIM module Wiring plug connector set for DC bus, enable, and hybrid power/communication
Wiring plug header and motion-allowed jumper for safe-off connector
A 2090-CTHP8 hybrid terminator and 2090-CTSRP network terminator
These installation instructions, publication 2094-IN016

Install the IPIM Module

This procedure assumes you have prepared your panel, mounted your Bulletin 2094 power rail, and understand how to bond your system. For installation instructions regarding equipment and accessories not included here, refer to the instructions that came with those products.
SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and wiring of the Bulletin 2094 power rail and drive modules prior to applying power. Once power is applied, connector terminals may have voltage present even when not in use.
ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling, tapping, and welding with the system removed from the enclosure. Because the system is of the open type construction, be careful to keep any metal debris from falling into it. Metal debris or other foreign matter can become lodged in the circuitry, which can result in damage to components.
The Bulletin 2094 power rail comes in lengths to support one IAM module and up to seven additional modules. A maximum of four IPIM modules can be mounted to a single power rail. The connector pins for each slot are covered by a protective cover. The cover is designed to protect the pins from damage and make sure that no foreign objects lodge between the pins during installation. Refer to the Kinetix 6000 Power Rail Installation Instructions, publication
2094-IN003
Publication 2094-IN016A-EN-P - February 2012
, when installing your power rail.
ATTENTION: To avoid damage to the power rail during installation, do not remove the protective covers until the module for each slot is ready for mounting.
Kinetix 6000M Integrated Drive-Motor Power Interface Module 5
Highest Power Utilization Lowest Power Utilization
Integrated Axis
Module
Axis Modules
Shunt
Module
Slot Filler
Module
IPIM Module
Axis Modules

Determining Mounting Order

Refer to the Module Mounting Order Example diagram below and mount the modules in the order (left to right) shown. Install modules according to power utilization (highest to lowest) from left to right starting with the highest power utilization. If power utilization is unknown, position modules (highest to lowest) from left to right based on the IPIM or AM module continuous power rating (kW).
Power utilization is the average power (kW) consumed by a servo axis. If the servo axis has been sized by using Motion Analyzer software, version 6.000 or later, the calculated axis power required can be used for power utilization. If the servo axis has not been sized in Motion Analyzer, the following table showing the maximum continuous power for IPIM and AM modules can be used to determine desired location on a power rail.
Module Type and Continuous Power Output
2094-BM05-S
Axis Module
22.0 kW 15.0 kW 13.5 kW 6.6 kW 3.9 kW 1.8 kW
The IPIM module may be installed on a power rail with an IAM module configured as a common bus follower, but you will be responsible for configuring the leader for the appropriate additional capacitance in the follower power rail, including the IPIM module.
Module Mounting Order Example
2094-SEPM-B24-S
IPIM Module
2094-BM03-S
Axis Module
2094-BM02-S
Axis Module
2094-BM01-S
Axis Module
2094-BMP5-S
Axis Module
Publication 2094-IN016A-EN-P - February 2012
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