Rockwell Automation 1771-OAN User Manual

Installation Instructions
AC (120/240V) Output Module
Catalog Number 1771–OAN
To The Installer
Important User Information
This document provides information on:
To See page
Important User Information 1
Environment and Enclosure 3
PreĆinstallation Considerations 4
Power Supply Requirements 4
Initial Handling Procedures 5
Key the Backplane Connector 5
Install the Module and Field Wiring Arm 6
Connect Wiring to the Module 7
For this reference information See page
Specifications 11
Because of the variety of uses for the products described in this publication, those responsible for the application and use of these products must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards. In no event will Rockwell Automation be responsible or liable for indirect or consequential damage resulting from the use or application of these products.
Any illustrations, charts, sample programs, and layout examples shown in this publication are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use based upon the examples shown in this publication.
Publication 1771ĆIN031B-EN-P - November 2002
AC (120/240V) Output Module2
Allen–Bradley publication SGI–1.1, Safety Guidelines for Application, Installation, and Maintenance of Solid–State Control (available from your local Rockwell Automation office), describes some important differences between solid–state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication.
Reproduction of the contents of this copyrighted publication, in whole or part, without written permission of Rockwell Automation, is prohibited.
Throughout this publication, notes may be used to make you aware of safety considerations. The following annotations and their accompanying statements help you to identify a potential hazard. avoid a potential hazard, and recognize the consequences of a potential hazard.
WARNING
!
ATTENTION
!
IMPORTANT
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
Identifies information about practices or circumstances that may lead to personal injury or death, property damage, or economic loss.
Identifies information that is critical for successful application and understanding of the product.
Publication 1771ĆIN031B-EN-P - November 2002
AC (120/240V) Output Module 3
ATTENTION
!
Environment and Enclosure
This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664–1), at altitudes up to 2000 meters without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as “open type” equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present, and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosures. Also, see the appropriate sections in this publication, as well as the Allen–Bradley publication 1770–4.1, (“Industrial Automation Wiring and Grounding Guidelines”), for additional installation requirements pertaining to this equipment.
Publication 1771ĆIN031B-EN-P - November 2002
AC (120/240V) Output Module4
PreĆinstallation Considerations
The 1771-OAN ac output module is a source output and requires a sink input. A sink input provides a path to ground and a source output provides a positive voltage path.
This module is not compatible with 2-slot addressing. You must use 1-slot addressing with restrictions, or 1/2-slot addressing with no restrictions.
You must use this module in a 1771-A1B thru
IMPORTANT
-A4B or later 1771 I/O chassis. Refer to the Table below for processor compatibility.
Processor Compatibility Chart
System Type Use with Processors:
Local MiniĆPLCĆ2/02 (cat. no. 1772ĆLZ, ĆLZP)
Remote (with a 1771ĆASB remote I/O adapter)
MiniĆPLCĆ2/16 (cat. no. 1772ĆLX, ĆLXP) MiniĆPLCĆ2/17 (cat. no. 1772ĆLW, ĆLWP) PLCĆ5/15, Series B and later (cat. no. 1785ĆLT)
PLCĆ2/20 (cat. no. 1772ĆLP2) PLCĆ2/30 (cat. no. 1772ĆLP3) PLCĆ3 (cat. no. 1775ĆL1, ĆL2, ĆL3, ĆL4) PLCĆ3/10 (cat. no. 1775ĆLP4, ĆLP8) PLCĆ5/15, Series B and later (cat. no. 1785ĆLT)
Power Supply Requirements
Do not place this module in the same I/O chassis as the 1771-IX thermocouple module. You can use this module in the same chassis as the 1771-IXE thermocouple module.
The controller or I/O chassis power supply, connected through the backplane of the I/O chassis, powers the logic circuitry of the output modules. The maximum current drawn from this supply is 800mA.
Publication 1771ĆIN031B-EN-P - November 2002
Initial Handling Procedures
ATTENTION
!
AC (120/240V) Output Module 5
Preventing Electrostatic Discharge
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
Touch a grounded object to discharge
potential static.
Wear an approved grounding wriststrap.
Do not touch connectors or pins on
component boards.
Do not touch circuit components inside the
equipment.
If available, use a static–safe workstation.
When not in use, keep modules in appropriate
static–safe packaging.
Key the Backplane Connector
Place your module in any slot in the chassis except the leftmost slot which is reserved for processors or adapters.
ATTENTION
!
Observe the following precautions when inserting or removing keys:
insert or remove keys with
your fingers
make sure that key placement
is correct
Incorrect keying or the use of a tool can result in damage to the backplane connector and possible system faults.
Position the keying bands in the backplane connectors to correspond to the key slots on the module.
I/O chassis
You can change the position of these bands if subsequent system design and rewiring makes insertion of a different type of module necessary.
Place the keying bands:
between 16 and 18 between 22 and 24
Upper Connector
11022ĆI
Publication 1771ĆIN031B-EN-P - November 2002
AC (120/240V) Output Module6
Install the Module and Field Wiring Arm
ATTENTION
!
Remove power from the 1771 I/O chassis backplane and field wiring arm before removing or installing an I/O module.
Failure to remove power from the backplane or
wiring arm could cause module damage, degra­dation of performance, or injury.
Failure to remove power from the backplane
could cause injury or equipment damage due to possible unexpected operation.
1
2
1771ĆA1B, ĆA2B, ĆA3B, ĆA3B1, ĆA4B I/O chassis
locking tab
card guides
Snap the chassis latch over the top of the module to secure it.
Attach the wiring arm (1771ĆWN) to the horizontal bar at the bottom of the I/O chassis.
The wiring arm pivots upward and connects with the module so you can install or remove the module without disconnecting the wires.
OAN module
1771ĆA1B, ĆA2B, ĆA3B1, ĆA4B Series B I/O chassis
locking bar pin
Swing the chassis locking bar down into place to secure the modules. Make sure the locking pins engage.
wiring arm
locking bar
card guides
OAN module
1771ĆWN
19809
Publication 1771ĆIN031B-EN-P - November 2002
horizontal bar
remove
install
17643
AC (120/240V) Output Module 7
Connecting Wiring to the Module
You make connections to the module through the field wiring arm (cat. no. 1771-WN). The arm pivots on the I/O chassis to connect with terminals on the front of the module and acts as a terminal strip. The wiring arm allows the module to be removed from the chassis without disconnecting wiring.
ATTENTION
!
Turn the power to the chassis off before connecting or disconnecting any wiring. Turn off power to the I/O chassis before inserting the module into the chassis.
Failure to remove power from the backplane
could cause module damage, degradation of performance, or injury.
Failure to remove power from the backplane
could cause injury or equipment damage due to possible unexpected operation.
1. Make certain all power is removed from the module before making wiring connections.
2. Swing the wiring arm up into position on the front of the module. The locking tab on the module will secure it into place.
3. Make your connections to the field wiring arm as shown in the connection diagram. (Use the label on the front of the wiring arm to identify your wiring.)
ATTENTION
The field wiring arm terminal identification number is not the same as the number of the bit which controls that output.
!
I/O Module Groups
Each module condenses two full module groups (32 outputs) into each I/O chassis slot. For example:
Module group 1 = outputs 00 through 17
Module group 2 = outputs 00 through 17 (module group 2 represents the second set of outputs).
Terminals 1 through 20 represent module group 1. Terminals 21 through 40 represent module group 2. Terminals 1, 11, 21 and 31 are ac high (L1).
Publication 1771ĆIN031B-EN-P - November 2002
AC (120/240V) Output Module8
Connection Diagram for the 1771-OAN AC Output Module
Note: Terminals on the left are even numbered (2 thru 40) , and terminals on the right are odd numbered (1 thru 39).
Module group 1 = outputs 00 through 17 Module group 2 = outputs 00 through 17 (module group 2 represents the second set of outputs.)
Terminals 1 through 20 represent module group 1. Terminals 21 through 40 represent module group 2. Terminals1,11,21 and 31 are ac high (L1).
Output 00
Output 02
Output 04
Output 06
N.C. Output 10
Output 12
Output 14
Output 16
N.C.
Output 00
Output 02
Output 04
Output 06
N.C.
Output 10
Output 12
Output 14
Output 16
N.C.
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30 32
34
36
38
40
L1
Output 1
Output 3
Output 5
Output 7
L1
Output 11
Output 13
Output 15
Output 17
L1
Output 1
Output 3
Output 5
Output 7
L1
Output 11
Output 13
Output 15
Output 17
L1
ac High
ac Output
Device
L2
ac Low
If multiple power supplies are used, do not exceed the specified isolation voltage.
For operating voltages greater than 120V ac, each channel group must be connected to the same operating voltage phase at L1.
Publication 1771ĆIN031B-EN-P - November 2002
(Actual wiring runs in this direction.)
11852ĆI
AC (120/240V) Output Module 9
Table A
Module Output Terminal Assignments
Terminal Number
01
Output Assignment I/O program address
1
120V ac Ć 21
Terminal
Number
Output Assignment I/O program address
1
120V ac Ć
02 Output 00 0RG00 22 Output 00 0R(G+1)00
03 Output 01 0RG01 23 Output 01 0R(G+1)01
04 Output 02 0RG02 24 Output 02 0R(G+1)02
05 Output 03 0RG03 25 Output 03 0R(G+1)03
06 Output 04 0RG04 26 Output 04 0R(G+1)04
07 Output 05 0RG05 27 Output 05 0R(G+1)05
08 Output 06 0RG06 28 Output 06 0R(G+1)06
09 Output 07 0RG07 29 Output 07 0R(G+1)07
10 N.C. Ć 30 N.C. Ć
11
1
120V ac Ć 31
1
120V ac Ć
12 Output 10 0RG10 32 Output 10 0R(G+1)10
13 Output 11 0RG11 33 Output 11 0R(G+1)11
14 Output 12 0RG12 34 Output 12 0R(G+1)12
15 Output 13 0RG13 35 Output 13 0R(G+1)13
16 Output 14 0RG14 36 Output 14 0R(G+1)14
17 Output 15 0RG15 37 Output 15 0R(G+1)15
18 Output 16 0RG16 38 Output 16 0R(G+1)16
19 Output 17 0RG17 39 Output 17 0R(G+1)17
20 N.C. Ć 40 N.C. Ć
Where: R = rack number (1, 2, 3, etc.)
G = I/O group (0 Ć 7) G+1 = I/O group plus 1
Note: If multiple power supplies are used, do not exceed the specified isolation voltage.
1
For operating voltages greater than 120V ac, each channel group must be connected to the same operating voltage phase at L1.
Publication 1771ĆIN031B-EN-P - November 2002
AC (120/240V) Output Module10
Interpreting the Status Indicators
Replacing the Fuses
The module has 32 status indicators on the module front plate. These represent the control status of the outputs. Each indicator is lit when its corresponding output is energized.
10
10
00
00
01
11
01
11
12
12
02
02
13
13
03
03
14
14
04
04
05
15
05
15
16
16
06
06
17
17
07
07
Status Indicators (red)
11853ĆI
Each group of eight outputs share a common fuse. To replace a blown fuse, proceed as follows:
ATTENTION
Remove power from the 1771 I/O chassis backplane and field wiring arm before removing or installing an I/O module.
!
Failure to remove power from the backplane or
wiring arm could cause module damage, degra­dation of performance, or injury.
Failure to remove power from the backplane
could cause injury or equipment damage due to possible unexpected operation.
1. Turn off power to the chassis.
2. Remove the module from the I/O chassis.
3. Remove the blown fuse from the fuse holder (accessible through
the side cover), and replace it with a 4A, 250V normal blow fuse.
4. Reinsert the module into the I/O chassis.
5. Turn on power to the chassis.
Publication 1771ĆIN031B-EN-P - November 2002
AC (120/240V) Output Module 11
Specifications - ac (120-240V) Output Module, Cat. No. 1771-OAN
Outputs per module 32 (4 groups of 8)
Module Location 1771ĆA1B thru ĆA4B or later 1771 I/O Chassis
Voltage Range 85 to 264V ac, 47Ć63Hz
Nominal Voltage 120/240V ac
Maximum Output Current Per Point
Per Group Per Module
Maximum Surge Current 10A for 25ms at 1s intervals at 30oC
Minimum Load Current 10mA per output2
Maximum OnĆstate Voltage Drop 1.5V ac (rms) @ 1A
Maximum OffĆstate Leakage Current 2.3mA per output @ 230V ac, 60Hz
Maximum Output Signal Delay Off to On
On to Off
Power Dissipation 16.2W (max); 1.0W (min)
Thermal Dissipation 55.4 BTU/hr (max); 3.4 BTU/hr (min)
Isolation Voltage Tested to withstand 1000V for 60s
Backplane Current 800mA maximum @ 5V DC
Environmental Conditions
Operational Temperature IEC 60068-2-1 (Test Ad, Operating Cold)
Storage Temperature IEC 60068-2-1 (Test Ab, Unpackaged, Nonoperating Cold)
Relative Humidity IEC 60068-2-30 (Test Db, Unpackaged, Nonoperating Damp
Shock
Operating Nonoperating
Vibration IEC 60068-2-6 (Test Fc, Operating)
ESD Immunity IEC 61000-4-2
Radiated RF Immunity IEC 61000-4-3
EFT/B Immunity IEC 61000-4-4
Surge Transient Immunity IEC 61000-4-5
Conducted RF Immunity IEC 61000-4-6
1.0A at 30oC; Derate linearly to 0.3A at 60oC
2.0A at 30
8.0A at 30
10A for 25ms at 2s intervals at 60
o
C; Derate linearly to 0.6A at 60oC
o
C; Derate linearly to 2.4A at 60oC
o
C
1.2mA per output @ 120V ac, 60Hz
1.0ms maximum
9.3ms @ 60Hz; 11.0ms @ 50Hz
IEC 60068-2-2 (Test Bd, Operating Dry Heat) IEC 60068-2-14 (Test Nb, Operating Thermal Shock) 32 to 140°F(0to60°C)
IEC 60068-2-2 (Test Bb, Unpackaged, Nonoperating Dry Heat) IEC 60068-2-14 (Test Na, Unpackaged, Nonoperating Thermal Shock)
-40 to 185°F (-40 to 85°C)
Heat) 5 to 95% noncondensing
IEC 60068-2-27 (Test Ea, Unpackaged Shock) 30g 50g
2g @ 10-500Hz
4kV contact discharges
10V/m with 1kHz sine-wave 80% AM from 30MHz to 1000MHz
10V/m with 200Hz 50% Pulse 100% AM at 900MHz
1kV @ 5kHz on signal ports
+
1kV line-line (DM) and +2kV line-earth (CM) on signal ports
+
10V rms with 1kHz sine wave 80% AM from 150kHz to 30MHz
Publication 1771ĆIN031B-EN-P - November 2002
AC (120/240V) Output Module12
Specifications - ac (120-240V) Output Module, Cat. No. 1771-OAN
Emissions CISPR 11
Group 1, Class A (with appropriate enclosure)
Enclosure Type Rating None (open style)
Keying Between 16 and 18
Between 22 and 24
Fuses Four 4.0A, 250V normal blow fuses (1 per group)
Field Wiring Arm Cat. No. 1771-WN
Field Wiring Arm Screw Torque 7-9 pound-inches (0.7-1.0Nm)
Conductors Wire Size
14-22AWG (2.5-0.25mm2) stranded copper wire rated at 60oC or greater 3/64 inch (1.2mm) insulation (max)
Category
Certifications (when product is marked)
1
1
UL UL Listed Industrial Control Equipment
CSA CSA Certified Process Control Equipment CE2European Union 89/336/EEC EMC Directive,
compliant with: EN 61000-6-4, Industrial Emissions EN 50082-2, Industrial Immunity EN 61326, Meas./Control/Lab., Industrial Requirements EN 61000-6-2, Industrial Immunity
European Union 73/23/EEC LVD Directive, compliant with: EN 61131-2, Programmable Controllers
2
Australian Radiocommunications Act,compliant
C-Tick
with AS/NZS 2064, Industrial Emissions
1 Use this conductor category information for planning conductor routing . Refer to publication 1770Ć4.1, Industrial Automation Wiring and
Grounding Guidelines."
2 See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details.
Publication 1771ĆIN031B-EN-P - November 2002
Supersedes publication 1771Ć5.31 - October 1995
Publication 1771ĆIN031B-EN-P - November 2002
Copyright 2002 Rockwell Automation, Inc. Printed in USA
PN957678-75
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