Renault Clio, Trafic, Fuego, 5, 9 Workshop Repair Manual

...
C
"The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed."
All copyrights reserved by Renault. Copying or translating, in part or in full, of this
document or use of the service part reference numbering system is forbidden without the prior written authority of Renault.
77 11 193 528 Edition Anglaise
RENAULT 1997
AUTOMATIC TRANSMISSION
Cancels and replaces Workshop Manual M.R. T.A.M., Part Number : 77 11 088 275
and N.T. N° 1275 - 1599 - 1769 - 1770 - 2061
Type Range
Renault 5 Extra Renault 9/11 Renault 19 Clio Twingo
Renault 5 Renault 9/11 Renault 19
Renault 18 Renault Fuego
Renault 18 Renault Fuego Renault 20 Renault 21 Renault 25
Renault Trafic
MB1
MB3 MJ1 MJ3
ML1
Workshop repair manual
Contents
AUTOMATIC TRANSMISSION
Diagram 23-1 Using 23-3 Identification 23-4 Gear change thresholds 23-7 Gear ratios 23-11 Specifications 23-13 Parts to be replaced (after removal) 23-13 Consumables 23-13 Maintenance 23-14 Piston (Identification) 23-20 Number of discs 23-20 Transmission operation 23-21 Cross section and tightening torques (in daN.m) 23-23 Strainer 23-27 Hydraulic distributor 23-32 Solenoid valves 23-37 Speedo shaft seal (MJ - ML) 23-38 Speedo drive (MB) 23-39 Speedo drive (J) 23-40 Differential seal (MB) 23-41 Differential seal (MJ) 23-42 Differential seal and nut (ML) 23-43 Converter 23-44 Drive plate 23-46 Stator shaft 23-48 Converter seal 23-49 Gear section casing 23-52 Final drive assembly (MB) 23-73 Final drive assembly (MJ) 23-86 Final drive assembly (ML) 23-98 Exploded view 23-107 Exploded view of mechanisms 23-109 Final drive exploded view (MJ) 23-110 Final drive exploded view (MB) 23-111 Computer and wiring 23-112 Kickdown 23-116 Computer 23-117 Multifunction switch 23-119 Speed sensor 23-122 Oil pressure 23-124 Vacuum capsule 23-126 Special tooling 23-127
37
Page Page
Fault finding- Introduction 23-132 Vehicles concerned 23-133
FFFFIIIICCCCHHHHEEEE NN
NN
° 1
General 23-137 XR25 fiche 23-140 Meaning of the bargraphs 23-141 Adjusting the load potentiometer 23-143 Fault finding using bargraph illumination 23-144 Fault finding - Control unit­B. Vi. 958 23-152 Fault finding- Checking connectors
23-167
FFFFIIIICCCCHHHHEEEE NN
NN
° 24
General 23-173 XR25 fiche 23-179 Meaning of the bargraphs 23-180 Additional checks 23-183
FFFFIIIICCCCHHHHEEEE NN
NN
° 26
General 23-189 Fiche XR25 23-195 Meaning of the bargraphs 23-196 Additional checks 23-200
FFFFIIIICCCCHHHHEEEESSSS NN
NN
° 24 and 26
Fault finding using bargraph illumination 23-207 Fault finding aid 23-223
AUTOMATIC TRANSMISSION
Diagram
This diagram represents an automatic transmission
TTTTyyyyppppeeee MMMMBB
BB
23
DI2325
23-1
AUTOMATIC TRANSMISSION
Diagram
This diagram represents an automatic transmission
TTTTyyyyppppeeee MMMMJJ
JJ
23
DI2328
23-2
AUTOMATIC TRANSMISSION
Using
23
DDDDRRRRIIIIVVVVIIIINNNNGG
GG
As the automatic transmission is lubricated under pressure, lubrication only occurs if the engine is running.
Consequently, the following instructions must be respected in order to avoid serious damage:
- Never move the vehicle with the ignition off (when going down a slope for example), the danger of such a measure cannot be emphasised too greatly.
- Never have the vehicle pushed (for example in order to reach the next service station), unless precautions taken in the "Towing" are fol­lowed).
In addition, the vehicle can only be driven if the engine is running. It is therefore impossible to start the engine on a vehicle with automatic trans­mission by pushing the vehicle.
TTTTOOOOWWWWIIIINNNNGG
GG
The front of the vehicle must be raised, however if this is impossible towing can be carried out in ex­ceptional cases with the wheels on the ground in the following conditions:
1 - Add an additional 2 litres of oil to the auto-
matic transmission ("Elf Renaultmatic D2" or
Mobil ATF 220).
2 - When towing, do not exceed a speed of
25 mph (40 km/h) or a distance of 30 miles (50 km) maximum (lever in N).
Remember to drain off the excess oil at the end of the towing operation.
23-3
AUTOMATIC TRANSMISSION
Identification
23
The identification plate indicates:
- at A : the type of automatic transmission,
- at B : the type suffix,
- at C : the fabrication number,
- at D : the manufacturing factory.
DI2329
Vehicle
Type of
A.T.
Suffix Final drive ratio Step-down gear ratio
Speedo
drive ratio
Oil
pressure
in bar
±0.1 bar)
No. of
planet
wheels
Computer
number
B/C 403
B/C 40J
MB1
600 601 602 603
17/56 29/24 21/20 4.4 3
21 221 135
B/C 408 MB3 001 16/57 29/24 21/19 4.4 3 134
L 423 B/C 373
MB1
000 001 007 013 017 021 025
16/57 25/23 21/19 4.4 3
05
24 224 228 125
B 373 MB1
002 008 014 018
16/57 25/23 Electric 4.4 3
05
24 224
L 423 B/C 373 Switzer­land
MB1
003 011 015 019
16/57 25/23 21/19 4.4 3
11
25 125
90775
86304S 85710S
TYPE
XXX - XX
X 000000
D
A
C
B
TYPE XXX XX
BP AUTO X
000000
B
DC
A
B
0
X 0 0 0 0 0 0
X
X
0
0
0
A
D
C
MB
MMMMBBBB ---- MMMMJJ
JJ
ML
23-4
AUTOMATIC TRANSMISSION
Identification
23
Vehicle
Type of
A.T.
Suffix
Final drive
ratio*
Step-down gear ratio
Speedo
drive ratio
Oil
pressure
(in bar
±0.1 bar)
No. of
planet
wheels
Computer
number
L 423 B/C 373 DAI
MB1
500 501 502 503 504
15/58 25/23 21/19 4.4 3
11
25 125 129
L 426 B 376
MB3
001 356
16/57 29/24 21/19 4.4 3
132 133
B C 53B L
MB3
003 005
16/57 29/24 21/19 4.4 3
132 137
B C 537/ALMB1
023 027 031 300
15/58 29/24 21/19 4.4 3
138 140
1342 1352
MJ1 000 9/32 25/23 7/20 4.2 3 04
1342 1352
MJ1 001 9/32 25/23 7/20 4.4 3
04 104
1362 MJ1 100 9/32 26/25 6/18 4.2 3 04
1362 MJ1 101 9/32 26/25 6/18 4.4 3
04 104
1341 1351
MJ1 500 9/32 25/26 6/20 4.4 3
10 110
1363 MJ3 300 9/32 26/25 6/18 4.6 4 03 1343
1353 1363
MJ3
301 351 352
9/32 26/25 6/18 4.6 4
03 103 107
1344 1354
MJ3 200 9/32 25/22 7/19 4.2 3 08*
1344 1354
MJ3 201 9/32 25/22 7/19 4.2 3 14
1279 MJ3
000 001 002 102
9/32 26/25 6/18 4.8 4
02 102
1277 MJ3
002 100 101 102
9/32 26/25 6/18 4.6 4
02 102
1277 DAI MJ3 500 9/32 23/25 6/19 4.6 4 02
F40 MB1
031 038
15/58 29/24 21/19 4.15 3 141
X57 B/T
B 573 C573
MB1
021 026 029 030
16/57 29/24 21/20 4.4 3 139
DAI
* The instrument panel warning light must be disconnected.
23-5
AUTOMATIC TRANSMISSION
Identification
23
Vehicle
Type of
A.T.
Suffix Final drive ratio
Step-down gear ratio
Step down
mechanisms
Differential step
down
Speedo
drive ratio
Oil
pressure
(in bar
±0.1 bar)
No. of
planet
wheels
Computer
number
B 297 MJ3
110 111
9/32 Elec. 4.5 4
13 113
B 297 MJ3
120 121
9/32 7/19 4.5 4
13 113
B297 B29B with cruise
control
MJ3
012 116 112
9/37 Elec. 4.5 4
13 113
B29B B297
MJ3 126 9/37 7/20 4.5 4 113
B29E MJ3
011 010
9/32 Elec. 4.7 4
13 113
B29E MJ3 016 9/37 Elec. 4.7 4 113
483 48K 489
MJ3
800 (1) 801 (2)
9/37 7/19 4.7 4
130 126
L 48A K (USA)
MJ3
760 761 762
9/37 7/19 4.7 4 126
Txx1 ML1
001 004 005 006 007 008
9/32 28/25 23/32
5/20 5/21
4.7 3
20 120
C06 MB1 033 15/58 21/20
4.15 ±
0.05
3 143
F40 MB1
031 038
15/58 21/19 4.15 3 141
X57 B/T
B573 C573
MB1
024 026 029 030
16/57 21/20 4.4 3 139
(1) Sump 6 mm deeper, felt gauze strainer with increased surface area, leaktight dipstick with reduced level.
(2) Sump 6 mm deeper, felt gauze strainer with increased surface area; leaktight dipstick with reduced level.
Unidirectional differential output seals (specific to right hand/left hand sides).
25/23
25/23
26/21
26/21
25/23
26/21
26/20
26/20
29/24
L K
29/24
29/24
23-6
AUTOMATIC TRANSMISSION
Gear change thresholds
23
(The kickdown switch is integrated into the computer).
B408 - C408
B403 - C403
Pedal
position
1223
No load 25* 15 35* 30
Full load 75 60 20 110
(The kickdown switch is integrated into the computer).
L423 - B373 - C373
Pedal
position
1223
No load 23 15 33 26
Full load 68 54 108 98
L423 - B373 - C373 (DAI)
Pedal
position
1223
No load 25 15 45 25
Full load 70 55 110 95
Kickdown 66 55 109 95
(The kickdown switch is integrated into the computer).
Pedal
position
1223
No load 20 15 35 25
Full load 60 55 100 90
(The kickdown switch is integrated into the computer).
1342 - 1352 - 1343 - 1353 - 1277 - 1279
L423 - B373 - C373 (Switzerland)
Pedal
position
1223
No load 22* 15 38* 25
Full load 67 60 110 95
1362
Pedal
position
1223
No load 25* 15 50* 25
Full load 65 45 115 85
Kickdown 70 60 125 105
1363
Pedal
position
1223
No load 22* 12 44* 25
Full load 62 42 110 79
Kickdown 68 56 117 100
* These values are given as an example.
Pedal
position
1223
No load 22* 12 46* 25
Full load 65 44 113 81
Kickdown 70 58 121 103
23-7
AUTOMATIC TRANSMISSION
Gear change thresholds
23
(The kickdown switch is integrated into the computer).
L42
L48K - L483 - L489 - L/K 48A
Pedal
position
1223
No load 26 17 43 30
Full load 75 66 122 107
(The kickdown switch is integrated into the computer).
B297 - B29B - B29E
Pedal
position
1223
No load 22 14 37 25
Full load 67 58 109 94
Pedal
position
1223
No load 25* 15 35* 30
Full load 75 60 125 110
Pedal
position
1223
No load 20* 10 35* 20
Full load 45 30 70 53
Kickdown 50 40 80 70
B/C 373/573
Pedal
position
1223
No load 23 15 33 26
Full load 71 43 120 80
Kickdown 71 60 120 107
F40 (031)
Pedal
position
1223
No load 21 14 29 22
Full load 74 48 126 99
Kickdown 74 62 126 114
F40 (038)
Pedal
position
1223
No load 19 12 27 20
Full load 68 44 116 91
Kickdown 68 56 116 105
* These values are given as an example.
Pedal
position
1223
No load 21 16 37 27
Full load 72 47 123 94
Kickdown 72 60 123 114
(The kickdown switch is integrated into the computer).
Txx1
XXXX55557777 BBBB////TT
TT
23-8
AUTOMATIC TRANSMISSION
Gear change thresholds
23
1343 - 1353 - 1363 (Argentina)
1343 - 1353 - 1363
Pedal
position
1223
No load 23 14 45 26
Full load 65 43 112 81
Kickdown 70 57 120 101
(The kickdown switch is integrated into the computer).
1341 - 1351 (DAI)
Pedal
position
1223
No load 20 15 35 25
Full load 60 55 100 85
Pedal
position
1223
No load 20* 10 40* 25
Full load 60 40 100 75
Kickdown 65 50 110 90
Pedal
position
1223
No load 15* 10 40* 20
Full load 60 45 105 90
B53B - C53B - L53B
Pedal
position
1223
No load 24 15 40 27
Full load 72 63 118 102
Kickdown 72 63 118 102
XXXX55553333AA
AA
Pedal
position
1223
No load 23 13 46 26
Full load 62 40 102 74
Kickdown 67 54 109 94
1277 (DAI)
Pedal
position
1223
No load 20 13 28 21
Full load 71 46 121 95
Kickdown 71 59 121 110
* These values are given as an example.
Pedal
position
1223
No load 20* 15 45* 25
Full load 60 40 110 80
Kickdown 65 55 115 95
1344 - 1354
B537 - C537 - L537
(The kickdown switch is integrated into the computer).
23-9
AUTOMATIC TRANSMISSION
Gear change thresholds
23
C06
Pedal
position
1223
No load 19 15 41 29
Full load 65 45 111 92
Kickdown 67 57 113 106
(The kickdown switch is integrated into the computer).
The figures in the tables indicate the theoretical average gear change speeds (actual time speed).
These figures may vary depending on the ac­cepted tolerance limits on the component units and tyres fitted.
No load = Foot off accelerator pedal. Full load = Kickdown switch disconnected,
full throttle.
Kickdown = Kickdown connected, full throttle.
23-10
AUTOMATIC TRANSMISSION
Gear ratios
23
For vehicles B53A - C53A - L53A - B537 - C537 - L537
Gear ratio 1st 2nd 3rd Reverse
Gear reduction 2.5 1.5 1 2 Gear reduction + stepdown 2.069 1.241 0.828 1.655 Overall reduction 7.999 4.799 3.199 6.399 Speed in km/h per 1000 rpm. * 12.937 21.562 32.343 16.171
For vehicles B53B - C53B - L53B
Gear ratio 1st 2nd 3rd Reverse
Gear reduction 2.5 1.5 1 2 Gear reduction + stepdown 2.069 1.241 0.828 1.655 Overall reduction 7.370 4.422 2.948 5.896 Speed in km/h per 1000 rpm. * 14.042 23.403 35.105 17.552
* For vehicles fitted with 165/70 R13 tyres.
For vehicles B 573 - C 573
Gear ratio 1st 2nd 3rd Reverse
Gear reduction 2.5 1.5 1 2 Gear reduction + stepdown 2.069 1.241 0.828 1.655 Overall reduction 7.370 4.422 2.948 5.896 Speed in km/h per 1000 rpm. * 13.431 22.385 33.578 16.789
* For vehicles fitted with 165/65 R13 tyres.
23-11
AUTOMATIC TRANSMISSION
Gear ratios
23
For vehicles C06
Gear ratio 1st 2nd 3rd Reverse
Gear reduction 2.5 1.5 1 2 Gear reduction + stepdown 2.069 1.241 0.827 1.655 Overall reduction 8 4.8 3.2 6.4 Speed in km/h per 1000 rpm. 12.52 20.87 31.31 15.656
For vehicles F40
Gear ratio 1st 2nd 3rd Reverse
Gear reduction 2.5 1.5 1 2 Gear reduction + stepdown 2.069 1.241 0.827 1.655 Overall reduction 8 4.8 3.2 6.4 Speed in km/h per 1000 rpm. 13.2 22 33 16.5
Tyres: 155 R 13.
Tyres: 155/70 R 13.
23-12
AUTOMATIC TRANSMISSION
Specifications
23
RRRREEEEPPPPLLLLAAAACCCCEEEEMMMMEEEENNNNTTTT IIIINNNNSSSSTTTTRRRRUUUUCCCCTTTTIIIIOOOONNNNSS
SS
• Damaged brakes or clutch:
1st possibility:
Repair the gear section and clean the final drive, oil cooler, converter* and check the hydraulic dis­tributor.
2
nd
possibility:
Change the gear section alone. (Adjust the end float and the oil pressure setting). Or change the entire automatic transmission (service exchange or new transmission).
* The cleaning method is given in the "Torque
converter" section.
• Bearing(s) which is/are noisy but not broken:
Change the bearing(s) and the filter.
• Bearing(s) or other mechanical component damaged:
If the damage is extensive, change the automatic transmission (service exchange or new transmis­sion).
For a service exchange:
Return the worn transmission with the packaging in which the new part was delivered.
Parts to be replaced (after removal)
- roll pins,
- O and square section seals,
- lip seals,
- paper seals,
- bearings (if they have had to be removed),
- circlips,
- differential bank (MJ),
- speedometer drive shaft (MB),
- speedometer drive gears (if they have had to
be removed),
- the entire free wheel (if there is a problem),
- the quadrants with the drive hub (if they are
seized in the hub).
Consumables
Name Packaging To be used for:
LOCTITE FORMAJOINT 50 ml bottle Housing joint faces
LOCTITE FRENETANCH 24 ml bottle 1 drop on converter drive plate
bolt at crankshaft end.
LOCTITE SCELBLOC 24 ml bottle 1 drop on converter seal (MB).
Transmission oil
ELF RENAULTMATIC D2 or MOBIL ATF 220
Immersion of all parts before assembly (except those for ML final drive).
Final drive oil SAE 80 W or 75 W
Immersion of final drive components (ML).
23-13
AUTOMATIC TRANSMISSION
Maintenance
23
MMMMBBBB....MMMMJJJJ
automatic transmissions have a single oil level and a single oil grade for all sections (converter, final
drive, gear section). ML type automatic transmission has two different oil levels and grades .
1°) Oil for MB.MJ automatic transmission and for ML converter and gear section
Grade:
EEEELLLLFFFF RRRREEEENNNNAAAAUUUULLLLTTTTMMMMAAAATTTTIIIICCCC DDDD22
22
otherwise use MOBIL ATF 220
Capacity in litres (approximately) :
AT MB MJ ML
Theoretical total 4.5 6 5
After oil change 2 2.5 2.5
2°) Oil for ML final drive section
AAAAPPPPIIII GGGGLLLL55
55
Oil grade or
MMMMIIIILLLL LLLL2222111100005555 BBBB oooorrrr CC
CC
SAE 80 W: Hot and temperate countries
Viscosity SAE 75 W: Cold countries
Capacity in litres: Final drive 0.8
23-14
AUTOMATIC TRANSMISSION
Maintenance
23
85546R1
DDDDRRRRAAAAIIIINNNN ---- RRRREEEEFFFFIIIILLLLLL
LL
ML, MB and MJ gear sections
The oil must be drained when the engine is cold and with dipstick and plugs (A) removed.
Allow the oil to drain out for as long as possible.
Refit the plugs with new seals.
DI2330
MJ
ML
88148R
MB
23-15
AUTOMATIC TRANSMISSION
Maintenance
23
87297R
The oil is refilled via the dipstick tube.
Use a funnel fitted with a 15/100 mesh filter to trap any impurities in the oil.
When the oil has been drained, refill with the rec- ommended oil.
Start the engine and let it idle, check the oil level and top up if necessary.
EXAMPLE : MB
MJ
85935R1
Fit plug (C).
The oil is refilled through plug (B) and the oil should be level with the bottom of the aperture of plug (B).
CCCCHHHHEEEECCCCKKKKIIIINNNNGGGG TTTTHHHHEEEE LLLLEEEEVVVVEEEELLLL ((((ggggeeeeaaaarrrr sssseeeeccccttttiiiioooonnnn ooooiiiillll))
))
The vehicle must be unladen.
The oil is at ambient temperature (engine cold).
Place the vehicle on a flat, horizontal surface.
Place the selector lever in "Park" (P).
Start the engine and wait one or two minutes for the converter and cooler to fill with oil
Remove the dipstick with the engine running.
The oil level must not be below the MIN COLD mark (risk of damage) or above the MAX COLD mark (risk of damage).
2) ML final drive
The oil must be drained with plugs (B) and (C) re­moved.
84495R
A Min cold B Max cold
AAAATTTTTTTTEEEENNNNTTTTIIIIOOOONNNN::
::
Too much oil will lead to
- the oil overheating abnormally,
- leaks.
Too little oil will lead to:
- the gear section being damaged.
23-16
AUTOMATIC TRANSMISSION
Maintenance
23
CCCCOOOONNNNFFFFOOOORRRRMMMMIIIITTTTYYYY OOOOFFFF TTTTHHHHEEEE DDDDIIIIPPPPSSSSTTTTIIIICCCCKK
KK
IIIIMMMMPPPPOOOORRRRTTTTAAAANNNNTTTT::
::
in order to ensure that the oil level is correct, you must check the conformity of the dipstick .
1341 - 1342 - 1351 - 1352 - 1362 No PAS - no CA
Grey (1)
L = 225 mm
MJ1 001
1341 - 1342 - 1351 - 1352 - 1362 with PAS and CA
Yellow (1)
L = 660 mm
MJ1 500
501
1343 - 1353 - 1363 - 1277 - 1279 B29E - B297 - B29B
Green (1)
L = 243 mm
MJ3 301
350 010 012 112 120 122 110
B29E - B29B - B297 L/K 483 - L/K 48K - L/K 489
Blue (2)
L = 247 mm
MJ3 015
016 115 116 125 126 800 801
B/C 403 - B/C 408 - B/C 40J L423 - B/C 373
Green (2)
L = 243 mm
MB3 All types MB1 000 011 021
001 013 504 002 015 600 003 017 601 007 019 602
L423 - L426 Red (1)
L = 252 mm
MB1 500
501 502 503
C40J - C403/B Red (2)
L = 243 mm
MB1 500
501 502 503
C57/3/B Red (2)
L = 243
Orange (2)
L = 231 mm
MB1 024
026
MB1 029
F40 Violet (2)
L = 347 mm
MB1 031
038
L423 - B/C 373 DAI with air pre-filter
White (1)
L = 324 mm
MB1 500
501 502 503
23-17
AUTOMATIC TRANSMISSION
Maintenance
23
1344 - 1354 Yellow (1)
L = 240 mm
MJ3 200
201
L/K 48A
(deeper sump)
Grey (2)
L = 247 mm
MJ3 761
762
B C 53B L
Red (2)
L = 243 mm
MB3 003
005
B C 537 L
Yellow (2)
L = 334 mm
MB1 023
027
X06 Light grey (2)
L = 338 mm
MB1 033
C373 Green (2)
L = 243 mm
MB1 001 011 019
002 013 021 003 015 504 007 017
MB3
B373 (1)
L = 252 mm
MB1 500
501 502 503
23-18
AUTOMATIC TRANSMISSION
Maintenance
23
88860R
1
2
91193R1
23-19
AUTOMATIC TRANSMISSION
Identification
23
Identification of pistons F1 - F2
DI2332DI2331
AAAA....TTTT..
..
Dimension F1 (x in mm) Dimension F2 (y in mm)
MB1 25.7 ± 0.35 62.4 ± 0.2
MJ 21.8 ± 0.35 58.4 ± 0.2
ML 21.8 ± 0.35 58.4 ± 0.2
MB3 21.8 ± 0.35 58.4 ± 0.2
Number of discs
TTTTYYYYPPPPEE
EE
OF AT
F1
Steel discs
Lined
discs
F2
Steel discs
Lined
discs
E1
Steel discs
Lined
discs
E2
Steel discs
Lined
discs
MB1 33434444
MJ ML
MB3
44545555
One undulated disc is fitted to each group of brakes and clutches.
23-20
AUTOMATIC TRANSMISSION
Operation of the transmission
OOOOPPPPEEEERRRRAAAATTTTIIIINNNNGGGG CCCCOOOOMMMMPPPPOOOONNNNEEEENNNNTTTTSS
SS
23
DI2333
A Park wheel
23-21
AUTOMATIC TRANSMISSION
Operation of the transmission
OOOOPPPPEEEERRRRAAAATTTTIIIINNNNGGGG CCCCOOOOMMMMPPPPOOOONNNNEEEENNNNTTTTSSSS
23
Lever
position
P
R
N
D
2222nnnndddd GGGGEEEEAAAARRRR HHHHOOOOLLLLDD
DD
RL E1 E2 F1 F2 EL1 EL2
1111sssstttt GGGGEEEEAAAARRRR HHHHOOOOLLLLDD
DD
RL = Free wheel E1 = Clutch 1 E2 = Clutch 2 F1 = Brake 1 F2 = Brake 2 EL1 = Solenoid pilot valve 1 EL2 = Solenoid pilot valve 2
1
2
3
23-22
AUTOMATIC TRANSMISSION
Cross section and tightening torques (in daN.m)
MMMMBBBB AAAAUUUUTTTTOOOOMMMMAAAATTTTIIIICCCC TTTTRRRRAAAANNNNSSSSMMMMIIIISSSSSSSSIIIIOOOONN
NN
23
* Bolts coated with "
LLLLooooccccttttiiiitttteeee FFFFRRRREEEENNNNEEEETTTTAAAANNNNCCCCHH
HH
".
86293-1R
23-23
AUTOMATIC TRANSMISSION
Cross section and tightening torques (in daN.m)
MMMMJJJJ AAAAUUUUTTTTOOOOMMMMAAAATTTTIIIICCCC TTTTRRRRAAAANNNNSSSSMMMMIIIISSSSSSSSIIIIOOOONN
NN
23
* Bolts coated with "
LLLLooooccccttttiiiitttteeee FFFFRRRREEEENNNNEEEETTTTAAAANNNNCCCCHH
HH
".
85615R
Differential cover plate: 2
23-24
AUTOMATIC TRANSMISSION
Cross section and tightening torques(in daN.m)
MMMMLLLL AAAAUUUUTTTTOOOOMMMMAAAATTTTIIIICCCC TTTTRRRRAAAANNNNSSSSMMMMIIIISSSSSSSSIIIIOOOONN
NN
23
Gear train housing bolts on spacer housing... 2.5. * Bolts coated with "
LLLLooooccccttttiiiitttteeee FFFFRRRREEEENNNNEEEETTTTAAAANNNNCCCCHH
HH
".
DI2334
23-25
AUTOMATIC TRANSMISSION
Cross section and tightening torques (in daN.m)
MMMMLLLL AAAAUUUUTTTTOOOOMMMMAAAATTTTIIIICCCC TTTTRRRRAAAANNNNSSSSMMMMIIIISSSSSSSSIIIIOOOONN
NN
23
* Pre-coated with "
LLLLooooccccttttiiiitttteeee FFFFOOOORRRRMMMMAAAAJJJJOOOOIIIINNNNTT
TT
".
DI2335
23-26
AUTOMATIC TRANSMISSION
Strainer
23
The strainer filters the oil and ensures that the automatic transmission operates correctly.
Tightening torques (in daN.m)
Distributor bolt 0.9 (strainer bolt) Sump bolts 0.6
RRRREEEEMMMMOOOOVVVVAAAALL
LL
Drain the oil and remove:
- the sump (for vehicles fitted with
MMMMBBBB AAAAUUUUTTTTOOOO--
--
MMMMAAAATTTTIIIICCCC TTTTRRRRAAAANNNNSSSSMMMMIIIISSSSSSSSIIIIOOOONN
NN
, this must be raised
up),
- the strainer and its seal.
Before refitting, clean the sump and its magnets and replace them as shown in the diagrams (see following page).
RRRREEEEFFFFIIIITTTTTTTTIIIINNNNGG
GG
Refit:
- the new strainer with its seal, check the as- sembly direction (see diagram) and tighten to a torque of 0.9 daN.m,
- the sump and refill with oil.
23-27
AUTOMATIC TRANSMISSION
Strainer
23
Original fitment
MMMMBBBB ---- MMMMJJ
JJ
88163-2S
With sump.
88162-1S
Second fitment (check assembly direction)
MB
88163-5S
With sump and three magnets*.
88162-3S
* Direction for fitting magnets: ribbed side
against plate.
23-28
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