Great Britain
EN
Gas 310 ECO PRO -
Gas 610 ECO PRO
Installation, User
and Service
Manual
125467-05
EC declaration of conformity
The device complies with the standard type described in the EG declaration of conformity. It was manufactured and commissioned in accordance with European directives.
The original declaration of conformity is available from the manufacturer.
Contents
1 |
Introduction ................................................................................................ |
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6 |
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1.1 |
Symbols used ....................................................... |
6 |
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1.2 |
Abbreviations ........................................................ |
6 |
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1.3 |
Liabilities ............................................................... |
7 |
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1.3.1 |
Manufacturer’s liability ............................................. |
7 |
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1.3.2 |
Installer’s liability ..................................................... |
7 |
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1.3.3 |
User’s liability .......................................................... |
7 |
2 |
Safety instructions and recommendations .............................................. |
9 |
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2.1 |
Safety instructions ............................................... |
9 |
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2.2 |
Recommendations ................................................ |
9 |
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3 |
Technical description .............................................................................. |
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11 |
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3.1 |
General description ............................................ |
11 |
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3.2 |
Homologations .................................................... |
11 |
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3.2.1 |
Certifications ......................................................... |
11 |
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3.2.2 |
Equipment categories ........................................... |
12 |
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3.2.3 |
Type plate ............................................................. |
12 |
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3.2.4 |
Factory test ........................................................... |
12 |
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3.3 |
Main parts ............................................................ |
13 |
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3.3.1 |
Boiler type Gas 310 ECO PRO ............................. |
13 |
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3.3.2 |
Boiler type Gas 610 ECO PRO ............................. |
14 |
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3.3.3 |
System pump ........................................................ |
14 |
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3.3.4 |
Regulation of the water temperature ..................... |
15 |
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3.3.5 |
Protection against a shortage of water .................. |
15 |
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3.3.6 |
Maximum temperature protection ......................... |
15 |
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3.3.7 |
Air differential pressure switch .............................. |
15 |
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3.4 |
Technical specifications .................................... |
15 |
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3.4.1 |
Boiler type Gas 310 ECO PRO ............................. |
15 |
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3.4.2 |
Boiler type Gas 610 ECO PRO ............................. |
17 |
4 |
Installation ................................................................................................ |
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19 |
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4.1 |
Regulations governing installation ................... |
19 |
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4.2 |
Package list ......................................................... |
19 |
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4.2.1 |
Standard delivery .................................................. |
19 |
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4.2.2 |
Accessories ........................................................... |
19 |
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4.3 |
Installation options ............................................. |
20 |
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4.3.1 |
Transport ............................................................... |
20 |
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Contents |
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4.3.2 |
Location of the boiler ............................................. |
21 |
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4.3.3 |
Main dimensions ................................................... |
26 |
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4.4 |
Hydraulic connections ....................................... |
28 |
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4.4.1 |
Flushing the system .............................................. |
28 |
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4.4.2 |
Connection of the heating circuit ........................... |
28 |
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4.4.3 |
Connecting the condensate discharge pipe .......... |
29 |
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4.5 |
Gas connection ................................................... |
30 |
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4.6 |
Connections for the air and exhaust |
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pipes |
.................................................................... |
30 |
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4.6.1 |
Classification ......................................................... |
31 |
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4.6.2 |
Outlets ................................................................... |
31 |
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4.6.3 ........................... |
Lengths of the air/flue gas pipes |
32 |
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4.6.4 .............................................. |
Additional Directives |
35 |
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4.6.5 |
Connection of the combustion gas exhaust |
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....................................................................... |
pipe |
35 |
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4.6.6 ........................... |
Connection of the air intake pipe |
36 |
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4.7 |
Electrical ........................................connections |
36 |
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4.7.1 ............................................................ |
Control unit |
37 |
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4.7.2 ................................................ |
Recommendations |
38 |
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4.7.3 ........................................... |
Standard control PCB |
38 |
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4.7.4 ................................ |
Connecting the on/off control |
40 |
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4.7.5 ......................... |
Connecting modulating controller |
40 |
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4.7.6 ..................................................... |
Shutdown input |
40 |
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4.7.7 ........................................................ |
Release input |
41 |
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4.7.8 ........................................................ |
System pump |
41 |
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4.7.9 ........................................... |
PC/Laptop connection |
41 |
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4.7.10 |
Connection possibilities for the PCB (SCU - |
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....................................................................... |
S05) |
42 |
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4.8 |
Electrical ...............................................diagram |
47 |
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4.9 |
Filling ...............................................the system |
47 |
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4.9.1 .................................................... |
Water treatment |
48 |
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4.9.2 ................................................... |
Filling the siphon |
48 |
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4.9.3 .................................................. |
Filling the system |
49 |
5 |
Commissioning ........................................................................................ |
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50 |
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5.1 |
Control .......................................................panel |
50 |
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5.1.1 ............................................ |
Functions of the keys |
50 |
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5.1.2 ................. |
Meaning of the symbols on the display |
50 |
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5.2 |
Check ................points before commissioning |
51 |
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5.2.1 ................. |
Preparing the boiler for commissioning |
51 |
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5.2.2 ............................................................. |
Gas circuit |
52 |
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5.2.3 ..................................................... |
Hydraulic circuit |
52 |
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5.2.4 ............ |
Connections for the air and exhaust pipes |
52 |
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5.2.5 ........................................... |
Electrical connections |
52 |
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5.3 |
Commissioning ..................................the boiler |
52 |
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5.4 |
Gas settings ........................................................ |
53 |
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5.4.1 ........................ |
Setting the air/gas ratio (Full load) |
54 |
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5.4.2 |
Setting the air/gas ratio (Part load) ...................... |
55 |
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5.5 |
Checks and adjustments after |
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commissioning ................................................... |
56 |
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5.5.1 |
Finalizing work ...................................................... |
56 |
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5.6 |
Reading out measured values ........................... |
56 |
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5.6.1 |
Reading the various current values ....................... |
56 |
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5.7 |
Changing the settings ........................................ |
57 |
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6 |
Switching off the boiler ............................................................................ |
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58 |
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6.1 |
Installation shutdown ......................................... |
58 |
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6.2 |
Antifreeze protection .......................................... |
58 |
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7 |
Checking and maintenance ..................................................................... |
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59 |
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7.1 |
General |
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59 |
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7.2 |
Standard checks ................................................. |
59 |
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7.2.1 |
Checking the hydraulic pressure ........................... |
60 |
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7.2.2 |
Checking the ionization current ............................. |
60 |
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7.2.3 |
Check the water quality ......................................... |
60 |
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7.2.4 |
Checking the air supply connections and flue gas |
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discharge connections .......................................... |
60 |
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7.2.5 |
Checking the gas filter for pollution ....................... |
61 |
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7.2.6 |
Checking combustion ............................................ |
61 |
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7.2.7 |
Check the air supply hose ..................................... |
62 |
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7.2.8 |
Check the dirt trap ................................................. |
62 |
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7.2.9 |
Check the air box .................................................. |
62 |
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7.2.10 |
Check the air pressure differential switch PS ........ |
63 |
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7.2.11 |
Check the gas leakage control VPS ...................... |
64 |
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7.2.12 |
Check the minimum gas pressure switch |
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Gps ........................................................................ |
66 |
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7.3 |
Specific maintenance operations ...................... |
66 |
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7.3.1 |
Clean the fan and the venturi ................................ |
67 |
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7.3.2 |
Clean and inspect the non-return valve ................ |
68 |
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7.3.3 |
Replacing the ionization/ignition electrode ............ |
68 |
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7.3.4 |
Cleaning the gas filter ........................................... |
69 |
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7.3.5 |
Cleaning the burner ............................................... |
70 |
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7.3.6 |
Clean the burner area ........................................... |
70 |
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7.3.7 |
Checking the heat exchanger ............................... |
71 |
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7.3.8 |
Cleaning the condensate collector ........................ |
72 |
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7.3.9 |
Cleaning the siphon .............................................. |
72 |
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7.3.10 |
Assembling the boiler ............................................ |
73 |
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7.3.11 |
Put the boiler back into operation .......................... |
73 |
8 |
Troubleshooting ....................................................................................... |
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74 |
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8.1 |
Shutdowns and lock-outs .................................. |
74 |
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8.1.1 |
General ................................................................. |
74 |
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8.1.2 |
Blocking ................................................................. |
74 |
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8.1.3 |
Lock out ................................................................. |
74 |
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Contents |
8.1.4 |
Error memory |
........................................................75 |
9 |
Spare parts ................................................................................................ |
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76 |
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9.1 |
General ................................................................ |
76 |
10 |
Checklists ................................................................................................. |
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77 |
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10.1 |
Checklist for commissioning ............................. |
77 |
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10.2 |
Checklist for periodic inspection and |
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maintenance ........................................................ |
78 |
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1. Introduction |
Gas 310 ECO PRO - Gas 610 ECO PRO |
1Introduction
1.1Symbols used
In these instructions, various danger levels are employed to draw the user’s attention to particular information. In so doing, we wish to safeguard the user’s safety, obviate hazards and guarantee correct operation of the appliance.
DANGER
Risk of a dangerous situation causing serious physical injury.
WARNING
Risk of a dangerous situation causing slight physical injury.
CAUTION
Risk of material damage.
Signals important information.
¼Signals a referral to other instructions or other pages in the instructions.
1.2Abbreviations
43CE: Collective conduit for sealed boiler
4Central heating: Central heating
4PCU: Primary Control Unit - PCB for managing burner operation
4SU: Safety Unit - Safety PCB
4PSU: Parameter Storage Unit - Parameter storage for PCBs PCU and SU
4SCU: Secondary Control Unit - Extended control PCB
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Gas 310 ECO PRO - Gas 610 ECO PRO |
1. Introduction |
1.3Liabilities
1.3.1.Manufacturer’s liability
Our products are manufactured in compliance with the requirements of the various applicable European Directives. They are therefore
delivered with [marking and all relevant documentation.
In the interest of customers, we are continuously endeavouring to make improvements in product quality. All the specifications stated in this document are therefore subject to change without notice.
Our liability as the manufacturer may not be invoked in the following cases:
4Failure to abide by the instructions on using the appliance.
4Faulty or insufficient maintenance of the appliance.
4Failure to abide by the instructions on installing the appliance.
1.3.2.Installer’s liability
The installer is responsible for the installation and inital start up of the appliance. The installer must respect the following instructions:
4Read and follow the instructions given in the manuals provided with the appliance.
4Carry out installation in compliance with the prevailing legislation and standards.
4Perform the initial start up and carry out any checks necessary.
4Explain the installation to the user.
4If a maintenance is necessary, warn the user of the obligation to check the appliance and maintain it in good working order.
4Give all the instruction manuals to the user.
1.3.3.User’s liability
To guarantee optimum operation of the appliance, the user must respect the following instructions:
4Read and follow the instructions given in the manuals provided with the appliance.
4Call on qualified professionals to carry out installation and initial start up.
4Get your installer to explain your installation to you.
4Have the required checks and services done by a qualified professional.
4Keep the instruction manuals in good condition close to the appliance.
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1. Introduction |
Gas 310 ECO PRO - Gas 610 ECO PRO |
This appliance is not intended to be used by persons (including children) whose physcial, sensory or mental capacity is impaired or persons with no experience or knowledge, unless they have the benefit, through the intermediary of a person responsible for their safety, of supervision or prior instructions regarding use of the appliance. Care should be taken to ensure that children do not play with the appliance.
If the mains lead is damaged it must be replaced by the original manufacturer, the manufacturer’s dealer or another suitably skilled person to prevent hazardous situations.
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Gas 310 ECO PRO - Gas 610 ECO PRO |
2. Safety instructions and recommendations |
2Safety instructions and recommendations
2.1Safety instructions
DANGER
If you smell gas:
1. Do not use a naked flame, do not smoke, do not operate electrical contacts or switches ( doorbell, light, motor, lift, etc..).
2. Shut off the gas supply.
3. Open the windows.
4. Report any leaks immediately.
5. Trace possible leaks and seal them immediately.
6. If the gas leak is before the gas meter, contact the gas supplier.
DANGER
If you smell flue gases:
1. Switch the appliance off.
2. Open the windows.
3. Report any leaks immediately.
4. Trace possible leaks and seal them immediately.
2.2Recommendations
WARNING
4 Installation and maintenance of the boiler must be carried out by a qualified professional in compliance with prevailing local and national regulations.
4 When working on the boiler, always disconnect the boiler from the mains and close the main gas inlet valve.
4 After maintenance or repair work, check all installations to ensure that there are no leaks.
CAUTION
The boiler must be installed in a frost-free environment.
Store this document in the document wallet on the inside of the boiler casing (Underneath the instrument panel).
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2. Safety instructions and recommendations |
Gas 310 ECO PRO - Gas 610 ECO PRO |
Casing components
Only remove the casing for maintenance and repair operations. Put the casing back in place after maintenance and repair operations.
Instructions stickers
The instructions and warnings affixed to the appliance must never be removedorcoveredandmustremainlegibleduringtheentirelifespan of the appliance. Immediately replace damaged or illegible instructions and warning stickers.
Modifications
Modifications may only be made to the boiler after the written permission of Remeha to do so.
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Gas 310 ECO PRO - Gas 610 ECO PRO |
3. Technical description |
3Technical description
3.1General description
Floor-standing high efficiency gas boiler
4High efficiency heating.
4Low pollutant emissions.
4Heat exchanger made of cast aluminium sections.
4Transport wheels as standard.
4Left or right-hand version of the water and flue gas side connections possible.
4Separable for assembly in boiler room.
4HMI Gas 310/610 ECO PRO control panel.
Boiler type:
4Type Gas 310 ECO PRO-285
4Type Gas 310 ECO PRO-355
4Type Gas 310 ECO PRO-430
4Type Gas 310 ECO PRO-500
4Type Gas 310 ECO PRO-575
4Type Gas 310 ECO PRO-650
Boiler type:
4Type Gas 610 ECO PRO-570
4Type Gas 610 ECO PRO-710
4Type Gas 610 ECO PRO-860
4Type Gas 610 ECO PRO-1000
4Type Gas 610 ECO PRO-1150
4Type Gas 610 ECO PRO-1300
3.2Homologations
3.2.1.Certifications
CE identification no |
PIN 0063CL3613 |
NOx classification |
5 (EN 15420) |
Type of connection |
B23, B23P, C33, C53, C63, C83, C93 |
(Flue gas outlet) |
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3. Technical description |
Gas 310 ECO PRO - Gas 610 ECO PRO |
3.2.2.Equipment categories
Gas category |
Gas type |
Connection pressure (mbar) |
I2H |
Gas H (G20) |
20 |
The boiler is preset in the factory to operate on natural gas G20 (Gas
H).
3.2.3.Type plate
The identification plate is located behind the boiler casing on the frame, near the syphon connection. It contains the boiler serial number and important boiler specifications, such as the model and the gas category.
T003475-F
3.2.4.Factory test
Beforeleavingthefactory,eachboilerissetforoptimumperformance and tested to check the following items:
4Electrical safety
4Adjustment (CO2)
4Water tightness
4Gas tightness
4Parameter settings
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Gas 310 ECO PRO - Gas 610 ECO PRO |
3. Technical description |
3.3Main parts
3.3.1.Boiler type Gas 310 ECO PRO
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13 |
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14 |
27 |
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15 |
28 |
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40 |
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1 |
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16 |
29 |
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2 |
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17 |
30 |
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31 |
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3 |
12 |
18 |
32 |
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33 |
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4 |
11 |
19 |
34 |
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35 |
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5 |
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20 |
36 |
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21 |
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6 |
10 |
22 |
37 |
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23 |
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7 |
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24 |
38 |
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25 |
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8 |
9 |
26 |
39 |
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T004014-E |
1 |
Flow connection(1) |
21 |
Return sensor |
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2 |
Air differential pressure switch |
22 |
Gas filter |
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3 |
Flue gas discharge pipe |
23 |
Type plate |
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4 |
Return connection |
24 |
Siphon |
|
5 |
Outlet for measuring combustion gases |
25 |
Transport wheels |
|
6 |
Flue gas thermostat (Accessory) |
26 |
Jacking bolt |
|
7 |
Condensate collector sealant cap |
27 |
Gas connection |
|
8 |
Pivoting castor |
28 |
Gas pressure measurement point |
|
9 |
Jacking bolt |
29 |
Control panel |
|
10 |
Base frame |
30 |
Location for optional features or a |
control unit |
11 |
Second return connection (Accessory) |
31 |
Pressure measurement point |
|
12 |
Heat exchanger insulation kit (Accessory) |
32 |
Sight glass |
|
13 |
Boiler casing |
33 |
Non-return valve |
|
14 |
Air inlet |
34 |
Fan |
|
15 |
Burner |
35 |
Extension piece |
|
16 |
Adapter |
36 |
Venturi |
|
17 |
Ignition/ionization electrode |
37 |
Gas block |
|
18 |
Heat exchanger |
38 |
Air inlet hose |
|
19 |
Inspection hatch |
39 |
Document holder |
|
20 |
Heat exchanger sensor |
40 |
Ignition transformer |
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(1) ¼For more details about the devices in the flow pipe, please see "Connection of the heating circuit", page 28 |
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3. Technical description |
Gas 310 ECO PRO - Gas 610 ECO PRO |
3.3.2.Boiler type Gas 610 ECO PRO
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13 |
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14 |
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27 |
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15 |
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28 |
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12 |
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40 |
1 |
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16 |
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29 |
2 |
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17 |
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30 |
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31 |
3 |
41 |
18 |
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32 |
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33 |
4 |
11 |
19 |
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34 |
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35 |
5 |
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20 |
36 |
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21 |
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6 |
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22 |
37 |
7 |
10 |
23 |
24 |
38 |
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25 |
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8 |
9 |
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26 |
39 |
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T004015-G |
1 |
Flow connection(1) |
|
21 |
Return sensor |
2 |
Air differential pressure switch |
|
22 |
Gas filter |
3 |
Flue gas discharge pipe |
|
23 |
Type plate |
4 |
Return connection |
|
24 |
Siphon |
5 |
Outlet for measuring combustion gases |
|
25 |
Transport wheels |
6 |
Flue gas thermostat (Accessory) |
|
26 |
Jacking bolt |
7 |
Condensate collector sealant cap |
|
27 |
Gas connection |
8 |
Pivoting castor |
|
28 |
Gas pressure measurement point |
9 |
Jacking bolt |
|
29 |
Control panel |
10 |
Base frame |
|
30 |
Location for optional features or a control unit |
11 |
Heat exchanger insulation kit (Accessory) |
31 |
Pressure measurement point |
|
12 |
Flue gas collector |
|
32 |
Sight glass |
13 |
Boiler casing |
|
33 |
Non-return valve |
14 |
Air inlet |
|
34 |
Fan |
15 |
Burner |
|
35 |
Extension piece |
16 |
Adapter |
|
36 |
Venturi |
17 |
Ignition/ionization electrode |
|
37 |
Gas block |
18 |
Heat exchanger |
|
38 |
Air inlet hose |
19 |
Inspection hatch |
|
39 |
Document holder |
20 |
Heat exchanger sensor |
|
40 |
Ignition transformer |
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41 |
Second return connection (Accessory) |
(1) ¼For more details about the devices in the flow pipe, please see "Connection of the heating circuit", page 28 |
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3.3.3.System pump
The boiler does not have a built-in pump. A system pump can be installed on the connector of the standard control PCB. This can be an on/off pump or a modulating pump (with 0 - 10 V control).
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Gas 310 ECO PRO - Gas 610 ECO PRO |
3. Technical description |
¼For more information on controlling a modulating pump, See paragraph: "Electrical connections", page 36.
Parametersp43andp44areusedtomodifythepumpsettings.
¼SeetheInstallationandservicemanualHMI GAS 310/610 ECO PRO for comprehensive operating instructions. This includes information about changing and reading parameters, the meaning of fault codes and deleting the failure memory.
3.3.4.Regulation of the water temperature
The boiler is equipped with electronic temperature control based on flow, return, and boiler block temperature sensors. The flow temperature can be set between 20°C and 90°C. The boiler reduces its power when the set outlet-temperature is attained. The cutout temperature is the set heating outlet-temperature + 5 °C.
3.3.5.Protection against a shortage of water
Theboilerisfittedwithasafetydevicetopreventtheshortageofwater based on temperature measurements (Temperature difference between flow and return). If ΔT = 25 K is reached (factory setting), the boiler reduces its output by modulating to remain in operation as long as possible. If ΔT ≥ 25 K the boiler goes into part load. If ΔT > 25 + 5 K the boiler goes into a normal control stop (blocking).
3.3.6.Maximum temperature protection
The maximum protection switches the boiler off if the water temperatureistoohigh(110°C)andlocksitonthecontrolbox (Fixed value, cannot be modified). Once the fault has been rectified, the boiler can be reset by pressing the Jbutton for 2 seconds.
3.3.7.Air differential pressure switch
Before a start and when the boiler is in operation, the air pressure differential switch PS measures the difference in pressure between
the measuring points at the rear of the heat exchanger p+ and the air
boxp-.Ifthepressuredifferenceisgreaterthan6mbar,thentheboiler will lock out. Once the fault has been rectified, the boiler can be reset by pressing the Jbutton for 2 seconds.
3.4Technical specifications
3.4.1.Boiler type Gas 310 ECO PRO
160514 - 125467-05 |
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15 |
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3. Technical description |
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Gas 310 ECO PRO - Gas 610 ECO PRO |
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Boiler type |
|
GAS 310 ECO PRO |
Unit |
285 |
355 |
|
430 |
|
500 |
575 |
650 |
|
General |
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Number of sections |
|
- |
- |
5 |
6 |
|
7 |
|
8 |
9 |
10 |
|
EC indentification no. |
|
PIN |
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|
0063CL3613 |
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Input control |
|
Adjustable |
|
Modulating, Start/Stop, 0 - 10 V |
|
|||||||
Nominal output (Pn) |
|
minimum |
kW |
51 |
65 |
|
79 |
|
92 |
106 |
119 |
|
(80/60 °C) |
|
maximum(1) |
261 |
327 |
|
395 |
|
461 |
530 |
601 |
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|
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Nominal output (Pn) |
|
maximum(1) |
kW |
279 |
350 |
|
425 |
|
497 |
574 |
651 |
|
(50/30 °C) |
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Nominal input(Qn) |
|
minimum |
kW |
60 |
75 |
|
96 |
|
105 |
121 |
135 |
|
(Hs) |
|
maximum(1) |
295 |
369 |
|
445 |
|
520 |
598 |
677 |
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Nominal input (Qn) |
|
minimum |
kW |
54 |
68 |
|
82 |
|
95 |
109 |
122 |
|
(Hi) |
|
maximum(1) |
266 |
333 |
|
402 |
|
469 |
539 |
610 |
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|
||||||||
Full load water efficiency (Hi) (80/60 °C) |
|
|
% |
98.0 |
98.1 |
|
98.2 |
|
98.3 |
98.4 |
98.5 |
|
Full load water efficiency (Hi) (50/30 °C) |
|
% |
104.8 |
105.2 |
|
105.6 |
|
106.0 |
106.4 |
106.8 |
|
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Low load water efficiency (Hi) |
|
% |
94.7 |
95.3 |
|
95.8 |
|
96.3 |
96.8 |
97.3 |
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(Tr = 60 °C) |
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Annual efficiency (DIN 4702, Part 8) |
|
% |
109.6 |
109.5 |
109.4 |
109.3 |
109.2 |
109.1 |
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Part load efficiency 92/42 EEG (Tr = 30 °C) |
% |
109.2 |
109.0 |
|
108.8 |
|
108.6 |
108.3 |
108.1 |
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Data on the gases and combustion gases |
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Gas consumption G20 (Gas H) |
|
minimum |
m3/h |
5.7 |
7.2 |
|
8.7 |
|
10.1 |
11.5 |
12.9 |
|
|
maximum |
28.1 |
35.2 |
|
42.5 |
|
49.6 |
57.0 |
64.6 |
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Gas inlet pressure G20 (Gas H) |
|
minimum |
mbar |
17 |
17 |
|
17 |
|
17 |
17 |
17 |
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maximum |
30 |
30 |
|
100 |
|
100 |
100 |
30 |
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Flue gas losses |
|
|
% |
2.3 |
2.3 |
|
2.3 |
|
2.3 |
2.3 |
2.3 |
|
NOx-Emission per year (BREEAM) |
|
mg/kWh |
33 |
35 |
|
32 |
|
29 |
36 |
26 |
|
|
(EN 15420) |
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Maintenance consumption (EN15420) |
|
(∆T = 30 K)(2) |
W |
571 |
591 |
|
611 |
|
630 |
650 |
670 |
|
(Without heat exchanger insulation kit) |
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% |
0.21 |
0.18 |
|
0.15 |
|
0.13 |
0.12 |
0.11 |
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Mass flue gas flow rate |
|
minimum |
kg/h |
91 |
114 |
|
138 |
|
160 |
183 |
205 |
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maximum |
448 |
560 |
|
676 |
|
789 |
907 |
1026 |
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Flue gas temperature |
|
minimum |
°C |
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|
30 |
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maximum |
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|
80 |
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|
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Maximum residual fan duty for flue gas |
|
|
Pa |
130 |
120 |
|
130 |
|
150 |
150 |
150 |
|
Characteristics of the heating circuit |
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Water content |
|
- |
l |
49 |
60 |
|
71 |
|
82 |
93 |
104 |
|
Water operating pressure |
|
minimum |
bar |
|
|
0.8 |
|
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Water operating pressure (PMS) |
|
maximum |
bar |
|
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|
7 |
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Water temperature |
|
maximum |
°C |
|
|
110 |
|
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|||
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minimum |
|
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|
20 |
|
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Operating temperature |
|
maximum |
°C |
|
|
90 |
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Factory setting |
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|
80 |
|
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Water resistance (∆T = 20K) |
|
mbar |
113 |
110 |
|
120 |
|
110 |
125 |
130 |
|
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|
kPa |
11.3 |
11 |
|
12 |
|
11 |
12.5 |
13.0 |
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Water resistance (∆T = 11K) |
|
mbar |
374 |
364 |
|
397 |
|
364 |
413 |
435 |
|
|
|
kPa |
37.4 |
36.4 |
|
39.7 |
|
36.4 |
41.3 |
43.5 |
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Electrical characteristics |
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Power supply voltage |
|
|
VAC/Hz |
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|
230/50 |
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Fuse (230 VAC) |
|
F2 Circuit-breaker |
AT |
|
|
10 |
|
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F1 control PCB |
AT |
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|
2 |
|
|
|
||
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|
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|
||||
Power consumption - Full load |
|
maximum |
W |
279 |
334 |
|
426 |
|
543 |
763 |
723 |
|
(1) Factory setting |
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(2) ∆T = Boiler temp - Ambient temperature |
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(3) For a room sealed operation |
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|
16 |
|
|
160514 - 125467-05 |
|
|
||
|
|
Gas 310 ECO PRO - Gas 610 ECO PRO |
|
|
|
|
|
|
|
3. Technical description |
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
Boiler type |
|
GAS 310 ECO PRO |
Unit |
285 |
355 |
430 |
|
500 |
575 |
650 |
|
|
Power consumption - Part load |
|
maximum |
W |
46 |
46 |
58 |
|
61 |
62 |
55 |
|
|
Power consumption - Standby |
|
maximum |
W |
6 |
6 |
6 |
|
6 |
6 |
7 |
|
|
Electrical protection index |
|
|
IP |
|
|
X1B |
(3) |
|
|
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||
Other characteristics |
|
|
|
|
|
|
|
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|
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Weight (empty) |
|
Total |
kg |
364 |
398 |
433 |
|
495 |
531 |
568 |
|
|
Acoustic level at 1 metre(3) |
|
|
dB(A) |
61 |
61 |
65 |
|
65 |
65 |
65 |
|
|
Ambient temperature |
|
maximum |
°C |
|
|
|
40 |
|
|
|
||
(1) |
Factory setting |
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(2) |
∆T = Boiler temp - Ambient temperature |
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(3) |
For a room sealed operation |
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|
|
3.4.2.Boiler type Gas 610 ECO PRO
Boiler type |
|
GAS 610 ECO PRO |
Unit |
570 |
710 |
860 |
1000 |
1150 |
1300 |
General |
|
|
|
|
|
|
|
|
|
Number of sections |
|
- |
- |
2x5 |
2x6 |
2x7 |
2x8 |
2x9 |
2x10 |
EC indentification no. |
|
PIN |
|
|
|
0063CL3613 |
|
|
|
Input control |
|
Adjustable |
|
Modulating, Start/Stop, 0 - 10 V |
|||||
Nominal output (Pn) |
|
minimum |
kW |
69 |
87 |
123 |
122 |
148 |
158 |
(80/60 °C) |
|
maximum(1) |
522 |
654 |
790 |
922 |
1060 |
1202 |
|
|
|
||||||||
Nominal output (Pn) |
|
maximum(1) |
kW |
558 |
700 |
850 |
994 |
1148 |
1303 |
(50/30 °C) |
|
||||||||
|
|
|
|
|
|
|
|
|
|
Nominal input(Qn) |
|
minimum |
kW |
80 |
101 |
142 |
141 |
170 |
180 |
(Hs) |
|
maximum(1) |
590 |
738 |
890 |
1040 |
1196 |
1354 |
|
|
|
||||||||
Nominal input (Qn) |
|
minimum |
kW |
72 |
91 |
128 |
127 |
170 |
162 |
(Hi) |
|
maximum(1) |
532 |
666 |
804 |
938 |
1078 |
1220 |
|
|
|
||||||||
Full load water efficiency (Hi) (80/60 °C) |
|
|
% |
98.0 |
98.1 |
98.2 |
98.3 |
98.4 |
98.5 |
Full load water efficiency (Hi) (50/30 °C) |
|
% |
104.8 |
105.2 |
105.6 |
106.0 |
106.4 |
106.8 |
|
Low load water efficiency (Hi) |
|
% |
94.7 |
95.3 |
95.8 |
96.3 |
96.8 |
97.3 |
|
(Tr = 60 °C) |
|
||||||||
|
|
|
|
|
|
|
|
||
Annual efficiency (DIN 4702, Part 8) |
|
% |
109.6 |
109.5 |
109.4 |
109.3 |
109.2 |
109.1 |
|
Part load efficiency 92/42 EEG (Tr = 30 °C) |
% |
109.2 |
109.0 |
108.8 |
108.6 |
108.3 |
108.1 |
||
Data on the gases and combustion gases |
|
|
|
|
|
|
|
||
Gas consumption G20 (Gas H) |
|
minimum |
m3/h |
7.6 |
9.6 |
13.5 |
13.4 |
16.2 |
17.2 |
|
maximum |
56.2 |
70.4 |
85.0 |
99.2 |
114.0 |
129.2 |
||
|
|
|
|||||||
Gas inlet pressure G20 (Gas H) |
|
minimum |
mbar |
17 |
17 |
17 |
17 |
17 |
17 |
|
maximum |
30 |
30 |
100 |
100 |
100 |
30 |
||
|
|
|
|||||||
Flue gas losses |
|
|
% |
2.3 |
2.3 |
2.3 |
2.3 |
2.3 |
2.3 |
NOx-Emission per year (BREEAM) |
|
mg/kWh |
33 |
35 |
32 |
29 |
36 |
26 |
|
(EN 15420) |
|
||||||||
|
|
|
|
|
|
|
|
||
Maintenance consumption (EN15420) |
|
(∆T = 30 K)(2) |
W |
1142 |
1182 |
1222 |
1260 |
1300 |
1340 |
(Without heat exchanger insulation kit) |
|
|
|
|
|
|
|
|
|
|
|
% |
0.21 |
0.18 |
0.15 |
0.13 |
0.12 |
0.11 |
|
Mass flue gas flow rate |
|
minimum |
kg/h |
182 |
228 |
276 |
320 |
366 |
410 |
|
maximum |
896 |
1120 |
1352 |
1578 |
1814 |
2052 |
||
|
|
|
|||||||
Flue gas temperature |
|
minimum |
°C |
|
|
30 |
|
|
|
|
maximum |
|
|
80 |
|
|
|||
|
|
|
|
|
|
|
|||
Maximum residual fan duty for flue gas |
|
|
Pa |
130 |
120 |
130 |
130 |
130 |
150 |
Characteristics of the heating circuit
(1) Factory setting
(2) ∆T = Boiler temp - Ambient temperature
(3) For a room sealed operation
160514 - 125467-05 |
|
|
17 |
|
|
||
|
|
3. Technical description |
|
|
|
|
Gas 310 ECO PRO - Gas 610 ECO PRO |
||||||
|
|
|
|
|
|
|
|
|
|
|
|
Boiler type |
GAS 610 ECO PRO |
Unit |
570 |
710 |
|
860 |
|
1000 |
1150 |
1300 |
|
Water content |
- |
l |
98 |
120 |
|
142 |
|
164 |
186 |
208 |
|
Water operating pressure |
minimum |
bar |
|
|
|
0.8 |
|
|
|
||
Water operating pressure (PMS) |
maximum |
bar |
|
|
|
|
7 |
|
|
|
|
Water temperature |
maximum |
°C |
|
|
110 |
|
|
|
|||
|
minimum |
|
|
|
|
|
20 |
|
|
|
|
Operating temperature |
maximum |
°C |
|
|
|
|
90 |
|
|
|
|
|
Factory setting |
|
|
|
|
|
80 |
|
|
|
|
Water resistance (∆T = 20K) |
|
mbar |
113 |
110 |
|
120 |
|
110 |
125 |
130 |
|
|
kPa |
11.3 |
11 |
|
12 |
|
11 |
12.5 |
13 |
|
|
|
|
|
|
|
|||||||
Water resistance (∆T = 11K) |
|
mbar |
374 |
364 |
|
397 |
|
364 |
413 |
435 |
|
|
kPa |
37.4 |
36.4 |
|
39.7 |
|
36.4 |
41.3 |
43.5 |
|
|
|
|
|
|
|
|||||||
Electrical characteristics |
|
|
|
|
|
|
|
|
|
|
|
Power supply voltage |
|
VAC/Hz |
|
|
230/50 |
|
|
|
|||
Fuse (230 VAC) |
F2 Circuit-breaker |
AT |
|
|
|
|
10 |
|
|
|
|
F1 control PCB |
AT |
|
|
|
|
2 |
|
|
|
||
|
|
|
|
|
|
|
|
||||
Power consumption - Full load |
maximum |
W |
558 |
668 |
|
852 |
|
1086 |
1526 |
1446 |
|
Power consumption - Part load |
maximum |
W |
92 |
92 |
|
116 |
|
122 |
124 |
110 |
|
Power consumption - Standby |
maximum |
W |
12 |
12 |
|
12 |
|
12 |
12 |
14 |
|
Electrical protection index |
|
IP |
|
|
|
X1B |
(3) |
|
|
|
|
Other characteristics |
|
|
|
|
|
|
|
|
|
|
|
Weight (empty) |
Total |
kg |
707 |
771 |
|
837 |
|
957 |
1025 |
1095 |
|
Acoustic level at 1 metre(3) |
|
dB(A) |
64 |
64 |
|
68 |
|
68 |
68 |
68 |
|
Ambient temperature |
maximum |
°C |
|
|
|
|
40 |
|
|
|
|
(1) Factory setting |
|
|
|
|
|
|
|
|
|
|
|
(2) ∆T = Boiler temp - Ambient temperature |
|
|
|
|
|
|
|
|
|
|
|
(3) For a room sealed operation |
|
|
|
|
|
|
|
|
|
|
|
18 |
|
|
160514 - 125467-05 |
|
|
||
|
|
Gas 310 ECO PRO - Gas 610 ECO PRO |
4. Installation |
4Installation
4.1Regulations governing installation
WARNING
Installation of the appliance must be done by a qualified engineer in accordance with prevailing local and national regulations. The engineer must be Gas Safe registered and have the correct ACS qualifications.
4.2Package list
4.2.1.Standard delivery
4The boiler
4Complete siphon
4Filling and drainage valve
4Gas filter
4Installation, User and Service Manual
4Water quality instructions
|
4.2.2. |
Accessories |
||
|
|
|
|
|
|
|
|
Only use the original or recommended accessories. |
|
|
|
|
|
|
Description |
|
|
|
|
Modulating cascade controller iSense Pro |
Gas valve leak proving system VPS |
|
||
Modulating cascade controller Celcia MC4 |
Safety pressure sensitive switch |
|
||
C-mix regulator |
Condensates neutralisation station |
|
||
Modulating controller iSense |
Air supply collector (For a room sealed operation) |
|
||
Outside temperature sensor (AF 60) |
Combined roof outlet 200/300 mm |
|
||
Circulating pump replacement pipe |
Combined roof outlet 250/350 mm |
|
||
Second return connection |
Parallel roof feed-through 350 mm |
|
||
Heat exchanger insulation kit |
Air supply filter |
|
||
Exchanger cleaning tool (lenghth 560 mm) |
Combustion air/flue gas adapter 250 - 200 mm |
|
||
Gas main cock |
Combustion air/flue gas adapter Gas 310 ECO - Gas 310 ECO PRO |
|
||
Recom communication kit |
Flue gas collector(250/350 mm) (base frame included) |
|
||
Flue gas thermostat (Switch temperature 110ºC) |
Air supply filter box for closed configuration |
|
||
Pressure switch minimum GPS |
|
|
|
|
160514 - 125467-05 |
|
|
19 |
|
|
||
|
|
4. Installation |
Gas 310 ECO PRO - Gas 610 ECO PRO |
4.3Installation options
1789
L
800
T003980-C
1107
L
700
1000
1000 
T003676-B
4.3.1.Transport
For Gas 610 ECO PRO boilers: The features and instructions described are for each boiler module.
Boiler type
Gas 310 ECO PRO L (mm)
285 |
|
355 |
1920 |
430 |
|
500 |
|
575 |
2230 |
650 |
|
The boiler is supplied fully assembled on a pallet. See the diagram and table for the dimensions. The base of the packaging is a pallet
80cmwide.Thismeansthatthecratecanbetransportedwithapallet truck or four-wheel transport boards. Without the packaging, the boiler is 720 mm wide (700 mm without casing) and the boiler will fit through standard doors. The boiler has integrated wheels, so that it can easily be moved around once the packaging has been removed.
CAUTION
The wheels are designed for transport purposes only and not for use when the boiler is in its final position.
If required for internal transport, the boiler can be dismantled into smaller parts for transport. The boiler can be stripped of:
4Casing components
4Gas/air components
4The frame section on the instrument panel side
Seethediagramandtableforthedimensionsofthelargestremaining transport part (Frame section with heat exchanger and water connections).
Boiler type |
Weight (kg) |
L (mm) |
Gas 310 ECO PRO |
||
285 |
249 |
|
355 |
283 |
1160 |
430 |
317 |
|
500 |
356 |
|
575 |
390 |
1469 |
650 |
424 |
|
¼For information on fitting the parts, refer to the assembly instructions delivered with the boiler.
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Gas 310 ECO PRO - Gas 610 ECO PRO |
4. Installation |
4.3.2.Location of the boiler
I
L
I
R |
T003785-C |
663 |
21,5 |
55 |
55 |
55 |
|
A
673 |
|
55 |
55 |
531 |
87,5 |
T003474-B
n Boiler type Gas 310 ECO PRO
LLeft version
RRight version
IInspection hatch (Service side)
The service side with the inspection hatch on the heat exchanger is considered to be the front of the boiler. The boiler is available in both a ’left-hand’ and ’right-hand’ version. This means that the hydraulic connections and the flue gas discharge are situated on either the left or the right-hand side of the boiler. The control panel is on the front as standard, but can easily be rotated so that it is on the short side.
To make the boiler level and to raise the wheels off the floor, the adjustmentboltsmustbeused.Turntheadjustmentboltsoutassoon as the boiler is placed in the correct position. The picture shows the support surface of the boiler (This is the position of the adjustment bolts).
Boiler type
Gas 310 ECO PRO A (mm)
285 |
|
355 |
723 |
430 |
|
500 |
|
575 |
1032 |
650 |
|
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4. Installation |
Gas 310 ECO PRO - Gas 610 ECO PRO |
|
|
|
C + 1100* |
|
800 |
|
|
|
|
|
|
|
|
|
|
800* |
|
|
150 |
|
C + 600 |
|
720 |
|
300 |
C |
300 |
||
|
|
|
|
3190 |
150 |
1670 |
720 |
|
|
|
720 |
|
800 |
|
|
|
800 |
|
C + 1100* |
|
|
|
800* |
|
C + 600 |
|
300 |
C |
300 |
|
|
|
|
C + C1 + 2200* |
|
|
|
|
800* |
|
|
|
800* |
|
150 |
|
|
C + C1 + 1200 |
|
|
|
300 |
C1 |
600 |
C |
300 |
|
1670 |
720 |
|
|
|
|
|
800
T003499-C
* = Spacing required if this is operating side.
¼For the dimensions of C/C1, see paragraph: "Main dimensions", page 26
Atechnicalclearanceofatleast80cmisrequiredatthefront(service side) of the boiler. However, we recommend that the clearance is at least 100 cm. We recommend a clearance of at least 40 cm above the boiler (If the air supply filter is used, there must be a clearance of at least 65 cm). A minimum of 30 cm is required on the side of the flue gas discharge, and a minimum of 30 cm is also required on the other side (or 80 cm, if this is operating side).
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Gas 310 ECO PRO - Gas 610 ECO PRO |
4. Installation |
n Boiler type Gas 610 ECO PRO
Theboilerisnotavailablewithachoicebetween’left-hand’and’right- hand’ versions.The control panel is on the front as standard, but can easily be rotated so that it is on the short side.
To make the boiler level and to raise the wheels off the floor, the adjustmentboltsmustbeused.Turntheadjustmentboltsoutassoon as the boiler is placed in the correct position. The picture shows the support surface of the boiler (This is the position of the adjustment bolts).
Boiler type
Gas 610 ECO PRO A (mm)
570 |
|
710 |
723 |
860 |
|
1000 |
|
1150 |
1032 |
1300 |
|
|
|
|
T003784-C |
|
663 |
|
663 |
21,5 |
55 |
|
21,5 |
55 |
|
55 |
55 |
|
|
||
55 |
|
|
55 |
A |
|
|
|
|
|
|
|
|
55 |
673 |
|
|
|
|
|
55 |
55 |
55 |
|
|
55 |
|
|
|
87,5 |
531 |
|
531 |
87,5 |
|
|
|
|
T003767-D |
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4. Installation |
Gas 310 ECO PRO - Gas 610 ECO PRO |
|
C + 1100 |
|
|
3050 |
|
|
|
|
800 |
800 |
1450 |
800 |
|
|
C + 600 |
|
|
|
|
|
300 |
C |
300 |
|
|
|
|
|
|
|
|
|
300 |
800 |
800 |
|
|
|
|
|
|
3050 |
1450 |
C |
|
|
|
1525 |
|
|
|
|
800 |
600 |
D |
E |
C
300 |
|
800 |
|
|
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T003768-F
¼For the dimensions of C, see paragraph: "Main dimensions", page 26.
Atechnicalclearanceofatleast80cmisrequiredatthefront(service side) of the boiler. However, we recommend that the clearance is at least 100 cm. We recommend a clearance of at least 40 cm above the boiler (If the air supply filter is used, there must be a clearance of at least 65 cm). A minimum of 30 cm is required on the side of the flue gas discharge, and a minimum of 30 cm is also required on the other side (or 80 cm, if this is operating side).
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