Quadra-Fire QV36A-FB User Manual

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Model: Expression 36 (QV36A-FB)
Pour demander un exemplaire en français de ce Manuel
du propriétaire, visitez www.heatnglo.com.
R
Owner’s Manual
Installation and Operation
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title
24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas fi tter;
See Table of Contents for location of additional Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional.
1Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
Congratulations
Congratulations on selecting a Quadra-Fire gas appliance —an elegant and clean alternative to wood burning appliances. The Quadra-Fire gas appliance you have selected is designed to provide the utmost in safety, reliability, and effi ciency .
As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all Cautions and Warnings.
Homeowner Reference Information
This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.
The information contained in this Owner’s Manual, unless Noted otherwise, applies to all models and gas control systems.
Y our new Quadra-Fire gas appliance will give you years of durable use and trouble-free enjoyment. Welcome to the Quadra-Fire family of appliance products!
We recommend that you record the following pertinent information about your appliance.
Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________
Listing Label Information/Location
Type of Gas
Not for use with solid fuel. (Ne doit pas entre utilise avec un combustible solide).
Type of Gas (Sorte De Gaz):
NATURAL GAS
Gas and Electric Information
Minimum Minimum Permissible Permissible Approved Approved Minimum Minimum (De (De Gaz) Gaz) AcceptableAcceptable 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Maximum Maximum Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Maximum Maximum Manifold Manifold Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Minimum Minimum Manifold Manifold Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Total Total Electrical Electrical Requirements: Requirements: 000Vac, 000Vac, 00Hz., less than 00 Amperes
ALTITUDE:ALTITUDE: 0-0000 0-0000 FT.FT. 0000-0000FT.0000-0000FT. MAX. MAX. INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000 MIN. MIN. INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000 ORIFICE ORIFICE SIZE:SIZE: #XXXXX#XXXXX #XXXXX#XXXXX
The model information regarding your specifi c appliance can be found on the rating plate usually located in the control area of the appliance.
R
Quadra-Fire, a brand of Hearth & Home Technologies, Inc. 7571 215th Street West, Lakeville, MN 55044
This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 in the USA or CAN/CGA B149 installation codes. (Installer l’appareil selon les codes ou reglements
locaux ou, en l’absence de tels reglements, selon les codes d’installation
Gas Gas Supply Supply for for Purposes Purposes of of Input Input Adjustment.Adjustment.
ANSI Z21XX-XXXX · CSA 2.XX-MXX · UL307B
IN IN CANADACANADA
Model:Model:
(Modele):(Modele):
SerialSerial
(Serie):(Serie):
XXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXX
MADE MADE IN IN USAUSA
Model Number
Serial Number
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/112
Table of Contents
1 Listing and Code Approvals
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 4
E. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 4
F. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
G. Requirements for the Commonwealth of Massachusetts . . 5
2 Getting Started
A. Design and Installation Considerations . . . . . . . . . . . . . . . 6
B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 6
C. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 6
D. Inspect Firebox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Framing and Clearances
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . . 8
B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . . 9
C. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
D. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Termination Locations
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . .11
5 Vent Information and Diagrams
A. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
B. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
C. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
D. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 18
B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . . . . . 18
C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . . . . . 19
7 Appliance Preparation
A. Removing Non-combustible Facing Material Assembly . . 20
B. Installing the Optional Heat-Zone
C. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 21
D. Installing Non-combustible Facing Material . . . . . . . . . . . 22
®
Gas Kit . . . . . . . . . . . 20
8 Installing Vent Pipe
A. Assembly of Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . 23
B. Disassembly of Vent Sections . . . . . . . . . . . . . . . . . . . . . 25
C. Installing Heat Shield and Horizontal Termination Cap . . 26 D. Installing Roof Flashing and Vertical Termination Cap . . . 27
9 Gas Information
A. Fuel Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
B. Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10 Electrical Information
A. Recommendation for Wire . . . . . . . . . . . . . . . . . . . . . . . . 31
B. Connecting to the Appliance. . . . . . . . . . . . . . . . . . . . . . . 31
C. IntelliFire Ignition System Wiring . . . . . . . . . . . . . . . . . . . 31
D. Optional Accessories Requirements . . . . . . . . . . . . . . . . 32
E. QWSK-MLT Wall Switch Kit . . . . . . . . . . . . . . . . . . . . . . . 32
F. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 35
11 Finishing
A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
12 Appliance Setup
A. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 37
B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
C. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
D. Ember Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
E. Positioning the Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
F. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
G. Burner Removal (Only for Servicing) . . . . . . . . . . . . . . . . 41
H. Grilles and Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
I. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
13 Operating Instructions
A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 43
B. Lighting Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
C. After Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 45
14 Troubleshooting
A. IntelliFire Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 46
15 Maintaining and Servicing Appliance
A. Maintenance Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
16 Reference Materials
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 50
B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 51
C. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 57
E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
= Contains updated information.
3Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11
1
1
Listing and Code Approvals
A. Appliance Certifi cation
MODELS: QV36A-FB LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Gas Appliance Heater STANDARD: ANSI Z21.88-2002 • CSA2.33-M02 • UL307B
This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burn­ing Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.
NOT INTENDED FOR USE AS A PRIMAR Y HEAT SOURCE.
This appliance is tested and approved as either supplemen­tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
Note: This installation must conform with local codes. In the absence of loc al codes you must co mply with the Natio nal Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
B. BTU Specifi cations
Expression 36
(QV36A-FB)
(NG)
(2000-4500 FT)
(LP)
(2000-4500 FT)
US
(0-2000 FT)
CANADA
US
(0-2000 FT)
Maximum
BTUH
37,000 24,000 32
33,300 21,600 33
36,000 26,000 50
32,400 23,400 51
Input
Minimum
Input
BTUH
Orifi ce
Size
(DMS)
C. High Altitude Installations
U.L. Listed gas appliances are tested and approved with­out requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.
When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for el­evations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . To identify the proper orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
D. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750ºC, shall be considered
non-combustible materials.
E. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed paper, plant fi bers, plastics, or other material that can ig- nite and burn, whether fl ame proofed or not, or whether plastered or unplastered shall be considered combustible materials.
F. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/114
Note: The following requirements reference various Massachuset ts and national codes not contain ed in this document.
G. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detec­tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu­eled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizon­tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob­serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equip-
ment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu-
eled equipment installed in a room or structure sep­arate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting
system design or the venting system components; and
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro­vide the parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanent- ly mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fu­eled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
• The referenced “special venting system” instructions
shall be included with the appliance or equipment in­stallation instructions; and
• The “special venting systems” shall be Product Ap-
proved by the Board, and the instructions for that sys­tem shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip­ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
5Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11
2
2
Getting Started
A. Design and Installation Considerations
Quadra-Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult local building, fi re offi cials or authorities having jurisdic- tion about restrictions, installation inspection, and permits.
When planning an appliance installation, it’s necessary to determine the following information before installing:
• Where the appliance is to be installed.
• The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.
C. Inspect Appliance and Components
WARNING
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components. Report damaged parts to dealer.
• Carefully remove the appliance and components from the packaging.
• The vent system components and trim doors are shipped in separate packages.
• The gas logs may be packaged separately and must be eld installed.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
• Read all of the instructions before starting the insta­llation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING
WARNING
Keep appliance dry.
• Mold or rust may cause odors.
• Water may damage controls.
B. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Reciprocating saw Framing material Pliers Noncorrosive leak check solution Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Tape measure Manometer Voltmeter 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws Caulking material (300ºF minimum continuous exposure rating)
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/116
D. Inspect Firebox
Surface cracking or crazing of fi rebrick material is normal and expected. The following types of cracks are acceptable and do not require replacement of the unit or the fi rebox:
• Cracks that do not propagate entirely through the
material.
• Light fracture lines or “spider-webbing” on the surface of
the material.
• Cracks that are less than 1/32 in. wide and less than 3
in. long.
• If cosmetically unacceptable, such cracks may be
repaired with the SRV-PACK service kit. See Service Parts List.
Cracks that are unacceptable:
• Cracks greater than 1/32 in. wide and 3 in. long are at
risk of growing.
• Cracks that penetrate entirely through the firebrick
material.
Inspection for cracking should be run when the appliance is cool. Cracks tend to close as the appliance heats up.
7Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11
3
3
Framing and Clearances
Note:
Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
A. Selecting Appliance Location
When selecting a location for your appliance it is important to consider the required clearances to walls (see fi gure 3.1).
F
WARNING
Fire Risk Provide adequate clearance:
• Around air openings
• To combustibles
• For service access Locate appliance away from traffi c areas.
Note: For actual appliance dimensions refer to Sec­tion 16.
B
A
In addition to these framing dimensions, also reference the following sections:
• Clearances and Mantel Projections (Sections 3.C and 3.D)
• Vent Clearances and Framing (Section 6).
F
E
D
C
1/2 in.
Figure 3.1 Appliance Locations
Model A B C D E F
Expression 36
(QV36A-FB)
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/118
Inches 41-1/2 17-1/4 32 45-1/4 64 12
Millimeters 1054 439 813 1150 1626 305
B. Constructing the Appliance Chase
A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. Vertical vents that run on the outside of a building may be, but are not re­quired to be, installed inside a chase.
Construction of the chase may vary with the type of build­ing. These instructions are not substitutes for the require­ments of local building codes. Local building codes MUST be checked.
Chases should be constructed in the manner of all out­side walls of the home to prevent cold air drafting prob­lems. The chase should not break the outside building envelope in any manner.
Walls, ceiling, base plate and cantilever fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infi ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.
To further prevent drafts, the wall shield and ceiling restops should be caulked with caulk with a minimum of 300ºF continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with unfaced insulation. If the appliance is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
C. Mantel Projections
3 IN. MIN.
D. Clearances
Fire Risk. Odor Risk.
Install appliance on hard metal or wood surfaces extending full width and depth of appliance.
Do NOT install appliance directly on carpeting, vinyl, tile or any combustible material other than wood.
Fire Risk.
Construct chase to all clearance specifi cations in manual.
Locate and install appliance to all clearance specifi cations in manual.
Note: Dimensi ons shown in inches.
WARNING
WARNING
4
3
2
1
1/2
5
1
2
4
6
8
12 IN. MAX.
23 IN.
14 IN.
Figure 3.2 Clearances to Mantels or Other Combustibles Above Appliance
1 IN. MAX.
12 IN. MIN.
Figure 3.3 Clearances to Mantel Legs or Wall Projections (Acceptable on both sides of opening.)
18 IN. MIN.
9Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11
A
E
B
C
D
F
J
H
G
Note: Framing should be constructed of 2 X 4 lumber or heavier. The framing headers may rest on the appli­ance stand-offs.
I
Clearance to Combustibles
ABCDE F GHI J
Rough
Opening
(Vent Pipe)
Inches 10 52 17-1/4 41-1/2 32-1/2 0 0 1 1/2 36
Millimeters 254 1321 438 1054 825 0 0 25 13 914
Rough
Opening
(Height)
Rough
Opening
(Depth)
NON-COMBUSTIBLE ZONE IS DEFINED BY 3 INCHES ABOVE THE ELBOW FOR THE ENTIRE WIDTH AND DEPTH (BEHIND THE FRONT HEADER) OF THE FIREBOX.
WALL STUD
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
Behind
Appliance
Sides of
Appliance
Front of
Appliance
Figure 3.4 Clearances to Combustibles
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/1110
3 IN.
4
4
Termination Locations
A. Vent Termination Minimum Clearances
WARNING
Fire Risk. Explosion Risk. Inspect external vent cap regularly.
• Ensure no debris blocks cap.
• Combustible materials blocking cap may ignite.
• Restricted air fl ow affects burner operation.
WARNING
Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as
specifi ed.
• Do not pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause fi re.
Measure vertical clearances from this surface.
HORIZONTAL
OVERHANG
2 FT. MIN.
GAS DIRECT VENT TERMINATION CAP
Roof Pitch H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
* 3 foot minimum in snow regions
Figure 4.2 Minimum height from roof to lowest discharge opening
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
VERTICAL
WALL
IS X/ 12
Figure 4.2 specifi es minimum vent heights for various pitched roofs.
6 in. (minimum) up to 20 in.
AB
152 mm/508 mm
20 in. and over 0 in. minimum
18 in. minimum
457 mm
Measure horizontal clearances from this surface.
(See Figure 4.4 for specifi c clearances)
Figure 4.1
Gas, Wood or Fuel Oil
Termination Cap
B
A *
Gas
Termination
Cap **
If using decorative cap cover(s), this distance may need to be
*
increased. Refer to the installation instructions supplied with the decorative cap cover.
In a staggered installation with both gas and wood or fuel oil
**
terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.
Figure 4.3 Multiple Vertical Termination
11Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11
O
N
P
C
V
B
J
V
V
= VENT TERMINAL
X
= AIR SUPPLY INLET
B
D
V
V
V
A
F
B
G
M
V
H or I
V
X
H
V
H
E
V
V
A
= AREA WHERE TERMINAL IS NOT PERMITTED
R
Q
V
L
K
Electrical
V
Service
K
V
C
V
A = 12 inches.................clearances above grade, veranda,
porch, deck or balcony
12 inches.................clearance to window or door that may
B =
be opened, or to permanently closed
window
C = 18 inches.................clearance below unventilated soffi t
18 inches.................clearance below ventilated soffi t
30
inches ................clearance below vinyl soffits and
electrical service
D = 6 inches...................clearance to outside corner
E = 6 inches...................clearance to inside corner
F = 3 ft. (Canada) ..........not to be installed above a gas me-
ter/regulator assembly within 3 feet horizontally from the center-line of the regulator
G = 3 ft ...........................clearance to gas service regulator
vent outlet H =
12 inches.................clearance to non-mechanical (unpow-
ered) air supply inlet, combustion air
inlet or direct-vent termination i = 3 ft. (U.S.A.)
6 ft. (Canada) ...........clearance to a mechanical (powered)
air supply inlet
All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below termination.
J = 7 ft. ......................... On public property: clearance above
paved sidewalk or a paved driveway.
A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
K = 6 inches................. clearance from sides of electrical
service
L = 12 inches................ clearance above electrical service
Location of the vent termination must not interfere with access to the electrical service.
M = 18 inches ....................clearance under veranda, porch, deck,
balcony or overhang
42
inches ................vinyl or composite overhang
Permitted when veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the fl oor.
Figure 4.4 Minimum Clearances for Termination
Covered Alcove Applications
(Spaces open only on one side and with an overhang)
N = 6 inches ...........non-vinyl sidewalls
12 inches ......... vinyl sidewalls
O = 18 inches ......... non-vinyl soffi t and overhang
42 inches ......... vinyl soffi t and overhang
P = 8 ft.
Q
MIN
1 cap 3 feet 2 x Q 2 caps 6 feet 1 x Q 3 caps 9 feet 2/3 x Q 4 caps 12 feet 1/2 x Q
Q
= # termination caps x 3 R
MIN
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
= (2 / # termination caps) x Q
MAX
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ACTUAL
CAUTION! Risk of Burns! Termination caps are HOT, consider proximity to doors, traffi c areas or where people may pass or gather (sidewalk, deck, patio, etc.). Listed cap shields available. Contact your dealer.
• Local codes or regulations may require different clearances.
• Vent system termination is NOT permitted in screened porches.
• Vent system termination is permitted in porch areas with two or more sides open.
• Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.
• Vinyl protection kits are suggested for use with vinyl siding.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/1112
5
5
Vent Information and Diagrams
A. Vent Table Key
The abbreviations listed in this vent table key are used in the vent diagrams.
Symbol Description
First section (closest to appliance) of vertical length
V
1
Second section of vertical length
V
2
First section (closest to appliance) of horizontal length
H
1
Second section of horizontal length
H
2
Vertical
12 in.
8-1/2 in.
8-1/2 in.
WARNING
Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney
ue serving a separate solid-fuel or gas burning appliance.
• Vent this appliance directly outside.
• Use separate vent system for this appliance. May impair safe operation of this appliance or
other appliances connected to the fl ue.
B. Use of Elbows
CAUTION
ALL vent confi guration specifi cations MUST be followed.
• This product is tested and listed to these specifi cations.
• Appliance performance will suffer if specifi cations are not followed.
Diagonal runs have both vertical and horizontal vent as­pects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 5.1).
Two 45º elbows may be used in place of one 90º elbow . On 45º runs, one foot of diagonal is equal to 8-1/2 (216 mm) inches horizontal run and 8-1/2 (216 mm) inches vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 5.1).
Horizontal
Figure 5.1
C. Measuring Standards
Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.
1. Pipe measurements are shown using the effective length of pipe (see Figure 5.2).
2. Measurements are made from the appliance outer wrap, not from the standoffs.
3. Horizontal terminations are measured to the outside mounting surface (fl ange of termination cap) (see Figure 4.1).
4. Vertical terminations are measured to bottom of termi­nation cap.
5. Horizontal pipe installed level with no rise.
Effective Length
Inches Millimeters
Effective
Height/Length
Pipe
DVP4 4 102
DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152
DVP12A 3 to 12 76 to 305 DVP12MI 3 to 12 76 to 305 DVP24MI 3 to 24 76 to 610
Figure 5.2 DVP Pipe Effective Length
13Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11
D. Vent Diagrams
Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling fi restops.
• ALWAYS maintain specifi ed clearances around venting and fi restop systems.
• Install wall shield and ceiling fi restops as specifi ed. Failure to keep insulation or other material away from vent pipe may cause fi re.
1. Top Vent - Horizontal Termination
WARNING
One Elbow
Figure 5.3
Two Elbows
H
1
Note: Must have a 12 inches minimum vertical vent before attaching a 90° elbow to the unit.
H
2
V1 Minimum H1 Maximum
1 ft. 305 mm 3 ft 924 mm 2-1/2 ft. 762 mm 6 ft 1.8 m 3-1/2 ft. 1.7 m 9 ft 2.7 m
4 ft. 1.2 m 10 ft 3.1 m 4-1/2 ft. 1.4 m 12 ft 3.7 m 5-1/2 ft. 1.7 m 15 ft 4.6 m 6-1/2 ft. 2 m 18 ft 5.5 m
V
1
7-1/2 ft. 2.3 m 21 ft 6.4 m
H
= 21 ft. (6.4 m) Maximum
1
V1 = 40 ft. (12.2 m) Maximum
V1 + H1 = 30 ft. (9.1 m) Maximum*
Note: Must have a 12 inch minimum
vertical vent before attaching a 90° elbow
to the unit.
* If the horizontal component is less than
5 feet then the total vent run can be extended to 40 feet.
V1 Minimum H1 + H2 Maximum
1 ft. 305 mm 3 ft 924 mm 2-1/2 ft. 762 mm 6 ft 1.8 m 3-1/2 ft. 1.7 m 9 ft 2.7 m
4 ft. 1.2 m 10 ft 3.1 m 4-1/2 ft. 1.4 m 12 ft 3.7 m 5-1/2 ft. 1.7 m 15 ft 4.6 m 6-1/2 ft. 2 m 18 ft 5.5 m 7-1/2 ft. 2.3 m 21 ft 6.4 m
V
= 40 ft. (12.2 m) Maximum
1
H1 + H2 = 21 ft. (6.4 m) Maximum
+ H1 + H2= 30 ft. (9.1 m) Maximum*
V
V
1
H
1
1
* If the horizontal component is less than
5 feet then the total vent run can be extended to 40 feet.
Figure 5.4
INSTALLED
HORIZONTALLY
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/1114
1. Top Vent - Horizontal Termination - (continued)
Three Elbows
VT Min. HT Max.
1 ft. 6 in. 3 ft. 2 ft. 6 in. 6 ft. 3 ft. 6 in. 9 ft.
4 ft. 10 ft. 4 ft. 6 in. 12 ft. 5 ft. 6 in. 15 ft. 6 ft. 6 in. 18 ft. 7 ft. 6 in. 21 ft.
= 21 ft. Max
H
T
VT = 40 ft. Max
VT + HT = 30 ft. Max*
H
Note: A section of vert ic al pip e (12 inches minimum) MUST be installed prior to attaching a 90° elbow.
* If the horizontal component is less than
5 feet then the total vent run can be extended to 40 feet.
T
H
V
T
V
2
2
H
1
V
1
Figure 5.5
15Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11
2. Top Vent - Vertical Termination
No Elbow
Figure 5.6
V1 = 40 ft. Max. (12.2 m)
V
1
Two Elbows
Note: A section of vert ic al pip e (12 inches minimum)
MUST be installed prior to attaching a 90° elbow.
V
T
H
T
VT Min. HT Max.
1 ft. 6 in. 3 ft. 2 ft. 6 in. 6 ft. 3 ft. 6 in. 9 ft.
4 ft. 10 ft. 4 ft. 6 in. 12 ft. 5 ft. 6 in. 15 ft. 6 ft. 6 in. 18 ft. 7 ft. 6 in. 21 ft.
= 21 ft. Max
H
T
VT = 40 ft. Max
+ HT = 30 ft. Max*
V
T
* If the horizontal component is less than
5 feet then the total vent run can be extended to 40 feet.
Figure 5.7
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/1116
2. Top Vent - Vertical Termination - (continued)
Three Elbows
Note: A section of vert ic al pip e (12 inches minimum)
MUST be installed prior to attaching a 90° elbow.
VT Min. HT Max.
1 ft. 6 in. 3 ft. 2 ft. 6 in. 6 ft. 3 ft. 6 in. 9 ft.
4 ft. 10 ft. 4 ft. 6 in. 12 ft. 5 ft. 6 in. 15 ft. 6 ft. 6 in. 18 ft. 7 ft. 6 in. 21 ft.
H
= 21 ft. Max
T
V
= 40 ft. Max
T
VT + HT = 30 ft. Max*
* If the horizontal component is less than
5 feet then the total vent run can be extended to 40 feet.
V
2
V
T
H
T
H
1
H
2
V
1
INSTALLED
HORIZONTALLY
Figure 5.8
17Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11
6
6
53-3/4 in. 1365 mm
54-3/4 in. 1391 mm
VENT FRAMING HOLE*
(Do NOT pack with
Insulation)
Vent Clearances and Framing
A. Pipe Clearances to Combustibles
WARNING
Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as
specifi ed.
• Do not pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause fi re.
3 in. TOP
CLEARANCE
1 in. CLEARANCE
AROUND VERTICAL
SECTIONS
1 in. SIDE AND
BOTTOM CLEARANCE
B. Wall Penetration Framing
Combustible Wall Penetration
Frame a hole in a combustible wall for an interior wall shield fi restop, (Figure 6.2) whenever a wall is penetrated. Use same size framing materials as those used in the wall construction. The wall shield fi restop maintains minimum clearances and prevents cold air infi ltration.
Non-Combustible Wall Penetration
If the hole being penetrated is surrounded by noncombus­tible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable.
Whenever a non-combustible wall is penetrated, the wall shield fi restop is only required on one side and no heat shield is necessary.
If your local inspector requires the wall shield fi restop on both sides, then both wall shield fi restops must have a heat shield attached to them.
Figure 6.1 Pipe Clearances
Note: The top standoff is at on top of the unit for shipping
purposes. T he two pieces sh ould be folded up as shown and connected to gether by interlocking t abs and slots on each piece.
* Shows center of vent framing hole for top venting.
The center of the hole is one (1) inch (25.4 mm) above the center of the horizontal vent pipe.
Figure 6.2 Exterior Wall Hole
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/1118
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