Quadra-Fire QFP 30 Operation & Maintenance Manual

Page 1
QFP 30
A Division of Hearth Technologies Inc.
O-T L
Tested and
Listed by
Beaverton
Oregon USA
OMNI-Test Laboratories, Inc.
C
DIRECT VENT GAS FIREPLACE
Installation, Venting, Operation & Maintenance Manual
SAVE THESE INSTRUCTIONS
WARNING!
If the information in these instructions is not followed exactly a re or explosion may result causing
property damage, personal injury or loss of life.
FOR YOUR SAFETY
DO NOT store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance Do not touch any electric switch. Do not use any telephone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the re department.
Installation and service must be performed by a qualied installer, service agency, or the gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home where
not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certied kit is used.
Prior to rst re: Clean gold surfaces with a glass cleanser and soft cloth to prevent staining from ngerprint oils.
1445 North Highway Colville, WA 99114
Part #250-6120 03/21/01
ahpreup.com
Page 2
QFP 30 Direct Vent Gas Fireplace
CONGRATULATIONS!
ALADDIN HEARTH PRODUCTS welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts and replaces. And yet we are old-fashioned when it comes to craftsmanship. During manufacturing each unit is meticulously fabricated and gold surfaces are hand-nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection. Additionally, we feel it is important to offer you several nishing options and accessories to compliment your home’s décor, individualize the use of your appliance, and provide nancial options in acquiring a quality hearth appliance. Ask your Quadra-Fire Dealer for information on these options. From design, to fabrication, to shipping: Our guarantee of quality is more than a word, it’s Quadra-Fire tradition, and we proudly back this tradition with a Lifetime Warranty.
Prior to installation, we ask you to take a few moments to read this manual. It has been our experience that your overall enjoyment of your new appliance will be greatly enhanced by becoming familiar with its’ installation, operation and maintenance requirements. We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.
With warm regards,
WELCOME
Page 2 03/21/01 #250-6120
Page 3
QFP 30 Direct Vent Gas Fireplace
CUSTOMER NOTES
MODEL NAME QUADRA FIRE QFP30
SERIAL NUMBER
DATE PURCHASED
After completing your warranty card, attach receipt and
warranty stub here.
DEALERSHIP WHERE PURCHASED
DEALER PHONE
ADDITIONAL INFORMATION REGARDING THE INSTALLATION OF YOUR FIREPLACE:
CUSTOMER NOTES
Page 3
Page 4
QFP 30 Direct Vent Gas Fireplace
CONTENTS
SAFETY & CLEARANCES:
Ratings Plate.....................................................5
Clearances & Safety Label................................6
Clearances........................................................7
Safety Notices...................................................8
Main Burner Operation......................................8
Gas Buildup Prevention Feature.......................8
SPECIFICATIONS:
Heating Specications.......................................9
ZC Appliance Dimensions.................................9
Minimum Cabinet Dimensions ..........................9
INSTALLATION PREPARATION:
Installation Terminology ....................................9
Preparation........................................................10
Overview of Installation to Operation ................10
LP Conversion Instructions ...............................11
INSTALLATION:
Minimum Framing Dimensions..........................13
Corner Installations ...........................................13
Raised Fireplaces .............................................13
Hearth Requirements........................................14
Mantel Requirements........................................14
Arched Fascia Dimensions ...............................15
Acid Wash Alert.................................................15
Facing Requirements........................................15
Facing Over 1" Thick.........................................15
VENTING INSTRUCTIONS:
CONTENTS
Simpson Dura-Vent Parts List & Kits ................16
Venting Installation Options & Guidelines.........17
Vertical Termination Rule..................................17
Termination Cap Requirements ........................17
Venting Installation Examples:
Horizontal ....................................17
Vertical.........................................17
Class A Metal Chimney ...............18
Masonry Chimney........................18
Vent Graph & Usage.........................................19
Horizontal Termination Requirements...............20
Horizontal Installation Instructions ....................20
Vertical Installation Instructions.........................22
Using GS Pipe.............................22
Roof Pitch Table..........................23
Cathedral Ceiling.........................25
Class A Metal ..............................26
Existing Masonry.........................27
COMPLETING INSTALLATION:
Gas Inlet Pressure ............................................29
Fuel ...................................................................29
Electrical Connection ........................................29
Optional Thermostat Connection ......................29
General Venting Instructions.............................16
Gas Line Requirements ....................................29
Brick Installation................................................30
Logset , Lava Rock & Ember Installation ..........31
Glass Installation...............................................32
Fascia Installation .............................................32
Leak Test ..........................................................33
START-UP & ADJUSTMENTS:
Initial Start-up/Normal Occurrences..................33
Lighting Instructions ..........................................34
Shutter Adjustment............................................35
Damper Adjustment ..........................................35
Flame Height Adjustment..................................35
Adjusting Blower Speed....................................35
Normal Operating Sounds.................................35
High Altitude Operation & Adjustment...............36
OPERATION:
Control Panel ....................................................36
MAINTENANCE:
General Maintenance........................................37
Yearly Servicing ................................................37
Glass Replacement & Cleaning ........................38
Blower Replacement.........................................38
TROUBLESHOOTING....................................................39
Electrical Schematic......................................................40
WARRANTY....................................................................41
PARTS & ACCESSORIES..............................................42
EXPLODED VIEW...........................................................43
HTZ-2000 Air Duct Kit Installation ...................................44
Page 4 03/21/01 #250-6120
Page 5
QFP 30 Direct Vent Gas Fireplace
Tested and
Listed by
Beaverton
Oregon USA
O-T L
C
OMNI-Test Laboratories, Inc.
Report No. / Rapport Numero
061-S-28-5
MODEL: QUADRA-FIRE QFP 30
VENTED GAS FIREPLACE HEATER
NOT FOR USE WITH SOLID FUEL
SERIAL NO.
A Division of Hearth Technologies Inc.
1445 North Highway Colville,
WA 99114
APPROVED FOR CANADA AND USA TO: ANSI Z21.88b-1999 / CSA 2.33b-M99 Vented Gas Fireplace Heaters, and applicable sections of UL307b Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles, CAN/CGA 2.17-M91 “Gas Fired Appliances for use at High Altitudes.” This appliance is manufactured for operation with Natural Gas. For conversion to propane Manufacturer’s Part #844-9010 and instructions must be used. This vented gas fireplace heater is not for use with air filters. This appliance may be installed in a bedroom or bedsitting room; in Canada remote
FAN TYPE VENTED CIRCULATOR Blower Electrical Rating115 V., 1.5 Amps, 60 Hz, 150 Watts
AFUE Thermal Efficiency 85%(NG & LP) (blower on)
For use with Natural Gas For use with Propane
0-4500’ 0-4500’ Input Rate on “HI” (BTU/Hr) 30,000 30,000 Input Rate on “LO” (BTU/Hr) 21,000 23,000 Maximum Output (BTU/Hr) 25,500 25,500 Main Burner Orifice #36 #52 Minimum Inlet Pressure (Inches W.C.) 4.5” 11” Maximum Inlet Pressure (Inches W.C.) 7.0” 14” Manifold Pressure on “HI” (Inches W.C.) 3.5” 10”
This appliance equipped for altitudes 0-2000’ (0-610m) in USA; and in Canada for altitudes of 0-4500’ (0-1370m). In USA for Altitudes above 2000’, the vent configuration, orifice, or combination of both may need to be changed. See Owner’s Manual for information on making these changes.
2001 2002 2003 Feb Mar Apr May Jun Jul Aug Sep Oct Nov DecJan
DO NOT REMOVE THIS LABEL
250-6130
Date of Manufacture / Date du Manufacturier
RATINGS
THIS INFORMATION IS LOCATED ON METAL HANG TAG TO RIGHT SIDE OF
FIREPLACE CONTROL PANEL BENEATH FIREBOX.
RATINGS
PLEASE NOTE: THE LP CONVERSION KIT IS INCLUDED WITH THE FIREPLACE.
Page 5
Page 6
QFP 30 Direct Vent Gas Fireplace
This appliance uses a millivolt-type control system consisting of a gas control valve/regulator, a standing pilot burner assembly, a thermopile, a piezo igniter, and the ON/OFF switch. THIS UNIT DOES NOT REQUIRE 110 VOLT POWER TO OPERATE. All exhaust gases must be vented outside the structure of the living area. Combustion air is drawn from outside the living area structure.
Install fireplace in accordance with all local codes, if any; if none, follow The National Fuel Gas Codes ANSI Z223.1-1992 and NFPA 54(88); or Canadian Installation Codes CAN/CGA-B149. MANUFACTURED OR MOBILE HOME INSTALLATION: This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. Installations must conform with: USA: Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280. CANADA: CSA Z240.4 and Gas Equipped Recreational Vehicles and Mobile Housing.
WARNINGS: This appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required where excessive lint from material like carpeting and bedding is present. The control compartment, the burner compartment and all circulating air passageways of the appliance must be kept clean and clear at all times. Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. This appliance must not be connected to a chimney flue servicing a separate solid fuel burning appliance. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid flesh burns or clothing ignition. Young children should be carefully supervised at all times when they are in the same room as the appliance. CAUTION: All safety screen or guard components removed for servicing, must be replaced prior to operating the appliance. Clothing or other flammable material should not be placed on or near the appliance. Risk of electrical shock. Switch the household breaker off or remove fuse before servicng unit. Use Simpson DURA-VENT direct vent system (Model GS) to vent this appliance to the exterior (direct discharge only with duct connection.)
MINIMUM CLEARANCES TO COMBUSTIBLES To Adjacent Wall:
From glass edge...........................11.0" (279mm)
From side of arched fascia.............5.5" (140mm)
Back to enclosure...........................0.5" (13mm)
Top to enclosure............................0.0"
Sides to enclosure..........................0.5" (13mm)
To Mantel:
From top of glass edge.................23.5" (597mm)
From top of arched fascia.............14.0" (356mm)
To maximum 2.25" top front facing:
From top of glass edge.................18.75" (476mm)
From arched fascia........................9.5" (241mm)
Flue Vent:.............................................................1.5" (38mm)
Hearth Extension: Does not require hearth extension or non-combustible floor beneath appliance.
CLEARANCES & SAFETY LABEL
THIS INFORMATION IS ALSO LOCATED ON A METAL HANG TAG TO THE RIGHT OF
FIREPLACE
CLEARANCES & SAFETY LABEL
Page 6 03/21/01 #250-6120
Page 7
QFP 30 Direct Vent Gas Fireplace
23-1/2"
12" Max.
18-3/4"
Trim 2-1/4" Max.
GLASS
ADJACENT WALL
11"
FASCIA
5-1/2"
14"
9-1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
CLEARANCES TO COMBUSTIBLES
CLEARANCES TO COMBUSTIBLES
SEE ALSO:
Floor to Mantel Height Dimensions on Page 14 AND
Facing Dimension Requirements on Page 15
MAINTAIN 1/2” CLEARANCE TO COMBUSTIBLES ON
SIDES AND REAR OF FIREPLACE.
Page 7
Page 8
QFP 30 Direct Vent Gas Fireplace
SAFETY NOTICES
Many of the components within this replace are designed specically for safety purposes. It is therefore imperative that only certified gas service technicians install and service this replace.
Main Burner Operation:
A millivolt system controls the operation of this fireplace. The thermopile and thermocouple generate electricity when heated by the pilot ame. This electricity is used to operate the gas valve. Without enough electricity, the gas valve will not turn on. That is why when starting the pilot the gas control knob has to be pressed in long enough for the thermocouple to heat up and generate enough electricity. The thermopile provides power for the ON/OFF switch, remote control, or thermostat. Because the thermopile generates the electricity needed to turn the replace on and off, this replace can be operated when the power is out (although the blower will not run).
Gas Buildup Prevention Feature:
This appliance’s utilization of a high-technology gas valve in conjunction with a pilot ame ensures that no gas builds up inside the rebox. The thermocouple (next to the pilot) senses when the pilot ame is lit. If the pilot ames goes out, this thermocouple no longer generates electricity, causing the gas valve to automatically shut off all gas to the heater, preventing the pilot from spilling gas into the rebox.
• Strict adherence to the instructions in this manual must be followed. Improper installation will void the warranty and safety listing.
• This appliance is manufactured to operate on natural gas (NG). It is eld convertible to propane (LP) with the manufacturers’ conversion kit included with replace. Burning incorrect fuel voids the warranty and safety listing
SAFETY NOTICES
and may cause an extreme safety hazard.
• Contact local building ofcials to obtain a permit and information on installation restrictions or requirements in your locale. It is also important to notify your homeowner’s insurance company of the installation of this appliance as well.
• Do not store or use gasoline or other ammable liquids in the vicinity of the appliance.
• If the flame becomes sooty, dark orange in color, or extremely tall, DO NOT operate the appliance. Contact your dealer and arrange for servicing immediately.
• DO NOT operate the appliance if it is not operating pr operly in any manner. Contact your dealer for assistance.
• DO NOT operate the appl iance if any portion was submerged in water or if any corrosion occurs.
• Do not place clothing or other ammable items on or near the appliance at any time. Due to thermostatic control, the possibility exists for the appliance to turn on, igniting any items on or near it.
• Open viewing glass for servicing only.
• Operate the appliance in accordance with the instructions contained in this manual.
• If the main burners do not start correctly, turn the gas off at the gas control valve and contact your dealer for service.
• This unit is not for use with solid fuel. DO NOT place anything inside the rebox other than the brickset, logset, lava rock and mineral wool included with the replace.
• If the logs become damaged refer to Parts and Accessories page of this manual for replacement.
• Face surfaces can become extremely hot during opera­tion. Instruct your family and guests of this danger and supervise young children when they are in the same room as the heater.
• Instruct everyone in the house how to shut the gas off to the appliance and also at the main gas shut-off valve. The gas main shut-off valve is usually next to the gas meter or propane tank and requires a wrench to shut off. The manual shut-off valve will be installed by your installer near the replace.
• Use the built-in piezo igniter to light the appliance. Do not use matches or any other external device.
• Allow the appliance to cool before carrying out any maintenance or cleaning.
• The pilot ame must contact the thermopile and thermo­couple. If it does not, turn the gas control valve to “OFF” and call your Dealer.
• DO NOT away throw this manual. Important operating and maintenance instructions are included.
• DO NOT remove, replace, modify or substitute any part of the appliance.
• Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.
• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or lothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance.
• Clothing or other ammable material should not be placed on or near the appliance.
• Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
• Installation and repair should be done by a qualied service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be re qu ired due to ex ce ssive lint fr om ca rpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
• Only doors certied with the appilance shall be used.
WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replace­ment of glass should be done by a licensed or qualied service person.
Page 8 03/21/01 #250-6120
Page 9
QFP 30 Direct Vent Gas Fireplace
Combustible Wall
Mantel
Access Door
Glass
DuraRock, Tile, etc.
Header
Horixzontal Termination Cap
Framing
Simpson DuraVent Venting
ZC Appliance
Electrical Line
Gas Line
1/2" Air Space to Combustibles Required on Sides and Back of Appliance
30-3/8"
32-1/2"
9"
4-7/8"
1"
36-3/8"
24-5/16"
6-1/8"
42"
28"
19-5/8"
Electrical Connection
Nail Down Plate
Gas Inlet - 2" Above base of unit, accessible from either side.
Height 48"
Width 54-9/16"
Depth 20-1/2"
Minimum 1/2" Trim, 2-1/4" Maximum
Maximum mantel depth is 12"
HEATING SPECIFICATIONS
Natural Gas Propane
BTU Input 21,000 - 30,000 23,000 - 30,000 BTU Output on “HI” 25,500 25,500 Efciency** (with Fan) 85% 85%
**Efciency rating is the thermal efciency rating of the product determined under continuous operation and independent of an installed system at maximum horizontal venting (40').
ZC APPLIANCE DIMENSIONS
MINIMUM CABINET DIMENSIONS
SPECIFICATIONS
INSTALLATION
TERMINOLOGY
Page 9
Page 10
PREPARATION
QFP 30 Direct Vent Gas Fireplace
AN OVERVIEW: INSTALLATION TO
OPERATION
• Failure to follow all of the required installation
• This appliance must be installed in accordance
• Manufactured Home or Mobile Home installation
• The QFP 30 is manufactured to operate on Natural
• All exhaust gases must be vented outside the
• Notify your insurance company prior to connecting
• Installation requirements diagrammed and explained
PREPARATION
procedures may result in property damage, bodily injury or loss of life.
with all local codes, if any; if not, follow ANSI Z223.1-1992 and NFPA 54(88).
may occur only after the home is site located and must conform to: USA, Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280; Canada, CSA Z240.4 and Gas-Equipped Recreational Vehicles and Mobile Housing stan­dards.
Gas (NG), it is convertible to Liquid Propane Gas (LP) when the ma nufactur er’s conversion kit, included with the replace, is used.
structure of the living-area. Combustion air is drawn from outside the living-area structure.
gas to this replace.
in this manual are grouped into segments for ease of procedure. While these requirements must be met fully, the order of installation may be subject to the procedure best suited for your specic placement of the replace.
1. Remove door/glass by releasing four spring clips (2 upper and 2 lower). See Pg. 32.
2. Remove logset, lava rock, embers and packaging materials from rebox.
3. Familiarize yourself with this manual.
4. Finalize your installation decisions and require­ments.
5. Convert to LP gas if applicable to your installation. (Conversion kit is included with unit.) See Pgs.11-12.
6. Set unit in place and install venting per your installation requirements. (See venting instructions, page 16-27.) Secure unit to oor using naildown plates.
7. Connect the gas line. See Pg. 29.
8. Complete electrical connections. See Pg. ___.
9. Run thermostat lines to TH & TPTH connectors on valve, if applicable. See Pg. 29.
10. Leak test gas line to manual shutoff valve. See Pg. 33.
11. Install brick, lava rock, embers and logset. See Pg. 30-31.
12. Turn on manual shutoff valve (installed by installer); leak test.
13. Light pilot with door off and smell for gas (see Lighting Instructions). See Pg.34.
14. Re-attach door with latches. See Pg. 32.
15. Adjust gas control knob to “ON” (again, follow Lighting Instructions).
16. Check ames. See Pg. 33.
17. Adjust damper position, if applicable. See Pg. 35.
18. Attach fascia. NOTE: If using Gold or Brushed Nickel Fascia - Clean thoroughly with glass cleaner and non-abrasive towel prior Pg. 32.
19. Set Thermostat or turn control panel switch to the “On” position. See Pg. 36.
to lighting unit. See
Page 10 03/21/01 #250-6120
Page 11
QFP 30 Direct Vent Gas Fireplace
LP CONVERSION INSTRUCTIONS
Manufacturer’s conversion kit supplied with the replace is required for this procedure.
NOTE: If converting this unit to propane, so do at this point of installation.
WARNING!
THE INSTALLATION OF THIS CONVERSION KIT MUST ONLY BE UNDER-
TAKEN BY A QUALIFIED AND CERTIFIED GAS APPLIANCE INSTALLER.
WARNING !
This conversion kit shall be installed by a qualied service agency in accordance
with the manufacturer’s instructions and all applicable codes and requirements of the
authority having jurisdiction. If the information in these instructions is not followed
exactly, a re, explosion or production of carbon monoxide may result causing property
damage, personal injury or loss of life. The qualied service agency is responsible
for the proper installatin of this kit. The installation is not proper and complete until
the operation of the converted appliance is checked as specied in the manufacturer’s
instructions supplied with the kit.
LP CONVERSION
CAUTION! DISCONNECT ANY ELECTRICAL CORDS AND TURN OFF GAS SUPPLY TO UNIT BEFORE PROCEED­ING. Valve Regulator Tower
1. Turn control knob to the OFF position and shut off the gas supply to the valve.
2. Using a Torx TH20, or slotted screwdriver, remove the three pressure regulator mounting screws (A), pressure regulator tower (B), and diaphragm (C). (You may wish to retain these items for converting back to original gas if necessary.)
3. Insure that the rubber gasket (D) is properly positioned and install the new HI/LO pressure regulator assembly to the valve using the new screws (E) supplied with the kit. Tighten screws securely. (Reference torque = 25in/lb)
4. Install the enclosed identication label (F) to the valve body where it can be seen.
Continued on next page.
Page 11
Page 12
QFP 30 Direct Vent Gas Fireplace
LP CONVERSION, CONT.
1. Remove glass frame by unlatching door in each corner. Fig. 1.
2. If installed, remove logs, embers, and lava rock. retain these items.
3. Remove burner tray with Phillips screwdriver. There are (7) screws in tray, (3) in front and (2) on each side. Lift tray up and out. Fig. 2 & 3.
4. With Phillips screwdriver, remove (2) screws on burner pan. Remove pan by lifting up on right hand side of burner and pulling to the right. Take care not to bend air shutter rod. Fig. 4.
5. Use a 5/8” wrench to remove burner orice and replace with correct orice for LP. Fig. 5.
6. Remove pilot hood by pulling up on hood. Fig. 6. Then use a 5/32” Allen wrench to remove pilot orifice and replace with orice supplied in kit. Fig. 7.
7. Replace all parts in reverse order.
FIG. 1
FIG. 4
FIG. 5
LP CONVERSION
PULL TO
RELEASE -
2 ON TOP & 2
ON BOTTOM OF
DOOR/GLASS
FIG. 6
FIG. 2
FIG. 7
FIG. 3
Page 12 03/21/01 #250-6120
Page 13
QFP 30 Direct Vent Gas Fireplace
42"
43"
19-5/8"
48"
Route gas line 6-7/16" behind the framing opening (on either side of can.) For hardpipe connection, allow 1-1/4" above the base of fireplace.
Hearth
Raised Platform
13-1/2"
43"
7-5/8"
48"
14-1/8"
12-1/2"
Raised Platform
Raised Hearth
MINIMUM FRAMING DIMENSIONS
The 1/2" clearance to combustibles stand-offs on the back and sides and 9" stand-offs on the top of the replace separate the replace from the framing members (see page 7, Clearances to Combustibles). The top stand-offs may contact the framing members but no material may be placed between the stand-offs and the framing.
Installation requires a level surface capable of supporting the weight of the replace (200 lbs.) and vent.
Fireplace must be placed directly on wood or non­combustible surface (not on linoleum or carpet).
HOT WHILE IN OPERATION! Installation location must be out of trafc and away from furniture and draperies.
NOTE: Framing dimensions shown below reect an 1/4" overage
on top and 1/8" overage to each side.
RAISED FIREPLACE
The replace and its hearth, if desired, may be placed on a platform designed to support the replace weight (200 lbs.) and venting.
INSTALLATION
CORNER INSTALLATIONS
The usual 45° installation uses the minimum framing dimen-
sions shown in the illustration below. PLEASE NOTE: All
clearances as referenced on page 7 still apply.
RAISED FIREPLACE & HEARTH
Page 13
Page 14
QFP 30 Direct Vent Gas Fireplace
1"
Flooring (tile, wood, carpet) must lie beneath this edge.
Left side of ZC Appliance
Right side of ZC Appliance
43-1/2"
48"
Trim
Mantel
Mantel clearances from bottom of ZC appliance to lower edge of mantel or trim.
HEARTH REQUIREMENTS
No clearances to combustible ooring or hearth extension are required for installatoin of the QFP30, as referenced in the Clearances to Combustibles label on page 6 of this manual and the Clearances tag on the unit.
NOTE: Ensure the depth of your flooring material does not exceed the 1” height at bottom front ange of the ZC Appliance, illustrated below. Clearance of this area is necessary in order to allow freedom of movemenet of the control panel access door when the fascia is installed later.
MANTEL REQUIREMENTS
COMBUSTIBLE MANTELS
See also references on page 6, Clearances to Combustible Materials label.
The allowable height from the bottom of the unit to the lower edge of a maximum mantel depth of 12”, is 48”.
The allowable height from the bottom of the unit to a maxi­mum combustible trim width of 2-1/4”, is 43-1/2”.
INSTALLATION
Page 14 03/21/01 #250-6120
Page 15
QFP 30 Direct Vent Gas Fireplace
Template
40-1/2"
29-3/4"
5-3/8"
17-1/8"
32-7/8"
Durarock or other non-combustible material must extend 10" from top of fireplace to header as shown, a minimum of 3" from sides of fireplace, and 42-1/2" wide.
Header
Standoffs
NOTE: Tile may be tucked beneath the fascia on
sides and top; but not on the bottom.
FASCIA DIMENSIONS
(Fascia is available in Gold, Brushed Nickel and Black nishes. See Parts & Accessories on page 42 for part numbers.)
ACID WASH ALERT !
An acid wash (muriatic acid) is commonly used to remove excess mortar, primarily on brick faces. Prior to installation of the fascia, determine if the masonry surrounding your replace that has been treated with an acid wash has been properly neutralized with an ammonia solution. If not, the gold or nickel fascia may develop a permanent tarnish when the acid evaporates over time. Contact your masonry builder if uncertain if your facing has been properly neutralized.
FACING OVER 1” THICK
Facing material greater than 1” thick, such as brick, river rock, etc., will require installation around the perimeter of the face. A template for this purpose is printed on the shipping box. PLEASE NOTE: Template is 1/4” oversized to allow for t.
INSTALLATION
FACING DIMENSIONS REQUIREMENTS
Page 15
Page 16
QFP 30 Direct Vent Gas Fireplace
GENERAL VENTING INSTRUCTIONS
PLEASE NOTE: In order to comply with applicable codes and product warranties, only Simpson Dura-Vent venting components may be used.
DO NOT USE FIELD-FABRICATED
VENTING COMPONENTS.
The Quadra-Fire QFP30 Fireplace is approved to be vented either horizontally, through the side wall, or vertically, through the roof. You may vent through a Class A or masonry chimney if a Simpson Dura-Vent adapter is used (for USA installations only). Only Simpson Dura-Vent components labeled and listed on this page may be used.
This replace is a direct vent heater. All combustion air must come directly from the outside of the building. The vent pipe for this unit consists of an inner and an outer pipe. The inner pipe carries the stove exhaust out of the system, and the outer pipe brings fresh combustion air into the stove.
A wall thimble is optional when the venting passes through a wall. A support box or restop is required when the venting passes through a ceiling. Roof ashing and a storm collar are required when venting passes through the roof. Follow instructions provided with the vent for installation of these items.
IMPORTANT
Read all these instructions carefully before starting the installation. Failure to follow instructions may create a re or other safety hazard, and will void the warranty. Be sure to follow these installation instructions for venting and clearance
VENTING
to combustible requirements, which may vary from one installation to another. Do not extend the venting system in excess of the distance prescribed in these manufacturer’s installation instructions. This gas appliance must not be connected to a chimney ue serving a separate solid-fuel burning appliance. Venting terminations shall not be
recessed into a wall or siding.
INSTALLATION PRECAUTIONS
The Quadra-Fire QFP 30 Fireplace is an engineered product that has been designed and tested. The warranty will be voided, and serious re, health, or other safety hazards may result from any of the following actions: Installation of any damaged venting component, unauthorized modication of the venting system, installation of any component part not approved by Aladdin Hearth Products, or installation other than as instructed by these instructions. Consult your local building codes before beginning this installation.
WARNING: Always maintain the required clearances (air space) to nearby combustibles to avoid creating a re hazard. Do not ll air space with insulation. Minimum clearance between vent pipes and combustible surfaces is 1-1/2" (50mm). Be sure to check the vent termination clearance requirements from decks, windows, softs, gas regulators, air supply inlets and public walkways, as specied on page 19 of these installation instructions and local building codes.
The gas replace and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. This direct vent gas replace must use its own separate vent system. Common vent systems are prohibited.
SAFETY PRECAUTIONS FOR THE INSTALLER
Wear gloves and safety glasses for protection when installing this stove. Exercise extreme caution when using ladders or on rooftops around power lines. Be aware of electrical wiring locations in walls and ceiling.
SIMPSON DURA-VENT PARTS LIST
Simpson Dura-Vent offers a complete line of component parts for installation in both horizontal and vertical applications. Many items are offered in decorative black, as well as a galvanized nish. The galvanized pipe and ttings are used for concealed locations such as attics, or spaces where corrosion is a factor, such as above the rooine. Decorative brass and chrome trim kits are available for both wall thimbles and ceiling support boxes. Snorkel terminations are available for applications which may require a vertical rise on the building exterior. The following components have been approved for use with the Quadra-Fire QFP 30 Fireplace.
705C................... Flashing (masonry chimney)
902 ..................... 48” Pipe Length
902B ................... 48” Pipe Length, Black
903 ..................... 36” Pipe Length
903B ................... 36” Pipe Length, Black
904 ..................... 24” Pipe Length
904B ................... 24” Pipe Length, Black
906 ..................... 12” Pipe Length
906B ................... 12” Pipe Length, Black
907B ................... 9” Pipe Length, Black
908B ................... 6” Pipe Length, Black
909B ................... Retro Connector
911B ................... 11” - 14 5/8” Pipe, Adjustable, Black
940 ..................... Round Support Box/Wall Thimble
941 ..................... Cathedral Ceiling Support Box
943 ..................... Flashing, 0/12 to 6/12 Roof Pitch
943S ................... Flashing, 7/12 to 12/12 Roof Pitch
945 ..................... 45° Elbow
945B ................... 45° Elbow, Black
947 ..................... Firestop (for chased pipe only)
950 ..................... Vinyl Siding Standoff
953 ..................... Storm Collar
963 ..................... Ceiling Firestop
981 ..................... Snorkel Termination (36”)
982 ..................... Snorkel Termination (14”)
985 ..................... High Wind Horizontal Termination Cap
985K ................... Top Adapter
986K ................... Top Adapter
987K ................... Top Adapter
988 ..................... Wall Strap
990 ..................... 90° Elbow
990B ................... 90° Elbow, Black
991 ..................... High Wind Vertical Termination Cap
0945J.................. 45° Starter Elbow
& HTI Part #HHW2 High Wind Horizontal Termination Cap
Page 16 03/21/01 #250-6120
Page 17
QFP 30 Direct Vent Gas Fireplace
2' Min.
3' Min.
10' Min.
2-10-3 VERTICAL TERMINATION RULE
Highwind Termination Cap, DV#991
Storm Collar
Firestop
Ceiling
Pipe Lengths
Appliance Collar
Pipe Length
Wall Thimble/ Firestop
Horizontal Termination Cap Use ONLY DV #985 Or Hearth Technologies HHW2
VENTING INSTALLATION OPTIONS & GUIDELINES
There are four types of direct vent system installations approved for use with the QFP 30. It is very important to maintain a balance between the combustion air intake and the ue gas exhaust venting system. The types of installation are:
TERMINATION CAP REQUIREMENTS
For Horizontal Terminations Use Only DuraVent Part #985, OR HTI Part #HHW2
Horizontal Termination (Figure 1) Vertical Termination (Figure 2) Into a Class A Metal Chimney (Figure 3)* Into a Masonry Chimney (Figure 4)*
*USA installations only
Note: Certain limitations as to vent and vertical termination conguration apply, and must be strictly adhered to. Read this manual carefully.
When planning your installation, it will be necessary to select the proper length of vent pipe for your particular requirements. The vent graph on page 18 will show the relationship between vertical and horizontal side wall venting, and will help you to determine the various vent lengths permitted and to select the amount of vertical rise desired for “vertical-to-horizontal” type installations. It is also important to note the wall thickness.To determine the length of pipe required for vertical installations, measure the distance from the application ue outlet to the ceiling, the ceiling thickness, the vertical rise in an attic or second story, and allow for sufcient vent height above the rooine, (see 2-10-3 Rule below.) For two-story applications, re stops are required at each oor level. If an offset is needed in the attic, additional pipe and elbows will be required.
For Vertical Terminations Use Only DuraVent Part #991.
FIG. 1 HORIZONTAL TERMINATION
VENTING
FIG. 2 VERTICAL TERMINATION
When installing this appliance into an existing masonry chimney, it is important to carefully measure the length of ex needed to reach from the appliance outlet to the termination cap. If the ex length is too short, a ex coupler will be needed to attach an additional length of ex liner to make up the difference. If the ex length is too long, the liner could sag below the appliance outlet, which could result in a potential re hazard.
A masonry chimney or a factory-built chimney must be the required height above the roof and any other nearby obstructions. The chimney must be at least three feet higher than the highest point where it passes through the roof and at least two feet higher than the highest part of the roof or structure that is within ten feet of the chimney, measured horizontally. See 2-10-3 diagram below. These are safety requirements and are not meant to assure proper ue draft.
Page 17
Page 18
QFP 30 Direct Vent Gas Fireplace
EX. 2
EX. 1
11" 2' 4' 6' 8' 10' 12' 14' 15'
30'
28'
26'
24'
22'
20'
18'
16'
14'
12'
10'
8'
6'
4'
2'
0'
(MAX)
(MIN)
TERMINATION CAP PART
TOP ADAPTOR
EXISTING METAL CHIMNEY
4" FLEX PIPE
DIRECT VENT PIPE
RETRO CONNECTOR
Use ONLY DuraVent #991 High Wind Termination Cap
Top Adaptor
Flashing
4" Flex Liner
Retro Connector
Direct Vent Pipe
HORIZONTAL INSTALLATION INTO A
MASONRY CHIMNEY
FIG. 3 INSTALLATION INTO A CLASS A METAL CHIMNEY (USA ONLY)
FIG. 4 INSTALLATION INTO A MASONRY CHIMNEY (USA ONLY)
1. Measure the distance from the top of stove to the center of the 90° elbow. On the graph below, draw a horizontal
VENTING
line from that measurement on the vertical axis across until it intersects with the slanted line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. The point at which this line meets the bottom line of the graph is the maximum length of the horizontal run.
Example 1: If the vertical dimension from the top of the stove to the center of the 90° elbow is 7' (2.13m), the horizontal run to the outer wall flange must not exceed 9' 9" (2.97m). Example 2: If the vertical dimension from the top of the stove is 21’ (6.4m), the horizontal run to the outer wall ange must not exceed 7’ 3" (2.21m).
Page 18 03/21/01 #250-6120
Note 1: The maximum horizontal vent run is 15' (4.57m)
The minimum horizontal vent run is 12" (305mm). Minimum wall thickness is 4" (102mm). Maximum
Note 2: Vent damper may need to be adjusted if your
when the vertical vent rise is 10' (3.05m).
wall thickness is 20" (508mm).
installation falls in the shaded area shown in graph.
HOW TO USE VENT GRAPH
CONFIGURATION EXAMPLES FOR THE QFP30:
(1) 45° elbow 1’ vertical / 12’ horizontal (1) 90° elbow
(1) 45° elbow 6’ horizontal
(1) 45° elbow & (1) 11”-14” adjustable
(1) 45° elbow 10’ vertical / 15’ horizontal
(1) 45° elbow 40’ vertical
(1) 45° elbow (1) foot vertical (1) 90° elbow (1) foot horizontal (1) 90° elbow (4) 90°’s
(1) 45° (1) 90° elbow (2) foot horizontal (1) 90° elbow
VERTICAL DISTANCE FROM
APPLIANCE TOP TO THE 90°
ELBOW
TOTAL HORIZONTAL RUN TO OUTSIDE OF
EXTERIOR WALL (EXCLUDING ELBOWS)
Page 19
QFP 30 Direct Vent Gas Fireplace
A
B
C
F
G
A
V
K
J
N
V
= vent terminal
A
= air supply inlet
Openable
Fixed
Closed
V
V
V
E
D
B
L
V
H
M
= area where terminal is not permitted
I
A
HORIZONTAL TERMINATION REQUIREMENTS
A. ......... *12” (30cm) minimum: clearance above grade, veranda, porch, deck, or balcony.
B. ......... *12” (30cm) minimum: Clearance to window or door that may be opened.
C. .........12” (30cm) minimum: Clearance to permanently closed window (recommended to prevent condensation on
window.
D. .........18” (46cm) minimum: Vertical clearance to ventilated soft located above the terminal within a horizontal
distance of 2’ (60cm) from the centerline of the terminal.
E. ......... 12” (30)cm) minimum: Clearance to unventilated soft.
F. ......... 6” (15cm): Clearance to outside corner.
G. ......... 9” (23cm): Clearance to inside corner.
.............*Not to be installed above a meter/regulator (gas or electrical) assembly within 3’ (90cm) horizontally from
the centerline of the meter/regulator.
H. .........*6’ (1.8m) minimum: Clearance to service regulator vent outlet.
I. ..........*12” (30cm) minimum: Clearance to nonmechanical air supply inlet to building or the combustion air inlet
to any other appliance.
J. .......... *6’ (1.8m) minimum: Clearance to a mechanical air supply air inlet.
K. ......... *+7’ (2.1m) minimum: Clearance above paved sidewalk or a paved driveway located on public property.
L...........*#12” (30 cm) minimum: Clearance under veranda, porch, deck, or balcony.
M..........6” (15 cm) minimum: Clearance to adjacent building or deck.
N. ......... 6” (15 cm) minimum: Clearance to nearby building
+A vent shall not terminate directly above a sidewalk or dwellings and serves both dwellings.* #Only permitted if veranda, porch, deck, or balcony, is fully open on a minimum of two sides beneath the oor.* *As specied in CGA B149 Installation Codes Note: Local Codes or regulations may require different clearances.
paved driveway which is located between two single-family
VENTING
Page 19
Page 20
QFP 30 Direct Vent Gas Fireplace
CENTER LINE
CENTER LINE
CENTER OF HOLE
WALL
10" x 10" OPENING
C
L
FLOOR TO CENTERLINE MEASUREMENT = 28-3/4"
FEMALE LOCKING LUGS, visible from interioor of female end.
MALE LOCKING LUGS
HORIZONTAL INSTALLATION
NOTE:
1. Horizontal sections require a 1/4" (6mm) rise for every 1’ (305mm) of horizontal travel. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a re.
2. Exterior Vent Diameter = 6 5/8" (177mm);
3. Inner Vent Diameter = 4" (101mm)
4. Horizontal sections require noncombustible support every 3' (914mm) , e.g. plumbing tape.
5. The location of the horizontal vent termination on an exterior wall must meet all local and national building codes, and must not be easily blocked or obstructed, see page 19.
6. For installations requiring a vertical rise on the exterior of the building, 14" (356mm) and 36" (914mm) tall snorkel terminations are available. Follow the same installation procedures as used for standard horizon tal termination s. If the snorkel termination must be installed below grade (i.e. basement application), proper drainage must be provided to prevent water from entering the snorkel termination. Do not backll around snorkel termination.
Step 1. Determine the desired location of the replace.
Check to ensure that wall studs or roof rafters are not in the way when the venting system is attached. If this is the case, you may want to adjust the location of the stove.
Note: Twist-lock procedure: Four indentations, located on the female ends of pipes and ttings, are designed to slide straight onto the male ends of adjacent pipes and ttings by orienting the four pipe indentations so they match and slide into the four entry slots on the male ends, see Fig.5 below. Push the pipe sections completely together, then twist-lock one section clockwise approximately one-quarter turn, until the two sections are fully locked. The female locking lugs will not be visible from the outside, on the pipe or ttings. They may be located by examining the inside of the female ends.
Step 3. With any vertical pipe required for your installation,
and the 45° elbow attached to the flue outlet, measure the distance from the base of the ZC appliance to the center of the 45° elbow, adding 1/4" rise for every 1' of horizontal venting, as referenced in Note 1, below. Measure this height at the correct wall location for your installation, maintaining minimum clearance to combustibles, and mark the wall for a 10" x 10" (254mm x 254mm) square hole. The center of the square hole should line up with the centerline of the horizontal pipe, as shown in Figure 7. Cut and frame the hole in the exterior wall where the vent will be terminated. If the wall being penetrated is constructed of no ncombustible materia l, i.e. masonr y bloc k or concrete, a 7" (178mm) diameter hole is acceptable.
Step 2. Simpson Dura-Vent pipe is designed with special
VENTING
twist-lock connections. To connect the venting system to th e stove flue outl et, a twist-lock adapter is built into the stove at the factory. Remember to include wall thickness in minimum clearances when guring the measurements for your installation needs.
FIG. 5
FIG. 6
Page 20 03/21/01 #250-6120
Page 21
QFP 30 Direct Vent Gas Fireplace
HOT
WOOD SCREW
WALL THIMBLE #942
PART HHW2 PART 841-0670 (Preferred) or #985
FOLD STRAP
WALL THIMBLE COVER/CEILING FIRESTOP AS REQUIRED BY LOCAL JURISDICTION
1/4"
STRAP
SHEET METAL SCREW
WALL THIMBLE
WALL THIMBLE COVER PART 940
WALL THIMBLE PART 942
VINYL SIDING STANDOFF WITH SIDING BENEATH REMOVED
SCREWS
BOLT HORIZONTAL TOP TO VINYL STANDOFF
SCREWS
APPLY SEALANT TO ALL FOUR SIDES
VINYL SIDING
HORIZONTAL INSTALLATION (CONT.)
Step 4. Position the horizontal vent termination in the center
of the 10" (254mm) square hole, run a bead of non-hardening mastic around its outside edges, so as to make a seal between it and the wall, attach termination cap to the exterior wall with the four wood screws provided. The arrow on the vent cap should be pointing up. Figure 7. Insure that proper clearances to combustible materials are maintained.
FIG. 7
Step 5. Slide the stove and vent assembly (see Fig.
9 below) towards the wall, carefully inserting the vent pipe into the vent cap assembly. It is important that the vent pipe extend into the vent cap a sufficient distance so as to result in a minimum pipe overlap of 1" (32mm). Secure the connection between the vent pipe and the vent cap by attaching the two sheet metal strips extending from the vent cap assembly into the outer wall of the vent pipe. Use the two sheet metal screws provided to connect the strips to the pipe section. (Figure 9).
Note: The attachment from the vent pipe to the vent cap
must be siliconed.
FIG. 8
VENTING
NOTE: (1) The four wood screws provided should be replaced
wi th appro priate fas teners for stucc o, brick, concrete, or other types of sidings.
(2) Vent terminal shall not be recessed into a wall
or siding.
(3) If you are using Simpson DuraVent termination cap
#985 on a building with vinyl siding, a vinyl siding standoff (Simpson Dura-Vent Part #950), should be installed between the vent cap and the exterior wall (Figure 8). Attach the vinyl siding standoff to the horizontal vent termination. The vinyl siding standoff prevents excessive heat from possibly melting the vinyl siding material. Remove siding from beneath area of standoff.
Page 21
Page 22
QFP 30 Direct Vent Gas Fireplace
40' MAXIMUM
PLUMBER'S TAPE CONNECTED TO WALL STRAP
WALL STRAP
(2) 45 DEGREE
ELBOWS
2'
1'
2'
1'
1'
FRAMING
1 - 1/2" LONG WOOD SCREWS
CEILING JOISTS
VERTICAL INSTALLATION INSTRUCTIONS
USING GS SERIES PIPE
Step 1. Check the installation instructions for required
1" clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. See page 24, Fig. 16. Do not pack air space with insulation. Check the instructions below for maximum vertical rise of the venting system, and any maximum horizontal offset limitations. All offsets must fall within the set parameters of the
vent graph located on page 18. NOTE: Maximum vertical rise allowable is 40'. Figure 10. NOTE: Maximum number of 45° elbows permitted for
a vertical installation is eight, provided their
installation does not decrease maximum vertical
rise (as speciedby Vent graph, on page 16).
FIG. 10
VENTING
FIG. 12
NOTE: Maximum number of 90° elbows permitted for a
vertical installation is four, provided the termination falls within the shaded area shown in vent graph on page 18. See also Figure 12 above. ADDITIONAL RESTRICTION: This installation may not have two horizontal sections connected by 90° elbows.
Step 2. Set the gas stove in its desired location. Drop a
plumb bob down from the ceiling to the position of the stove ue exit, and mark the location where the vent will penetrate the ceiling. Drill a small hole at this point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, and mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters, or other framing will obstruct the venting system. You may wish to relocate the stove, or to offset, as shown in Figure 11, to avoid cutting loadbearing members.
Step 3. To install the round support box/wall thimble in
a at ceiling, cut a 10" (254mm) square hole in the ceiling, centered on the hole drilled in Step 2. Frame the hole as shown in Figure 13.
FIG. 11
Page 22 03/21/01 #250-6120
FIG. 13
Page 23
QFP 30 Direct Vent Gas Fireplace
Dimension "H" Obtained From Table 1
TABLE 1
MINIMUM HEIGHT ROOF PITCH FEET METERS Flat to 7/12 1 0.30 Over 7/12 to 8/12 1.5 0.46 Over 8/12 to 9/12 2 0.61 Over 9/12 to 10/12 2.5 0.76 Over 10/12 to 11/12 3.25 0.99 Over 12/12 to 14/12 5 1.52 Over 14/12 to 16/12 6 1.83 Over 16/12 to 18/12 7 2.13 Over 18/12 to 20/12 7.5 2.29 Over 20/12 to 21/12 8 2.44
The height of the vent cap must meet the minimum building code requirements described above.
H
SHINGLES OVERLAP ON TOP EDGE OF FLASHING
CAP AND STORM COLLAR NOT SHOWN FOR CLARITY
VERTICAL INSTALLATION INSTRUCTIONS
FIG. 15
FIG. 14
Step 7. Continue to assemble pipe sections until the height
of the vent cap (H) (Figure 15) meets the minimum code requirements described in code requirements
Step 8. Twist-lock the vent cap and seal.
as outlined in the current CAN/CGA-Bl49 Installation Codes (in Canada), the National Fuel Gas Code NFPA 54/ANSI Z223.1 (in USA), or local codes. Note that for steep roof pitches, the vent height must be increased. In high wind conditions, nearby trees adjoining rooines, steep pitched roofs, and other similar factors can result in poor draft, or down drafting. In these cases increasing the vent height may solve this problem.
VENTING
NOTE: (1) For multi-story vertical installations, a ceiling
restop (SDV part #963) is required at the second oor, and any subsequent oors (Figure 16). The opening should be framed to 10" x 10" (254mm x 254mm) inside dimensions, in the same manner as shown in Figure 13.
(2) Any occupied areas above the rst oor, including
closets and storage spaces, which the vertical vent passed through must be enclosed. The enclosure may be framed and sheetrocked with standard construction materials; however, refer to these installation instructions for the minimum allowable clearance between the outside of the vent pipe and the combustible surfaces of the enclosure. Do not ll any of the required air space with insulation.
Page 23
Page 24
QFP 30 Direct Vent Gas Fireplace
Min. 1' Clearance
Min. 1' Clearance
Min. 1' Clearance
Min. 1-1/2' Clearance
CEILING FIRESTOP
NAILS
VERTICAL INSTALLATION, CONT.
FIG. 16
VENTING
NOTE: (1) If an offset is necessary in the attic to avoid
obstructions, it is important to support the vent pipe every 3' (914mm) to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose (Figure 11).
(2) Whenever possible, use 45° elbows, instead of 90°
elbows. The 45° elbow offers less restriction to the ow of ue gases and intake air.
Step 6. Slip the ashing over the pipe section(s) protruding
through the roof. Secure the base of the ashing to the roof with roong nails. Insure the roong material overlaps the top edge of the ashing as shown in Figure 14.
Min. 1-1/2” Clearance is for
either vertical or horizontal instal-
lations.
3-1/4” clearance is required for
installations that use a chase
only.
Step 4. Assemble the desired lengths of GS pipe and
elbows necessary to reach from the stove up through the round support box. Ensure that all pipe and elbow connections are in their fully twist-locked position. Be sure to seal the outer pipe with appropriate sealant (high temperature silicone).
Step 5. Cut a hole in the roof centered on the small
drill hole placed in the roof in Step 2. The hole should be of sufcient size to meet the minimum requirements for clearance to combustibles, as specied. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well as above the rooine. The galvanized nish is desirable above the rooine, due to its higher corrosion resistance.
Page 24 03/21/01 #250-6120
Page 25
QFP 30 Direct Vent Gas Fireplace
LEVEL
CATHEDRAL CEILING SUPPORT BOX
2" MIN. BELOW FINISHED CEILING
CUT HOLE 1/8" GREATER IN SIZE THAN PATTERN OF SUPPORT BOX AS IT IS PROJECTED ONTO ROOF LINE
VERTICAL INSTALLATION, CONT.
CATHEDRAL CEILING INSTALLATION
Step 1. Follow installation Steps 1 and 2 under vertical
termination section.
Step 2. Using a plumb-bob, mark the centerline of the
venting system on the ceiling, and drill a small hole through the ceiling and roof at this point. From the roof, locate the drill hole and mark the outline of the cathedral ceiling support box.
Step 3. Remove shingles or other roof covering as neces-
sary to cut the rectangular hole for the support box. Cut the hole 1/8" (3mm) larger than the support box outline.
Step 4. Lower the support box through the hole in the roof
until the bottom of the box protrudes at least 2" (51mm) below the ceiling (Figure 17). Align the support box both vertically and horizontally with a leve l. Tem porar ily tack the support box in place through the inside walls and into the roof sheathing.
Step 5. Using tin snips, cut the support box from the top
corners down to the rooine, and fold the resulting aps over the roof sheathing (Figure 18). Before nailing it to the roof, run a bead of non-hardening mastic around the top edges of the support box to make a seal between it and the roof. Clean out any combustible material from inside the support box.
FIG. 17
VENTING
FIG. 18
Step 6. Complete the cathedral ceiling installation by
following the same procedures outlines in steps 4 through 8 for vertical terminations.
Page 25
Page 26
QFP 30 Direct Vent Gas Fireplace
Top Adapter
Sheet Metal Screws
Flex Pipe
FLEX PIPE
Sheet Metal Screws
High Wind
Termination Cap
Drill (4) 1/8"
Diameter Holes
VERTICAL INSTALLATION, CONT.
INSTALLATION INTO A CLASS A METAL
CHIMNEY (USA ONLY)
NOTE: Have the existing installation inspected by a qualied
chimney sweep or professional installer prior to
converting to direct vent. The existing chimney
system must be in serviceable condition and
functionally sound and clean.
Step 1. Remove existing chimney cap.
Step 2. Measure the distance from the top of the chimney
to the bottom of the ceiling support box, add 3"
(76mm) to this measurement, and cut a section of
4" (102mm) ex pipe to that length (the ex should
be extended to its nominal length).
Step 3. Connect the end of the ex pipe section to the
underside of the top adapter (SDV #985K, 986K
or 987K), using three sheet metal screws (Figure
19).
Step 4. Pass the ex pipe down through the center of the
chimney system, and center the top adapter on
the top of the chimney pipe. Drill four 1/8" (3.3mm)
diameter holes through the top adapter, and into
the chimney top. Ensure that you are drilling into
the metal on the chimney. Twist lock the high wind
termination cap (SDV #991) onto the top adapter
VENTING
(Figures 20 and 21).
FIG. 19
FIG. 20
Step 5. Pull the ex pipe down through the ceiling support
box, until it protrudes approximately 3" (76mm).
Connect the ex pipe to the retro connector (SDV
#909B), and attach with sheet metal screws.
Step 6. Push the ex pipe back up into the ceiling support
box, center the retro connector, and attach it to the
support box with sheet metal screws.
Step 7. The connection between the appliance and the
retro connector may be completed with sections
of direct vent pipe.
FIG. 21
Page 26 03/21/01 #250-6120
Page 27
QFP 30 Direct Vent Gas Fireplace
10" x 10" FRAMED OPENING IN WALL
STUDWALL
MASONRY CHIMNEY
RETRO CONNECTOR
(4) MASONRY BOLTS (NOT INCLUDED)
WALL THIMBLE COVER
CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY
SEALANT-ADHESIVE
FLEX LINER
FLEX COUPLER
SHEET METAL SCREWS
VERTICAL INSTALLATION, CONT.
INSTALLATION INTO AN EXISTING
MASONRY CHIMNEY (USA ONLY)
Step 1. Before cutting any holes, assemble the desired
sections of direct vent pipe to determine the center of the masonry penetration.
Step 2. Once the center point of the penetration has been
determined, cut a 6" (152mm) diameter hole in the masonry. If the hole is too large, the retro connector might not mount properly; if the hole is too small, the appliance might starve for intake air. If there is a frame wall in front of the masonry wall, cut and frame a 10" (254mm) square opening in the wall (centered around the 6" [152mm] masonry opening). If there is sheet rock only (no studs) in front of the masonry the 10" (254mm) opening is still needed, but does not need to be framed. This allows the retro connector to mount directly on the masonry and provide the correct clearances to combustibles (see Figure 22).
Step 3. Secure the ashing (SDV #705C) to the top of the
masonry chimney using a bead of non-hardening sealant-adhesive. If the ashing is larger than the top of the chimney, cut and fold ashing as needed to t chimney (Figure 23).
FIG. 22
FIG. 23
VENTING
Step 4. To determine the length of ex needed, measure
from 3" (76mm) above the top of the ashing down to the level of the opening. Add the distance from the center of the chimney out through the wall. Cut a piece of 4" (102mm) ex to this length (extended to its nominal length). Be sure to leave 2"-3" (51mm­76mm) of ex above the existing chimney to allow for connection to the termination kit.
Step 5. Connect the ex liner to the top adapter using three
sheet metal screws (see Figure 19, page 26).
Step 6. Feed the ex liner through the ashing into the
chimney. Carefully feed the flex liner down the chimney to the bottom and out the opening in the masonry wall, forming an angle to line up the ex liner with the vent opening on the appliance.
WARNING: Do not let the ex liner sag below
Step 7. If additional lengths of ex liner are needed to span
the level at which it will connect to the appliance or connector. This co uld allow hot gas to become trapped and potentially become a re hazard. The ex liner path should always be sloped up toward the termination cap.
the chimney height, use a ex coupler to connect the pieces of ex liner together. Connect the ex to the coupler by using four sheet metal screws for each side (Figure 24).
FIG. 24
Page 27
Page 28
QFP 30 Direct Vent Gas Fireplace
6" DIAMETER OPENING IN MASONRY WALL
(3) MASONRY BOLTS (NOT INCLUDED)
RETRO CONNECTOR
HIGH WIND TERMINATION CAP
TOP ADAPTOR
(3) SHEET METAL SCREWS
FLASHING
(4) MASONRY BOLTS (NOT INCLUDED)
RETRO CONNECTOR
WALL THIMBLE COVER
VERTICAL INTALLATION, CONT.
EXISTING MASONRY CHIMNEY, CONT.
Step 8. Secure the top adapter to the ashing. Use three
sheet metal screws through the side of the top adapter into the ange on the ashing (Figure 25). Twist lock the high wind termination cap (SDV #991) on to the top adapter.
Step 9. Attach the ex to the retro connector. Use three
sheet metal screws to attach the ex liner to the connector (Figure 26). Mount the retro connector to the masonry wall using masonry bolts. Redrill larger holes on connector as needed. Be careful to ensure that the connector is centered in the opening and the mounting holes line up with the masonry wall.
Step 10. Slide wall thimble cover (SDV #940) over retro
connector and secure with masonry bolts (Figure
27). If you have a framed wall in front of the masonry, use wood screws to mount wall thimble cover to framed wall, over retro connector and 10" (254mm) square framed opening (Figure 22). If needed, add a section of direct vent pipe to the retro connector in order to extend through the opening in the wall thimble cover.
FIG. 25
FIG. 26
VENTING
Step 11. The connection between the appliance and the
retro connector may be completed with sections of direct vent pipe.
WARNING: If any o ther appliances have been previously attached to this masonary ue or an open replace, etc., all openings into ue should be sealed properly. it is very important that there is only one appliance on a vent system and that there are no air leaks into the masonry chimney itself other than the vent appliance venting.
FIG. 27
Page 28 03/21/01 #250-6120
Page 29
QFP 30 Direct Vent Gas Fireplace
COPPER GROUND WIRE
WHITE WIRES
BLACK WIRES
WIRE NUTS
GAS LINE REQUIREMENTS
• The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the requirements listed below. Ensure that a 1 1/4" allowance from base of unit is made for hard pipe installation, see page 13, Minimum Framing Dimensions.
• The replace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psi. For pressures under 1/2 psi, isolate the gas supply piping by closing the manual shutoff valve.
• The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
• Leak test all gas line joints and the gas control valve prior to and after starting the replace.
FUEL
This unit is manufactured for use with natural gas. To convert to liquid propane gas, the LP Conversion Kit provided with the fireplace is required and must be installed by a qualied gas installer.
ELECTRICAL CONNECTION
Make sure the household breaker is shut off prior to working on any electrical lines. This appliance, when installed, must be electrically grounded in acordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. The electrical line must be at least 14 gauge and supply 120 Volts at 60 Hz (2 Amps)
Remove the junction box cover at the right rear corner of the replace near the base.
Feed the electrical line through the strain relief (use insulated Romex type wire).
Remove the wires from the junction box. Expose approximately 1/2” of metal wire from each line of the electrical line. Use wire nuts to secure the wires together. Connect copper ground wire to grounding screw as shown in gure above, connect the white wire to the common wire (usually white), and the black wire to the hot wire (usually black).
Push the wire connections into the junction box. Replace the cover plate.
Tighten the strain relief onto the outer insulation of the electrical line to secure.
GAS LINE & ELECTRICAL
GAS LINE CONNECTION
A manual shutoff valve is to be installed in the unit by your installer.
GAS INLET PRESSURE
• All other gas appliances in the household must be turned “ON” to check Inlet Pressure, and;
Inlet pressure can only be checked with replace burner “ON”.
Input Pressure
Standard Minimum Maximum
Natural Gas 7" W.C. 4.5"W.C. 7"W.C.
Propane 11" W.C. 11"W.C. 14"W.C.
If the pressure is not sufficient, ensure: 1) the piping used is large enough, 2) the supply regulator is adequately adjusted, and 3) that the total gas load for the residence does not exceed the amount supplied.
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure.
CAUTION: Label all wires prior to disconnec tion when
servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
OPTIONAL THERMOSTAT INSTALLATION
A remote control or wall switch may be wired to the TH and TPTH thermostat terminals. See your dealer.
Page 29
Page 30
QFP 30 Direct Vent Gas Fireplace
BRICK INSTALLATION
NOTE: Installation of the brick set should be made prior to the logset, lava rock and mineral wool installation.
1. Remove glass door by releasing the 4 spring latches, 2 at the top of door and 2 at bottom. Remove mounting screws and clips on right and left top of rebox. See Fig. 4 for location.
2. Place rear brick behind lip on burner tray against rear of rebox. Fig. 1
3. Place top brick on top of rear brick and hold into place with your hand while next brick is installed. Fig. 2
4. With top brick held into place, slide right or left brick into place along burner tray. Then slide next side panel into place. Fig. 3
5. Attach brick retaining clips to right and left sides using mounting screws and clips removed in Step 1. Fig. 4.
LAVA ROCK & MINERAL WOOL
INSTALLATION
1. Pour lavarock around edges of burner tray. Use both bags
supplied with unit. You want a nice even layer of rock. Take care not to cover up log pins with rock. Fig. 5
2. With about 1/2” pinches of mineral wool, cover burner
pan with even layer. Take care not to block ports on burner pan.
FIG. 1
FIG. 2
FIG. 3
BRICK, EMBER & LAVA ROCK INSTALLATION
FIG. 5
FIG. 4
FIG. 6
Page 30 03/21/01 #250-6120
Page 31
QFP 30 Direct Vent Gas Fireplace
LOG INSTALLATION
1. Install bottom left log by setting log on front pin and rotating log to the left until it just touches back brick panel, see LOG 1.
2. Install front left log by bending up tap on middle front of burner tray. Left log has (1) slot that will set over tap and (1) hole that will set over poin on bottom left log, see LOG 2.
3. Bottom back log sets into place and will be located by pins on top logs. LOG 3
4. Install top left log by placing over the two pins as shown in LOG 4.
5. Place back right log on pin in burner tray and pin located on rear log as shown in LOG 5.
6. Right side log will pin on back right log on burner tray as shown in LOG 6.
7. Front right log pins on front left log and bottom back log as shown in LOG 7.
LOG 1
LOG 4
LOG 2
LOG 5
LOG 3
LOGSET INSTALLATION
LOG 6
LOG 7
COMPLETE
LOGSET
Page 31
Page 32
QFP 30 Direct Vent Gas Fireplace
Insert bolts through these
holes and into flanges shown in glass install drawing.
(2 per side)
SPRING LATCHES (2 upper & 2 lower)
Flanges for setting glass onto alighment slots. (2 per side)
Alignment Slots (2 per side)
INSTALLING GLASS
Use only Part #842-3821, Replacement Glass, available from your dealer to replace glass in the QFP 30 Fireplace. To install the glass assembly, lift and set the bottom extensions onto the bottom alignment slots located at the edge of rebox--refer to diagram below. With the bottom edge of door/glass assembly resting on the bottom alignment pins, lift door/glass up and onto the top alignment slots. Secure the door/glass assembly to zc appliance with the spring latches, two on top and two at bottom.
CAUTION: Use care in handling of glass assembly, do not strike or slam as this could cause breakage.
INSTALLING FASCIA
All fascias attach to four bolt openings located twoper side on the door/glass frame. Insert and nger start bolts tightening
GLASS & FASCIA INSTALLATION
with the 5/32" Allen wrench supplied with unit.
Page 32 03/21/01 #250-6120
Page 33
QFP 30 Direct Vent Gas Fireplace
PILOT HOOD
FLAME
FLAME
MILLIVOLT GENERATOR
THERMOCOUPLE
LEAK TEST
1. Turn on gas to the replace.
2. Turn on gas at the manual shutoff valve.
3. Leak test all gas joints prior to starting the appliance.
4. Familiarize yourself with the control panel components,
see page 36.
5. Follow Lighting Instructions on next page to light the
pilot and then the main burner.
6. Leak test all gas joints again.
7. Check the pilot ame ensuring that it looks like the
illustration below. Adjust the pilot ame if necessary.
WARNING! You must clean all ngerprints and oils from any gold surface prior to ring the replace for the rst time.
INITIAL START-UP:
NORMAL OCCURRENCES
Fumes from curing paint and oil burning off the steel is a
normal occurrence. Open window to vent the area until fumes disappear.
Condensation appearing on the glass each time you start
the replace is also normal.
Blue Flames will occur on the initial start-up. After fteen
minutes the flames will become the yellow/orange ame color.
Remote Wall Switch: If you install a remote wall switch to
operate the replace, leave the ON/OFF switch on the replace control panel in the “ON” position.
• Do not place any combustible items on top of or directly in front of the replace, even temporarily. The optional thermostat may start the replace causing a combustible item to ignite.
• If the replace turns on and off frequently while
using the thermostat, you may the flame height down until it produces just enough heat needed, or relocate the thermostat further away from the replace.
want to adjust
LEAK TEST / START-UP
Page 33
Page 34
LIGHTING INSTRUCTIONS
QFP 30 Direct Vent Gas Fireplace
LIGHTING INSTRUCTIONS
A. This appliance has a pilot that must be lit manually. When lighting the pilot,
follow these instructions exactly.
B. BEFORE LIGHTING, smell around the appliance areas for gas. Be sure to
smell next to the oor because some gas is heavier than air and will settle
on the oor. WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch; do not use any phone in your building Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier’s instructions. If you cannot reach your gas supplier, call the re department. C. Use only your hand to push in or turn the gas control know. Never use tools. If the
knob will not push in or turn by hand, don’t try to repair it, call a qualied service
technician. Force or attempted repair may result in a re or explosion. D. Do not use this appliance if any part has been under water. Immediately call a
qualied service technician to inspect the appliance and to replace any part of the
control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
1 STOP! Read the safety information above on these instructions.
2. Set the thermostat to the lowest setting ( if applicable) and turn off the switch
at the control panel.
3. Disconnect power from appliance.
4. Remove fascia.
5. Open the door of the appliance with spring latches located at the top and
bottom of the door.
6. Wait ve (5) minutes to clear out any gas. Smell for gas, including near the oor.
If you smell gas, STOP! Follow “B” of the safety information above. If you don’t
smell gas, go to the next step.
7. Push gas control knob in and turn to “PILOT” position. NOTE: Knob cannot be
turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not force.
8. Press down on the gas control knob in “PILOT” position and simultaneously
press piezo igniter on the control panel. (This may take many repetitions for
lighting.)
9. The pilot should be visible through the door.
10. After the pilot is lit, continue holding control knob down for Approximately 30
seconds. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 9. If the knob does not pop up when released, stop and immediately call your service
technician or gas supplier. If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and
call your service technician or gas supplier.
11. Close appliance door.
12. Turn gas control knob to “ON”.
13. Turn burner switch on the control panel to “ON”. If thermostat is to be used, leave
switch in “OFF” position and set the thermostat to desired setting.
14. Reconnect electrical poser to appliance.
1. Set the thermostat to lowest setting.
2. Turn off all electric power to the appliance if service is to be performed.
3. Push in gas control knob slightly and turn clockwise to “OFF position.
Do not force.
Page 34 03/21/01 #250-6120
TO TURN OFF GAS TO APPLIANCE
Page 35
QFP 30 Direct Vent Gas Fireplace
SHUTTER ADJUSTMENT
The shutter is pre-set to the open position at factory, so
adjustment may not be necessary. Light stove and allow to burn for 20 minutes to allow logs to cure. While logs are curing you may notice a bright orange ame, this is normal. When this ame turns to yellow or disappears, the shutter adjustment can take place if ame height and/or color adjustment is required. Follow these procedures to make an adjustment:
1. Locate the shutter handle on the left of unit beneath the rebox and behind the control panel.
2. Use a short Phillips screwdriver to loosen the shutter handle.
3. With handle loosened, Push handle to left to get more yellow ames and to the right to obtain more blue ame.
4. When desired ame color is reached tighten screw.
If the ame is not satisfactory, repeat the procedure.
This setting should only require attention during initial set-up.
DAMPER ADJUSTMENT
NOTE: Fireplace must be operating to make this adjust-
ment. Adjustment must be done before fascia is installed An adjustable damper is built in to the unit to control the ow rate of exhaust gases. This ensures proper combustion for your vent configuration and is also a factor in flame appearance. The damper control arm is located above unit on right hand side. With a ashlight, locate the arm. There is a Phillips screw on right side of damper handle. Loosen screw and slide handle either in or out to adjust. Push handle in to CLOSE down exhaust ow.
Pull handle out to OPEN exhaust ow.
When desired flame appearance is obtained tighten screw.
NORMAL OPERATING SOUNDS
Blower....................... The replace uses a 160 cfm
blower to circulate heated air into the living area. It produces a whirring sound which increases in volume as the speed is increased.
Pilot Flame................ The pilot ame remains on con-
stantly and makes a “whisper” sound.
Gas control valve..... As the valve opens and shuts
down it will click.
Burner pan................ The burner pan is located
beneath the logs. It distributes the gas producing a clean, ef­cient and aesthetic burn. As the main burner gets up to tem­perature a creaking sound will be heard. This is the expansion of the metal. The sound will cease once the replace is up to temperature but may return upon cool down.
Blower snap disc .....This part may produce a clicking
sound as the blower turns on and off.
Heat Exchanger........ A normal expansion and con-
traction sound may be heard.
ADJUSTMENTS/OPERATING SOUNDS
ADJUSTING FLAME HEIGHT
The ame of the replace is adjustable in order to tailor the look and heat output to your specic needs. It is adjusted by turning the Comfort Control dial on the control panel, see page 36.
ADJUSTING THE BLOWER SPEED
The blower will turn on automatically within approximately 10 minutes after start-up and the replace is up to temperature. This aids in transferring the heat into the living area. The blower speed can be increased or decreased using the Fan Speed knob on the control panel, see page 36.
Page 35
Page 36
QFP 30 Direct Vent Gas Fireplace
IGNITOR
MAIN
BURNER
FAN
SPEED
VALVE
CONTROL
THERMOSTAT
CONECTION
COMFORT CONTROL
HIGH ALTITUDE OPERATION
In Canada, this unit is approved from 0 to 4500 feet above sea level. Installation of this stove at altitudes above 4500 feet is subject to eld test of the individual installation and approval by the local authority having jurisdiction. In the United States, input ratings of this unit are based on sea level operation, and shall not be changed for operation at elevations up to 2000 feet. For operation at elevations above 2000 feet, this stove shall be reduced at the rate of 4% for each 1000 feet above sea level. Exception: As permitted by the authority having jurisdiction. To adjust stove for operation above 2000 feet the burner orices may need to be changed. The orices are located beneath the log set so it is necessary to rst remove the logs. To do so please refer to the following detailed instructions to achieve optimum performance of your stove.
WARNING ! The following procedure should only be undertaken by a qualied and certied gas appliance installer.
CAUTION: DISCONNECT ANY ELECTRICAL CORDS AND TURN OFF GAS SUPPLY TO UNIT BEFORE PROCEED­ING.
1. If logset is installed, remove logs, lava rock and embers.
2. With a Phillips screwdriver, remove seven screws (3 in front and 2 on each side), and lift out burner tray.
3. Remove the two Phillips head screws that secure the burner pan in place.
4. Remove the burner pan by sliding to the right and
OPERATION
lifting out. (Shutters may need to be adjusted ‘closed’ to make this easier).
5. Slide shutters out of the way. Using a 5/8" wrench or socket, remove the orice and replace with proper orice for the specied gas. See below.
6. Reinstall burner pans and adjust shutters to ‘open’ position.
OPERATION
Read this entire manual prior to using the replace. Pay particular attention to the “Safety Precautions” section on pages 6-9. Failure to follow the instructions may result in property damage, bodily injury, or even death.
MAIN BURNER ..................This control is used to turn the
replace on and off.
PILOT IGNITOR ................ The pilot ignitor is used only to
start the pilot. When pressed, it sends an electrical charge to the pilot assembly. This creates a blue spark directly next to the pilot, igniting the pilot ame.
VALVE CONTROL .............This knob is used to control gas
to the replace and for starting the pilot. There are three positions, ON, OFF, & PILOT. The pointer on the panel indicates the position of the knob.
COMFORT CONTROL....... This knob controls the ame height
from low (“LO”) to high (“HI”).
FAN SPEED ....................... This knob controls the speed of
the internal convection blower that pushes the heated air into the room.
NOTE: If using a remote control or thermostat, the On/Off Switch must be left “OFF”. Turning the On/Off Switch “ON” will keep the replace on continually.
CAUTION: The correct orice placement is critical for
proper appliance performance follow BTU de-rating chart below to locate the necessary orice size for the front and rear burners.
Orice size 2000 3000 4000 5000 6000 7000 8000 9000 10000 at Sea Level: Natural Gas
Front 36 36 36 37 38 39 40 40 41 41
Propane
Front 52 52 52 52 53 53 53 54 54 54
Page 36 03/21/01 #250-6120
equivalent orice sizes at high altitudes
(Includes 4% Input Reduction For Each 1000 Feet)
Page 37
QFP 30 Direct Vent Gas Fireplace
MAINTENANCE
GENERAL
Installation and repair should be done by a qualied service person. The appliance and its venting system should be inspected before use and at least annually by a qualied agency. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. The appliance area must be kept clear and free from combus­tible materials, gasoline and other flammable vapors and liquids. A periodic visual check of pilot and burner ames must be done, refer to pilot ame diagram on page 33 of this manual for proper pilot ame operation and appearance. Refer to page 35 of this manual for proper burner flame operation and appearance. If the unit’s installation is tampered with, or its venting system is removed for any reason, a proper reassembly and resealing of the vent-air intake system must be performed and checked by a qualied agency prior to operation.
GOLD OR NICKEL FASCIA -
CARE AND TREATMENT
WARNING! You must clean all the ngerprints and oils from gold or nickel surface prior to ring the replace for the rst time.
Use a glass cleaner or vinegar and a very soft towel to remove the oils. If gold or nickel fascia is not cleaned properly prior to lighting the rst re, the oils remaining from ngerprints can cause permanent markings on the gold plating. After the plating is cured, the oils will not affect the nish and regular maintenance can be provided using glass cleaner and a very soft cloth as needed.
YEARLY SERVICING PROCEDURES
WARNING! Failure to inspect and maintain the fireplace may lead to improper combustion and a potentially dangerous situation. The following procedures are recommended to be completed by a qualied technician once per year, preferably prior to the heating season.
1. Check the pilot ame. It should engulf approximately 3/8" of the top of the thermopile and engulf the top of the thermocouple (see illustration on page 33).
2. Shut off gas to the replace by turning the valve control knob to “OFF” (see step A under “Starting the Pilot” on page 34). Allow the replace to cool for 15 minutes. Remove the fascia and glass.
3. Remove the log set (NOTE: the logs are extremely fragile ceramic. If any log is cracked or deteriorated, replace it when reinstalling. Check the logs for sooting. A small amount of soot along the bottom of the logs is normal. If excessive sooting is found, the replace will require adjustment. Contact your dealer.
4. Clean the burner pan (especially in the burner holes and slots) and inspect the following:
a. Check for burner pan holes that are cracked, severely
warped, or corroded.
b. Make sure the burner pan assembly ts at against the
oor of the rebox.
c. Check the rebox and area around the pilot to make sure
there is no warping or damage. If any problem is found, discontinue use and contact your dealer for service.
5. Reinstall the log set. Reinstall the glass (if the glass is damaged, contact your dealer for a replacement) Make sure the gasket along the perimeter of the glass contacts the face of the rebox and forms an airtight seal. If it does not, realign or replace the gasket to insure an airtight seal. Reinstall the fascia.
MAINTENANCE
6. Inspect the area behind the access door. Check the gas control valve and all of the gas lines. If any damage is found, discontinue use and contact your dealer for service.
7. Start the pilot and turn on the main burner. The ames should be orange/yellow and not touch the top of the rebox. If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor the blower operation.
8. Remove any debris or vegetation near the vent termina­tion, ensuring that the ow of combustion and ventilation air is not obstructed. Contact your dealer if any sooting or deterioration is found near the vent termination.
Page 37
Page 38
QFP 30 Direct Vent Gas Fireplace
4 Retaining Strips
Glass
16 Screws
Gasketing
(Thick side up.)
Frame Bottom
Frame Top
GLASS REPLACEMENT
Replace glass with part #842-3820 ONLY, available from your dealer.
1. Turn valve to “OFF” position to prevent start-up of unit while door is removed.
2. Prepare a at area to lay the door on by covering the surface with cardboard, disposable tarp or paper large enough to contain the entire door.
3. Wear leather gloves, long sleeves and safety glasses to protect against injury from any broken glass.
4. Ensure that unit has completely cooled. Remove fascia, then door.
5. Lay door on prepared surface with the front facing down.
6. Use a Phillips screwdriver to remove the 16 screws holding the four retaining strips in place and set aside.
7. Carefully remove the retaining strips and set aside.
8. Carefully remove broken/defective glass and dispose of pieces. Dust any particles of glass off the door frame and dispose of the covering it was laid on. Any particles of broken glass could scratch the replacement piece if contact is made during the replacement. Scratches in the glass may cause breakage.
9. Place a clean covering on your work surface.
10. Position the door frame face down upon the clean surface and place the new glass on the frame with the thin side of gasketing down, facing the front.
11. Reinstall the retainer strips using the screws removed earlier. Take care not to over tighten the screws.
12. Replace the glass but do not latch until Lighting Instructions (page 34) have been completed.
13. Replace fascia.
GLASS CLEANING
WARNING! DO NOT CLEAN GLASS WHEN HOT! TURN UNIT OFF AND ALLOW TO COOL. DO NOT USE ABRASIVE CLEANERS ON GLASS SURFACE!
1. Turn off pilot light.
2. Remove fascia.
3. Open door by releasing four spring latches, two on top and two on bottom of glass.
4. Using glass cleaner, wipe with soft cloth or clean paper towel until surface is dry.
5. Relight pilot.
6. Close door.
7. Replace Fascia.
8. Check main burner’s operation.
NOTE: If you observe a white lm on the door glass, use
a hard water deposit glass cleaner or contact your dealer. The use of a glass cleaner will reduce the mineral deposits.
NOTE:. Do not use abrasive materials or chemical cleaners.
BLOWER REPLACEMENT
Part #842-3790
1. Disconnect power to unit at power supply (this may require shutting off power at the circuit breaker box).
2. Remove fascia and door.
3. Remove control panel cover.
4. Disconnect white wire from white wire at junction box in unit.
5. Disconnect black wire from snap disc.
NOTE: Removing the blower requires passing the blower unit
through a restricted area. Care must be taken to ensure that your gas line is out of the way. Depending on your gas line installation, it may be necessary to disconnect your gas line on the valve side of shutoff within the unit and move the ex line aside.
GLASS & BLOWER REPLACEMENT
Page 38 03/21/01 #250-6120
6. Reach in and use Phillips screwdrier to remove (2) screw in fron tof blower. Slide blower and plate off.
7. Pull blower forward, towards the back of valve.
8. Slide blower all the way to your right.
9. Rotate left side of blower towards the front of unit.
10. Carefully maneuver blower out the front, over gas line between control panel and door latch.
11. Pull old blower off of blower plate and replace with new part. Take care to get blower and (4) rubber mounts back into place.
12. Install new blower in reverse order.
NOTE: When installing new blower ensure that rubber
grommets on the end being inserted rst are not dislodged from the blower.
Page 39
QFP 30 Direct Vent Gas Fireplace
TROUBLESHOOTING
Pilot won’t light
Is a gas shut-off valve turned on?
Is the valve control knob turned to “PILOT” (See Lighting Instructions, #7, Pg. 34).
Is the valve control knob pushed in? (See Lighting Instructions,)
Was the igniter pressed repeatedly? (See Lighting Instructions.)
Main Burners Will Not Start
Has the pilot light gone out? (See Lighting Instruc­tions,)
Is the gas control valve turned to “PILOT” or “OFF” ? (See Lighting Instructions).
Is the ON/OFF switch in the “OFF” position? (Turn to “ON”)
Is the remote control working correctly?
(See instruction manual for the remote control).
Is the thermostat disconnected or set too low?
If LP, is the tank empty?
Remote Control Does Not Turn Unit On / Off
Has the pilot light gone out? (See Lighting Instructions.) Is the gas control valve turned to “PILOT” or “OFF? (See Lighting Instructions).
Is the ON/OFF switch turned to “OFF”? (Turn the switch to “OFF”)
If the switch is on, unit will remain on.
Is the remote too far away from the fireplace? (Use remote closer to replace)
Is the remote control receiver turned “OFF”?
(See instruction manual for the remote control).
Are the remote control batteries dead?
(See instruction manual for the remote control).
Flames Are Too blue
Has the replace just been started? (This is normal ­see Initial Start-up.)
Primary Air adjustment--contact dealer.
Flames Are Too Short (Under 6”)
Is the ame height may be turned too low? (Turn the ame height to “HI”; see Adjusting the Flame Height.)
Primary air adjustment - Contact Dealer.
Damper adjusted properly? - Contact Dealer.
Thin Layer of Soot Covers the Glass
Are the logs or embers placed incorrectly? (See Log Set Installation.)
Is the air shutter adjusted properly? (Contact Dealer for Air Shutter adjustment)
Damper adjusted properly?
TROUBLESHOOTING
Thermostat Does Not Work
Has the pilot light gone out? (See Lighting Instruc­tions.)
Is the gas control valve turned to “PILOT” or “OFF” ? (See Lighting Instructions).
Is the th ermostat set too low? (See Thermostat Operation.)
Is the On/OFF switch turned to “OFF? (Set the switch to “ON”)
If switch is on, unit will remain on. (The switch overrides
the thermostat.)
Fireplace Will Not Distribute Heat
Is the replace getting electricity? (Check the breaker switch)
Is the replace up to temperature? (See Operating Procedures.)
Is Blower operational? (Check Fan Speed control.)
Pilot Goes Out Once a Month or More
Has the gas supply been shut off? (Keep gas supply turned on)
Page 39
Page 40
PILOT
ASSEMBLY
COPPER
THERMOPILE
GAS PILOT
IGNITOR
THERMOCOUPLE
BLACK = B WHITE = W RED = R
FAN ASSEMBLY
JUNCTION BOX
B
W
W
W
CONVECTION AIR
TEMP SWITCH
VALVE
BURNER
ON/OFF SWITCH
IGNITOR
FAN
SPEED
CONTROL
W
B
B
B
R
R
QFP 30 Direct Vent Gas Fireplace
ELECTRICAL SCHEMATIC
ELECTRICAL SCHEMATIC
Page 40 03/21/01 #250-6120
Page 41
QFP 30 Direct Vent Gas Fireplace
WARRANTY
LIFETIME WARRANTY
The Aladdin Hearth Products limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Aladdin Hearth Products will repair or replace them. These items include, but are not limited to, steel and cast iron components, all gas burners, gas logs, combustion chambers, heat exchanger systems, stainless steel rebox components, gold plating, doors, glass damaged by thermal breakage, bafes and manifold tubes. Labor is covered for the rst ve years.
THREE-YEAR WARRANTY
Our EZ Clean repots are covered under Aladdin Hearth Products three-year warranty program. Labor is covered for 3 years.
ONE-YEAR WARRANTY
All electrical components such as, but not limited to, blowers, wiring, vacuum switches, speed controls, control boxes, thermodisc switches, pilot assemblies, gas valves, thermostats and remotes are covered under Aladdin Hearth Products one-year warranty program. Carburetors, burner rings and catalysts are covered under Aladdin’s one-year warranty program. Porcelain nishes are warranted against manufacturer defects for one year. Labor to repair or replace these parts is covered for one year and reimbursed per our warranty service fee schedule. The igniter is not covered by any warranty, expressed or implied.
CONDITIONS
This warranty is non-transferable and is made to the original retail purchaser only provided that the purchase was made through an authorized dealer of Aladdin Hearth Products. It must be installed and operated at all times in accordance with the Installation and Operating Instructions furnished with this product, as well as any applicable local and national codes. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.
WARRANTY
Labor to repair or replace items covered under the limited Lifetime Warranty will be covered for the rst ve years per our warranty service fee reimbursement schedule. Parts covered under the limited Lifetime Warranty will be covered for the lifetime of the appliance up to a maximum of ve years after Aladdin Hearth Products discontinues the model. Adjustments, regular maintenance, cleaning and temporary repairs do not qualify for a service call fee and will not be covered. The replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee, and will not be covered.
This limited Lifetime Warranty does not extend to or include surface nish on the appliance, logs for oil or pellet stoves, door gasketing, glass gasketing, thermocouple covers, rebrick, kaowool or other ceramic insulating materials. It does not cover installation or operational-related problems such as the use of corrosive driftwood, downdrafts or spillage caused by environmental conditions, nearby trees, buildings, hilltops, mountains, inadequate venting or ventilation, excessive offsets, or negative air pressures caused by mechanical systems such as furnaces, fans, clothes dryers, etc.
Any installation, construction, transportation, or other related costs or expenses arising from defective part(s), repair, replacement, etc., will not be covered by this warranty, nor will Aladdin Hearth Products assume responsibility for them. Further, Aladdin Hearth Products will not be responsible for any incidental, indirect, or consequential damages, except as results in damage to the interior or exterior of the building in which this appliance is installed. This limited Lifetime Warranty does not apply to the venting components, hearth components or other accessories used in conjunction with the installation of this product not manufactured by Aladdin Hearth Products.
This warranty is void if the stove has been overred or operated in atmospheres contaminated by chlorine, uorine, or other damaging chemicals; the stove is subjected to prolonged periods of dampness or condensation; or there is any damage to the stove or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. Aladdin Hearth Products may, at its discretion, fully discharge all obligations with respect to this warranty by either repairing or replacing the unit, or refunding the wholesale price of the defective part(s).
This limited Lifetime Warranty is effective on all Dovre and Afnity appliances sold after July 1, 1998 and all Quadra-Fire appliances sold after September 1, 1996, and supersedes any and all warranties currently in existence.
Warranty Policy: 8-7-01
Page 41
Page 42
QFP 30 Direct Vent Gas Fireplace
1
2
3
4
5
6
7
PARTS & ACCESSORIES
DESCRIPTION...........REPLACEMENT PART #
Valve (NG)...............................842-0240
Pan Burner ..............................842-4760
Glass .......................................842-3821
Pilot Assembly, NG..................842-4280
Burner Orice NG.................... 198-37B
Injector Orice EZ, LP #35 ......842-4270
Burner Orice LP .063 (#52).... 172-36E
Logset (7 pieces).....................842-4740
#1 Bottom Left Log ..................842-4670
#2 Front Left Log .....................842-4680
#3 Bottom Back Log ................842-4690
#4 Top Left Log .......................842-4700
#5 Right Rear Log ...................842-4710
#6 Right Side Log....................842-4720
#7 Right Front Log...................842-4730
Brick (3 pieces)....................... 841-4750
Blower......................................832-3210
Lava Rock................................843-1440
Mineral Wool............................844-1060
Brick (3 pieces)........................841-4750
Rheostat ..................................842-0370
On/Off Switch ..........................842-1660
Piezo Igniter.............................842-0361
Blower Snapdisc, 125° ............832-2970
Owner’s Manual.......................250-6120
ACCESSORIES
Fascia, Arched Gold...............842-4610
Fascia, Arched Brushed Nickel842-4620
Fascia, Arched Black.............. 842-4630
Air Duct Kit............................. HTZ-2000
PARTS & ACCESSORIES
REPLACEMENT PARTS AS FOUND ON EXPLODED VIEW
DASH BOARD.............................................. 460-0090
BURNER PAN REAR SUPPORT................. 460-0120
BURNER PAN SIDE SUPPORT .................. 460-0130
BURNER SUPPORT LEFT .......................... 460-0160
BURNER SUPPORT RIGHT........................ 460-0170
BURNER NECK ........................................... 30907
GLASS RETAINER, HORIZONTAL ............. 460-0190
GLASS RETAINER, VERTICAL................... 460-0200
FASCIA MOUNTING BRACKET .................. 460-0400
BLOWER ELEVATOR.................................. 460-0420
BLOWER BRACKET.................................... 460-0430
BLOWER CLIP............................................. 460-0600
ELB, BRASS................................................. 17524A
ADAPTER..................................................... 200-0710
KNOB, SPEED CONTROL........................... 200-2040
FLEX LINE.................................................... 200-2520
VALVE BRACKET........................................ 460-0060
PILOT BRACKET ......................................... 460-0150
GROMMET................................................... 229-0850
BRICK CLIP.................................................. 451-2330
VALVE, GAS, NG, SIT 820 .......................... 230-0710
REGULATOR NG......................................... 844-8550
REGULATOR LP.......................................... 844-8560
BURN TUBE GASKET ................................. 240-0870
TADPOLE GASKET ..................................... 240-0880
CONTROL PANEL LABEL........................... 250-6020
3/8 X 15 FLEX TUBE.................................... 26202
BULKHEAD .................................................. 26457
RELIEF DOOR LATCH ................................ 29291
WIRE HARNESS.......................................... 450-7221
PAL NUT ...................................................... 72294
DOOR FRAME ............................................. 460-0180
BRICK, TOP ................................................. 460-0560
BRICK, BACK............................................... 460-0280
BRICK, LEFT SIDE ...................................... 460-0300
LOG IDENTIFICATION #’S
Page 42 03/21/01 #250-6120
Page 43
QFP 30 Direct Vent Gas Fireplace
EXPLODED VIEW
EXPLODED VIEW
Page 43
Page 44
QFP 30 Direct Vent Gas Fireplace
2 DUCT KITS
Floor Register
Wall Register
Ceiling Register
AIR DUCT KIT INSTALLATION INSTRUCTIONS
PART #HTZ-2000
APPROVALS The HTZ-2000 air duct kit is approved to use on Heatilator Maxus gas fireplaces and on Aladdin Hearth Products Quadra-Fire QFP30 gas replace.
INTRODUCTION The HTZ-2000 accessory kit conveys warm air from the replace through air duct(s) to remote locations in the same room or other rooms of the building. See Figure 1. One or two HTZ-2000 kits can be installed on the replace.
PRELIMINARY PREPARATION
1. Contents of kit: * 20-ft. length of 6” round duct * Fan housing assembly * Junction box * Variable Wall Rheostat * Air register * Register adapter frame - Thick * Fireplace duct collar * Duct adapter - (round to oval) * Hardware
If any parts are missing or
damaged, contact your Dealer
before starting installation. DO
NOT install a damaged kit.
2. This kit is tested and safe when installed in accordance with this installation manual. It is your responsibility to read all instructions before starting installation and to follow these instructions carefully during installation.
3. Installation of this kit MUST be performed by a qualied service technician.
4. The HTZ-2000 kit is carefully engineered and must be installed only as specified. If you modify it or any of its components you will void the warranty, and you may possibly cause a re hazard. Installation must be done according to applicable local, state, provincial, and/or national codes.
5. CAUTION: All wiring should be done by a qualied electrician and shall be in compliance with local codes and with the National Electric Code ANSI/NFPA No. 70-current (In the United States), or with the current CSC22.1 Canadian Electric Code (in Canada).
6. Plan the location of the replace and the warm air duct run(s).
MAXIMUM Duct Run = 20-ft. (6.1m) for useful heat output.
MINIMUM Duct Run = NA - for runs out from the replace to adjacent room OR down to the room below.
AIR DUCT KIT INSTALLATION
FIG. 1
Page 44 03/21/01 #250-6120
Page 45
QFP 30 Direct Vent Gas Fireplace
FINISHED SURFACE
FRONT OF FAN HOUSING
1/4 - IN.
(6mm)
FAN HOUSING
ADJUSTABLE MOUNTING
BRACKET
2x4 Wall
Fan Housing
1/2" (13mm)
Minimum Duct Run = 31-in. (787mm) top of fireplace to room above.
INSTALLATION
1. Remove the cover plate from the side of the fireplace and discard it.
2. Center the duct collar around the exposed hole and attach it to the replace with 3 screws. NOTE: Do this BEFORE nal positioning of the replace. See Figure 2.
FIG. 2
COVER
PLATE
FIG. 3
AIR DUCT KIT INSTALLATION
FIG. 4
DUCT
COLLAR
3. Determine the location for the air register/fan housing assembly. Cut a 5-in. x 13 5/8 - in. (127 x 346 mm) hole between framing members (wall studs or oor joists).
4. Mount and secure the fan housing assembly to framing members so the front surface is 1/4 -in. (6mm) below the nished wall or oor surface. Use the adjustable mounting brackets and screws provided in the kit. See Figure 3. NOTE: The brackets can be rotated 180o and mounted to the back side of the 2 x 4 if necessary.V
NOTE: If the fan housing is installed in a 2 x 4 wall, the front of the housing will protrude approximately 1/2 - in. (13mm) out of the wall. See Figure 4.
Page 45
Page 46
QFP 30 Direct Vent Gas Fireplace
FAN HOUSING
ROUND TO OVAL ADAPTER
6" ROUND AIR DUCT
BLACK HOT
WHITE NEUTRAL
COPPER GROUND
RHEOSTAT
BLACK
WHITE
GROUND
RHEOSTAT JUNCTION BOX
FAN
FAN BOX
GROUND
SCREW
DUCT
COVER
WIRE 110
VAC SERVICE
USE WIRE NUTS TO
SECURE THE 110 VAC
SERVICE WIRES TO THE HOT
AND NEUTRAL FAN WIRES
HTZ-2000 AIR DUCT KIT INSTALLATION
5. Install the air duct run. NOTE: The air duct has a zero clearance to combustible construction. ROUND AIR DUCT: Attach the 6” round air duct (supplied in the kit) to the replace collar with sheet metal screws and run the duct to the fan housing. Attach the round-to-oval adapter to the fan housing and the air duct to the adapter. See Figure 5. OVAL AIR DUCT: Attach the round-to-oval adapter to the replace starting collar with sheet metal screws and a 6” oval duct to the adapter. Complete the duct run and attach the oval duct to the fan housing. NOTE: 6” metal oval air duct is NOT provided with this kit but can be purchased from an HVAC supplier. ROUND and OVAL DUCT: A combination of 6” round and 6” oval air duct can be used in the duct run. Oval duct components must be purchased from an HVAC supplier.
FIGURE 5
6. Install the variable speed (with “OFF” setting) wall Rheostat in a convenient location. This switch will control the HEAT­ZONE fan operation.
7. Remove duct cover. Wire 110 VAC service TO the wall Rheostat and FROM the wall Rheostat to the fan junction box. Use wire nuts to secure the 110 VAC service wires to the hot and neutral fan wires and screw the 110 VAC ground wire to the fan box. See Wiring Diagram - Figure 6.
8. Screw the duct cover to the fan box.
9. Screw the register adapter frame and the air register to the fan housing.
10. Complete the replace installation per instructions.
OPERATION
1. Start the replace per instructions and allow it to warm up.
2. Turn the wall Rheostat “ON” and adjust the variable speed based upon desired air ow at the air duct register.
Maintenance
1. Service and maintain the gas replace per instructions.
2. Keep the air register(s) clean and free of any blockage.
AIR DUCT KIT INSTALLATION
Page 46 03/21/01 #250-6120
Page 47
QFP 30 Direct Vent Gas Fireplace
THIS PAGE LEFT BLANK
INTENTIONALLY
Page 47
Page 48
ATTENTION INSTALLER:
PLEASE RETURN THESE OPERATING
& INSTALLATION INSTRUCTIONS TO
THE CONSUMER.
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