Quadra-Fire QF130 User Manual

Page 1
Models: QFI30
QFI35
R
Owner’s Manual
Installation and Operation
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
DO NOT store or use gasoline or other am-
mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency, or the gas supplier.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard,
Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.
A CO detector shall be installed in the room where the appliance in installed.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional.
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/11
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Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
A. Congratulations
Congratulations on selecting a Quadra-Fire gas fi replace, an elegant and clean alternative to wood burning fi replaces. The Quadra-Fire gas fireplace you have selected is designed to provide the utmost in safety, reliability, and effi ciency.
As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all cautions and
This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.
The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.
Your new Quadra-Fire gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Quadra-Fire family of fi replace products!
warnings.
Homeowner Reference Information
We recommend that you record the following pertinent information about your fi replace.
Model Name: ___________________________________________ Date purchased/installed: __________________
Serial Number: __________________________________________ Location on fi replace: _____________________
Dealership purchased from: _______________________________ Dealer Phone: __________________________
Notes: _______________________________________________________________________________________
_____________________________________________________________________________________________
Listing Label Information/Location
Type of Gas
Gas and Electric Information
Not for use with solid fuel. (Ne doit pas entre utilise avec un combustible solide).
Type of Gas (Sorte De Gaz):
NATURAL GAS
Minimum Permissible Gas Supply for Purposes of Input Adjustment. Approved Minimum (De Gaz) Acceptable 0.0 in w.c. (Po. Col. d’eau) Maximum Pressure (Pression) 0.0 in w.c. (Po. Col. d’eau) Maximum Manifold Pressure (Pression) 0.0 in w.c. (Po. Col. d’eau) Minimum Manifold Pressure (Pression) 0.0 in w.c. (Po. Col. d’eau) Total Electrical Requirements: 000Vac, 00Hz., less than 00 Amperes
ALTITUDE: 0-0000 FT. 0000-0000FT. MAX. INPUT BTUH: 00,000 00,000 MIN. INPUT BTUH: 00,000 00,000 ORIFICE SIZE: #XXXXX #XXXXX
The model information regarding your specifi c fi replace can be found on the rating plate usually located in the control area of the fi replace.
R
Quadra-Fire, a brand of Hearth & Home Technologies Inc. 7571 215th Street West, Lakeville, MN 55044
This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 in the USA or CAN/CGA B149 installation codes. (Installer l’appareil selon les codes ou reglements
locaux ou, en l’absence de tels reglements, selon les codes d’installation CAN/CGA-B149.)
ANSI Z21XX-XXXX · CSA 2.XX-MXX · UL307B
Model Number
Serial Number
IN CANADA
Model:
(Modele):
Serial
(Serie):
MADE IN USA
XXXXXXXX
XXXXXXXX
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/112
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Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
B. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1 Listing and Code Approvals
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 6
E. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 6
F. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 6
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
User Guide
2 Operating Instructions
A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
C. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
D. Decorative Doors, Fronts and Surrounds . . . . . . . . . . . . . . 8
E. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
F. Remote Controls, Wall Controls and Wall Switches . . . . . . 8
G. IPI Battery Tray/Battery Installation . . . . . . . . . . . . . . . . . . 8
H. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . 9
I. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . 9
J. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 10
K. After Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
L. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 11
3 Maintenance and Service
A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 12
B. Maintenance Tasks-Service Technician . . . . . . . . . . . . . . 13
Installer Guide
4 Getting Started
A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 15
B. Design and Installation Considerations . . . . . . . . . . . . . . 16
C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 16
D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . 16
C. Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
D. Fireplace Conversion Notice . . . . . . . . . . . . . . . . . . . . . . 20
E. Electrical Outlet Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8 Installing Vent Pipe and Appliance
A. Vent Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
B. Venting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
C. Connecting Vent Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
D. Placing, Securing and Leveling the Appliance . . . . . . . . . 22
E. Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
F. Installing Adaptor and Termination Cap . . . . . . . . . . . . . . 23
9 Gas Information
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 24
10 Electrical Information
A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
B. IntelliFire Plus™ Ignition System Wiring . . . . . . . . . . . . . 25
C. Optional Accessories Requirements . . . . . . . . . . . . . . . . 26
D. Fan Wiring with Remote . . . . . . . . . . . . . . . . . . . . . . . . . . 27
E. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 27
11 Finishing
A. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 28
12 Appliance Setup
A. Remove Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29
B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 29
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
E. Place the Lava Rock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
F. Ember Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
G. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 30
H. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
I. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5 Fireplace Size Requirements
A. Minimum Fireplace Opening . . . . . . . . . . . . . . . . . . . . . . 17
B. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 18
6 Termination Locations
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 19
7 Installation Preparation
A. Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 20
B. Flue Damper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/11
13 Troubleshooting
A. IntelliFire Plus™ Ignition System . . . . . . . . . . . . . . . . . . . 37
14 Reference Materials
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 39
B. Vent Kits Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
C. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
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B. Limited Lifetime Warranty
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/114
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B. Limited Lifetime Warranty (continued)
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/11
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1
Listing and Code Approvals
A. Appliance Certifi cation
MODELS: QFI30, QFI35
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Vented Gas Fireplace Heater
STANDARD: ANSI Z21.88-2009 CSA 2.33-2009
Vented Gas Fireplace Heaters
This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burn­ing Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.
Quadra-Fire gas inserts are designed for installations into solid fuel masonry or factory built fi replaces that have been installed in accordance with the National, Provincial, State and local building codes. Fireplaces are to be constructed of non-combustible materials and, in the absence of local or regional codes, meet criteria of NFPA 211. No additional outside air source is required.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemen­tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
B. Glass Specifi cations
This appliance is equipped with 5 mm ceramic glass. Re­place glass only with 5 mm ceramic glass. Please contact your dealer for replacement glass.
C. BTU Specifi cations
QFI30 (NG)
QFI35 (NG)
QFI30 (LP)
QFI35 (LP)
Models
(U.S. or Canada)
(2000-4500 FT)
(2000-4500 FT)
(2000-4500 FT)
(2000-4500 FT)
US
(0-2000 FT)
CANADA
US
(0-2000 FT)
CANADA
US
(0-2000 FT)
CANADA
US
(0-2000 FT)
CANADA
Maximum
Input
BTU/h
32,000 18,000 #35
28,800 16,200 #36
35,000 18,500 #33
33,250 18,250 #34
31,000 15,500 #51
27,500 14,500 #52
35,000 17,000 #50
31,000 15,500 #51
Minimum
Input
BTU/h
Orifi ce
Size
(DMS)
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
• In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
Check with your local gas utility to determine proper orifi ce size.
E. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763 shall be
considered non-combustible materials.
F. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed pa­per, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA C22.1.
• A 120 VAC circuit for this product must be protected with
ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/116
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2
User Guide
Operating Instructions
A. Gas Fireplace Safety
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
• Keep remote controls out of reach of children.
• Never leave children alone near a hot fi replace, whether operating or cooling down.
• Teach children to NEVER touch the fi replace.
• Consider not using the fi replace when children will be present.
Contact your dealer for more information, or visit: www. hpba.org/safety-information.
To prevent unintended operation when not using your fi re- place for an extended period of time (summer months, vacation/trips, etc):
• Remove batteries from remote controls.
• Turn off wall controls.
B. Your Fireplace
WARNING! DO NOT operate fi replace before read­ing and understanding operating instructions. Failure
to operate fi replace according to operating instructions could cause fi re or injury.
If you expect that small children or vulnerable adults may come into contact with this fi replace, the following precau­tions are recommended:
• Install a physical barrier such as:
- A decorative fi rescreen.
- Adjustable safety gate.
• Install a switch lock or a wall/remote control with child protection lockout feature.
DECORATIVE DOORS
(NOT SHOWN)
SECTION 2.D.
FIXED GLASS ASSEMBLY
(NOT SHOWN) SECTION 12.H.
HEARTH
APPLIANCE INSTALLED IN EXISTING
SOLID FUEL FIREPLACE
MANTEL
SECTION
5.B AND
11.A
Figure 2.1 General Operating Parts
CLEAR SPACE
SECTION 2.C.
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/11
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C. Clear Space
WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2.
Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.
APPLIANCE INSTALLED IN EXISTING
SOLID FUEL FIREPLACE
3 FT. IN FRONT OF FIREPLACE
CLEAR SPACE
E. Fixed Glass Assembly
See Section 12.H.
F. Remote Controls, Wall Controls and Wall
Switches
Follow the instructions supplied with the control installed to operate your fi replace:
For safety:
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
See your dealer if you have questions.
G. IPI Battery Tray/Battery Installation
The IntelliFire PlusTM system has a battery backup option. Battery longevity and performance will be affected by the service temperatures of this appliance. Batteries should only be used as a power source in the event of an emergency such as an outage.
NOTICE: Batteries should only be used as a power source in the event of an emergency such as an outage.
Figure 2.2 Clear Space
D. Decorative Doors, Fronts and Surrounds
WARNING! Risk of Fire! Install ONLY doors, fronts or surrounds approved by Hearth & Home Technologies. Unapproved doors or fronts may cause appliance to over­heat.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
For more information refer to the instructions supplied with your decorative door or front.
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/118
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H. Control Module Operation
1. The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 2.3.
OFF Position: Appliance will ignore all power inputs and
will not respond to any commands from a wall switch or remote. The unit should be in the OFF position during installation, service, battery installation, fuel conversion, and in the event that the control goes into LOCK-OUT mode as a result of an error code.
ON Position: Appliance will ignite and run continuously
in the HI fl ame setting, with no adjustment in fl ame output. This mode of operation is primarily used for initial installation or power outage operation with battery backup.
REMOTE Position: Appliance will initiate commands
from an optional wired wall switch and/or the wireless remote (RC300).
2. If using a wired wall switch with the module in REMOTE mode, the fl ame output can be adjusted with the HI/LO selector switch on the module. See Figure 2.3. Note that the fl ame HI/LO selector switch will become inactive once an optional remote control (RC200/RC300) is programmed to the control module. Note that the control module will always ignite the fi replace on HI and remain so for the initial 10 seconds of operation. If the HI/LO is switched to the LO position, the fl ame output will automatically drop to the lowest setting after the fl ame has been established for 10 sec. After this 10 second period, the fl ame can be adjusted from HI to LO with the switch.
3. The control module has safety feature that automatically shuts down the fi replace after 9 hours of continuous operation without receiving a command from the RC300 remote.
4. If you intend to use both an optional wired wall switch and the RC300 remote control to operate your fi replace, the wall switch will override any commands given by the remote.
5. Module Reset
This module may lock-out under certain conditions. When this occurs, the appliance will not ignite or respond to commands. The module will go into lock-out mode by emitting three audible beeps, then continuously displaying a RED/GREEN error code at its status indicator LED.
• Check battery tray. Remove batteries if installed. Batteries should only be installed for use during power outages. See Section G.
• Locate the module selector switch. (See Figure 2.3).
• Set the module selector switch to the OFF position.
• Wait fi ve (5) minutes to allow possible accumulated gas to clear.
• Set the module selector switch to ON or REMOTE position.
• Start the appliance.
WARNING! Risk of Explosion! DO NOT press the mod­ule reset switch more than one time within a fi ve minute time period. Gas may accumulate in fi rebox. Call a quali- ed service technician.
I. Before Lighting Fireplace
Before operating this fi replace for the fi rst time, have a qualifi ed technician:
• Verify all shipping materials have been removed from
inside and/or underneath the fi rebox.
• Review proper placement of logs, ember material and/
or other decorative materials.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Ensure that the glass is sealed and in the proper position
and that the integral barrier is in place.
WARNING! Risk of Fire/Asphyxiation! DO NOT oper­ate fi replace with fi xed glass assembly removed.
FLAME HI/LO SWITCH
Figure 2.3 Control Module
SELECTOR
SWITCH
STATUS INDICATOR LED
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/11
• An Intellifi re Plus ignition system is standard with this
appliance.
NG/LP SETTING
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J. Lighting Instructions (IPI)
The IPI system may be operated with four AA-cell batteries. When using batteries, unplug the transformer. To prolong bat­tery life, remove them when using the transformer.
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fi re or explosion
may result causing property damage, personal injury or loss of life.
A. This appliance is equipped with an
intermittent pilot ignition (IPI) device which automatically lights the burn­er. DO NOT try to light the burner by hand.
B. BEFORE LIGHTING, smell all around
the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS
DO NOT try to light any appliance.
DO NOT touch any electric switch; do
not use any phone in your building.
WARNING:
DO NOT CONNECT LINE VOLT­AGE (110/120 VAC OR 220/240 VAC) TO THE CONTROL VALVE.
Improper installation, adjustment, al­teration, service or maintenance can cause injury or property damage. Re­fer to the owner’s information manual provided with this appliance.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
If not installed, operated, and main­tained in accordance with the manufac­turer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.
Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas sup­plier, call the fi re department.
C. DO NOT use this appliance if any
part has been under water. Imme­diately call a qualifi ed service tech­nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gaso­line and other liquids having fl ammable vapors away.
DO NOT operate the appliance with fi xed glass assembly removed, cracked or broken. Replacement of the fi xed glass assembly should be done by a licensed or qualifi ed service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.
Also Certifi ed for Installation in a Bedroom or a Bedsitting Room.
For assistance or additional informa­tion, consult a qualifi ed installer, ser­vice agency or the gas supplier.
LIGHTING
INSTRUCTIONS (IPI)
1. This appliance is equipped with an ignition
device which automatically lights the burner. DO NOT try to light the burner by hand.
GAS
VALV E
2. Wait fi ve (5) minutes to clear out any gas.
Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this la­bel. If you do not smell gas, go to next step.
3. To light the burner:
Equipped with wall switch: Turn ON/OFF switch
to ON.
Equipped with remote or wall control: Press
ON or FLAME button.
Equipped with thermostat: Set temperature to
desired setting.
4. If the appliance does not light after three tries, call your service technician or gas supplier.
TO TURN OFF
GAS TO APPLIANCE
1. Equipped with wall switch: Turn ON/OFF switch
to OFF.
Equipped with remote or wall control: Press
OFF button.
Equipped with thermostat: Set temperature to
lowest setting.
2. Service technician should turn off electric power to the control when performing service.
593-913G
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
For additional information on operating your
Final inspection by
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/1110
Page 11
K. After Appliance is Lit
Initial Break-in Procedure
• The appliance should be run three to four hours continuously on high.
• Turn the appliance off and allow it to completely cool.
• Remove fi xed glass assembly. See Section 12.H.
• Clean fi xed glass assembly. See Section 3.
• Replace the fi xed glass assembly and run continuously on high an additional 9 hours.
This cures the materials used to manufacture the fi re- place.
NOTICE! Open windows for air circulation during ap­pliance break-in.
• Some people may be sensitive to smoke and odors.
• Smoke detectors may activate.
L. Frequently Asked Questions
ISSUE SOLUTIONS
Condensation on the glass
Blue ames
Odor from appliance
Film on the glass
Metallic noise
Is it normal to see the pilot fl ame burn continually?
This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear.
This is a result of normal operation and the fl ames will begin to yellow as the appliance is al­lowed to burn for 20 to 40 minutes.
When fi rst operated, this appliance may release an odor for the fi rst several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from fi nishing materials and adhesives used around the appliance.
This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas fi replace glass cleaner may be necessary. See your dealer.
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.
In an intermittent pilot ignition system (IPI), the pilot fl ame should turn off when appliance is turned off. Some optional control systems available with IPI models may allow pilot fl ame to remain lit.
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/11
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Page 12
3
Maintenance and Service
Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
When properly maintained, your appliance will give you many years of trouble-free service. We recommend an­nual service by a qualifi ed technician.
A. Maintenance Tasks-Homeowner
Installation and repair should be done by a qualifi ed techni­cian only. The appliance should be inspected before use and at least annually by a professional service person.
The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service ap­pointment.
More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the appliance must be kept clean.
CAUTION! Risk of Burns! The appliance should be turned off and cooled before servicing.
Glass Cleaning
Frequency: Seasonally
By: Homeowner
Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface.
CAUTION! Handle fi xed glass assembly with care.
Glass is breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
DO NOT clean glass while it is hot
• Prepare a work area large enough to accommodate fi xed glass assembly and door frame by placing a drop cloth on a fl at, stable surface.
Note: Fixed glass assembly and gasketing may have res­idue that can stain carpeting or fl oor surfaces.
• Remove door or decorative front from appliance and set aside on work surface.
• See Section 12.H for instructions to remove fi xed glass assembly.
• Clean glass with a non-abrasive commercially available cleaner.
- Light deposits: Use a soft cloth with soap and water
- Heavy deposits: Use commercial fireplace glass
cleaner (consult with your dealer)
• Carefully set fi xed glass assembly in place on appliance. Hold glass in place with one hand and secure glass latches with the other hand.
• Reinstall door or decorative front.
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/1112
Doors, Surrounds, Fronts
Frequency: Annually
By: Homeowner
Tools needed: Protective gloves, stable work surface
• Assess condition of screen and replace as necessary.
• Inspect for scratches, dents or other damage and repair as necessary.
• Check that louvers are not blocked.
• Vacuum or dust surfaces.
Remote Control
Frequency: Seasonally
By: Homeowner
Tools needed: Replacement batteries and remote con-
trol instructions.
• Locate remote control transmitter and receiver.
• Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.
• Place batteries as needed in remote transmitters and battery-powered receivers.
• Place remote control out of reach of children.
If not using your fi replace for an extended period of time (summer months, vacations/trips, etc), to prevent unin­tended operation:
• Remove batteries from remote controls.
Page 13
Venting
Frequency: Seasonally
By: Homeowner
Tools needed: Protective gloves and safety glasses.
• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.
• Verify termination cap clearance to subsequent construc­tion (building additions, decks, fences, or sheds). See Section 6.
• Inspect for corrosion or separation.
• Verify weather stripping, sealing and fl ashing remains intact.
• Inspect draft shield to verify it is not damaged or missing.
B. Maintenance Tasks-Service Technician
The following tasks must be performed by a qualifi ed technician.
Gasket Seal and Glass Assembly Inspection
Frequency: Annually
By: Service Technician
Tools needed: Protective gloves, drop cloth and a stable
work surface.
• Inspect gasket seal and its condition.
• Inspect fi xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.
• Confi rm there is no damage to glass or glass frame. Replace as necessary.
• Verify that fi xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.
Control Compartment and Firebox Top
Frequency: Annually
By: Service Technician
Tools needed: Protective gloves, vacuum cleaner, dust
cloths
• Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
• Remove all foreign objects.
• Verify unobstructed air circulation.
Logs
Frequency: Annually
By: Service Technician
Tools needed: Protective gloves.
• Inspect for damaged or missing logs. Replace as necessary. Refer to Section 12 for log placement instructions.
• Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary.
Firebox
Frequency: Annually
By: Service Technician
Tools needed: Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
• Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.
• Replace appliance if fi rebox has been perforated.
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/11
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Page 14
Burner Ignition and Operation
Frequency: Annually
By: Service Technician
Tools needed: Protective gloves, vacuum cleaner, whisk
broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer.
• Verify burner is properly secured and aligned with pilot or igniter.
• Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
• Replace Glowing embers with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 12 for proper ember placement.
• Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure or leaking. For optimal battery life, locate the battery pack outside of the control cavity on the hearth. This placement will reduce the chances of overheating the batteries during extended burns which could result in reduced battery life or degradation.
• Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.
• Inspect for lifting or other fl ame problems.
• Verify air shutter setting is correct. See Section 12 for required air shutter setting. Verify air shutter is clear of dust and debris.
• Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce size is correct. See Service Parts List for proper orifi ce sizing.
• Verify manifold and inlet pressures. Adjust regulator as required.
• Inspect pilot fl ame pattern and strength. See Figure 3.1 for proper pilot fl ame pattern. Clean or replace orifi ce spud as necessary.
• Inspect thermocouple/thermopile or IPI fl ame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.
• Verify that there is not a short in fl ame sense circuit by checking continuity between pilot hood and fl ame sense rod. Replace pilot as necessary. (IPI only)
Figure 3.1 IPI Pilot Flame Patterns
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/1114
Page 15
Installer Guide
4
A. Typical Appliance System
NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual
Getting Started
VERTICAL TERMINATION CAP (SECTION 8.F)
VENT PIPE (SECTION 8)
3 INCH FLEX LINERS (SECTION 8)
MANTEL AND MANTEL LEG SECTION 5.B AND 11.A
SURROUND OR FRONT
NOT SHOWN
SECTION 2.D AND 8.D.
HEARTH EXTENSION
GAS LINE (SECTION 9) ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE
Figure 4.1 Typical System
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/11
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Page 16
B. Design and Installation Considerations
Quadra-Fire gas inserts are designed for installations into solid fuel masonry or factory built fi replaces that have been installed in accordance with the National, Provin­cial, State and local building codes. Fireplaces are to be constructed of non-combustible materials and, in the ab­sence of local or regional codes, meet criteria of NFPA
211. No additional outside air source is required.
Installation MUST comply with local, regional, state and na­tional codes and regulations. Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdic­tion over restrictions, installation inspection and permits.
Prior to installing the gas insert:
• Have the chimney and adjacent structure inspected and cleaned by qualifi ed professionals. Hearth & Home Technologies recommends that NFI or CSIA certifi ed professionals, or technicians under the direction of certi­fi ed professionals, conduct a minimum of a NFPA 211 Level 2 inspection of the chimney.
• Replace component parts of the chimney and fi replace as specifi ed by the professionals.
• Ensure combustible mantel and surround clearances comply with applicable codes and regulations for solid­fuel fi replaces. In the absence of local or regional codes, refer to NFPA 211.
• Ensure all joints are properly engaged and the chimney is properly secured.
• Minimum fi replace size. See Section 5.A.
• Gas supply piping requirements.
• Electrical wiring requirements.
• Finishing details.
• Whether optional accessories—devices such as a wall switch or remote control—are desired.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed technician, service agency or your dealer.
D. Inspect Appliance and Components
• Carefully remove the appliance and components from the packaging.
• The vent system components and decorative doors and fronts may be shipped in separate packages.
• If packaged separately, the log set and appliance grate must be installed.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in­complete or substitute components. Keep appliance dry.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent
system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
WARNING! Risk of Fire,/Explosion/Electric Shock!
DO NOT use this appliance if any part has been under water. Call a qualifi ed technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.
C. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Tape measure Framing material Pliers Flat blade screwdriver Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Noncorrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws
Caulking material (300º F minimum continuous exposure rating)
Stove cement (1200ºF or higher continuous exposure rating)
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Page 17
5
Fireplace Size Requirements
A. Minimum Fireplace Opening
Minimum fi replace opening requirements for a standard 3/4 inch deep surround are shown in Figure 5.1. For smaller openings, an optional 1-1/2 inch deep surround is available and dimensions are shown in Figure 5.2.
WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.
Due to high temperatures, the appliance should be locat­ed out of traffi c and away from furniture and draperies.
• The fi rebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory built fi rebox in order to gain minimum gas insert opening requirements.
• Any smoke shelves, shields and baffl es may be removed
TOP VIEW
A
G
H
FRONT VIEW
E
I
from the factory built fi rebox if attached with mechanical fasteners.
• The metal fl oor of the solid fuel fi rebox may be removed to facilitate the installation of the insert. The appliance may not be placed directly on the base of the outer wrap, a 1/4 inch airspace must be provided between the insert and the fl oor of the outer wrap. Use the levelling legs to raise the insert a minimum of 1/4 inch. The original fi replace may never be returned to solid fuel in this condition. The sidewalls and top structure of the fi rebox may not be altered with the exception of removable baffl es and dampers.
• Cutting of any sheet metal parts of the fi replace in which the gas fi replace insert is to be installed is prohibited, except the fl oor as tested for and as noted above.
SIDE VIEW
C
D
F
B
MINIMUM FIREPLACE SIZE
QFI35 QFI30
Location
Inches Millimeters Inches Millimeters
A Rear Width 23-1/2 597 20-1/4 514
B Front Width 34-5/8 879 30-1/2 775
C Glass Opening Width 31-9/16 802 27-7/16 697
D Glass Opening Height 15-11/16 398 12-13/16 325
E Height-Front 24 610 20-1/2 521
F Height-Rear 21-1/16 535 17-5/8 448
G** Unit Depth 16 406 14-3/4 375
H Venting Depth 10-1/2 267 9-1/2 241
Height to Top of
I
Glass Frame
* Note: If exhaust collar on insert and fi replace damper do not line up, add 4 inches (102 mm) to minimum
fi replace height for bends in vent pipe.
22 559 18-1/4 464
**Unit depth is measured to the back of the surround to give the depth needed for installation. In addition to these dimensions, also reference Clearances and Mantel Projections (Section 5.B).
Figure 5.1 Fireplace Opening
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/11
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Page 18
1-1/2 IN.
SURROUND
APPLIANCE
SIDE VIEW
B
D
C
D
TOP VIEW
A
D
APPLIANCESURROUND
MINIMUM FIREPLACE SIZE
QFI35 QFI30
Location
Inches Millimeters Inches Millimeters
A
Alternate Unit Width 33-3/16 843 29-1/16 738
D
B
Alternate Unit Depth 15-1/16 383 13-7/8 352
D
C
Alternate Unit Height 22-9/16 573 19-1/16 484
D
* Note: If exhaust collar on insert and fi replace damper do not line up, add 4 inches (102 mm) to minimum
fi replace height for bends in vent pipe.
Figure 5.2 Fireplace Opening - Deep Surround
B. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clear­ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct­ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).
Clearance to combustible material under the insert is 1/4 inch (6 mm). Clearance from top of fi replace opening for combustibles extending 12 inches max. is 12 inches.
• Use leveling legs to raise insert minimum 1/4 inch (6 mm)
above combustible material or outer wrap of factory built rebox.
Combustible facings must not extend behind the insert surround. For non-combustible material specifi cations refer to section 1.E.
EXISTING NON-COMBUSTIBLE FACING
12 IN. MAX.
12 IN. MIN.
Figure 5.3 Mantel Clearances
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Page 19
6
Termination Locations
A. Vent Termination Minimum Clearances
Fire Risk.
Maintain vent clearance to combustibles as specifi ed.
DO NOT pack air space with insulation or
Failure to keep insulation or other materials away from vent pipe may cause fi re.
2 FT. MIN.
GAS DIRECT VENT TERMINATION CAP
WARNING
other materials.
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
HORIZONTAL
OVERHANG
X
12
ROOF PITCH
IS X/ 12
VERTICAL
WALL
6 in. (minimum) up to 20 in.
152 mm/508 mm
20 in. and over 0 in. minimum
18 in. minimum
457 mm
Gas, Wood or Fuel Oil
Termination Cap
B
A *
Gas
Termination
Cap **
If using decorative cap cover(s), this distance may need to be
*
increased. Refer to the installation instructions supplied with the decorative cap cover.
In a staggered installation with both gas and wood or fuel oil
**
terminations, the wood or fuel oil termination cap must be higher than the gas termination cap
AB
Roof Pitch H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
* 3 foot minimum in snow regions
Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening
Figure 6.2 Staggered Termination Caps
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/11
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Page 20
7
Installation Preparation
Prepare the existing solid fuel masonry or factory built non-combustible fi rebox for installation.
A. Inspection and Cleaning
Prior to installing the gas insert:
• Have the chimney and adjacent structure inspected and cleaned by qualifi ed professionals. Hearth & Home Technologies recommends that NFI or CSIA certifi ed professionals, or technicians under the direction of certi­fi ed professionals, conduct a minimum of a NFPA 211 Level 2 inspection of the chimney.
• Replace component parts of the chimney and fi replace as specifi ed by the professionals.
• Ensure all joints are properly engaged and the chimney is properly secured.
• Ensure combustible mantel and surround clearances comply with applicable codes and regulations for solid­fuel fi replaces. In the absence of local or regional codes, refer to NFPA 211.
• Ensure chimney is constructed of non-combustible materials.
• Ensure chimney is clean and in good working order.
• Ensure that all chimney cleanouts fi t properly to prevent air leakage into chimney.
D. Fireplace Conversion Notice
Permanently attach the label with the following warning to the inside lower back of the fi replace fi rebox into which the insert is being installed. Silicone or mechanical fasteners may be required to properly secure the label.
WARNING! Risk of Fire! This fi replace has been con- verted for use with a gas fi replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fi replace re-approved by the authority having jurisdiction.
E. Electrical Outlet Box
An outlet box may be installed in a bottom back corner of the existing solid fuel masonry or factory built fi replace to power the appliance. Each unit ships standard with a cord assembly to permit blowers or other optional accessories to be used. The accessories plug into the new outlet box or may be routed out onto the hearth to a nearby outlet.
B. Flue Damper
Fully lock the solid fuel fi replace’s fl ue damper in the open position, OR completely remove it.
C. Gas Line
Note: If the factory built fi replace has no gas access hole
provided, an access hole of 1 inch (25 mm) diameter or less may be drilled through the lower sides or bottom of the fi rebox in a proper workmanship - like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed.
• Install gas line into fi rebox cavity.
• Check local codes and gas line sizing requirements following NFPA51. See Section 9.
• It is recommended that extra length of gas line be installed within the existing wood burner or masonry fi replace to allow removal of the insert for future servicing needs.
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Page 21
8
Installing Vent Pipe and Appliance
A. Vent Limits
The abbreviations listed in this vent table key are used in the vent diagrams.
Description
Minimum Vertical Run Length 10 ft.
Maximum Vertical Run Length 50 ft.
Horizontal venting is NOT allowed.
Vertical terminations are measured to top of chimney.
This appliance is listed for use with LINK-DV systems and components only. It is permissible to extend venting above existing chimney (within specifi ed maximum verti­cal limits) using SL-D series or Dura Vent GS series 4 in. x 6-5/8 in. gas direct-vent pipe. Connection is made us­ing DV-46DVA-GK. The vent must be terminated with the
Î
cap supplied with the LINK-series vent kit.
WARNING! Risk of Fire/Explosion/Asphyxiation! Do NOT connect this gas appliance to a chimney fl ue serving a separate solid fuel or gas burning appliance.
• May impair safe operation of this appliance or other appliances connected to the ue.
• Vent this appliance directly outside.
• Use separate vent system for this appliance.
CAUTION! ALL vent specifi cations MUST be followed.
This product is tested and listed to these specifi cations. Appliance performance will suffer if specifi cations are not followed.
B. Venting Components
CAUTION! Risk of Cuts/Abrasions/Flying Debris.
Wear protective gloves and safety glasses during instal­lation. Sheet metal edges are sharp.
The vertical vent termination system installed on this model includes:
• Flexible vent pipe for exhaust air (included with vent kit).
• One length of 3-inch fl exible vent pipe for combustion air (included with vent kit).
• One pipe-to-cap adaptor (included with vent kit).
• One vertical termination cap (included with vent kit).
C. Connecting Vent Pipe
Reference instructions in the termination kit.
• Install the 3-inch fl exible vent pipe(s) down through the chimney.
• Secure the exhaust fl exible vent pipe to the exhaust starting collar on top of the appliance with three screws and seal with stove cement rated for continuous exposure to 1200ºF or higher. See Figure 8.1.
• Use 3 screws to attach the section of inlet air vent to the inlet collar on the collar slide plate and seal with stove cement rated for continuous exposure to 1200ºF or higher. See Figure 8.1. NOTE: The collar slide plate may be removed from appliance to aid installation.
Figure 8.1
HANDLE
ADAPTER
V = 10 FT. MINIMUM 50 FT. MAXIMUM
TERMINATION
CAP
INLET
COLLAR
EXHAUST
COLLAR
EXHAUST
AIR
VENT PIPE
INLET AIR VENT PIPE
INLET AIR STARTING COLLAR
STARTING COLLAR BRACKET
EXHAUST STARTING COLLAR
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/11
LOCKING TAB
EXHAUST STARTING COLLAR
NOTE: TO ACHIEVE OPTIMUM PERFOR­MANCE OF INSERT, MINIMIZE OR AVOID BENDS IN EXHAUST VENT PIPE.
INLET AIR STARTING COLLAR
STARTING COLLAR BRACKET
21
Page 22
CUT AND BEND
FLASHING AS NEEDED
TO FIT CHIMNEY
SEALANT
ADHESIVE
Figure 8.2
• Trim chimney top plate to minimize excess overhang or bend over fl ue tile (see Figure 8.2).
• Place 3/8 inch bead of 300º F silicone on fl ue tile top.
WARNING! Risk of Fire! Only an approved Hearth & Home Technologies surround may be used to cover inte­gral grills on solid fuel burning fi replaces. No other com- ponents such as shrouds, sheetmetal plates, etc., may be used to seal off vents.
WARNING! Risk of Explosion! Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury.
WARNING! Risk of Explosion/Combustion Fumes!
Connect vent sections per installation instructions.
• Connect exhaust vent pipe ONLY to exhaust starting
collar and termination cap center collar.
• Connect inlet air vent ONLY to inlet air collar on appliance
and the termination cap inlet air collar.
DO NOT allow vent to sag below connection point to
appliance.
D. Placing, Securing and Leveling the Appli-
ance
• Install insert (without surround attached) into existing fi replace while pulling collar slide plate forward.
• Install gas line into hole provided on insert side.
• If applicable install remote control wires into insert side (see Section 8.E).
• Secure collar slide plate to appliance by placing locking handle into position with locking tabs (see Figure 8.1) and secure with #8 screw.
• Level the appliance from side to side and front to back. If necessary, use the leveling legs included with the manual bag to set each corner of the base.
• Position any excess fl exible vent pipe back up into chimney without sagging. Twist and push flex vent together to shorten.
• Install fiberglass insulation pieces to back face of surround.
• Attach surround. Follow instructions for surround installation included with the front.
• Push insert into the opening so that it tightly overlaps the fi replace opening.
E. Remote Control
IPI Models:
If a remote control kit is used to control blower function, the Auxiliary 300 module can only be placed in the control cavity to the right of the control panel. See Figure 8.3.
AUXILIARY 300 MODULE
Figure 8.3 Location of AUX300 for Remote Control Blower Function - IPI
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Page 23
F. Installing Adaptor and Termination Cap
For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 8.4) .
To install adaptor see Figure 8.5.
HORIZONTAL
OVERHANG
2 FT. MIN.
GAS DIRECT VENT TERMINATION CAP
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
VERTICAL
WALL
IS X/ 12
CAUTION! Risk of Cuts/Abrasions/Flying Debris.
Wear protective gloves and safety glasses during instal­lation. Sheet metal edges are sharp.
Damper Flashing Kit (Optional)
For use with LINK-DV30B or LINK-DV4-30B Liner Kit.
Note: Damper may have to be removed to use this kit.
• Run fl ex liners through 3 in. holes in damper fl ashing.
• Attach damper fl ashing to fi rebox roof with self tapping
screws included in kit.
CLASS A PIPE
Roof Pitch H (Min.) Ft.
Flat to 6/12....................1.0*
Over 6/12 to 7/12 ........1.25*
Over 7/12 to 8/12 ..........1.5*
Over 8/12 to 9/12 ..........2.0*
Over 9/12 to 10/12 ........2.5*
Over 10/12 to 11/12 ..... 3.25
* 3 foot minimum in snow regions
Roof Pitch H (Min.) Ft.
Over 11/12 to 12/12 ....... 4.0
Over 12/12 to 14/12 ....... 5.0
Over 14/12 to 16/12 ....... 6.0
Over 16/12 to 18/12 ....... 7.0
Over 18/12 to 20/12 ....... 7.5
Over 20/12 to 21/12 ....... 8.0
Figure 8.5
Figure 8.4 Minimum Height from Roof to Lowest Discharge Opening
To prevent odors and cold drafts, the chimney must be sealed around the vent with non-combustible blanket insulation or fi eld fabricated metal plates.
Masonry
EXHAUST
AIR
VENT PIPE
LINK-DV30B
Installation
TERMINATION
CAP
EXHAUST
AIR
VENT PIPE
LINK-DV4-30B
Installation
OPTIONAL LINK-ZC-ADPB
FOR USE WITH CLASS A
WOODBURNING PIPE
Note: The LINK-DV4-30B
system REQUIRES this insulation.
Factory Built
Wood Burning
Figure 8.6
OR
INLET AIR
VENT PIPE
WARNING: DO NOT BLOCK THIS PIPE END!
Note: Untwist the pipe while extend­ing it, to achieve full 30’ length.
INLET AIR
VENT PIPE
Remove 18 inch x 18 inch fl ashing on cap by removing 3 screws. Connect both the LINK-ZC-ADPB to Class A Pipe and the termination cap to the LINK-ZC-ADPB with the self tapping screws provided.
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/11
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9
Gas Information
A. Fuel Conversion
• Make sure the appliance is compatible with available gas types.
• Conversions must be made by a qualifi ed technician (NFI certifi ed or factory-trained) using Hearth & Home Technologies specifi ed and approved parts.
B. Gas Pressure
• Optimum appliance performance requires proper input pressures.
• Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada.
• Pressure requirements are:
Gas Pressure Natural Gas Propane
Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c.
Maximum inlet pressure 10.0 in. w.c. 13.0 in. w.c.
Manifold pressure 3.5 in. w.c. 10.0 in. w.c.
WARNING! Risk of Fire/Explosion! High pressure will damage valve. Low pressure may cause explosion.
• Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.
• Install regulator upstream of valve if line pressure is greater than 1/2 psig.
WARNING
Fire Risk.
Explosion Hazard.
High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.
Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter).
Note: A listed (and Commonwealth of Massachusetts ap­proved) 1/2 inch (13 mm) T-handle manual shut-off valve and fl exible gas connector are connected to the 1/2 inch (13 mm) control valve inlet.
• If substituting for these components, please consult local codes for compliance.
C. Gas Connection
• Refer to Reference Section 15 for location of gas line access in appliance.
• Gas line may be run through knockout(s) provided.
• The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with non-combustible, unfaced insulation to prevent cold air infi ltration.
• Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.
• Pipe incoming gas line into valve compartment.
• Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve.
WARNING! Risk of Fire/Explosion! Support control when attaching pipe to prevent bending gas line.
• A small amount of air will be in the gas supply lines.
WARNING! Risk of Fire/Explosion! Gas build-up during line purge could ignite.
• Purge should be performed by technician certifi ed by
NFI or factory-trained.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks
or open ames.
Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Check all fi ttings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open fl ame. Fittings and connections could have loos- ened during shipping and handling.
WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory.
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce burner orifi ce 4% for each 1000 feet above 2000 feet.
• In the CANADA: Reduce burner orifi ce 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
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10
Electrical Information
A. Wiring Requirements
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.
• This appliance comes standard with a 120 VAC cord assembly which has a female plug in to accommodate all control options and accessories. See Figure 10.2. This is required for proper operation of the appliance (IntelliFire Plus Ignition). An outlet box may be installed in a bottom back corner of the existing solid fuel masonry or factory built fi replace to plug in the cord assembly, or the supplied power cord may be routed out onto the hearth to a nearby outlet.
• A 120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
• Low voltage and 120 VAC voltage cannot be shared within the same wall box.
WARNING! Risk of Shock or Explosion! DO NOT wire
120V to the valve or to the appliance wall switch. Incor-
rect wiring will damage controls.
• An Intellifi re Plus Ignition System is standard with this
appliance.
B. IntelliFire Plus™ Ignition System Wiring
• Wire an outlet box (120VAC) in the bottom back corner of the existing solid fuel masonry or factory built fi replace to plug in the cord assembly. The supplied cord assembly may also be routed out onto the hearth to a nearby outlet.
WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout.
• Refer to Figure 10.1, IPI Wiring Diagram.
• This appliance is equipped with an IntelliFire Plus™ control valve which operates on a 6 volt/1.5 AMP system.
• Plug the 6 volt transformer plug into the cord assembly to supply power to the unit OR install 4 AA cell batteries (not included) into the battery pack before use.
ON/OFF Switch
• An ON/OFF switch is included with the appliance surround and should be attached to surround/facing. (See Installation instructions for remote control/fronts).
• If desired an additional wall switch or thermostat may be added to system as shown in Figure 10.1.
TO CORD ASSEMBLY
120VAC
MODULATION
ORANGE
(PILOT)
FLAME
GREEN
(MAIN)
MODULE
RED
BLK
BROWN
INTERMITTENT PILOT IGNITOR
ORG WHT
GROUND
(OPTIONAL WALL CONTROLS)
AUX300 MODULE
AUX1
BATTERY PACK
RED
BLK
WALL SWITCH
OR REMOTE
INSTALL
RC100 RC200 RC300
AUX2 NOT USED FOR INSERT MODELS.
FAN
AUX2
6V DC
PROTECTIVE COVER INCLUDED
TO CORD
ASSEMBLY
(110V)
ROCKER
SWITCH
Figure 10.1 IPI Wiring Diagram
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C. Optional Accessories Requirements
• This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.
• To connect optional accessories, the supplied cord as­sembly should be used. See Figure 10.2 for a wiring
diagram for a blower or remote.
Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.
• Plug the cord into a convenient outlet.
• Must use cord supplied.
• An IntelliFire Plus™ Wireless Controls or WSK-21 wired wall switch may be used with the IntelliFire Plus™ Ignition System. Hearth & Home Technologies recommends that IntelliFire Plus™ wireless controls be used for their features and functionality with the Intel­liFire Plus™ ignition system.
• A standard ON/OFF switch is compatible.
WARNING! Risk of Shock! Label all wires prior to dis­connection when servicing controls. Wiring errors can
cause improper and dangerous operation. Verify proper
operation after servicing. WARNING! Risk of Shock! Replace damaged wire with
type 105° C rated wire. Wire must have high temperature insulation.
NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE
0
C RATED WIRE.
105
NOTE: USE ZIP TIES TO RESTRAIN
THE LOOSE WIRES UNDERNEATH THE APPLIANCE AND KEEP THEM AWAY FROM THE BLOWER WHEEL (FAN BLADES).
PLUG INTO 120V EXISTING OUTLET
BLOWER
BLK (2) GRN (2) BLK (2)
WHT (2) GRN (2) BLK (2)
BRN
BLK
RED
TEMPERATURE
SENSOR SWITCH
TO VALVE
ORG
BLK
GRN
TO VALVE BRACKET (GROUND)
PLUG 120V EXISTING OUTLET
JUMPER WIRE
SPEED CONTROL (RHEOSTAT)
VARIABLE SPEED
CONTROL
BLK
BLK
TEMPERATURE
SENSOR SWITCH
Figure 10.2 Fan Wiring Diagram
BLK
BLK
DC REGULATOR RECEPTACLE
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/1126
BLOWER RECEPTACLE
WHT
GRN
GRN
WHT
BLK
BLK
BLK
GRN
BLK
BLK
GRN
BLK
BLOWERS
Page 27
D. Fan Wiring with Remote
This appliance may be used with an RC200 or RC300
remote control. See Figure 10.3.
1. Remove cord assembly spades from rheostat and sensor switch.
NOTICE: Fan speed and operation are controlled by the remote control. The sensor switch and rheostat are no longer needed.
NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE
0
C RATED WIRE.
105
NOTE: USE ZIP TIES TO RESTRAIN
THE LOOSE WIRES UNDERNEATH THE APPLIANCE AND KEEP THEM AWAY FROM THE BLOWER WHEEL (FAN BLADES).
BLOWER
2. Plug two cord assembly spade connectors together.
3. Unplug fan cord assembly from standard cord assembly.
4. Plug fan cord assembly into AUX300 module.
5. Plug AUX300 module into the standard cord assembly.
E. Control Module Operation
See Section 2.H for control module operation instructions.
PLUG
STEPS
3 & 4
STEPS
1 & 2
120V EXISTING OUTLET
SENSOR SWITCH
STEP 5
NOTE: SENSOR SWITCH AND
RHEOSTAT SPEED CONTROL MUST BE REMOVED FROM CIRCUIT IF SYSTEM IS CONTROLLED WITH RC200/RC300 REMOTE.
PLUG INTO 120V EXISTING OUTLET
DC REGULATOR RECEPTICLE
TO CONTROL MODULE
BLK
BLK
BLOWER RECEPTICLE
WHT (2)
GRN (2)
BLK (2)
BLK (2)
GRN (2)
BLK (2)
AUX 300 MODULE
FAN
SPEED CONTROL (RHEOSTAT)
WHT
GRN
BLK
BLK
GRN WHT
BLK
GRN
BLK
BLK
GRN BLK
BLOWERS
Figure 10.3 Wiring Diagram - Fan with RC200/RC300 Remote
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/11
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11
Finishing
A. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clear­ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct­ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).
Clearance to combustible material under the insert is 1/4 inch (6 mm). Clearance from top of fi replace opening for combustibles extending 12 inches max. is 12 inches.
• Use leveling legs to raise insert minimum 1/4 inch (6 mm)
above combustible material or outer wrap of factory built rebox.
Combustible facings must not extend behind the insert surround. For non-combustible material specifi cations refer to section 1.E.
EXISTING NON-COMBUSTIBLE FACING
12 IN. MAX.
12 IN. MIN.
Figure 11.1 Clearances to Mantels or other Combustibles above Appliance
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12
Appliance Setup
A. Remove Glass Assembly
See Section 12.H.
B. Remove the Shipping Materials
Remove shipping materials from inside or underneath the fi rebox.
C. Clean the Appliance
Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity.
D. Accessories
Install approved accessories per instructions included with accessories. Contact your dealer for a list of ap­proved accessories.
WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional acces­sories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.
E. Place the Lava Rock
WARNING! Risk of Explosion! Follow lava rock place­ment instructions in manual. DO NOT place lava rock on burner. Improperly placed lava rock interferes with proper burner operation.
F. Ember Placement
WARNING! Risk of Explosion! Follow ember placement instructions in manual. DO NOT place embers directly over burner ports. Replace ember material annually. Improperly placed embers interfere with proper burner operation.
Ember material is shipped with this gas appliance. To place the ember material:
• Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports (from back to front).
• Place dime-size pieces of Glowing Embers® just in front of the port trail, but not on or in between the ports (see Figure 12.2). Care should be taken so that the ports are not covered. Failure to follow this procedure will likely cause lighting and sooting problems.
• Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications.
EMBERS NOT ALLOWED IN PILOT AREA
Lava rock is shipped with this gas appliance. To place the lava rock:
• Lava rock CANNOT be placed on the burner.
• Place lava rock in front of and to the sides of the burner.
PLACE LAVA ROCK IN SHADED AREA ONLY
Figure 12.1 Placement of Lava Rock
Figure 12.2 Placement of Embers
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G. Install the Log Assembly
Log Set Assembly: LOGS-QFI30
Models: QFI30
SRV2227-702
SRV2227-703
LOG SUPPORT
PILOT BRACKET
SRV2227-705
SRV2227-706
Figure 2. Refractory and Logs Installed
SRV2227-704
SRV2227-701
LEFT GRATE
TINE
Figure 1. Reference Points for Log Placement
Figure 3. Install Back Refractory
LOG PIN
RIGHT GRATE
TINE
CAUTION: Logs are fragile, handle with care. Install back refractory by placing it against the back of the fi rebox. See Figure
3. The back refractory must be held in the upright position until the side refractory is installed. Install the left side refractory as shown in Figure 4. Bend the refractory tab down as shown in Figure 5. Repeat this step for the right refractory panel.
Figure 4. Install Side Refractory
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/1130
Figure 5. Bend Refractory Tab
Page 31
FLAT SPOT FOR LOG #5
1
NOTCH MATES WITH LEFT
GRATE TINE
FLAT SPOT FOR LOG #2
NOTCH
LOG CORNER ALIGNS WITH PILOT BRACKET
Figure 6. Placement of Log #1
Log #1 (SRV2227-703): Mate the notch located on the bottom of the log, with the left grate tine. See Figure 7. The back
end of log should line up with the left edge of the pilot bracket as shown in Figure 6.
LOG CONTACTS REFRACTORY
LOG CONTACTS
2
LOG SUPPORT
Figure 7. Location of Notch on Log #1
LOG GROOVE (FOR LOG #6)
LOG RESTS ON REFRACTORY SUPPORT
3
LOG RESTS ON BURNER
Figure 8. Place Log #2
Log #2 (SRV2227-702): Rest left end of log on the fl at spot of Log 1. See Figure 6 and Figure 8. The left end of the log
should touch the left refractory panel. The right end rests on the burner. Push the right end back, until it touches the edge of the log support. Log #3 (SRV2227-701): Mate the notch with the right grate tine as shown in Fig 9. The back of the log should rest on the log support as shown. Rotate the back end of the log clockwise until it contacts the right refractory panel.
Figure 9. Log #3
NOTCH MATES WITH RIGHT GRATE TINE
LOG PIN MATES WITH SLOT
MATE NOTCH
WITH GRATE BAR
Figure 10. Log #4
LOG GROOVE
(FOR LOG #6)
4
Figure 11. Log #4
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NOTCH
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Log #4 (SRV2227-705): Mate the slot on the bottom of the log, shown in Figure 12, with the log pin located on the burner surface. The notch on the right end of the log should mate with the grate bar. See Figure 11.
LOG END RESTS ON FLAT SPOT
5
LOG END CONTACTS GRATE BAR
SLOT
Figure 12. Log #4
Figure 13. Log #5
Log #5 (SRV2227-706): Place the left end of the log on the fl at spot of log as shown in Figure 6. The right end of log should
rest on the burner and touches the grate bar as shown in Figure 13.
6
LOG
MATE NOTCH WITH GRATE BAR
Figure 14. Place Log #6
Log #6 (SRV2227-704): Rest the left end of Log #6 on the burner. Mate the notch on the left end of log with the grate bar.
The log should rest on both log grooves as illustrated in Figure 9 and Figure 10.
GROOVES
2227-935
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G. Install the Log Assembly
Log Set Assembly: LOGS-QFI35
Models: QFI35
CAUTION: Logs are fragile, handle with care.
SRV2225-703
SRV2225-704
SRV2225-705
SRV2225-701
SRV2225-702
SRV2225-710SRV2225-706
Figure 1. Refractory and Logs Installed
Figure 2. Install Back Refractory
Install back refractory by placing it against the back of the fi rebox. The back refractory must be held in the upright position until the side refractory is installed. Install the left side refractory as shown in Figure 3. Bend the refractory tab down as shown in Figure 4. Repeat this step for the right refractory panel.
REFRACTORY
TAB
Figure 3. Install Side Refractory
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/11
Figure 4. Bend Refractory Tab
33
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LOG SUPPORT
PILOT BRACKET
LOG PINS
ANDIRONS
OUTER TINES
Figure 5.
Log #1 (SRV2225-701): Position the groove on the log with the right grate tine as shown in Figure 6. The opposite end of
the log will rest on the log support. Rotate the opposite end of the log clockwise until it contacts the refractory panel.
FLAT SPOTS
FOR LOG #6 AND LOG #3
LOG CONTACTS LEFT REFRACTORY PANEL
LOG RESTS ON LOG SUPPORT
Figure 6. Location of Log #1
SLOT
1
LOG GROOVE CONTACTS GRATE TINE
2
MATE SLOT WITH GRATE TINE
Figure 7. Place Log #2
Log #2 (SRV2225-703): Mate the grate tine with the slot on the bottom of Log #2. The back end of the log rests on the log
support. The side of the log will contact the left refractory as shown in Figure 7.
POSITION LOG ON FLAT SPOT
FLAT SPOT FOR LOG #7
Figure 8. Slot on Log #2
3
4
LOG CONTACTS LEFT REFRACTORY PANEL
LOG RESTS ON LOG SUPPORT
Figure 9. Place Log #3
Log #3 (SRV2225-702): Position the left end of the log on the fl at spot of Log #2 as shown in Figure 7 and Figure 9. The
right end of the log rests on the log support and touches the back refractory. The left end of the log should contact the left refractory panel. Log #4 SRV(2225-705): Mate the slot on the bottom of Log #4 with the right log pin. Refer to Figure 11 for location of log slot. Rotate the right end of the log clockwise until the groove on the end of the log mates with the grate bar.
LOG CONTACTS BACK REFRAC­TORY PANEL
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/1134
MATE LOG PIN WITH LOG SLOT
Figure 10. Place Log #4
MATE GRATE BAR WITH LOG GROOVE
Page 35
LOG SLOT
5
MATE LOG PINS WITH
LOG SLOTS FLAT SPOT FOR LOG #6
Figure 11. Log #4
Log #5 (SRV2225-710): Position Log #5 as shown in Figure 12. Mate the middle and left log pins with the two slots located
on the bottom of the log. See Figure 13 for locations of log slots. The smaller end should be pointed toward the right side of the fi rebox.
LOG SLOTS
Figure 12. Place Log #5
6
LOG RESTS ON FLAT SPOTS
Figure 13. Log #5
Log #6 (SRV2225-706): Rest the wide end of the log on the fl at spot of Log #5 as shown in Figure 12 and Figure 14. Place
the narrow end on the fl at spot of Log #2. Flat spot on Log #2 is indicated in Figure 7.
Figure 14. Place Log #6
LOG RESTS ON FLAT SPOT
7
LOG GROOVE MATES WITH GRATE BAR
Figure 15. Place Log #7
Log #7 SRV2225-704): Note the location of the groove on the underside of the log. Place the opposite end on the fl at spot
on Log #3. See Figure 9. Mate the groove on the underside of the log with the grate bar as shown in Figure 15, centered between the andirons.
2225-935B
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H. Fixed Glass Assembly
Removing Fixed Glass Assembly
WARNING! Risk of Asphyxiation! Handle fi xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.
DO NOT strike, slam or scratch glass.
DO NOT operate replace with glass removed, cracked,
broken or scratched.
Replace as a complete assembly.
Removing Fixed Glass Assembly
The glass assembly fastens to the fi replace in four
places. Four of the fastening mechanisms are spring­loaded glass latches. An example of the glass latch is shown in Figure 12.3.
• To release glass assembly, pull the two bottom spring-loaded latches forward and allow them to re­tract away from the glass assembly. Slide the glass assembly outward and downward until the top latches
disengage.
Replacing Fixed Glass Assembly
I. Air Shutter Setting
Air shutter settings should be adjusted by a qualifi ed ser- vice technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 12.4.
NOTICE: If sooting occurs, provide more air by opening the air shutter.
Figure 12.4 Air Shutter
Tilt glass assembly toward fi replace and slide glass
assembly upward to engage top latches. Verify top latches are fully engaged and then fasten the two bottom latches.
Air Shutter Settings
NG LP
QFI30 5/16 in. 1/2 in.
QFI35 1/4 in. 1/2 in.
Figure 12.3 Fixed Glass Assembly
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13
Troubleshooting
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed technician. Contact your dealer to arrange a service call by a qualifi ed technician.
A. IntelliFire Plus™ Ignition System
Symptom Possible Cause Corrective Action
1. Pilot won’t light. The ignitor/module makes noise, but no spark.
2. Pilot won’t light,
there is no noise or
spark.
3. Pilot sparks, but Pilot will not light.
A. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are
connected to correct terminals on module and pilot assembly.
B. Loose connections or electrical
shorts in the wiring.
C. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be
A. No power, transformer installed
incorrectly, or depleted batteries.
B. A shorted or loose connection in
wiring confi guration or wiring har­ness.
C. Improper wall switch wiring. Verify that 120/VAC power is “ON” to junction box.
D. Module not grounded. Verify black ground wire from module wire harness is grounded to
A. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet
Verify no loose connections or electrical shorts in wiring from mod­ule to pilot assembly. Verify connections underneath pilot assembly are tight; also verify igniter and fl ame sense wires are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.
approximately .17 in. or 1/8 in. (3 mm).
Verify that transformer is installed and plugged into module. Check voltage of transformer at connection to module. Acceptable read­ings of a good transformer are between 6.4 and 6.6 volts AC. Bat­tery power supply voltage must be at least 4 volts. If below 4 volts, replace batteries.
Remove and reinstall the wiring harness that plugs into module. Verify there is a tight fi t. Verify pilot assembly wiring to module. Re­move and verify continuity of each wire in wiring harness. Replace any damaged components.
metal chassis of appliance.
pressure reading is within acceptable limits.
B. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be
approximately .17 in. or 1/8 in. (3 mm).
C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance.
D. Pilot valve solenoid Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module.
If below 1.5 volts, replace module. If 1.5 volts or greater, replace valve.
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IntelliFire Plus™ Ignition System (continued)
Symptom Possible Cause Corrective Action
4. Pilot lights but con­tinues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame rectifi cation has not occurred.)
A. A shorted or loose connection in
fl ame sensing rod.
B. Poor fl ame rectifi cation or contami-
nated fl ame sensing rod.
C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance.
D. Damaged pilot assembly or con-
taminated fl ame sensing rod.
Verify all connections to wiring diagram in manual. Verify connec­tions underneath pilot assembly are tight. Verify fl ame sense or ig- niter wires are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.
With fi xed glass assembly in place, verify that fl ame is engulfi ng fl ame sensing rod on left side of pilot hood. Flame sensing rod should glow shortly after ignition. With a multi-meter, verify that cur­rent in series between module and sense lead is at least 0.14 mi­croamps. Verify correct pilot orifi ce is installed and gas inlet is set to pressure specifi cations. Clean fl ame sensing rod with emery cloth to remove any contaminants that may have accumulated on fl ame sensing rod.
Verify that wire harness is fi rmly connected to the module.
Verify that ceramic insulator around the fl ame sensing rod is not cracked, damaged, or loose. Verify connection from fl ame sensing rod to white sensor wire. Clean fl ame sensing rod with emery cloth to remove any contaminants that may have accumulated on fl ame sensing rod. Verify continuity with a multi-meter with ohms set at lowest range. Replace pilot if any damage is detected.
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14
Reference Materials
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only.
A
H
Q
R
O
S
T
F
GAS LINE ACCESS
L
Location
A 23-1/2 597 20-3/16 513
B 34-5/8 879 30-1/2 775
C 31-9/16 802 27-7/16 697
D 15-11/16 398 12-13/16 325
E 24 610 20-1/2 521
F 21-1/16 535 17-5/8 448
G* 15-7/8 403 14-5/8 372
H 11-3/4 298 10-1/8 257
I 20-3/8 518 17 432
J 1-3/4 44 1-3/4 44
Inches Millimeters Inches Millimeters
K
MODEL DIMENSIONS
QFI35 QFI30
E
J
P
B
C
G
D
ELECTRICAL ACCESS
MODEL DIMENSIONS
Location
K 4-13/16 122 4-13/16 122
L 10-1/16 256 9 229
M 2-1/4 57 2-1/4 57
N 5 127 3-15/16 100
O 5-1/8 130 5-3/16 132
P 8 203 8 203
Q 1-13/16 46 1-3/4 44
R 2-1/4 57 2-1/4 57
S 4-13/16 122 4-7/16 113
T 10-1/2 267 9-1/2 241
QFI35 QFI30
Inches Millimeters Inches Millimeters
I
M
N
*Note: Location G on Figure 14.1 is measuring the appliance depth, for installation depth reference Location G on Figure 5.1.
Figure 14.1 Appliance Dimensions
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B. Vent Kits Components
Direct Vent Flex Liner Kits (see Figure 14.2)
LINK-DV-30B or (LINK-DV-30): Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap, fl ashing, and link adapter.
LINK-DV4-30B or (LINK-DV4-30): Masonry 3 inch fl ex liner kit. Expands to 30 feet and 4 feet respectively. Includes: two liners, termination cap, fl ashing, and link adapter.
LINK-DV-30B (LINK-DV-30)
FLASH-DAMP
LINK-ZC-ADP
DV-46DVA-GK
LINK-DV4-30B (LINK-DV4-30)
Figure 14.2 Direct Vent Flex Liner Kits
Direct Vent Flex Liner Accessory Kits (see Figure 14.3)
Flash-Damp: Zero clearance damper fl ashing kit for use with the LINK-DV-30B or LINK-DV4-30B liner kits.
LINK-ZC-ADP: Zero clearance chimney adapter
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DV-46DVA-GK: Adapter kit (colinear to coaxial 3 inches included in above kits). It is permissible to use DV-46DVA­GK to connect collinear fl ex vent to SL-D vent pipe to extend the run.
FLEX3-30: One 3 inch fl exible liner expands to 30 feet.
FLEX-CNCT: Connector kit - 3 inch liner to 3 inch liner, one connector per kit.
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/1140
FLEX3-30
FLEX3-CNCT
Figure 14.3 Direct Vent Flex Liner Accessory Kits
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D. Contact Information
R
Quadra-Fire, a brand of Hearth & Home Technologies Inc.
7571 215th Street West, Lakeville, MN 55044
www.quadrafi re.com
Please contact your Quadra-Fire dealer with any questions or concerns.
For the location of your nearest Quadra-Fire dealer,
please visit www.quadrafi re.com.
- NOTES -
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NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
• Read, understand and follow these instructions for safe installation and operation.
• Leave this manual with party responsible for use and operation.
This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487, 5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending.
Printed in U.S.A. - Copyright 2010
Quadra-Fire • QFI30, QFI35 • 2227-900 Rev. H • 1/1146
2000-945
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