ProSoft Technology inRA-x ILX34-AENWG User Manual

ILX34-AENWG
Wireless POINT I/O Adapter
August 16, 2013
USER MANUAL
Your Feedback Please
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ProSoft Technology 5201 Truxtun Ave., 3rd Floor Bakersfield, CA 93309 +1 (661) 716-5100 +1 (661) 716-5101 (Fax) www.prosoft-technology.com support@prosoft-technology.com
Copyright © 2013 ProSoft Technology, Inc., all rights reserved.
ILX34-AENWG User Manual
August 16, 2013
ProSoft Technology ®, ProLinx ®, inRAx ®, ProTalk ®, and RadioLinx ® are Registered Trademarks of ProSoft Technology, Inc. All other brand or product names are or may be trademarks of, and are used to identify products and services of, their respective owners.
In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments. User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided on the enclosed DVD and are available at no charge from our web site: http://www.prosoft-technology.com
Important Safety Information
The following Information and warnings pertaining to the radio module must be heeded.
WARNING – EXPLOSION HAZARD – DO NOT REPLACE ANTENNAS UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
"THIS DEVICE CONTAINS A TRANSMITTER MODULE, FCC ID: . PLEASE SEE FCC ID LABEL ON BACK OF DEVICE."
"THIS DEVICE USES AN INTERNAL COMPACT FLASH RADIO MODULE AS THE PRIMARY RADIO COMPONENT. THE COMPACT FLASH RADIO MODULE DOES NOT HAVE AN FCC ID LABEL. THE COMPACT FLASH RADIO MODULE HAS NO USER SERVICEABLE PARTS."
"THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION."
"CHANGES OR MODIFICATIONS NOT EXPRESSLY APPROVED BY THE PARTY RESPONSIBLE FOR COMPLIANCE COULD VOID THE USER’s AUTHORITY TO OPERATE THE EQUIPMENT."
Industry Canada Requirements
"THIS DEVICE HAS BEEN DESIGNED TO OPERATE WITH AN ANTENNA HAVING A MAXIMUM GAIN OF 24 dB. AN ANTENNA HAVING A HIGHER GAIN IS STRICTLY PROHIBITED PER REGULATIONS OF INDUSTRY CANADA. THE REQUIRED ANTENNA IMPEDANCE IS 50 OHMS."
"TO REDUCE POTENTIAL RADIO INTERFERENCE TO OTHER USERS, THE ANTENNA TYPE AND ITS GAIN SHOULD BE CHOSEN SUCH THAT THE EQUIVALENT ISOTROPICALLY RADIATED POWER (EIRP) IS NOT MORE THAN THAT REQUIRED FOR SUCCESSFUL COMMUNICATION."
"THE INSTALLER OF THIS RADIO EQUIPMENT MUST INSURE THAT THE ANTENNA IS LOCATED OR POINTED SUCH THAT IT DOES NOT EMIT RF FIELD IN EXCESS OF HEALTH CANADA LIMITS FOR THE GENERAL POPULATION; CONSULT SAFETY CODE 6, OBTAINABLE FROM HEALTH CANADA."
Important User Information
Important: Power must be provided from a limited power source.
Because of the variety of uses for the products described in this publication, those responsible for the application and use of these products must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards. In no event will ProSoft Technology be responsible or liable for indirect or consequential damage resulting from the use or application of these products.
Any illustrations, charts, sample programs, and layout examples shown in this publication are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, ProSoft Technology does not assume responsibility or liability (to include intellectual property liability) for actual use based upon the examples shown in this publication.
Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation and Maintenance of Solid-State Control (available from your local Rockwell Automation office), describes some important differences between solid­state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication.
Throughout this publication, notes may be used to make you aware of safety considerations. The following annotations and their accompanying statements help you to identify a potential hazard, avoid a potential hazard, and recognize the consequences of a potential hazard:
Warning: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
Caution: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss.
Important: Identifies information that is critical for successful application and understanding of the product. Burn Hazard: Labels may be located on or inside the equipment (for example, drive or motor) to alert people that
surfaces may be dangerous temperatures. Shock Hazard: Labels may be located on or inside the equipment (for example, drive or motor) to alert people that
dangerous voltage may be present.
Environment and Enclosure
Caution: This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as "open type" equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure. Also, see the appropriate sections in this publication, as well as the Allen-Bradley publication 1770-4.1 ("Industrial Automation Wiring and Grounding Guidelines"), for additional installation requirements pertaining to this equipment.
Caution: Preventing Electrostatic Discharge This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal
operation. Follow these guidelines when you handle this equipment:
Touch a grounded object to discharge potential static.  Wear an approved grounding wriststrap.  Do not touch connectors or pins on component boards.  Do not touch circuit components inside the equipment.  If available, use a static-safe workstation.  When not in use, store the equipment in appropriate static-safe packaging.
Caution: POINT I/O is grounded through the DIN-rail to chassis ground. Use zinc-plated, yellow-chromated steel DIN-rail to assure proper grounding. Using other DIN-rail materials (for example, aluminum, plastic, and so on) which can corrode, oxidize or are poor conductors, can result in improper or intermittent platform grounding.
Caution: When you connect or disconnect the Removable Terminal Block (RTB) with field side power applied, an electrical arc can occur. This could cause an explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
Important Installation Instructions
The following Information and warnings pertaining to the radio module must be heeded: A "THIS DEVICE CONTAINS A TRANSMITTER MODULE, FCC ID: R68MTCHDRCT. PLEASE SEE FCC ID
LABEL ON BACK OF DEVICE."
B "THIS DEVICE USES AN INTERNAL COMPACT FLASH RADIO MODULE AS THE PRIMARY RADIO
COMPONENT. THE COMPACT FLASH RADIO MODULE DOES NOT HAVE AN FCC ID LABEL. THE COMPACT FLASH RADIO MODULE HAS NO USER SERVICABLE PARTS."
C "THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE
FOLLOWING TWO CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION."
Industry Canada Requirements:
A "THIS DEVICE HAS BEEN DESIGNED TO OPERATE WITH AN ANTENNA HAVING A MAXIMUM GAIN OF 24
dB. AN ANTENNA HAVING A HIGHER GAIN IS STRICTLY PROHIBITED PER REGULATIONS OF INDUSTRY CANADA. THE REQUIRED ANTENNA IMPEDANCE IS 50 OHMS."
B "TO REDUCE POTENTIAL RADIO INTERFERENCE TO OTHER USERS, THE ANTENNA TYPE AND ITS
GAIN SHOULD BE CHOSEN SUCH THAT THE EQUIVALENT ISOTROPICALLY RADIATED POWER (EIRP) IS NOT MORE THAN THAT REQUIRED FOR SUCCESSFUL COMMUNICATION."
C "THE INSTALLER OF THIS RADIO EQUIPMENT MUST INSURE THAT THE ANTENNA IS LOCATED OR
POINTED SUCH THAT IT DOES NOT EMIT RF FIELD IN EXCESS OF HEALTH CANADA LIMITS FOR THE GENERAL POPULATION; CONSULT SAFETY CODE 6, OBTAINABLE FROM HEALTH CANADA."
European Hazardous Location Approval
European Zone 2 Certification (The following applies when the product bears the EEx Marking) This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive
94/9/EC. The ATEX test report certifies that this equipment has been found to comply with the Essential Health and Safety
Requirements relating to the design and construction of Category 3 equipment intended for use in potentially explosive atmospheres, given in Annex II to this Directive. The examination and test results are recorded in a confidential report.
Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079-0 and EN60079-15.
Important: Observe the following additional Div 2 certification requirements.
This equipment is not resistant to sunlight or other sources of UV radiation.  The secondary of a current transformer shall not be open-circuited when applied in Class I, Div 2 environments.  Equipment of lesser Enclosure Type Rating must be installed in an enclosure providing at least IP54 protection
when applied in Class I, Div 2 environments.
This equipment shall be used within its specified ratings defined by Allen-Bradley.  Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than
40% when applied in Class I, Div 2 environments.
North American Hazardous Location Approval
The following information applies when operating this equipment in hazardous locations:
Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest "T" number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.
Installation Instructions are provided with each device and shall include the following:
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D OR non-hazardous locations only.
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been removed or the area is known to be non-hazardous.
WARNING – EXPLOSION HAZARD - Substitution of any components may impair suitability for Class I, Division 2.
Power must be provided from a Limited Power Source.
Informations sur l'utilisation de cet équipement en environnements dangereux:
Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu'à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d'identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d'équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l'installation.
Avertissement: RISQUE D'EXPLOSION – Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher l'équipement. Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher les connecteurs.
Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.
La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe 1, Division 2.
S'assurer que l'environnement est classé non dangereux avant de changer les piles.
Agency Approvals and Certifications
ILX34-AENWG Point I/O Platform Contents Wireless POINT I/O Adapter User Manual
Contents
Your Feedback Please ........................................................................................................................ 2
Important Safety Information ............................................................................................................... 2
Important User Information ................................................................................................................. 3
Important Installation Instructions ....................................................................................................... 4
European Hazardous Location Approval ............................................................................................ 4
North American Hazardous Location Approval ................................................................................... 5
Agency Approvals and Certifications .................................................................................................. 5
Guide to the ILX34-AENWG User Manual 11
1 Start Here 13
1.1 Overview.................................................................................................................. 13
1.2 Package Contents ................................................................................................... 14
1.3 System Requirements ............................................................................................. 14
1.4 Install the Configuration Tools ................................................................................. 15
1.4.1 Install the ILX34-AENWG Add-On Profile ............................................................... 15
1.4.2 Install ProSoft Wireless Designer ............................................................................ 15
1.5 Planning the Network .............................................................................................. 16
1.5.1 Installation Questions .............................................................................................. 16
1.5.2 ProSoft Wireless Designer ...................................................................................... 17
1.6 Planning the Physical Installation ............................................................................ 18
1.7 Configure the Wireless Access Point ...................................................................... 18
1.7.1 Configure the Master Radio (Required) .................................................................. 18
1.7.2 Configure One or More Repeaters (Optional) ......................................................... 20
1.8 Install the Adapter ................................................................................................... 20
1.8.1 Adapter Components .............................................................................................. 21
1.8.2 Install the Wireless Point I/O Adapter on the DIN-rail ............................................. 21
1.8.3 Connect Power to the Adapter ................................................................................ 22
1.8.4 Connect the Adapter to the EtherNet/IP Network ................................................... 24
1.8.5 Configure the Adapter for Your EtherNet/IP Network ............................................. 24
1.8.6 Configure the ILX34-AENWG for Wireless Access ................................................. 30
2 Configure the ILX34-AENWG 35
2.1 Create a New RSLogix 5000 Project ...................................................................... 35
2.2 Create the Network ................................................................................................. 36
2.3 Create the Adapter .................................................................................................. 38
2.3.1 Configure Chassis Size ........................................................................................... 39
2.4 Add POINT Modules Under the Adapter ................................................................. 40
2.5 Configure 1734 POINT I/O Modules ....................................................................... 40
2.6 Configuring Wireless Settings in RSLogix 5000 ..................................................... 44
2.7 Install the Antenna ................................................................................................... 45
2.8 Test the Network Installation Plan ........................................................................... 46
3 About the Example Applications 47
3.1 Support of Rack-optimized and Direct Connections ............................................... 48
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Contents ILX34-AENWG Point I/O Platform User Manual Wireless POINT I/O Adapter
3.1.1 Mix Rack-optimized and Direct Connections .......................................................... 48
3.2 System Components .............................................................................................. 48
3.3 Set Up the Hardware .............................................................................................. 49
3.4 Example 1 - Direct Connection and Rack Optimization ......................................... 49
3.4.1 Add the Relay Output Module and Configure for Direct Connection ...................... 50
3.4.2 Add the Digital Output Module and Configure for Rack Optimization .................... 52
3.4.3 Downloading the Sample Program to the Processor.............................................. 55
3.4.4 Verify the Chassis Size ........................................................................................... 56
3.4.5 View Module Data ................................................................................................... 58
3.5 Example 2 - Direct Connection ............................................................................... 59
3.5.1 Add the Relay Output Module and Configure for Direct Connection ...................... 60
3.5.2 Add the Digital Output Module and Configure for Direct Connection ..................... 62
3.5.3 Edit the Controller Tags .......................................................................................... 65
3.5.4 Create the Ladder Program .................................................................................... 66
3.5.5 Downloading the Sample Program to the Processor.............................................. 67
3.5.6 Verify the Chassis Size ........................................................................................... 67
3.5.7 View Module Data ................................................................................................... 70
4 Diagnostics and Troubleshooting 73
4.1 Connect to the Adapter's Web Page ...................................................................... 73
4.1.1 Diagnostics Pages .................................................................................................. 74
4.1.2 Configuration Pages ............................................................................................... 86
4.1.3 Browse Chassis Page ............................................................................................. 91
4.2 Viewing Wireless Statistics in RSLogix 5000 ......................................................... 93
4.2.1 Sources of Interference .......................................................................................... 93
4.3 Establish I/O Connections ...................................................................................... 94
4.4 Recover From an Overloaded Adapter ................................................................... 94
4.5 Empty Slots and RIUP Situations ........................................................................... 95
4.6 LED Status Indicators ............................................................................................. 97
4.6.1 Module Status ......................................................................................................... 97
4.6.2 Network Activity ...................................................................................................... 97
4.6.3 Network Status........................................................................................................ 98
4.6.4 POINTBus Status ................................................................................................... 98
4.6.5 System Power ......................................................................................................... 99
4.6.6 Field Power ............................................................................................................. 99
4.6.7 Wireless Link........................................................................................................... 99
4.6.8 Wireless Data.......................................................................................................... 99
4.7 Check the Ethernet cable ....................................................................................... 99
4.7.1 Cable Connections ............................................................................................... 100
4.8 Restoring Factory Default Network Settings ......................................................... 100
4.9 Restoring All Factory Default Settings .................................................................. 101
4.10 Installing a Replacement Wireless POINT I/O Adapter to an Existing System .... 102
4.11 Upgrading to Firmware Version 3.5.0 ................................................................... 103
4.11.1 Requirements........................................................................................................ 103
4.11.2 Installing the Connected Components Workshop package .................................. 103
4.11.3 Configuring RSLinx ............................................................................................... 106
4.11.4 Installing the Firmware Package........................................................................... 109
4.11.5 Flash programming the ILX34 .............................................................................. 110
4.11.6 Testing the new firmware installation ................................................................... 115
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ILX34-AENWG Point I/O Platform Contents Wireless POINT I/O Adapter User Manual
5 Ladder Logic 117
5.1 Adjusting the Input and Output Array Sizes (Optional) ......................................... 117
5.2 1734 POINT I/O Module/RSLogix 5000 Controller Tag Reference ...................... 118
5.2.1 1734 POINT I/O Catalog Numbers ....................................................................... 119
5.2.2 Valid Number Ranges for RSLogix 5000 Data Types ........................................... 120
5.2.3 Digital 2 POINT Input ............................................................................................ 120
5.2.4 Digital 4 POINT Input ............................................................................................ 121
5.2.5 Digital 2 POINT Output - Without Diagnostic Status ............................................. 121
5.2.6 Digital 2 POINT Output - With Over Load and Open Load Diagnostic Status ...... 122
5.2.7 Digital 2 POINT Output - With Over Load Diagnostic Status ................................ 123
5.2.8 Digital 4 POINT Output - With Over Load and Open Load Diagnostic Status ...... 123
5.2.9 Digital 4 POINT Output - With Over Load Diagnostic Status ................................ 124
5.2.10 Analog 2 Channel Input ......................................................................................... 125
5.2.11 Specialty I/O .......................................................................................................... 136
6 Reference 151
6.1 Product Specifications ........................................................................................... 151
6.1.1 General Specifications .......................................................................................... 152
6.1.2 Functional Specifications....................................................................................... 152
6.1.3 Hardware Specifications........................................................................................ 152
6.1.4 Supported Software and Hardware Versions ........................................................ 154
6.2 Functional Overview .............................................................................................. 154
6.2.1 About the Adapter ................................................................................................. 154
6.2.2 Understand the Producer/Consumer Model.......................................................... 155
6.2.3 Use of the Common Industrial Protocol (CIP) ....................................................... 155
6.2.4 Specify the Requested Packet Interval (RPI) ........................................................ 156
6.3 ILX34-AENWG Wireless Diagnostic Object (101, 0x65) Vendor Specific ............ 156
6.3.1 Class Services Supported ..................................................................................... 156
6.3.2 Instance Services Supported ................................................................................ 156
6.3.3 Attributes Supported: Wireless Diagnostics Vendor Specific................................ 157
6.4 ILX34-AENWG Wireless Configuration Object (102, 0x66) Vendor Specific ........ 158
6.4.1 Instance Services Supported ................................................................................ 158
6.4.2 Attributes Supported .............................................................................................. 158
6.5 Antennas ............................................................................................................... 161
6.5.1 Antenna Pattern .................................................................................................... 161
6.5.2 Antenna Gain ........................................................................................................ 162
6.5.3 Antenna Polarity .................................................................................................... 162
6.5.4 Whip antennas ...................................................................................................... 163
6.5.5 Collinear array antennas ....................................................................................... 163
6.5.6 Yagi Array Antenna ............................................................................................... 164
6.5.7 Parabolic reflector antennas ................................................................................. 164
6.5.8 Adding bi-directional amplifiers ............................................................................. 165
6.5.9 Antenna location, spacing, and mounting ............................................................. 166
6.6 Configuring RSLinx ............................................................................................... 167
6.6.1 Configure the AB_ETH/IP Driver ........................................................................... 167
6.7 Using the ILX34-AENWG with Earlier Versions of RSLogix 5000 ........................ 170
6.8 Additional Point I/O Documentation ...................................................................... 170
7 Support, Service & Warranty 173
Contacting Technical Support ......................................................................................................... 173
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Contents ILX34-AENWG Point I/O Platform User Manual Wireless POINT I/O Adapter
7.1 Warranty Information ............................................................................................ 174
Index 175
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ILX34-AENWG Point I/O Platform Start Here
Section
Quick Link
Contents
Install the ILX34­AENWG Adapter
(Required)
Configure the ILX34­AENWG (page 34)
System Requirements & Package Contents  Installing the ILX34-AENWG in the POINT I/O
Chassis
Configuring the POINT I/O Processor  Connecting to the ILX34-AENWG Adapter
Configure the ILX34­AENWG Adapter
(Required)
Configure the ILX34­AENWG (page 34)
Adapter Configuration Interface  Adapter Configuration  Port Configuration  Protocol Configuration
Diagnostics and Troubleshooting
Diagnostics and Troubleshooting (page 72)
LED Status Indicators  Diagnostics  Troubleshooting
About the Sample Applications
About the Sample Applications (page 154, page 47)s
Direct Connection  Rack Optimization
Functional Overview
Functional Overview (page 154, page 47)
General Concepts  About the AENWG Protocol  Data Transfer Between ILX34-AENWG
Adapter and POINT I/O Processor
Support, Service, and Warranty
Index
Support, Service & Warranty (page 173)
Obtaining Technical Support  Contacting ProSoft Technology  License and Warranty  Index
Wireless POINT I/O Adapter User Manual
Guide to the ILX34-AENWG User Manual
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Start Here ILX34-AENWG Point I/O Platform User Manual Wireless POINT I/O Adapter
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ILX34-AENWG Point I/O Platform Start Here
In This Chapter
Overview ............................................................................................... 13
Package Contents ................................................................................. 14
System Requirements ........................................................................... 14
Install the Configuration Tools ............................................................... 15
Planning the Network ............................................................................ 16
Planning the Physical Installation .......................................................... 18
Configure the Wireless Access Point .................................................... 18
Install the Adapter ................................................................................. 20
Wireless POINT I/O Adapter User Manual
1 Start Here
To get the most benefit from this User Manual, you should have the following skills:
Rockwell Automation® RSLogix™ software: launch the program, configure
ladder logic, and transfer the ladder logic to the processor
Microsoft Windows: install and launch programs, execute menu commands,
navigate dialog boxes, and enter data.
Hardware installation and wiring: install the adapter, and safely connect
AENWG and POINT I/O devices to a power source and to the ILX34-AENWG adapter’s application ports.
Caution: You must be able to complete the application without exposing personnel or equipment to unsafe or inappropriate working conditions. Important: You must use series C POINT I/O modules with the ILX34-AENWG adapter. Series A or B POINT I/O modules will not work with this adapter.
1.1 Overview
The ILX34 Wireless Point I/O is a wireless input/output interface that can provide wireless data transfer functionality between automation systems based on a diverse range of controllers and processors. Supported systems include:
Rockwell Automation® (RA) ControlLogix® Programmable Automation
Controller (PAC) systems
ProSoft Technology, Inc. Page 13 of 177 August 16, 2013
RA CompactLogix™ (CPLX) PAC systems
Start Here ILX34-AENWG Point I/O Platform
Qty.
Part Name
Part Number
Part Description
1
ILX34-AENWG Adapter
ILX34-AENWG
Wireless POINT I/O Adapter 1
Antenna
A2405S-OA
2.4 GHz Articulating Omni Antenna
1
ProSoft Solutions DVD
DVD-001
Contains utilities and documentation for the ILX34-AENWG Adapter.
User Manual Wireless POINT I/O Adapter
The Wireless POINT I/O benefits users who require a non-tethered link to distributed I/O in applications with moving, remote, or difficult / costly to wire devices or control panels. Customers may also choose to use wireless I/O to save time and money versus installation of wire.
1.2 Package Contents
The following components are included with your ILX34-AENWG adapter, and are all required for installation and configuration.
Important: Before beginning the installation, please verify that all of the following items are present.
If any of these components are missing, please contact ProSoft Technology Support for replacement parts.
1.3 System Requirements
The ILX34-AENWG adapter requires the following minimum hardware and software components:
Rockwell Automation® processor, with compatible power supply
o ControlLogix
(firmware version 17.07 or higher) or
o CompactLogix™ 1769-L32E or 1769-L35E, (firmware version 17.04 or
higher)
Rockwell Automation RSLogix 5000 programming software version 16 or
Using the ILX34-AENWG with Earlier Versions of RSLogix 5000 (page 170). Version 17 is required if you wish to use the ILX34-AENWG Add-On Profile.
Rockwell Automation RSLinx communication software version 2.54 or higher An 802.11g Radio. ProSoft recommends the RLXIB-IHW 802.11 a/b/g
Industrial Configure the Wireless Access Point (page 18).
If you plan to use the ILX34-AENWG with a 1756-ENBT module or 1768-
ENBT module, note the following firmware version requirements:
o 1756-ENBT firmware revision 4.007 or later o 1768-ENBT firmware revision 2.003 or later o Use BootP revision 2.3.2 or later to assign IP addresses to the adapter.
Pentium® II 450 MHz minimum. Pentium III 733 MHz (or better)
recommended
Supported operating systems:
o Microsoft Windows® 7
®
1756-L6x (firmware version 17.03 or higher), or 1756-6xS
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ILX34-AENWG Point I/O Platform Start Here Wireless POINT I/O Adapter User Manual
o Microsoft Windows Vista o Microsoft Windows XP Professional with Service Pack 1 or 2 o Microsoft Windows 2000 Professional with Service Pack 1, 2, or 3 o Microsoft Windows Server 2003
128 Mbytes of RAM minimum, 256 Mbytes of RAM recommended Microsoft Windows Explorer version 7 256-color VGA graphics adapter, 800 x 600 minimum resolution (True Color
1024  768 recommended)
DVD drive
Note: The Hardware and Operating System requirements in this list are the minimum recommended to install and run software provided by ProSoft Technology. Other third party applications may have different minimum requirements. Refer to the documentation for any third party applications for system requirements.
1.4 Install the Configuration Tools
1.4.1 Install the ILX34-AENWG Add-On Profile
1 Verify that your computer meets the hardware and operating system System
Requirements (page 14)
Important: You must have "Administrator" rights on your computer to install this application.
2 Insert the ProSoft Solutions DVD into your computer. 3 On most computers, the installation program will start automatically within a
few seconds. If the installation does not start automatically on your computer, click the START button, choose RUN, and then type explorer. Click OK to start Windows Explorer. In Windows Explorer, open the MY COMPUTER icon and navigate to the DVD drive.
4 Navigate to the folder containing the ILX34-AENWG Add-On Profile, and then
double-click the file SETUP.EXE. This action starts the installation wizard.
5 Follow the instructions on the installation wizard to install the program. 6 Click FINISH to complete the installation. If you are prompted to restart your
computer, save your work in any applications that are running, close the applications, and allow the computer to restart.
1.4.2 Install ProSoft Wireless Designer
1 On the DVD, navigate to the folder containing ProSoft Wireless Designer, and
then double-click the file SETUP.EXE. This action starts the installation wizard.
2 Follow the instructions on the installation wizard to install the program. 3 Click FINISH to complete the installation. If you are prompted to restart your
computer, save your work in any applications that are running, close the applications, and allow the computer to restart.
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How many radios in your network?
Master ID
User Manual Wireless POINT I/O Adapter
1.5 Planning the Network
Before you configure and install the network, you should create a plan for it. The following points assume that you are creating a bridge network of masters and repeaters, but you can also set up clients to work with devices on existing wireless LANs. For information, see Set up a Client.
The simplest way to design the physical network of radios, antennas, connectors, cables, amplifiers and other accessories, is to use ProSoft Wireless Designer (page 17). This application determines your hardware needs based on your answers to a few questions, and then generates a Bill of Materials specifying all the components you will need for your installation.
To begin, determine where you need radios and then choose locations for
them accordingly. For example, you might decide to install your master radio near a PC in a central plant location (You can use the PC to configure the radios through the Radio Configuration / Diagnostic Utility). If the plant is an oil refinery, for example, you might decide to install radios near the oil tanks.
The next important issue is how to link the radios. Unless the radios are very
close together, you must make sure that each pair of radio antennas in the network has a line of sight between them. In other words, you must be able to see from one antenna to another, either with the naked eye, or with binoculars.
If a line of sight does not exist between antennas, you must choose a site for
installing a repeater radio, which will create a bridge between the radio antennas.
Choose the appropriate antennas for the network. If an antenna will be
connected to the radio by a long cable, you might need to purchase a power amplifier, which is available from ProSoft Technology. The more distance between an antenna and its radio, the more signal loss the radio will have.
Consider drawing up your network plans on paper. As part of the drawing,
you should assign a logical name to each radio. You can use these names later when configuring the radios in the Radio Configuration / Diagnostic Utility.
As part of your planning, you might want to conduct a site survey. ProSoft
Technology can perform this survey, you can do it yourself, or you can hire a surveyor.
Protect radios from direct exposure to weather, and provide an adequate,
stable power source. Make sure that your plan complies with the radio’s
power requirements and cable specifications.
Important: Radios and antennas must be located at least 8 inches (20 cm) away from personnel.
1.5.1 Installation Questions
Answer the following questions to make your installation easier, and to familiarize yourself with your system and what you want to do.
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Repeater ID
ILX34-AENWG ID
Locations
Is there a Line of Sight between them?
Selected the appropriate antennas for your network?
Wireless POINT I/O Adapter User Manual
1.5.2 ProSoft Wireless Designer
ProSoft Wireless Designer simplifies the task of specifying a ProSoft Wireless installation, and provides a variety of views containing an accurate description of each site in a wireless network, including:
Visual diagram of site layout Location (latitude/longitude, based on GPS coordinates) Radio type, frequency range, and country-specific channel and power
requirements
Length, type and estimated signal loss for cables Required accessories, including lightning protection, cable adaptors and
antennas
Complete parts list Use ProSoft Wireless Designer when conducting a site audit for a customer, and
then provide the customer with a complete list of components and a detailed description for each site and link. Customers can use this information to understand and visualize their network, and provide necessary information for technical support and maintenance.
Functional Specifications:
Contains a database of all currently available RadioLinx radios, antennas,
cables, connectors and accessories
Exports Parts List, Site and Link Details, and Wizard settings into a variety of
common file formats, for import into applications such as spreadsheets, databases and word processors
Checks wireless link feasibility based on path length and recommended
accessories
Predicts signal strength based on distance, local regulations and hardware
choices
Fully documents your ProSoft Wireless network plan
Functional Specifications
The ProSoft WirelessN Discovery Tool supports the following network discovery and monitoring activities:
Discover and view the list of radios in the network Display graphically the current network topology and display parent-child links
between various radios in the network
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Scan the network on demand Save and load network snapshots Upload and download configuration files to/from radio devices Upgrade Radio firmware
1.6 Planning the Physical Installation
A network's performance is affected by attributes specific to the installation site. Consider the following cautions, where possible, to optimize your network installation:
Design the network to use less than 2048 radios (per network) Place radios within the specified 15 miles of each other Add repeater to extend distance or where line of sight is limited Radios or antennas CANNOT be placed within 8 inches (20 cm) of where
people will be
Though radio frequency communication is reliable, sometimes its performance can be affected by intangibles. A good network installation plan includes time and resources for performance testing and installation changes.
Test the Network Installation Plan (page 46) before the network installation is complete.
1.7 Configure the Wireless Access Point
Although the ILX34-AENWG can communicate with any 802.11b/g Access Point radio, ProSoft Technology recommends the RadioLinx series Industrial Broadband radios wherever performance and compatibility are required.
The following configuration steps are for the RLXIB-IHW. Use the examples in these steps to configure your own Access Point to work with the ILX34-AENWG.
1.7.1 Configure the Master Radio (Required)
The following illustration shows an example configuration for a RadioLinx Industrial Hotspot (Access Point) configured as a Master radio.
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Note: The radio in this illustration is capable of transmitting at 5 GHz (802.11a) as well as 2.4 GHz (802.11b/g). The radio in the ILX34-AENWG adapter supports only 2.4 GHz (802.11b/g).
In particular, note the following settings. Network SSID: All radios on the network must use the same Network SSID
In this example, the Network SSID is "Point_IO".
Channel: All radios must use the same channel. In this example, the channel
is 8 (2447MHz).
Encryption: All radios must use the same encryption settings. In this
example, the encryption type is WPA/WPA2-AES.
Passphrase: All radios must use the same passphrase. For security reasons,
the passphrase field is replaced with asterisks. Make a note of the passphrase before configuring additional radios.
Important: Take care to enter the passphrase on the ILX34-AENWG exactly as you entered it in the Master radio.
IP Address: The IP address for all radios must be within the same subnet,
and each radio requires its own unique IP address. You can assign static IP addresses, as in this example, or you can use DHCP (Dynamic Host Control Protocol) to manage and assign IP addresses Configure the Adapter for Your EtherNet/IP Network (page 24).
Note: Refer to the documentation for your radio (for example, the RLXIB-IHW User Manual) for specific steps to configure the settings in this example.
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1.7.2 Configure One or More Repeaters (Optional)
The following illustration shows an example configuration for a RadioLinx Industrial Hotspot (Access Point) configured as a Repeater radio. The need for repeater radios is determined by the distance between the Master radio and the ILX34-AENWG, as well as any topographical factors such as hills or other obstructions, which could prevent a clear line-of-sight signal path.
Note: The radio in this illustration is capable of transmitting at 5 GHz (802.11a) as well as 2.4 GHz (802.11b/g). The radio in the ILX34-AENWG adapter supports only 2.4 GHz (802.11b/g).
In particular, note the following settings. Network SSID, Channel, Encryption and Passphrase for the Repeater
radio must match those configured for the Master radio and the ILX34­AENWG.
IP Address: The IP address for all radios must be within the same subnet,
and each radio requires its own unique IP address. You can assign static IP addresses, as in this example, or you can use DHCP (Dynamic Host Control Protocol) to manage and assign IP addresses Configure the Adapter for Your EtherNet/IP Network (page 24).
Note: Refer to the documentation for your radio (for example, the RLXIB-IHW User Manual) for specific steps to configure the settings in this example.
1.8 Install the Adapter
Attention: You must use series C POINT I/O modules with the ILX34-AENWG adapter. Series A or B POINT I/O modules will not work with this adapter.
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1.8.1 Adapter Components
The Wireless POINT I/O Adapter is a communications adapter for POINT I/O modules. The adapter provides an interface for controlling and communicating with POINT I/O modules from an Ethernet network.
1.8.2 Install the Wireless Point I/O Adapter on the DIN-rail
Warning: You must follow all safety instructions when installing this or any other electronic devices. Failure to follow safety procedures could result in damage to hardware or data, or even serious injury or death to personnel. Refer to the documentation for each device you plan to connect to verify that suitable safety procedures are in place before installing or servicing the device.
1 Position the adapter vertically above the DIN-rail.
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2 Press down firmly to install the adapter on the DIN-rail, and then turn the
orange screw to lock the adaptor onto the DIN-rail.
Warning: If you connect or disconnect the Ethernet cable with power applied to this module or any device on the network, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
3 Slide the safety end cap up to remove. This exposes the backplane and
power interconnections.
Caution: Do not discard the end cap. Use this end cap to cover the exposed interconnections on the last mounting base on the DIN-rail. Failure to do so could result in equipment damage or injury from electric shock. Important: You must use series C POINT I/O modules with the ILX34-AENWG adapter. Series A or B POINT I/O modules will not work with this adapter.
1.8.3 Connect Power to the Adapter
The ILX34-AENWG adapter requires an external source of DC voltage. The DC source voltage should be 24V nominal, with a range of 10V to 28.8V. Refer to the following illustrations for wiring information.
Caution: Do not connect 120/240V ac power to this supply. Warning: If you connect or disconnect wiring while the field-side power is on, an electrical arc can
occur. This could cause an explosion in hazardous location installations.
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Be sure that power is removed or the area is nonhazardous before proceeding.
When you power up the POINT I/O for the first time, the adapter must assign addresses to every module in the backplane. POINT I/O modules are all initially configured at the same address.
When you first apply power, all but one module on the backplane should show a solid red Module Status LED.
One by one, the adapter resets these modules and assigns addresses. The amount of time that this operation takes depends on the size of your POINT I/O system.
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1.8.4 Connect the Adapter to the EtherNet/IP Network
Connect an Ethernet cable between the adapter’s Ethernet port, and the
EtherNet/IP network.
Note: This connection is temporary, and is helpful during configuration. You will disconnect the Ethernet cable after you have finished configuring the adapter for wireless communication.
1.8.5 Configure the Adapter for Your EtherNet/IP Network
Before using your adapter in an EtherNet/IP network, configure it with an IP address, subnet mask, and optional Gateway address. This chapter describes these configuration requirements and the procedures for providing them. Here are ways you can do this:
Use the Rockwell BootP/DHCP Utility (page 27)
You can also use this utility to reconfigure a device with an IP address you must change.
Use DHCP Software to Configure Your Adapter (page 25) Configure the IP Address with the Thumbwheel Switches (page 24)
Important: You must use series C POINT I/O modules with the ILX34-AENWG adapter. Series A or B POINT I/O modules will not work with this adapter.
Configure the IP Address with the Thumbwheel Switches
ore you can connect to the ILX34-AENWG for the first time, you must configure its IP address.
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If DHCP is
Then the adapter
Enabled
Asks for an address from a DHCP server. The DHCP server also assigns other Transport Control Protocol (TCP) parameters.
Not enabled
Uses the IP address (along with other TCP configurable parameters) stored in nonvolatile memory
Wireless POINT I/O Adapter User Manual
The simplest way to set the IP address for your initial connection is to use the thumbwheel switches on the front of the adapter.
The three thumbwheel switches represent the final octet for the private IP address 192.168.1.xxx (where xxx represents the number set on the switches).
The factory default switch setting is 999. Use the buttons above and below each number to select a temporary IP address to use. Choose a number between 001 and 254, taking care not to duplicate the IP address of any other device on the network.
NOTE: Settings 777 and 888 are reserved and used for special functions. For details, see Restoring All Factory Default Settings (page 101).
If you set the switches to an invalid number (that is, 000 or a value greater than
254), the adapter checks to see if you enabled DHCP, according to the following table.
The updated IP address setting will take effect when the adapter is powered up.
Use DHCP Software to Configure Your Adapter
DHCP (Dynamic Host Configuration Protocol) software automatically assigns IP addresses to client stations logging onto a TCP/IP network.
DHCP is based on BootP and maintains some backward compatibility. The main difference is that BootP was designed for manual configuration, while DHCP allows for dynamic allocation of network addresses and configurations to newly attached devices.
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Be cautious about using DHCP software to configure your adapter. A DHCP server typically assigns a finite lease time to the offered IP address.
When 50% of the leased time has expired, the ILX34-AENWG adapter attempts to renew its IP address with the DHCP server.
The possibility exists that the adapter will be assigned a different IP address, which would cause the adapter to cease communicating with the ControlLogix controller.
Refer to Configure the ILX34-AENWG Adapter with Fixed IP Configure the Adapter with Fixed IP Address (page 26).
Caution: To avoid unintended control, the ILX34-AENWG adapter must be assigned a fixed IP address. The IP address of this adapter should not be dynamically provided. If a DHCP server is used, it must be configured to assign a fixed IP address for your adapter. Failure to observe this precaution may result in unintended machine motion or loss of process control.
Configure the Adapter with Fixed IP Address
A fixed IP address prevents the adapter from losing a dynamically assigned IP address and ceasing to communicate with the controller:
To configure the ILX34-AENWG adapter with a fixed IP address 1 Click the PORT CONFIGURATION tab in the ILX34-AENWG adapter properties
dialog.
2 Unselect (uncheck) the ENABLE DHCP check box.
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3 Click the SET button.
4 Click OK to dismiss the confirmation dialog box. 5 Click the REFRESH button to verify the changes.
Use the Rockwell BootP/DHCP Utility
The Rockwell BOOTP/DHCP utility is a stand-alone program that incorporates the functionality of standard BootP software with a user-friendly graphical interface. You can install BootP from the UTILS directory on the RSLogix5000 installation DVD.
To use BootP, you must enable DHCP on ILX34-AENWG adapter, and the adapter's network address switches must be set to a value greater than Configure the IP Address with the Thumbwheel Switches (page 24).
To configure your adapter using the BootP utility, perform the following steps: 1 Run the BootP software.
In the BOOTP REQUEST HISTORY pane, you will see the hardware addresses of devices on the network that are issuing BootP requests.
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2 Double-click the hardware address of the device to configure. This action
opens the NEW ENTRY dialog bow, populated with the device's Ethernet Address (MAC).
3 Enter the IP Address to assign to the device, and click OK. You can leave the
HOSTNAME and DESCRIPTION fields blank.
Notice that the IP Address you assigned now appears in the Request History pane. Notice also that the device now appears in the Relation List pane.
To assign this configuration to the device, select the device in the RELATION LIST pane, and then click the DISABLE BOOTP/DHCP button. The device will use the assigned configuration the next time it is powered up, and will no longer issue DHCP requests.
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4 To enable DHCP for a device with DHCP disabled, select the device in the
RELATION LIST, and then click the ENABLE DHCP button.
Save the Relation List
You can save the Relation List to use later, for example, to have a record of IP addresses assigned to specific MAC addresses.
1 Open the FILE menu, and then choose SAVE AS.
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This action opens the SAVE AS dialog box.
2 Enter a File name for the Relation List (for example, control system
configuration), and click SAVE.
1.8.6 Configure the ILX34-AENWG for Wireless Access
You can configure the ILX34-AENWG's wireless settings from the MODULE PROPERTIES dialog box in RSLogix 5000, or from the ILX34-AENWG's Connect
to the Adapter's Web Page (page 30). The first time you configure the adaptor, you should use the adapter's web page.
Important: The wireless settings for the ILX34-AENWG must be compatible with the Industrial Hotspot Configure the Wireless Access Point (page 18) connected to the Ethernet bridge (for example, a 1756-ENBT module in a ControlLogix rack). Important: All radios on the network must use the same settings, otherwise they will be unable to communicate with each other.
Connect to the Adapter's Web Page
Open your web browser (for example, Microsoft Internet Explorer or Firefox), and connect to the adapter's temporary network address.
http://192.168.1.xxx (where xxx is the value you entered in the rotary switches on the front of the adapter.)
Important: Your PC must be on the same TCP/IP subnet as the adaptor to view these pages. Important: You must prefix the numeric IP address with "http://", otherwise the web browser
may not be able to interpret the address.
The adapter's home page consists of a tree view in the left pane for navigation, and an information pane in the middle. The right column contains links for additional resources and information.
To view the contents of a folder, click the EXPAND button.
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