User’s Manual
TM
SL/T5R Energy Star
RFID Smart Label and Thermal Printers
Printronix makes no representations or warranties of any kind regarding this material, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. Printronix shall not be held responsible for errors contained herein or any omissions from this material or for any damages, whether direct, indirect, incidental or consequential, in connection with the furnishing, distribution, performance or use of this material. The information in this manual is subject to change without notice.
This document contains proprietary information protected by copyright. No part of this document may be reproduced, copied, translated or incorporated in any other material in any form or by any means, whether manual, graphic, electronic, mechanical or otherwise, without the prior written consent of Printronix.
COPYRIGHT © 2005, 2013 PRINTRONIX, INC. All rights reserved.
Trademark Acknowledgements
Printronix, IGP, Auto Label Mapping, LinePrinter Plus, PGL, and PrintNet are registered trademarks of Printronix, Inc.
SL/T5R Energy Star and Thermaline are trademarks of Printronix, Inc.
HP is a registered trademark of Hewlett-Packard Company.
Code V is a trademark of QMS, Inc.
QMS is a registered trademark of Quality Micro Systems, Inc.
IBM is registered trademark of International Business Machines Corp.
Monarch is a registered trademark of Paxar Corporation.
MS-DOS and Windows are registered trademarks of Microsoft Corporation.
Centronics is a registered trademark of Genicom Corporation.
IEEE is a registered service mark of the Institute of Electrical and Electronic Engineers, Inc.
ANSI is a registered trademark of American National Standards Institute, Inc.
EIA is a registered service mark of Electronic Industries Association.
ZPL, ZPL II, and Zebra are registered trademarks of Zebra Technologies
Corporation.
TEC is a registered trademark of the Toshiba TEC Corporation.
Intermec is a registered trademark of the Intermec Technologies Corporation.
SATO is a registered trademark of SATO America, Inc.
DPL is a trademark and Datamax is a registered trademark of Datamax
Technologies Corporation.
IER is a registered trademark of IER Siège
1 |
Introduction ......................................................... |
11 |
|
The SL/T5R Energy Star ™ Family of Printers.................................... |
11 |
|
Standard Features ........................................................................ |
12 |
|
Optional Features.......................................................................... |
13 |
|
Thermal Printer Technology ................................................................ |
14 |
|
The Printing Process..................................................................... |
14 |
|
Dynamic Print Control ................................................................... |
15 |
|
Warnings and Special Information....................................................... |
15 |
|
Manual Conventions ............................................................................ |
15 |
|
Thermal Consumables......................................................................... |
16 |
|
Media Selection............................................................................. |
16 |
|
Ribbons ......................................................................................... |
17 |
|
Setting Up the Printer .......................................................................... |
17 |
|
Unpacking the Printer.................................................................... |
17 |
|
Installation ..................................................................................... |
19 |
2 |
Operation ............................................................ |
23 |
|
Controls and Indicators........................................................................ |
23 |
|
Power Switch ................................................................................ |
23 |
|
Control Panel ................................................................................ |
23 |
|
Powering On the Printer................................................................ |
27 |
|
Operating Modes........................................................................... |
27 |
|
Media Handling Modes ........................................................................ |
27 |
|
Loading Media and Ribbon.................................................................. |
28 |
|
Loading Roll Media ....................................................................... |
29 |
|
Loading Fanfold Media.................................................................. |
36 |
|
Loading Ribbon ............................................................................. |
40 |
|
Using the Optional Internal Rewinder .................................................. |
43 |
|
Batch Rewind Mode ...................................................................... |
43 |
|
Label Peel-Off ............................................................................... |
48 |
|
Removing the Paper Path ............................................................. |
51 |
|
Printing Adjustments............................................................................ |
52 |
|
Printhead Pressure Adjustment..................................................... |
52 |
|
Printhead Pressure Block Adjustments ......................................... |
53 |
|
Positioning the Media Sensors...................................................... |
54 |
|
Sensing Different Media Types ..................................................... |
59 |
Table of Contents
Running Auto Calibrate ................................................................. |
60 |
Running Media Profile................................................................... |
62 |
Running Manual Calibrate............................................................. |
66 |
Cleaning............................................................................................... |
68 |
Exterior Cleaning........................................................................... |
68 |
Interior Cleaning............................................................................ |
68 |
Cleaning the Printhead, Platen Roller, Media Sensors and |
|
Media Damper............................................................................... |
69 |
3 Configuring The Printer ....................................... |
73 |
Overview.............................................................................................. |
73 |
Setting Printer Configuration Parameters ..................................... |
73 |
Moving within the Configuration Menu .......................................... |
73 |
Selecting a Menu Option............................................................... |
74 |
Changing Printer Settings ............................................................. |
75 |
Saving a Configuration.................................................................. |
76 |
Auto Save Configuration ............................................................... |
77 |
Specifying a Power-Up Configuration ........................................... |
78 |
Modifying a Saved Configuration .................................................. |
79 |
Printing a Configuration................................................................. |
81 |
Loading A Saved Configuration .................................................... |
81 |
Menu Overview.................................................................................... |
82 |
Main Menu ........................................................................................... |
84 |
QUICK SETUP .................................................................................... |
95 |
QUICK SETUP Submenus............................................................ |
96 |
CONFIG. CONTROL ......................................................................... |
104 |
CONFIG. CONTROL Submenus ................................................ |
105 |
MEDIA CONTROL............................................................................. |
107 |
MEDIA CONTROL Submenus .................................................... |
108 |
CALIBRATE CTRL ............................................................................ |
127 |
CALIBRATE CTRL Submenus.................................................... |
128 |
PRINTER CONTROL ........................................................................ |
135 |
PRINTER CONTROL Submenus................................................ |
137 |
EMULATIONS ................................................................................... |
149 |
Overview ..................................................................................... |
149 |
COAX SETUP.................................................................................... |
153 |
TWINAX SETUP................................................................................ |
156 |
SPC COAX SETUP ........................................................................... |
158 |
SPC TWINAX SETUP ....................................................................... |
159 |
IPDS SETUP ..................................................................................... |
160 |
TN3270 SETUP ................................................................................. |
164 |
TN5250 SETUP ................................................................................. |
166 |
Table of Contents
PGL SETUP....................................................................................... |
168 |
VGL SETUP....................................................................................... |
170 |
P-SERIES SETUP ............................................................................. |
172 |
P-SER XQ SETUP............................................................................. |
174 |
SERIAL MATRIX SETUP .................................................................. |
176 |
PROPRINTER XL SETUP................................................................. |
178 |
EPSON FX SETUP............................................................................ |
180 |
Emulation Submenus .................................................................. |
182 |
DIAGNOSTICS .................................................................................. |
225 |
DIAGNOSTICS Submenus ......................................................... |
226 |
PARALLEL PORT.............................................................................. |
229 |
PARALLEL PORT Submenus..................................................... |
230 |
SERIAL PORT ................................................................................... |
233 |
SERIAL PORT Submenus .......................................................... |
234 |
C/T PORT .......................................................................................... |
241 |
C/T PORT Submenus ................................................................. |
241 |
USB PORT ........................................................................................ |
242 |
USB Port Submenu ..................................................................... |
242 |
ETHERNET PORT ............................................................................ |
243 |
ETHERNET PORT Submenu...................................................... |
243 |
ETHERNET ADDRESS ..................................................................... |
244 |
ETHERNET ADDRESS Submenus ............................................ |
245 |
ETHERNET PARAMS ....................................................................... |
246 |
ETHERNET PARAMS Submenus............................................... |
247 |
WLAN ADDRESS .............................................................................. |
249 |
WLAN ADDRESS Submenus ..................................................... |
250 |
WLAN PARAMS ................................................................................ |
251 |
WLAN PARAMS Submenus........................................................ |
253 |
KERBEROS PARAMS....................................................................... |
257 |
KERBEROS PARAMS Submenus.............................................. |
257 |
WLAN EAP ........................................................................................ |
260 |
WLAN EAP Submenus ............................................................... |
260 |
PRINTER MGMT ............................................................................... |
262 |
PRINTER MGMT Submenus ...................................................... |
262 |
DATE ................................................................................................. |
263 |
Date Submenus .......................................................................... |
263 |
Table of Contents
4 |
Downloading Software ...................................... |
265 |
|
Loading Flash Memory ...................................................................... |
265 |
|
Downloading Software with the Firmware Download Utility............... |
266 |
|
Downloading Software through the Parallel Port ............................... |
267 |
|
Downloading Software through the NIC ............................................ |
269 |
|
Downloading Software through the NIC using FTP ........................... |
270 |
|
Downloading Software through the USB Port.................................... |
272 |
|
Downloading Software through the Printronix Windows Driver ......... |
273 |
|
Downloading Software if Flash Contains Only Boot or |
|
|
Corrupt Code ..................................................................................... |
274 |
|
Using TrueType Fonts ....................................................................... |
275 |
|
Downloading TrueType Fonts............................................................ |
275 |
|
Printronix Windows Driver........................................................... |
276 |
|
PGL Emulation (Online) .............................................................. |
276 |
|
Download Mode .......................................................................... |
277 |
|
PTX_SETUP ............................................................................... |
279 |
|
Labeling Applications .................................................................. |
279 |
|
Filename Extensions Not Shown in Menus ....................................... |
279 |
|
Select and Print Downloaded TrueType Fonts .................................. |
280 |
5 |
Interfaces .......................................................... |
281 |
|
Overview............................................................................................ |
281 |
|
Auto Switching ................................................................................... |
281 |
|
Centronics Parallel Interface.............................................................. |
282 |
|
Centronics Parallel Interface Signals .......................................... |
283 |
|
IEEE 1284 Parallel Interface.............................................................. |
284 |
|
Compatibility Mode...................................................................... |
284 |
|
Nibble Mode ................................................................................ |
284 |
|
Byte Mode ................................................................................... |
284 |
|
Signals ........................................................................................ |
285 |
|
RS-232 and Optional RS-422 Serial Interfaces ................................. |
287 |
|
RS-232 ........................................................................................ |
287 |
|
RS-422 ........................................................................................ |
288 |
|
USB ................................................................................................... |
289 |
|
Ethernet and Wireless ....................................................................... |
289 |
Table of Contents
6 |
Diagnostics and Troubleshooting...................... |
291 |
|
Printer Tests ...................................................................................... |
291 |
|
Troubleshooting Common Situations................................................. |
291 |
|
Improving Processing Time......................................................... |
292 |
|
Data Exchange............................................................................ |
292 |
|
Controlling Print Quality............................................................... |
294 |
|
Determining Printhead Wear....................................................... |
295 |
|
Replacing the Printhead .................................................................... |
296 |
|
Restore the Printer to Operation........................................................ |
298 |
|
Diagnostics for E0xx, Bad NVM, or ILL NVM Errors.......................... |
299 |
|
Solving other Printer Problems.................................................... |
300 |
|
Printer Alarms ............................................................................. |
308 |
|
Fault Messages........................................................................... |
308 |
A |
Specifications.................................................... |
333 |
|
Print Method................................................................................ |
333 |
|
Media .......................................................................................... |
334 |
|
Ribbon ......................................................................................... |
336 |
|
Indicators and Switches .............................................................. |
336 |
|
Memory ....................................................................................... |
336 |
|
Media Cutter Option .................................................................... |
337 |
|
Host Interfaces ............................................................................ |
338 |
|
Power .......................................................................................... |
338 |
|
Environmental ............................................................................. |
339 |
|
Physical....................................................................................... |
339 |
|
Acoustic Specifications ............................................................... |
339 |
|
Maximum Page Length ............................................................... |
340 |
B |
Printer Options .................................................. |
341 |
|
Hardware Options.............................................................................. |
341 |
|
Interface Options......................................................................... |
342 |
|
Supplies and Accessories.................................................................. |
343 |
|
Genuine Printronix Thermal Transfer Ribbons............................ |
344 |
|
Genuine Printronix Media............................................................ |
345 |
|
Accessories................................................................................. |
347 |
C ASCII Control Codes......................................... |
349 |
Table of Contents
D |
Media Cutter Installation ................................... |
351 |
|
Prepare the Printer ............................................................................ |
351 |
|
Installing the Cutter............................................................................ |
352 |
|
Restore the Printer To Operation ................................................ |
353 |
|
Removing the Media Cutter ............................................................... |
353 |
E |
Media Cutter Tray Installation ........................... |
355 |
|
Assembling the Media Cutter Tray .................................................... |
355 |
|
Installing the Media Cutter Tray......................................................... |
356 |
F |
Selecting Supported RFID Tag Types .............. |
359 |
|
Read this First.................................................................................... |
359 |
|
Selecting RFID Tag Types................................................................. |
359 |
G PTX_SETUP Commands.................................. |
361 |
|
|
Overview............................................................................................ |
361 |
|
The PTX_SETUP Commands ........................................................... |
361 |
|
General Commands .................................................................... |
362 |
|
Thermal Commands.................................................................... |
369 |
H |
Customer Support ............................................. |
371 |
|
Printronix Customer Support Center.................................................. |
371 |
|
Printronix Supplies Department .................................................. |
371 |
|
Corporate Offices ........................................................................ |
372 |
I |
Glossary ............................................................ |
373 |
J |
Communication Notices and Warranties........... |
379 |
|
Communication Notices..................................................................... |
382 |
|
Software License Agreement............................................................. |
385 |
|
Warranty Information ......................................................................... |
393 |
NOTE: As used in this manual, the terms “T5R” and “printer” refer to all models within the series. “SL” refers to all SmartLine RFID models.
The SL/T5R Energy Star series consists of a family of high quality, direct thermal and thermal transfer printers specifically designed for printing labels and tags from any MS-DOS®, Windows®, ASCII, or EBCDIC (with the Coax/ Twinax option) based compatible computer.
The T5R, Smart Ready, and SmartLine series are comprised of the products detailed in Table 1.
NOTE: All 4” models are Smart Ready.
Table 1. The T5R, Smart Ready, and SmartLine Series
Version |
Max Print |
Printing |
Max Print |
|
Speed (ips) |
Density (dpi) |
Width (inches) |
||
|
||||
|
|
|
|
|
|
|
|
|
|
T5204R |
10 |
203 |
4.1 |
|
T5204R DT* |
10 |
203 |
4.1 |
|
SL5204R |
10 |
203 |
4.1 |
|
T5304R |
8 |
300 |
4.1 |
|
T5304R DT* |
8 |
300 |
4.1 |
|
SL5304R |
8 |
300 |
4.1 |
|
SL5304R |
8 |
300 |
4.1 |
|
T5206R |
10 |
203 |
6.6 |
|
SL5206R |
10 |
203 |
6.6 |
|
T5306R |
8 |
300 |
6.6 |
|
SL5306R |
8 |
300 |
6.6 |
|
T5208R |
8 |
203 |
8.5 |
|
T5308R |
6 |
300 |
8.5 |
|
|
|
|
|
* Direct Thermal only 4 inch models (no ribbon transfer support)
11
Chapter 1 The SL/T5R Energy Star ™ Family of Printers
•64MB DRAM memory (fixed).
•16MB Flash memory (fixed).
•Auto Label Mapping®: For compatibility with programs written for Printronix line matrix printers.
•Bar Codes: Supports over 20 types of bar codes.
•Download: Fonts, forms, and graphics to printer memory.
•Emulations:
•Printronix LinePrinter Plus® (LP+). Provides direct compatibility with Printronix P-Series printers, Epson FX-1050, Proprinter IIIXL, and Serial Matrix Printers.
•Printronix PGL®. Provides printer system commands for text, barcodes, graphics, lines, and boxes.
•Printronix VGL. Emulates the QMS Code V™ Version II programming language to produce on-line forms, bar codes, and alphanumeric text generation in both normal and high resolution.
•ZGL, TGL, IGL, STGL, DGL, MGL, and IEGL Interpreters: ZGL (Zebra®), TGL (TEC®), IGL (Intermec®), STGL (SATO®),
DGL (Datamax®), MGL (Monarch®), and IEGL (IER®) interpreters are powerful integration tools that allow the SL/T5R to function in virtually all legacy ZPL, TEC, IPL, SATO, DPL™, MPCL II®, and IER® application environments without requiring modification to host data stream.
•High Resolution Printhead: For sharp graphics and text.
•Label Taken Sensor: Detects removal of labels in Tear-Off mode (and in Peel-Off mode when optional rewinder is installed).
•Resident Fonts: Letter Gothic Bold (#93779), Courier Bold (#93952), CG Triumvirate Bold Condensed (#92250), OCR-A (#90993), OCR-B (#91409), CG Triumvirate (#92244), CG Triumvirate Bold (#92248), and CG Times New Roman (#92500).
•Standard Interfaces:
•10/100Base Ethernet
•Network Interface Port: This interface allows you to attach the printer to a LAN (Local Area Network) rather than attaching it directly to a host computer. The port is visible on the back panel. The ethernet port is a 10/100Base and supports data transfer rates up to 100 Mbps. The PrintNet Enterprise Suite (PNE) remote management software is included with the package. The option is enabled by a security key.
•Parallel: Centronics®-compatible parallel, IEEE® 1284 compliant parallel
12
•Serial: RS-232
•USB 2.0 Universal Serial Bus
NOTE: The interface cable needed to connect the printer to the host device is supplied by the user.
•Tear-Off Mode: Positions the label at the tear-off position and detects its removal before printing the next label.
•Tear-Off Strip Mode: Prints a specified number of labels and positions the last label at the tear-off position.
•Thermal Transfer and Direct Thermal Printing: On all printers (except DT models, which print only in direct thermal mode).
•Ventless System: For operation in environments with airborne particulate matter without compromising performance.
Optional Features
Ask your authorized representative about the following enhancement options:
•Coax/Twinax Host Interface: Provides connection to a host computer system using a coaxial or twinaxial interface.
•Fonts: A selection of purchasable fonts can be loaded from the host computer into printer memory.
•GPIO (General Purpose Input/Output): Enables a T5R printer to interface with an external device such as a label applicator system. GPIO is available as a factory option or field installable kit that also includes a mating connector for field interface, installation instructions, and operation manual.
•Internal Label Rewinder: In label peel-off mode, peels off labels one at a time before printing the next label and rewinds the liner into a discardable roll. In batch rewind mode, rewinds printed labels into a removable roll.
•IPDS: Available for coax/twinax, a NIC, or a combination of both. The printer may be ordered with this option installed and the required hardware to support it, or it can be field installed by an authorized service representative at a later date. The printer must have a coax/twinax interface or NIC, and 300 dpi printhead installed to support this field installed option.
NOTE: RFID is not supported in IPDS applications.
•Media Cutter: Automatically cuts printed media when the media exits the printer. Available for 4, 6, and 8 inch printers.
•Media Cutter Tray: Used with the media cutter option to catch and collect the cut media in a bin.
•NIC, Wireless: This card provides wireless 802.11b/g connectivity without expensive cabling and reconfigurations required from a wired network. PNE is standard with this option.
13
Chapter 1 Thermal Printer Technology
•Online Barcode Validator: Analyzes each bar code to ensure it meets stringent scanning standards. This inspection validates the symbology specifications of both linear and PDF417 bar code images. Bad bar code labels are cancelled and good replacement labels are printed automatically.
•RFID MP2 Encoder: The RFID (Radio Frequency Identification) UHF encoder reads and writes information to smart labels (with embedded RFID tags) with a pitch typically two to six inches. These labels are used on shipping cartons and pallets.
NOTE: The RFID encoder is standard on the SL5R, and optional for the T5R.
•RS-422: Serial interface option.
•TN5250/TN3270: Enables your printer to communicate with an IBM host through a network interface using the 5250/3270 datastream. This feature allows you to use an application generated for the coax/twinax emulation to be printed through the network interface.
NOTE: RFID is not supported by TN5250/3270 applications.
For more information about printer options, see Appendix B.
Quiet and fast, with excellent print quality, your multifunction thermal printer uses an inline thermal printhead. The thermal printer operates differently from a line matrix or laser printer, because the thermal printer uses a printhead with heating elements and special paper or ribbon.
The thermal printhead allows two modes of operation:
•Direct Thermal
During direct thermal printing, the thermal printhead selectively heats small, rectangular thermal dots. When these contact the coated thermal paper, the dyes and developers in the coating react to the heat and develop an image. This mode of printing is generally used for short-term labeling applications.
•Thermal Transfer
During thermal transfer printing, the heated thermal dots contact a thermal ribbon. The heat reacts with the ribbon and bonds the image to the paper. This method is used especially for abrasive, long-storage applications and for specialized applications, such as in extreme environmental conditions or where tamper-proofing is required.
NOTE: Thermal transfer is not supported on 4 inch DT model printers.
14
Dynamic Print Control
Dynamic print control is a unique feature of your thermal printer that provides excellent print quality by preventing unevenness of print density.
Print quality largely depends on how the thermal paper or the thermal ribbon and thermal transfer paper responds to the heat of the thermal printhead. During printing, the thermal printhead must reach a set temperature in the shortest possible time. Then it must cool down to the original temperature in the shortest possible time after printing. Thus print quality is dependent on the precise control of the energy supplied to the thermal dots.
The dynamic print control is a method for predicting the quantity of heat required to print dots based on the results of the previous printing. This prevents unevenness of print density and results in the printing of narrowladder bar codes or vertical grid lines that are straight from the microscopic viewpoint.
For your safety and to protect valuable equipment, read and comply with all information highlighted under special headings:
WARNING Conditions that could harm you and damage the equipment.
WARNING Achten Sie auf folgendes, um keine Personen in Gefahr zu bringen bzw. das Gerät zu beschädigen.
WARNING Condiciones que pueden causar daños a personas y equipos.
WARNING Conditions à respecter pour éviter tout danger corporel et dommage matériel.
WARNING Condizioni che possono arrecare danni alle persone e alle apparecchiature.
CAUTION Conditions that could damage the printer or related equipment.
IMPORTANT Information vital to proper operation of the printer. NOTE: Information and helpful tips about printer operation.
•Operator panel keys are printed in uppercase letters.
Example: Press the PAUSE key and then press ENTER.
•Operator panel keys are often shown by their symbol or icon (located on the control panel directly below the key).
Example: Press the key for ENTER.
•Liquid Crystal Display (LCD) messages are printed in uppercase letters inside quotation marks ( “ ” ).
15
Chapter 1 Thermal Consumables
Example: When “OFFLINE” appears on the LCD, you may release the
PAUSE key.
•LCD fault messages display the specific fault in uppercase letters on the top line. A corrective action in upper and lowercase letters displays on the bottom line.
Example: PAPER OUT Load Paper
•Key combinations are indicated by the + (plus) symbol.
Example: Press ↑ + ↓ means Press the Up ↑ key and the Down ↓ key at the same time.
Since there are two print modes of operation, there are two kinds of thermal media:
•Direct thermal media
•Thermal transfer media
Direct thermal media is paper coated with special chemicals that act as an accelerator, acceptor dye, and binder. During direct thermal mode, the heat from the thermal printhead contacts the paper and causes a chemical reaction.
Thermal transfer media requires ribbon. A wide range of Printronix thermal transfer media is available, such as film or synthetic paper substitutes. Most of these media options can be die-cut for easy label applications. The wide selection of media sizes and face stocks have been tested with Printronix ribbons for print quality and usage. Consult your Genuine Printronix Supplies Catalog, call the Printronix Customer Support Center (see page 371), or access the Printronix web page at www.printronix.com.
NOTE: The term “media” used in this manual refers to all the different kinds of paper or tag stock that can be used in the printer.
See “Genuine Printronix Media” on page 345 for more information.
16
Ribbons
Printronix offers a wide range of ribbons specifically engineered to enhance printing capabilities and to prevent premature printhead wear. Therefore, you should use a Genuine Printronix Thermal Ribbon in your printer.
See “Genuine Printronix Thermal Transfer Ribbons” on page 344 for more information.
The printer is shipped in a carton and protective bag. The top lid of the carton has instructions for removing the internal packing material. Keep all packing material in case repacking is required.
CAUTION Avoid touching the electrical connectors to prevent electrostatic discharge damage while setting up the printer. The discharge of accumulated electrostatic energy can damage or destroy the printhead or electronic components used in this device.
CAUTION Do not place the printer on its backside during unpacking or handling, because you may damage the printer interface connector.
Frame
183380a
Tape Strips (2)
Media Cover
Foam Pads (2)
1.Remove the tape strips from the media cover. Lift open the media cover.
2.Remove the tape securing the foam pad to the inside of the media cover.
3.Remove the foam pad between the front door and the frame.
17
Chapter 1 Setting Up the Printer
183381a
Foam
4. Remove the foam pad between the pivoting deck and the frame.
Pivoting Deck
Platen |
|
|
|
183382a |
|
Foam Pad |
Deck Lock |
|
Lever |
||
|
||
|
Printhead |
5.Open the pivoting deck by rotating the blue deck lock lever fully clockwise.
6.Remove the foam pad from between the printhead and the platen (rubber roller).
7.Close the pivoting deck and media cover.
18
Installation
The following sections will guide you through the printer installation process.
1.Place the printer on a flat level surface that allows easy access to all sides of the printer.
CAUTION Never operate the printer while it is resting on its side or upside down.
2. Check that the printer power switch is in the OFF (O) position.
WARNING Failure to properly ground the printer may result in electric shock to the operator.
In compliance with international safety standards, this printer has been equipped with a three-pronged power cord. When inserted in a correctly wired power outlet, the ground conductor will ensure that the printer chassis is at ground (earth) potential. Do not use adapter plugs or remove the grounding prong from the cable plug. If an extension cord is required, ensure that a three-wire cable with a properly grounded plug is used.
3.Attach the AC power cord to the AC power receptacle in the back of the printer.
CAUTION Verify the required voltage on the printer’s model number label on the rear of the printer.
4.Attach the AC power cord to a grounded (three prong) electrical outlet of the proper voltage.
19
Chapter 1 Setting Up the Printer
5.Attach Interface:
a.Parallel Interface
Attach a suitable parallel printer cable from the computer to the Centronics/IEEE 1284 interface connector at the back of the printer. Snap the bail locks to the Centronics connector to secure the interface cable to the printer.
b.Serial Interface
Attach a suitable serial printer cable from the computer to the DB-9 RS-232 serial interface connector at the back of the printer. For additional information on serial cable wiring, refer to “Diagnostics and Troubleshooting” on page 291.
NOTE: The printer supports simultaneous connection of the parallel, serial, ethernet, and USB interfaces using the Auto Switching feature. Auto Switching is described on page 281.
Standard Interface Panel
ETHERNET
Ethernet Port
PARALLEL
Parallel Interface
Debug Interface
Serial Interface
DEBUG
RS232
USB Connection
183383a
USB |
GPI0 |
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Installation
If your printer is equipped with the optional Coax/Twinax, and/or optional RS-422, the rear I/O panel will appear as illustrated below.
NOTE: Autoswitching does not support simultaneous switching between coax and twinax interfaces. However, autoswitching supports all interfaces including coax or twinax. Auto Switching is described on page 281.
Coax/Twinax and RS-422 Panel
ETHERNET
RS-422
PARALLEL
STATUS
DEBUG
RS232
Coax Connection |
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Twinax Connection |
USB |
GPI0 |
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183384a |
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Chapter 1 Setting Up the Printer
If your printer is equipped with the optional Wireless and Optional GPIO it will appear as illustrated below.
Wireless And GPIO Interface Panel
Wireless
Antenna
183385a
PARALLEL
STATUS
DEBUG
Wireless
Interface
USB |
GPI0 |
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GPIO
Connection
c.Coax Connection
Attach a suitable coaxial cable from the computer to the coax connector located in the I/O plate in the back of the printer.
d.Twinax Connection
Attach a suitable twinax cable from the computer to the twinax connector located in the I/O plate in the back of the printer.
e.NIC Connection
Insert a suitable NIC cable from your hub or switch to the NIC connector located in the I/O panel in the rear of your printer.
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The power switch is located on the bottom back panel of the printer. To apply power, place the switch in the | (ON) position. When you first power on the printer, a series of initialization messages will appear on the Liquid Crystal Display (LCD) on the control panel.
To remove power, place the power switch in the O (OFF) position.
The control panel is located on the front of the printer and includes an LCD, indicators, and control keys (buttons). These are described in the following tables. (Also refer to Chapter 3.)
Online Status
Indicator
OFFLINE
Liquid Crystal
Display (LCD)
Job In Process
Indicator
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Chapter |
Indicator |
Description |
Function in |
Function in |
Function in |
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Online Mode |
Offline Mode |
Menu Mode |
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Online Status |
Indicates when the |
Stays lit when the |
Off when the printer is |
Off. |
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printer is online, offline, |
printer is online, ready |
offline. |
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Status |
Controls |
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or when there is a fault |
to print, and accept |
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condition. |
data from the host. |
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Flashes during a fault |
Flashes during a fault |
Flashes during a fault |
Displayand |
Indicatorsand |
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condition. |
condition. |
condition. |
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Liquid Crystal |
A backlighted liquid |
Displays “ONLINE,” the |
Displays “OFFLINE.” |
Displays main menu, |
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Display (LCD) |
crystal display with two |
interface type, and |
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submenu, or option. |
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rows of 16 characters |
emulation in use. |
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each. |
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During a fault |
Indicators |
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During a fault condition, |
During a fault |
condition, displays the |
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displays the specific |
condition, displays the |
specific fault message |
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fault message and the |
specific fault message |
and the corrective |
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corrective action. |
and the corrective |
action. |
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action. |
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Job In Process |
Indicates when the |
Flashes when receiving |
Flashes when |
None |
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printer is receiving or |
data. |
receiving data. |
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processing data. |
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Stays lit when data has |
Stays lit when data has |
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been processed and is |
been processed and is |
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waiting to be printed. |
waiting to be printed. |
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Off when no data is |
Off when no data is |
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being received or when |
being received or when |
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no data remains in the |
no data remains in the |
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buffer. |
buffer. |
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Button |
Description |
Function in |
Function in |
Function in |
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Online Mode |
Offline Mode |
Menu Mode |
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PAUSE Key |
Sets printer to Offline |
Sets printer to Online |
Sets printer to Offline |
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Toggles the printer between |
Mode. |
Mode. |
Mode. |
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Online and Offline Modes. |
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JOB SELECT Key |
None |
Displays the name |
Scrolls left through |
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and number of the last |
main menus. |
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loaded configuration |
Decrements option |
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and allows you to load |
values within |
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DECREMENT Key in |
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the factory and/or |
submenus. |
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pre-stored printer |
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Menu Mode |
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configurations. |
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FEED Key |
Advances the media |
Advances the media |
Scrolls the current |
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one label length. |
one label length. |
menu selection one |
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level up. |
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UP Key in Menu Mode |
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TEST PRINT Key |
None |
Selects the Printer |
Scrolls right through |
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Pressing the (ENTER) key |
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Tests menu and |
main menus. |
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with a Diagnostic Test displayed |
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scrolls through the |
Increments option |
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initiates the test. Pressing |
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Test Print patterns. |
values within |
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again terminates the test. |
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See “Printer Tests” on |
submenus. |
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page 226. |
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+INCREMENT Key in Menu Mode
25
Keys Panel Control
Panel Control
26
Button |
Description |
Function in |
Function in |
Function in |
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Online Mode |
Offline Mode |
Menu Mode |
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CANCEL Key |
None |
Clears all data in the |
Scrolls the current |
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When the CANCEL key is enabled, |
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printer data buffer |
menu selection one |
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pressing it will clear all data in the |
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when enabled. |
level down. |
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printer buffer and prevent printing of |
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that data. |
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Note: The factory default = Disable. |
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However, when the Coax/Twinax |
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Interface option is installed, the |
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factory default = Enable. |
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DOWN Key in Menu Mode |
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MENU Key |
Takes the printer |
Selects the Menu |
Scrolls between main |
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Offline and selects the |
Mode. |
menu selections. |
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Menu Mode. |
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ENTER Key |
None |
None |
Selects the current |
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Pressing the (ENTER) key in |
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menu value and |
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Menu Mode selects the displayed |
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displays an asterisk |
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option or value. An asterisk then |
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(*) next to the value. |
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appears next to the option or value |
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indicating it has been selected. |
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Note: If the ENTER key is locked, |
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“ENTER SWITCH LOCKED” |
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displays on the LCD for one second. |
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Press the (DOWN) and |
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(ENTER) keys at the same time to |
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unlock the ENTER key. |
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Chapter |
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2 |
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Keys Panel Control |
Indicators and Controls |
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).(cont |
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Powering On the Printer
When you power on the printer, it executes a self-test. During the self-test, the LCD momentarily displays the DPI resolution (203 or 300 DPI) of the installed printhead. The default power-on state is online. Once the printer has successfully initialized, the ONLINE status indicator light illuminates, and the LCD indicates the communication interface selected and the emulation selected.
If there is a fault during the self-test, the ONLINE status indicator flashes, and a fault message appears on the display. The alarm may also sound, if configured to do so.
The current operating mode can be selected through the control panel keys or can result from routine operations such as powering on the printer.
Online: In online mode, the printer can receive and print data sent from the host. Pressing the PAUSE key toggles the printer between the online and offline modes. The ONLINE status indicator is lit in online mode.
Offline: In offline mode, you can perform operator functions such as loading media or changing ribbon. Pressing the PAUSE key toggles the printer from offline to online mode. The ONLINE status indicator is not illuminated in offline mode.
Menu: Pressing the MENU key takes the printer offline and into Menu mode. In this mode, you can navigate through all configuration and status menus and change the printer configuration.
Fault: In fault mode, a fault condition exists that must be cleared before printing can continue. The ONLINE status indicator flashes, the alarm beeps (if configured to do so), and a descriptive fault message displays.
Before normal printing can continue, the fault must be corrected, the message cleared by pressing the PAUSE key, and the printer placed online.
Before you load media, you must decide which media handling mode to use:
•Continuous. Prints on the media and sends it out the front of the printer. When the optional internal rewinder is installed, use “Continuous” for Batch Rewind mode (see page 43).
•Tear-Off Strip. Prints on the media and sends it out the front until the print buffer is empty then positions the last label over the tear bar for removal.
•Tear-Off. After each label is printed, the printer positions the label over the tear bar and waits for you to tear off the label before printing the next label (on-demand printing). A “Remove Label” message will display to remind you to remove the label before the next one can be printed.
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Chapter 2 Loading Media and Ribbon
•Peel-Off. When the optional internal rewinder is installed, the printer prints and peels die-cut labels from the liner without user assistance. The label liner is wound on the rewinder. The printer waits for you to take away the label before printing the next one (on-demand printing). A “Remove Label” message will display to remind you to remove the label before the next one can be printed. For Label Peel-off information, see page 48.
•Cut. When the optional media cutter is installed, the printer automatically cuts media after each label is printed or can cut the media after a specified number of labels have been printed using a software cut command.
Once you have decided on the mode, configure the printer. See Chapter 3 for more information.
NOTE: This section describes the procedures for loading various types of media and ribbon. You can also refer to instructions on the printer itself, on a label on the inside of the media cover.
The term “media” in this manual refers to all the different kinds of paper, label, or tag stock material that can be printed on by the printer. Your thermal printer can print on continuous paper, adhesive backed labels, or non-adhesive tags packaged in roll or fanfold form.
CAUTION DO NOT TOUCH the printhead or the electronic components under the printhead assembly. The discharge of electrostatic energy that accumulates on the surface of the human body or other surfaces can damage or destroy the printhead or electronic components used in this device.
CAUTION Do not close the pivoting deck without label stock installed between the printhead and the platen, because debris on the platen may damage the printhead.
IMPORTANT Adhesive backed labels that DO NOT lay flat on the liner can jam the printer. This can cause the label to peel off the liner. The exposed edges can stick to the label guides and rollers inside the printer.
If you run out of labels while printing, do not turn off the printer while reloading labels, because you can lose data.
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Loading Roll Media
Pivoting
Deck
183386a
Media Cover
Media Hanger
Media
Hanger
Guide
Media Width
Guide
Media Damper
Deck Lock Lever
1.Open the media cover.
2.Slide the blue media hanger guide outward to the end of the media hanger, and flip it up horizontally.
3.Open the pivoting deck by rotating the blue deck lock lever fully clockwise.
4.Slide the blue media width guide close to the outside end of the media damper.
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Chapter 2 Loading Media and Ribbon
Media Roll
Media Hanger
Media Hanger
Guide
183387a
5.Slide a roll of media onto and towards the back of the media hanger. The media feeds from the top of the roll and towards the front of the printer.
6.Place the media hanger guide under the media hanger and against the lower part of the label core at a 45 degree angle (as shown). This position provides the required tension for a new label roll and the desired drag for a partial label roll.
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