This product is warranted to be free from defects in material and /or
LIMITED WARRANTY
workmanship for a period of 1 year from date of original installation, not to
exceed 18 months from the date of manufacture.
Any component which proves to be faulty in material and/or workmanship
will be replaced or repaired (at the option of Prince Castle, Inc.) without
cost to the customer for parts and labor. This warranty covers on location
service (i.e. trip charges and or mileage). Travel mileage is limited to
100 miles (200 Kilometers) round trip (one trip warranty) from an
authorized service agency or its sub-service agency.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty.
• All labo r t o be p e rformed duri ng reg u l ar w o rk hour s. Ove rtime p re m ium
(the incremental amount) will be charged to the customer.
• Damage caused by carelessness, neglect and/or abuse (e.g., dropping,
tampering or altering parts, equipment damaged in shipment, by fire,
flood or an act of God) is not covered under this warranty.
• All problems due to operation at voltages other than that specified on
equipment nameplates are not covered by this warranty. Conversion to
correct voltage is the customer’s responsibility .
• This equipment must be serviced by Prince Castle Authorized Service
Agency or a Prince Castle Service Technician during the warranty
period.
Indicates information important to the proper operation of the
unit. Failure to observe may result in damage to the
equipment and/or severe bodily injury or death.
CAUTION
Indicates information important to the operation of the unit. Failure
to observe may result in damage to the equipment.
Remove the unit from the carton and inspect for signs of damage. If there
is damage to the unit:
• notify the carrier within 24 hours of delivery
• save carton and packaging materials for inspection purposes
• contact your local dealer, or if purchased directly, the Prince Castle
Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a
replacement unit.
Verify that the following parts have been received.
• 1 pan cover kit
Operation
Turn power On/Off switch (A) to ON position.
1
Load pan covers (if used) onto pan racks
and insert racks into the unit.
(A)
Allow 20 minutes for heaters to
reach operating temperature.
The Temperature Display will
----
” until unit is warmed
read “
up, then display will show preprogrammed operating
temperature.
NOTE: When installing this unit, the ambient temperature at the mounting
site should not exceed 100°F.
Plug the power cord into the proper electrical receptacle. All electrical
connections must be in accordance with local electrical codes and any
other applicable codes.
If the unit is to be networked with other Prince Castle units, refer to the
CastleNet
instructions.
®
Communication Network section in this manual for installation
Press all PAN buttons.
2
The PAN displays will show the assigned product name.
EGGSEGGS
If no product is assigned, the
display will be dim and show “
Pressing the PAN button will not
activate the timer if “
displayed. Pressing PAN button
when product name is displayed
will start timing cycle.
----
----
” is
BKFT (Breakfast) or
REG (Regular Menu)
”.
will be lit depending on
pre-programmed menu.
LED Timing Status
3
EGGSEGGS
LED Timers
RED (steady) = Ready for product
RED (flashing) = Discard product
GREEN (steady) = Oldest product, use first
GREEN (flashing) = Cook more product
YELLOW (steady) = Newer product, use green first
YELLOW (flashing) = Cook more product
When LED is steady RED, load product and press the PAN button.
4
If more than one pan is active for a
product, the LED for the first pan
loaded will turn from RED to
GREEN.
The LED for the 2nd pan loaded
will turn from RED to YELLOW.
An LED timer can be stopped
(cancelled) at any time by
pressing and releasing the
corresponding PAN button.
If only one pan is active for a
product, the LED will turn from
RED to GREEN.
When any of the timer LEDs flash, cook more product or remove
5
and discard product as indicated.
GREEN (flashing) = Cook more product
YELLOW (flashing) = Cook more product
RED (flashing) = Discard product
WARNING
Hot surfaces.
To change a menu selection for a specific pan cavit y, use the following steps:
7
A. Press and hold the BURGER KING LOGO button for 6 seconds. All
PAN displays will show “PROG”. All LED Timers will be RED.
Product, along with any remaining time, can be transferred from
6
one cavity to another as follows:
A. Press and release the
TRANSFER button. All displa ys
will flash between bright and
dim.
B. Press and release the PAN
button of the product to be
moved. All displays except this
one will stop flashing.
NOTE: If product transfer is not completed within a pre-programmed
transfer time, the transfer will be cancelled. See your Manager.
D. Press the UP or DOWN Arrow
button to scroll to the desired
menu item.
C. Press and release the
TRANSFER button again.
D. Move the product. Press and
release the PAN button for the
new location. The new location
will finish timing the product.
When the transferred pan
timing expires, location will
revert to original menu setting.
E. Press the DAYPART/ENTER
button to select the menu item.
PROGPROGPROGPROGPROGPROGPROGPROG
B. Press and hold the DAYPART/ENTER button. The dis play next to the
DA YPART/ENTER button will display the menu choices. While holding
the DA Y PART/ENTER button, press the UP or DOWN Arrow button to
scroll through the menu choices.
C. Press a PAN button to change the menu. The LED Timer will change
to YELLOW and the display will change from “PROG” to the assigned
menu item.
F. Repeat steps A – E as required for other PAN displays. Press the
BURGER KING LOGO button to exit the Program Mode.
NOTE: Up to six menu items may be programmed for each PAN button. In
addition, a pan may be set as “not used” by a ssigning “----” as its product.
To shut down the unit, turn the power On/Off switch (A) to OFF.
8
(A)
Before performing any maintenance, turn the power switch to the
OFF position and unplug the power cord f rom the elec trical
receptacle.
This unit is not watertight. Do not clean with a water jet/jet spray . Do not
immerse the unit in water.
1. Turn the unit off and unplug the power cord from the electrical
receptacle.
2. Remove the pan covers and pan racks. Wipe all parts and unit with
a damp cloth. DO NOT use a green Scotch Bright pad cleaner, ice
or water.
Setting the Temperature
The unit has two shelves, each with an upper and lower heater (four heaters total).
1
The factory pre-set for the two upper heaters is 225°F.
The factory pre-set for the two lower heaters is 195°F.
Each heater has a programmable range of 150° – 275°F.
Use the control below and the following steps to set the setpoint temperatu res for each heater.
Cleaning
WARNING
CAUTION
This LED will be lit to indicate upper shelf is
selected.
This LED will be lit to indicate unit is in Program
Mode.
This LED will be lit to indicate lower shelf is
selected.
Press to display actual temperature for the
selected heater. LED will be lit when actual
temperature is displayed.
Press to display setpoint temperature of a
selected heater. LED will be lit when setpoint
temperature is displayed.
NOTE: To reset all times and temperatures to the factory settings, turn the unit off, then press and hold the UP and DOWN Arrow buttons simultaneously
while turning the unit back on. A “P” will appear in the display and all times and temperatures will be reset to original factory settings.
UPPER SHELF LED
PROG LED
LOWER SHELF LED
ACTUAL TEMP BUTTON and LED
SETPOINT BUTTON and LED
u225
ACTUAL
TEMP
SET-
POINT
NOTE: The unit is preset to display temperature
in Fahrenheit. To display in Celsius, press and
hold the DOWN Arrow button immediately after
turning on the power switch. To switch back to
Fahrenheit, press and hold the UP Arrow button
after turning on the power switch.
Used with other Buttons to scroll through heater
and temperature selections.
BKFT LED ON = Breakfast1 or Breakfast2
REG LED ON = Regular1, Regular2, Regular3, or Regular4
Press and hold the DAYPART/ENTER button, then use the UP or
DOWN Arrow button to scroll through the 6 menus.
When scrolling, menus appear
in this display.
Programming the Menus
Press and hold the BURGER KING LOGO button (on the
1
button bar) until all the displays show PROG and the PAN buttons
LEDs all glow RED.
When the desired menu is displayed, release the DAYPART/
2
ENTER button. The food products for the menu will be
displayed in the upper and lower PAN displays.
When you change to a new menu, any timers started before the change
will flash the product name from the previous menu. Press the PAN
button next to the flashing display to cancel the timer and stop the
displa y from flashing.
Press and hold the DAYPART/ENTER button, then use the UP
2
or DOWN Arrow button to scroll through the 6 menus.
Release the DAYPART/ENTER button when the desired menu
is displayed.
When the DAYPART/ENTER button is released,
all displays will again show PROG.
Press the PAN button next to the display to be changed. The
3
LED will change from RED to YELLOW and the display will
change from PROG to the assigned menu item.
Press the UP or DOWN Arrow button to scroll to the desired product.
Press the DAYPART/ENTER button to save the selection. All other
Repeat Steps 2 – 3 as required. Press the BURGER KING
4
LOGO button to exit the Program Mode.
NOTE: A pan may be set as “not used” by assigning “----” as
its product.
Page 8
Product Holding Bin
DHB-BK Series
Changing the Hold and Cook-More Times
The SET PRODUCT TIME menu is used to change the Hold and Cook-More times.
1
Press and hold the BURGER KING LOGO button, then immediately press and hold the DAYPART/ENTER button until the display shows one
of four programming menus.
Use the UP or DOWN Arrow button to scroll to the SET PROD TIME
BURGER KING LOGO ButtonDAYPART/ENTER Button
ENTR (Set Product Time) menu.
entrtimePROdset
Press and release the DAYPART/ENTER button to enter the Set
2
Product Time menu. The display will show SET EGGS TIME
Use the UP or DOWN Arrow button to scroll through the list of
products. When the desired product is displayed, press the
DAYPART/ENTER button to select it.
eggs
NOTE: Holding the UP or DOWN Arrow button for longer than 2 seconds
will cause the product list to automatically scroll up or down.
The display will show cook EGGS :07 ENTR.
4
eggsCOOK
Use the UP or DOWN Arrow button to scroll to the desired Cook-More
time. When the desired Cook-More time is displayed, press the
DAYPART/ENTER button to save it.
ENTR.
:09EGGS
NOTE: Cook-More time cannot be increased to more than the Hold
time plus one minute.
The display will show hold EGGS 2:00 ENTR.
3
eggs2:00HOLD
Use the UP or DOWN Arrow button to scroll to the desired Hold time.
When the desired Hold time is displayed, press the DAYPART/ENTER
button to save the desired Hold time.
2:18EGGS
NOTE: Hold time cannot be reduced to less than the Cook-More time
plus one minute.
The display will show SET PROD TIMEENTR. Repeat Steps 2 – 4
5
for any other product.
Press and release the BURGER KING LOGO button at any time
to exit the Program Mode and return to the Run Mode.
NOTE: If the DAYPART/ENTER button has not been pressed to
save any changes, the program will revert to the original values.
The EDIT PRODUCT NAME menu is used to change a default product name to one of your own choosing.
1
Press and hold the BURGER KING LOGO button, then immediately press and hold the DAYPART/ENTER button until the display shows one
of four programming menus.
Use the UP or DOWN Arrow button to scroll to the SEL PROD xxxx
NOTE: The default names available for editing are BACN, POP, MOZ, SPCY and EXP1 through EXP9.
BURGER KING LOGO ButtonDAYPART/ENTER Button
EDITPRODNAME
ENTR (Edit Product Name) menu.
Press and release the DAYPART/ENTER button to enter the Edit
2
Product Name menu.
Use the UP or DOWN Arrow button to scroll through the list of
products. When the desired product is displayed, press the
DAYPART/ENTER button to select it.
The first letter (in this case, the E ) will start blinking.
When all four digits have been changed, press the DAYPART/
4
ENTER button to select the new name.
To change the blinking E, use the UP or DOWN Arrow button to
3
scroll to the desire d letter/number/symbol. When the desired
selection is displayed, press the PAN button to move to the next
digit. Repeat for all digits.
NOTE: Holding the UP or DOWN Arrow button for longer than 2 seconds
will cause the display to automatically scroll up or down.
The display will show edit prod name entr. Repeat Steps 2 – 4
5
for any other product.
Press and release the BURGER KING LOGO button at any time
to exit the Program Mode and return to the Run Mode.
NOTE: If the DAYPART/ENTER button has not been pressed to
save any changes, the program will revert to the original names.
The Prince Castle DHB-BK1PC, DHB-BK3PC Bins, Retro Bun Timer
and New Bun Cabinet Timers can be inter-connected to form the
CastleNet
data transfer between bins and timers for menu updates or to transfer
product Hold time from bin-to-bin.
Each bin is supplied with a standard 25' cable and allows units to be
“daisy-chained” together to form the network. Extender cables are
available (refer to Parts List on page 13).
2
To check the bin address, press and
hold the ACTUAL TEMP and
SETPOINT buttons. The display will
show the bin address. Default for a
new address is BIN2.
EXAMPLE: If a location has three
bins, the bins and timers must be set
to address 1 through 3. See the
following steps.
®
Communication Network.The network can be used for
The factory default address for all bins and timers is address 2.
The factory default address for the Retro Bun Timer is BUNF.
BIN2
ACTUAL
TEMP
SET-
POINT
Telephone jack plugs are located on the back of the unit.
Connect the units using the cables provided as shown here.
1
Power Cord Inlet
(Plug timer data cable
White Plug Jack
(In from another unit)
Black Plug Jack
(Out to another unit)
To change a bin address, disconnect power to the unit and wait
3
30 seconds. Reconnect power to the unit and immediately press
and hold the ACTUAL TEMP and SETPOINT buttons.
Continue to hold the buttons
until PROG LED turns on.
ACTUAL
TEMP
SET-
POINT
Blue Plug Jack
in here)
BIN2
Use the UP or DOWN Arrow button to scroll to the desired
4
address. Press the BURGER KING LOGO button to store the
new address.
Available addresses are:
bin
1 thru bin9, binA, binB, binC, binD, BINe
and BinF.
IMPORTANT: A timer address must
match the corresponding bin addre ss.
For example, if the bin address is BIN3,
the timer address must also be BIN3.
Continue to Step 5 to check the timer
address. Two timers mounted on
separat e bins cannot have the same
address.
To change the timer address, disconnect power to the unit and
6
wait 30 seconds. Reconnect power to the unit and immediately
press and hold the BUGER KING LOGO button and the DOWN
Arrow button until the display shows set addr
The address number will blink on/off.
setaddrentr
ACTUAL
TEMP
SET-
POINT
entr bin2.
BIN3
To check the timer address, press and hold the BURGER KING
5
LOGO button and the DOWN Arrow button. The current timer
address will be displayed in the far right timer display.
To change the timer address, proceed to Step 6.
Use the UP or DOWN Arrow button to scroll to the desired
7
address. Press the DAYPART/ENTER button to store the new
address and return to normal operating mode.
Available addresses are:
BIN1 thru BI N9 and BINA, BINB, BINC, BIND, BINE, and BINF.
9 86-118 Hole Plug
10 541-320 Hold Down Bracket
11 78-219S Power Switch
12 88-609SPower Inlet
13 72-200-25S Power Cord Kit
72-235S Power Cord Kit, UKC series
14 76-724 Screw, Socket, 8-32 x 3/4
15 541-375S Lower Heater Assy (230 Volt)
16 541-376S Upper H eat er Ass y (230 Volt)
17 541-656 Chassis, Right
18 541-129 Side Cover Bracket
19 541-369 Insulation Bottom
8
Ref.Part No.Description
20 541-329 Top Cover
21 541-324 Header
22 541-650 Trim
23 541-383 Shelf Bracket
24 541-488 Chassis, Left
25 541-317 Insulation
26 541-606 Base
27 197-232 Foot
28 541-322 Bottom Cover
*541-723E4S Black Pan Covers (Pkg of 4)
*940-0504 Cable, Radio Shack
*PC-ComextTel Cable RJ12/RJ
*541-636 Rack, Guide w/Hand
*541-TSMCS Button Bars (Main)
*541-TSACS Button Bars (Aux)
*541-TSMUKCS Button Bars (Main for UKC Series)
*541-TSAUKCS Button Bars (Aux for UKC Series)
*541-757SOv erlay (Main)
*541-758SOverlay (Aux)