Prince Castle DHB2PT-32 Installation Manual

Page 1
OPERATING
Dedicated Holding Bin Model No. DHB2PT-32
PRODUCT SPECIFICATION
DHB2PT-32 208 50/60 2500 12.2
TABLE OF CONTENTS PAGE
Installation ..................................................................... 2
Control Panel Identification ......................................... 2
Programming ................................................................. 2
Operation ....................................................................... 3
Cleaning ........................................................................ 3
Exploded View & Parts List ........................................ 4
Troubleshooting ............................................................ 5
Wiring Diagram ............................................................. 5
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or workmanship for a period of 1 year from date of original installation, not to exceed 18 months from the date of manufacture.
Any component which proves to be faulty in material and/or workmanship will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the customer for parts and labor. This warranty covers on location service (i.e. trip charges and or mileage). Travel mileage is limited to 100 miles (200 Kilometers) round trip (one trip warranty) from an authorized service agency or its sub-service agency.
This warranty is subject to the following exceptions/ conditions:
Use of any non-genuine Prince Castle parts voids this
warranty.
DHB2PT-32J 200 50/60 2300 11.5
DHB2PT-32CE 220-240 50 2950 12.3
All labor to be performed during regular work hours. Over-
time premium (the incremental amount) will be charged to the customer.
Damage caused by carelessness, neglect and/or abuse
DHB2PT-32GB 240 50 2950 12.3
(e.g., dropping, tampering or altering parts, equipment damaged in shipment, by fire, flood or an act of God) is not covered under this warranty.
All problems due to operation at voltages other than that
specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage is the customer’s responsibility.
This equipment must be serviced by Prince Castle Autho-
rized Service Agency or a Prince Castle Service Techni­cian during the warranty period.
355 East Kehoe Blvd. Carol Stream, IL 60188
Tel: (630) 462-8800
528-501revB Printed in USA 1/06 © 2006
Toll Free: 1-800-PCASTLE
Fax: (630) 462-1460
Page 2
INSTALLATION
1B The LED indicator next to the PROG is on
when in the Program Mode.
1. After you have removed the Bin from the carton, inspect the unit for signs of damage. If there is damage to the unit:
l Notify carrier within 24 hours after delivery. l Save carton and packing materials for inspection
purposes.
l Contact the Prince Castle Customer Sales
Department at 1-630-462-8800 to arrange for a replacement to be sent.
1. Place the bin on a counter and seal its base to
the counter with food-approved sealant.
2. Insert the power cord into a proper voltage receptacle. Note: This should be a dedicated outlet. No other equipment should be operating on this line (i.e. fryers, refrigerators, etc.)
3. Turn the power switch on. Allow 20 minutes for warm-up.
RECOMMENDED STARTING
TEMPERATURES
1. Temperature settings: There are two holding cavities, the top cavity is used to hold sides and the bottom cavity holds biscuits. There is a top heater and a bottom heater in each cavity . The temperature of each heater can be set independent of each other. The recommended starting temperature for each heater is 180°F.
1C The LED indicator next to the LWR
SHELF indicates that the temperature
being displayed is for the a heater in the lower cavity .
1D The LED indicator next to the HEAT is on
when power is applied to the heater.
1E The LED indicator next to ACTUAL
TEMP is on when the Actual Temperature
is being displayed.
1F The LED indicator next to SET POINT
TEMP is on when the Set Point Tempera-
ture is being displayed.
2. Control Panel buttons
SET POINT: The set-point temperature is displayed for the selected heaters when this button is pressed during the operat­ing mode. The SET POINT LED indicator in the display will be on when the Set­point mode is selected. Press and hold the Prince Castle button then press and hold the SET-POINT button for 5 seconds to program the temperature for the se­lected heater.
ACTUAL TEMP: The actual temperature is displayed for the selected heaters when this button is pressed during the operating mode. The ACTUAL TEMP LED indicator in the display will be on when the Set-point mode is selected.
THE CONTROL PANEL
1A
1B 1C
1E
1F
1D
UP ARROW and DOWN ARROW: When pressed in the operating mode, the display will scroll through the tempera tures of the heaters. The LED next to the UPR SHELF or LWR SHELF will be on to indicate which cavity is being selected. The letter U or L is displayed for the Upper or Lower heater in the selected cavity .
PROGRAMMING
The temperature adjustment range for a heater zone
1. Display
1A The LED indicator next to the
UPR SHELF indicates that the tempera-
ture being displayed is for a heater in the upper cavity .
Printed in USA 1/06 © 2006 528-501revB
is: OFF, 150°F to 275°F. The recommended starting setpoint temperature for all four heaters is 180°F.
Use the following procedure to change a setpoint temperature.
2
Page 3
1. Press the UP or DOWN arrow button until the heater to be changed is selected. For Top Cavity, the LED next to the UPR SHELF is on, and for lower cavity, the LED next to the LWR SHELF is on. After selecting the cavity, the left most character in the tem­perature display shows the heater. U is the
Upper heater and L is the Lower heater.
U 180
2. To change the temperature of the selected zone, press and hold the SET POINT button and press the PRINCE CASTLE button for 6 seconds. The LED indicator next to PROG will light to indicate the Program Mode is active.
U 180
4. Press the ACTUAL TEMP button to end the Program Mode and store the setpoint tem­perature value (the LED next to PROG will turn off). The controller will regulate to the new setpoint temperature.
U 185
5. Repeat steps 1-4 for remaining heaters.
OPERATION
Factory preset is set to display temperatures in Fahrenheit. To change to Celsius, turn the power switches off. Press and hold the DOWN arrow then turn the power switch on and after two seconds, release the DOWN arrow button. To change back to Fahrenheit, turn the power switch to the off position, press and hold the UP arrow and turn the power switch to the on position. After two seconds, re­lease the UP arrow button.
3. Use the UP and DOWN arrow buttons to increase or decrease the setpoint tempera­ture.
U 185
To view the actual heater temperature, press the ACTUAL TEMP button. The LED indicator next to the ACTUAL TEMP button will light. Press the UP or DOWN arrow button to select heaters.
CLEANING
Caution: This bin is not watertight. Do not clean with Water Jet/Jet Spray. Do not immerse the bin with water.
Caution: Before unplugging the power cord, make sure the power switches are in the OFF position.
1. Unplug the power cord from the outlet.
2. Allow the bin to cool down (approximately 25 minutes).
3. Wipe down surface with a damp cloth. Do not use a green Scotch Bright pad, unapproved cleaner, ice or water.
4. Turn power on after all surfaces are dry.
528-501revB
3
Printed in USA 1/06 © 2006
Page 4
EXPLODED VIEW
9
8
7
6
4
5
3
21
2
18
16
1
PARTS LIST
19
17
20
10
11
12
13
22
14
15
Item Part Description
1 72-342S Line Cord 2 528-015 Heater Panel Cover 3 528-024 Side Insulation 4 528-020 Side Panel 5 542-129 Stop Bracket 6 528-022 Upper Trim 7 528-018 Header 8 528-025 Top Insulation 9 528-019 Top Cover 10 541-333S PCB, Display 11 528-026 Back Plate 12 536-802 Overlay
Printed in USA 1/06 © 2006 528-501revB
Item Part Description
13 528-021 Controller Bracket 14 541-431S PCB, Main 15 197-232 Foot 16 528-017 Base Cover 17 528-025 Insulation 18 528-016 Base 19 528-023 Lower Trim 20 528-004S Heater Assembly 21 528-01 1S Upper Heater Lower Cavity 22 78-166S Lighted Rocker Switch
4
Page 5
TROUBLESHOOTING
Problem Cause Solution
A. Display flashes Open relay. Replace Power Circuit Board “Opn” & “rEL” Circuit inoperable
B. Display flashes Shorted relay . Replace Power Circuit Board. “SHr” & “rEL” Circuit inoperable.
Open heater. Test heater resistance.(150.2 Ohms)
C. Display shows “LLL” T emperature is below 75° F Normal display during warm up.
Heater inoperable. Test heater resistance.(150.2 Ohms) Probe inoperable. Check for open thermocouple wires from Relay Inoperable probe. Replace heater/probe assembly .
D.Display shows “HHH” for Temperature is above300° F Diagnostic circuit inoperable. Replace an extended period of time (abnormal operation) Power Circuit Board.See B above.
assembly.
To reset all times and temperatures to the factory settings, turn unit off, press and hold the UP and DOWN ARROW BUTTONS at the same time, turn unit back on. A “P” will appear in the display and all times and temperatures will be reset to the original factory settings.
WIRING DIAGRAM
528-501revB
5
Printed in USA 1/06 © 2006
Loading...