Pioneer XVDV-55 Service manual

DVD TUNER
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV2309
Type
Model
XV-DV55
AUCXJ O
ADXJ/RA O
APWXJ O
AVXJ O
AYXJ O
Power Requirement
AC power supplied from power trans former’s secondary of other system component.
AC power supplied from power trans former’s secondary of other system component.
AC power supplied from power trans former’s secondary of other system component.
AC power supplied from power trans former’s secondary of other system component.
AC power supplied from power trans former’s secondary of other system component.
Regional restriction
codes(Region N0.)
This product is component of system.
Component Model Service Manual Remarks
DVD SURROUND SYSTEM - -
DVD TUNER XV-DV55 RRV2309 This service manual POWERED SUBWOOFER S-DV55SW-K RRV2310 SATELLITE SPEAKER S-DV55ST-K RRV2306
CONTENTS
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..12
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 SELF-DIAGNOSTIC FUNCTION OF PICKUP DEFECTIVE
................................................
.....................................................
...................................................
.......................................
.................
...........................
..................................
.............................................
41 54 61 62 62
62
2 4
7.1.2 TEST POINTS LOCATIONS
7.1.3 TEST MODE SCREEN DISPLAY
7.1.4 POWER ON SEQUENCE
7.1.5 TROUBLE SHOOTING
7.1.6 SINGLE OPERATION METHOD
7.1.7 TEST MODE (FOR SERVICE)
7.1.8 ERROR CODE
7.1.9 DISASSEMBLY
7.2 PARTS
7.2.1 IC
8. PANEL FACILITIES AND SPECIFICATIONS
...........................................................
.............................................................
Remarks
1
1
4
2
2
.....................
...........
.........................
............................
..............
.................
.........................................
........................................
.......
63 64 66 67 68 69 70 74 77 77 90
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2000
T – ZZY JUNE 2000 Printed in Japan
XV-DV55
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
Reading should not be above
0.5mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Leakage current tester
Test all exposed metal surfaces
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
XV-DV55
THE AEL(ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 655 nm
FOR CD : MAXIMUM OUTPUT POWER : 5mW
WAVELENGTH : 785 nm
LABEL CHECK
ADXJ/RA, APWXJ, AVXJ and AYXJ only
WARNING
Additional Laser Caution
1. Inside detection switch (S201 on the SMEB assy) and loading­status detection switch (S101 on the LOAB assy) are detected by the microprocessor (IC11 in the DVDM assy).
• To permit the laser diode to oscillate, it is required to set the inside detection switch for the inside position (S201 : ON) and to set the loading-status detection switch for the clamp position (the center terminal of S101 is shorted to +5V). The 655 nm laser diode for DVD oscillation will continue if pin 19 of IC1 is shorted to +5V (fault condition) in the DVDM assy. The 785 nm laser diode for CD oscillates if pin 20 of IC1 is shorted to +5V in the DVDM assy. In the test mode , the laser diode oscillates when microproces­sor detects a PLAY signal, or when the PLAY key is pressed (S5924 ON in the KEYB assy), with the above requirements sat­isfied.
2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.
: See page 69.
3
XV-DV55
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
2.1 PACKING
16
19
5
20
15
18
4
3
2
1
6
7 AUCXJ, AVXJ, AYXJ type only
8
ADXJ/RA, APWXJ type only
9
10
11 12
13
14
AYXJ type only
17
21(1/2)
22(1/2)
29
26
22(2/2)
24
25
27
29
28
21(2/2)
23
4
(1) PACKING PARTS LIST
XV-DV55
Mark No. Description Part No.
1 Display Cable (10P Din) ADE7014 2 Control Cable A (Blue) (10P) See Contrast table (2) 3 Control Cable B (Black) (12P) See Contrast table (2) 4 AC Power Cord See Contrast table (2) 5 FM Antena See Contrast table (2)
6 Operating Instructions (Basic) See Contrast table (2)
(English/Flanch)
7 Operating Instructions See Contrast table (2)
(English/Flanch)
8 Operating Instructions See Contrast table (2)
(English)
9 Operating Instructions See Contrast table (2)
(Dutch/Italian)
10 Operating Instructions See Contrast table (2)
(Dutch/Spanish)
11 Operating Instructions (Basic) See Contrast table (2)
(Dutch/Italian)
12 Operating Instructions (Basic) See Contrast table (2)
(Dutch/Spanish)
13 Operating Instructions See Contrast table (2)
(Swedish/Portuguese)
14 Operating Instructions (Basic) See Contrast table (2)
(Swedish/Portuguese)
Mark No. Description Part No.
NSP 15 Warranty Card See Contrast table (2)
16 AM Loop Antenna ATB7009 17 Remote Control Unit See Contrast table (2)
18 Video cable VDE1053 NSP 19 Alkaline battery(AA/LR6) 2p VEM1021 NSP 20 Polyethylene Bag Z21-038
(340 x 230 x 0.03)
21 Pad Front(Pls) AHA7291
22 Pad Rear(Pls) AHA7292
23 Packing Case See Contrast table (2)
24 Accessory Case AHD7877
25 Packing Sheet(300 x 350 x 0.5)AHG7073
26 Sheet (650 x 550 x 0.2) Z23-022
27 Display Unit AXX7075
28 Battery Cover AZN7826
29 Partition See Contrast table (2)
(2) CONTRAST TABLE
AUCXJ, ADXJ/RA, APWXJ, AVXJ and AYXJ types are constructed the same except for the following:
Mark
No.
Symbol and Description
AUCXJ ADXJ/RA APWXJ AVXJ AYXJ
type type type type type
Part No.
Remarks
2 Control Cable A (Blue) (10P) ADE7061 ADE7061 ADE7061 ADE7062 ADE7062 3 Control Cable B (Black) (12P) ADE7063 ADE7063 ADE7063 ADE7064 ADE7064 4 AC Power Cord ADG7022 ADG1158 ADG1160 ADG1156 ADG1154 5 FM Antena ADH7004 ADH7004 ADH7004 ADH7005 ADH7005 6 Operating Instructions (Basic) ARE7262 ARE7262 ARE7262 ARE7261 ARE7261
(English/Flanch)
7 Operating Instruction ARE7260 Not used Not used ARE7259 ARE7259
(English/Flanch)
8 Operating Instructions Not used ARB7228 ARB7228 Not used Not used
(English)
9 Operating Instructions Not used Not used Not used Not used ARC7303
(Dutch/Italian)
10 Operating Instructions Not used Not used Not used Not used ARC7304
(Dutch/Spanish)
11 Operating Instructions (Basic) Not used Not used Not used Not used ARC7305
(Dutch/Italian)
12 Operating Instructions (Basic) Not used Not used Not used Not used ARC7306
(Dutch/Spanish)
13 Operating Instructions Not used Not used Not used Not used ARC7328
(Swedish/Portuguese)
14 Operating Instructions (Basic) Not used Not used Not used Not used ARC7329
(Swedish/Portuguese)
NSP 15 Warranty Card ARY7045 ARY7025 ARY7027 ARY7022 ARY7022
17 Remote Control Unit AXD7264 AXD7264 AXD7264 AXD7265 AXD7265 23 Packing Case AHD7943 AHD7913 AHD7914 AHD7911 AHD7911 29 Partition AHB7049 Not used AHB7049 AHB7049 AHB7049
5
XV-DV55
2.2 EXTERIOR
17
27
33
4
H
24
3
49
C
49
46
A
To LOAB Assy CN101
16
D
2
A
49
Refer to "2.3 LOADING MECHANISM ASSY".
18
30
11
B
E
1
G
5
F
26
C
49
B
29
49
49
21
34
40, 44
8
45
37
E
6
48
49
47
49
13
H
D
49
15
22
G
19
50
49
38 NOTE
50
49
50
49
25
10
20
31
28
32
36
NOTE
Parts of No.38 do no service part
F
14
partially of the PCB board of AUDIO Assy.
36
42
43
6
XV-DV55
EXTERIOR PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 AJKB ASSY See Contrast table (2) 2 MOTHER ASSY See Contrast table (2) 3 KEYB ASSY AWU7675 4 REGULATOR ASSY AWU7676 5 TRADE ASSY AWU7677
26 Lens Holder(Pls) AMR7320 27 Tray Panel(Pls) AAN7199 28 Bottom Base(Pls) AMA7019 29 Bonnet(Pls) AMA7020 30 Top Panel(Pls) See Contrast table (2)
6 DSP ASSY See Contrast table (2) 7 • • • • • 8 BLED ASSY AWU7680 9 • • • • •
10 TUNER MODULE See Contrast table (2) 11 DVDM ASSY AWX7724
12 • • • • • 13 Power Transformer ATT7068 14 13p F•F•C/60v ADD7246 15 DC Fan Motor AXM7014
16 Connector Ass’y PG03KK-E07 17 Tray VNL1858
NSP 18 Loading Mechanism Ass’y VWT1174
19 Rear Panel(Mtl) See Contrast table (2)
NSP 20 Bottom Plate(Mtl) ANF7023 NSP 21 Top Plate(Mtl) ANF7024
22 Fan Plate (Fe) ANG7153 23 • • • • • 24 Power Barrier(Pls) AEC7271
25 Fan Barrier(Pls) AEC7292
31 Button Assy A AXG7100 32 Button Assy B AXG7101 33 DVD Plate (Ni) VAM1077 34 Illumination Lens VNK4168 35 • • • • •
36 Leg AEB7090 37 Connector Assy 3p ADE7068
NSP 38 Spacer • • • • •
39 • • • • •
NSP 40 Fuse Caution See Contrast table (2)
41 • • • • • 42 Name Label See Contrast table (2)
NSP 43 Label See Contrast table (2)
44 Caution Label See Contrast table (2) 45 DSP Shield See Contrast table (2)
46 Screw BBZ30P180FMC 47 Screw BBZ30P300FZK 48 Screw BBZ40P060FMC 49 Screw BPZ30P080FMC 50 Screw PSC30P080FNI
(2) CONTRAST TABLE
AUCXJ, ADXJ/RA, APWXJ, AVXJ and AYXJ types are constructed the same except for the following:
Mark
No.
Symbol and Description
AUCXJ ADXJ/RA APWXJ AVXJ AYXJ
type type type type type
1 AJKB ASSY AWU7641 AWU7641 AWU7641 AWU7670 AWU7670 2 MOTHER ASSY AWU7674 AWU7650 AWU7651 AWU7648 AWU7648
6 DSP ASSY AWU7640 AWU7640 AWU7640 AWU7669 AWU7669 10 TUNER MODULE AXQ7228 AXQ7228 AXQ7228 AXQ7229 AXQ7229 19 Rear Panel(Mtl) ANC7919 ANC7956 ANC7957 ANC7920 ANC7920
NSP 40 Fuse Caution AAX7808 Not used Not used Not used Not used NSP 43 Label VRW1629 Not used Not used Not used Not used
30 Top Panel AMB7734 AMB7703 AMB7734 AMB7734 AMB7734 42 Name Label ARW7097 ARW7100 ARW7098 ARW7098 ARW7098 44 Caution Label Not used VRW1699 VRW1699 VRW1699 VRW1699 45 DSP Shield Not used Not used Not used ANG7320 ANG7320
Part No.
Remarks
7
XV-DV55
2.3 LOADING MECHANISM ASSY
17
16
To DVDM Assy CN4
18
15
To DVDM Assy CN3
1
Refer to "2.4 TRAVERSE MECHANISM ASSY-S".
20
3
5
10
11
12
4
4
8
7
13
9
To DVDM Assy CN2
14
2
LOADING MECHANISM ASSY PARTS LIST
22
21
6
Mark No. Description Part No. Mark No. Description Part No.
NSP 2 LOAB Assy VWG2171
1 Traverse Mechanism Assy-S VXX2653 3 Drive Cam VNL1862
4 Drive Gear VNL1861 5 Lock Plate VNL1820
6 Loading Base VNL1863 7 Belt VEB1315 (or VEB1320) 8 Gear Pulley VNL1866 9 Screw JGZ17P028FMC
10 Loading Gear VNL1860
11 Loading Motor Assy VXX2505 12 DC Motor / 0.3W (LOADING) PXM1027 13 Motor Pulley PNW1634 14 Connector Assy VKP2253 15 Flexible Cable (08P) VDA1822 (or VDA1818)
16 Float Base VNL1865 17 Floating Rubber VEB1286 18 Flexible Cable (24P) VDA1821 (or VDA1820) 19 • • • • • 20 Clamper Plate VNE2162
21 Clamper VNL1738 22 Bridge VNL1859
8
2.4 TRAVERSE MECHANISM ASSY-S
XV-DV55
Top View
17
37
32
29
18
26
11 25
27
7
3
36
35
30 16
9
21
31
37
17
24
34
19
8
6
20
12
9
37
4
21
33
22
33
23
28
15
10
10
5
2
10
13
37
10
14
7
18
7
1
To DVDM Assy CN3
TRAVERSE MECHANISM ASSY-S PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
NSP 1 SMEB Assy VWG2048 NSP 2 FGSB Assy VWG2009 NSP 3 Motor (CARRIAGE) VXM1079 NSP 4 Motor (SPINDLE) VXM1084
NSP 5 Pickup Assy VWY1055
6 Table Sheet DEC2040 7 Screw VBA1058 8 Centering Spring VBH1278 9 Hook Spring VBH1317
10 Skew Spring VBH1303 11 Gear Spring VBH1308
NSP 12 Reflected Sheet VEC1959
13 Guide Bar VLL1504 14 Sub-guide Bar VLL1505 15 Hold Spring VNC1017
NSP 16 Magnet Holder VNE2070 NSP 17 Motor Base VNE2154 NSP 18 Cover VNE2155
19 Centering Ring VNL1746
NSP 20 Disc Table VNL1747
NSP 30 Magnet VYM1024
NSP 37 Screw PBA1069
21 Hook VNL1770 22 FFC Holder VNL1802 23 Mechanism Base VNL1806 24 FG Holder VNL1807 25 Gear A VNL1808
26 Gear B VNL1809 27 Gear C VNL1810 28 Slider VNL1811 29 Gear D VNL1814
31 Screw JFZ17P025FZK 32 Screw JGZ17P028FMC 33 Screw VBA1051 34 Magnet Holder Assy VXX2507 35 Spindle Motor Assy VXX2649
36 Carriage Motor Assy VXX2650
9
XV-DV55
2.5 DISPLAY UNIT
5
4
7
8
9
1
3
6
8
DISPLAY UNIT PARTS LIST
Mark No. Description Part No.
1 FLDP ASSY AWU7678 2 CNB ASSY AWU7679 3 Leg AEB7090 4 Window (Pls) AAK7785 5 Fl Filter(Pls) AEC7272
6 Display Panel(Pls) AMB7704 7 Display Cover(Pls) AMC7044 8 Screw BPZ30P080FMC 9 Screw PSC30P080FNI
2
3
10
XV-DV55
11
1
23
XV-DV55
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
27M
A
CN202
M
Carriage
Motor
CN101
(8P)
+-
Loading
Motor
(24P)
15 22
23 18 19
F RTN
4
F DRV
1
T DRV
3
T RTN
2
SPDL+
7
SPDL-
8
SLDR R
5
SLDR F
3
1 2 3
Spindle
Motor
B
B
OEIC
PICKUP
ASSY
SMEB ASSY
S101 Loading Position
Switch
LOAB ASSY
A
(24P)
CN4
RF
15
B1
22
B2
23
B3
18
B4
19
4 1 3 2
(8P)
CN30
7 8
5 3
(2P)
CN2
LOAD-
1
+-
LOAD+
2
M
(3P)
CN1
+3.3V
1 2
GND
3
13 12 10 9
31 32
34 35
15 14
17
LODPOS
RF
5
B1
6
B2
7
LA9701M
B3
8
B4
9
SPDL & FTS
DRIVER
IC3
M56788FP
LODDRV
RF IC
IC1
DSPRF
46 56 57 42 35
FDO
3
TDO
20
SLDO
17
SPDO
28 46
27M
6
BH PH FE TE
32 33 30 31 39
47 48
45
84
16M536/16M
RFO
54
CLOCK GENERATOR
IC21
CY2081SL-638
D
DVDM ASSY
SERVO DSP
IC2
LC78652W
14
16M
1
Q105
42
16M
107
4
170
DVD
DECODER
BY CHIP
IC12
PE5108A
MN414800CSJ-07
KM68V1000CLT-7L
SYSTEM
CONTROL CPU
IC11
PD3410A
(V)
VOUT
(Y)
YOUT
(C)
COUT
57-60 63-66
4M DRAM
WORK SRAM
56 55
IC15
(1M)
IC14
Q83
Q81
Q85
SD0-SD7
SREQ XSACK
78,80-84
86,87
91 89
27M
197
4
36/16M
205
MPEG2
DECODER
AV-1
IC18
MB86373B
16M SDRAM
IC19
MB811171622A
-100FN
FLASH
MEMORY
IC13
AYW7005
ADATA0
(V)
(Y)
(C)
AODAI(AC3)
64
ADAO
62
VOUT
45
YOUT
39
COUT
36
CN15
(30P)
23
V
7
Y
11
C
9
C
(D)
(SL)
(FL) (C)
(SW)
D
12
(DVD TUNER)
(V)
: RF Signal Route : Audio Signal Route (L ch)
: Digital Audio : SL Audio Signal Route (L ch) : FL Audio Signal Route (L ch) : C Audio Signal Route (L ch) : SW Audio Signal Route (L ch)
1234
: V Signal Route
(Y)
: Y Signal Route
(C)
: C Signal Route
DISPLAY UNIT
(AXX7075)
FL TUBE
SR IN
10 10
FL DRIVER MSM9202-01
SR
L K
CNB ASSY
4 3 2
CN5652
(11P)
XFLCS
FLCK
FL
DATA
4 3 2
CN5661
(11P)
FLDP ASSY
CN5651
XV-DV55
5
678
XV-DV55
CN8501
(30P)
ADATA0
V
Y
C
CN5504
(11P)
DIN
DIN
1133
84
(30P)
CN5
2
+5V
+12V
+3.3V
5,7
9 8
10
12 13
26
M + 6V
+2.5V
AODAI(AC3) AODAI
(30P)
CN8502
2
5,7
9 8
10
PQ025EZ5MZP
12
|
|
13
26
IC8521
AODAI(AC3)
REG
VD+3DVD+2.5V
X5501(10MHz)
15 16
VU+5V
90
MICRO COMPUTER
IC5501
PDC062
922993 94
XFLCS
FLCK
FLDATA
IC5301
NJM2534M
1 3
VIDEO
5
7
SELECT
1 3
VIDEO
5
7
SELECT
IC5302
NJM2534M
(11P)
9
DVD Lch
TX Lch TX Lch
6
G
TRADE ASSY
CN3703
IC8701,3,5
BA4558F
6 7 2 1 2 1 6 7 3 1
9
6
CN5207
(3P)
(3P)
IC8851,3, 5,6 BA4558F
3 1 3 1 3 1
for SW
VIDEO
5
IC5303
NJM2534M
DVD Lch
Lch
1
1
Lch
FLN
2
SLN
10
CN
11
SW
CN8901
(12P)
6
1 3 7
SELECT
9
6
S-DV55SW
(POWERED SUBWOOFER)
(12P)
CN3001
2
(FL)
10
(SL)
11
(CN) (SW)
CN5591
23
7
11
9
1
HP L
9
CN5701
(13P)
TX
CN201
HP L
CN3702
IC3801
YSS912C-F
DSP
DIR
IC8801
LC89055W
REMOCON(SR IN)
(V)
(Y)
(C)
IC5401
PCM1716E
DAC
LPF
TX Lch
7
(13P)
TUNER MODULE
(11P)
47 46 45
85 16
5
162
2
IC5421
BA4558F
1
CN5505
977
(11P) (11P) (11P)
CN5203 CN5202 CN5201
DVD Lch
J
IC3751
AK4527
29
9
6ch
CODEC
6
27
7
25
8
23 24
LPF&GAIN BALANCE
I
DSP ASSY
H.P. AMP
3
F
(V)
(Y)
(C)
IC5231
BU4052BCF
12
14
AUDIO OUT
SELECTOR
AJKB ASSY
H
H.P. VOL
8
IC3901
M62429FP
DIGITAL INPUT
SELECTOR
IC5101
TC74HC153AF
MOTHER ASSY
IC5351
LA7135AM
VIDEO AMP
AMP
3
10
AMP
6
AMP
AMP AMP AMP
15
13
5 77
IC3902
NJM4560M
4
5
6
7
23
15
19
21
13
17
IC5201
BU4052BCF
13
AUDIO IN
SELECTOR
(C)
(C)
(D)
(D)
(D)
(D)
3
4
3 4
(V) (Y)
3 4
(V) (Y)
3
4
12 14 15 11
CN3303
IC3001
M62446FP
6ch
VOLUME
17
9
11
611
CN3501
31 34 33
36
CN3301
2 2 16 20
6
(20P)(20P)
16 20
6
(SL) (CN)
(SW)
(FL)
POWER AMP
IC3301
1
STK402-040
IC3401
1
STK402-040
16
IC3601
2
TDA7294V
AF ASSY AMP ASSY
7
JA3901 HP OUT
JA5101 COAXCIAL INPUT
JA5101 OPTICAL INPUT
JA5102 OPTICAL INPUT
JA5151 OPTICAL OUTPUT (AUDIO1)
COMPOSITE VIDEO INPUT
S VIDEO INPUT
COMPOSITE VIDEO INPUT
S VIDEO INPUT
JA5351 COMPOSITE VIDEO OUT
CN501
S VIDEO OUTPUT
JA5351 COMPOSITE VIDEO OUT
CN501
S VIDEO OUTPUT
JA5201
ANALOG IN1 (VIDEO 1)
ANALOG IN2 (VIDEO 2)
ANALOG IN3 (AUDIO 1)
ANALOG IN4 (AUDIO 2)
ANALOG OUT1 (VIDEO 1)
ANALOG OUT2 (AUDIO 1)
+
­+
-
CN3401
+
-
6,7
+
-
1
6,7
+
18,19
-
13
CN3601
+
-
8
VIDEO INPUT 1
VIDEO INPUT 2
MONITOR OUTPUT
VIDEO OUTPUT 1
FL SP
FR SP
CENTER SP
LS SP
RS SP
SW SP
13
A
B
C
D
1
23
XV-DV55
3.2 OVERALL CONNECTION DIAGRAM
4
A
B
: RF SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: SLIDER SERVO LOOP LINE
PICKUP ASSY (VWY1055)
LOADING MECHANISM ASSY (VWT1174)
TRAVERSE MECHANISM ASSY (VWT1161)
R101
330
D
D 1/3- D 3/3
DVDM ASSY (AWX7724)
CN4
(F)
(F) (F)
(F)
(T)
(F) (T) (T) (F)
(F) (T) (T) (F)
(T) (T)
(F)
(F) (F)
(F) (F)
(T)
FGSB ASSY
C
(VWG2009)
CN5
CN15
CN8502
CN5203
CN8501
CN5505
CN201
52044-0345
CARRIAGE
C
MOTOR ASSY : VXX2650
CN202
S201 : DSG1016
VKN1212
CN3
G
TRADE ASSY (AWU7677)
CN5205CN5202
CN5204 CN5506
CN5504
A
B
SMEB ASSY
SPINDLE MOTOR ASSY : VXX2649
(VWG2048)
LOAB ASSY (VWG2171
S101 : VSK1011
LOADING MOTOR ASSY : VXX2505
)
CN101
S3B-PH-K-S
CN1
CN2
CN5201
AJKB ASSY
H
CN5206
(AUCXJ: AWU7641) (ADXJ/RA: AWU7641) (APWXJ: AWU7641) (AVXJ, AYXJ: AWU7670)
CN5507
CN5207
CN3702
CN3703
I
I 1/2- I 2/2
D
14
A
B
1234
C
5
678
XV-DV55
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and P AR TS LIST" or "PCB PAR TS LIST".
TUNER MODULE (AUCXJ, ADXJ/RA, APWXJ: AXQ7228) (AVXJ,AYXJ: AXQ7229)
J
CN5701
F 1/2- F 2/3
F
MOTHER ASSY (AUCXJ: AWU7674) (ADXJ/RA: AWU7650) (APWXJ: AWU7651) (AVXJ,AYXJ: AWU7648)
CN201
CN3651
CN5011
A
E
REGULATOR ASSY (AWU7676)
CN5021
CN5002
B
CN5001
CN5503
CN3701
DSP ASSY (AUCXJ: AWU7640) (ADXJ/RA: AWU7640) (APWXJ: AWU7640) (AVXJ, AYXJ: AWU7669)
CN8901 CN3002
AKP7131
AKP7134
SUBWOOFER S-DV55SW-K/Q
CN3001
AKP7131
5
CN5592
AKP7134
M
BLED ASSY (AWU7680)
6
CN5501
J5931
CN5621
J5931
DISPLAY UINT
K
FLDP ASSY (AWU7678)
N
KEYB ASSY (AWU7675)
CN5661
7
CN5591
AKP7128
CN5651
AKP7128
CN5652
L
CNB ASSY (AWU7679)
C
D
15
8
1
XV-DV55
3.3 DVDM ASSY (1/3)
23
4
D 1/3
A
B
DVDM ASSY (AWX7724)
1
D
2/3
D
2/3
CN4
DKN1193
(T) (F) (F)
(T)
D
2/3
1/2
D
2/3
(DVD)
(CD)
(DVD) (DVD)
(F)
(T) (T)
(T)
RF IC
(CD)
(F) (F)
(F)
(T) (T)
2
CHECKER CHIP
4
D
(DVD)
2/3
(F) (F) (T)
C
2SC4081
PICKUP ASSY
D
2/3
2/3
(S)
D
(F) (F) (T) (T)
CN1
S3B-PH-SM3
(F) (F) (T) (T)
A
CN101
CN2
S2B-PH-SM3
D
ASSY
MOTOR
LOADING
B
CN202
(S) (S)
CN3
VKN1763
(S) (S)
7
(S)
(S)
SPDL & FTS DRIVER
(F)
(F)
(T)
(T)
(F)
(T)
16
1/3
D
1234
5
678
XV-DV55
2/2
(DVD) (DVD)
: The power supply is shown with the marked box.
: RF SIGNAL ROUTE : ROM DATA SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
LANDMARK
for CHECKER
D
2/3
D
3/3
D
2/3
6
: SLIDER SERVO LOOP LINE
D
2/3
A
B
(T)
(F)
(CD)
(S)
(T)
D
2/3
D
D
2/3
D
2/3
2/3
(CD)
(S)
(F)(F) (T)
5
DSP IC
C
D
2/3
D
2/3
8
9
D
2/3
2/2
1/2
10 11
D
2/3
D
1/3
D
5
6
7
8
17
1
XV-DV55
3.4 DVDM ASSY (2/3)
23
4
A
B
D 2/3
DVDM ASSY (AWX7724)
WORK SRAM (1M)
KM68V1000CLT-7L
4M DRAM
D
1/3
AWY7005
FLASH MEMORY (4M)
D
3/3
D
3/3
D
1/3
D
3/3
D
1/3
C
BY CHIP
D
1/3
(DVD)
D
18
D
3/3
D
3/3
D
1/3
2/3
D
1234
D
1/3
D
1/3
D
3/3
D
1/3
D
1/3
5
678
XV-DV55
: RF SIGNAL ROUTE : ROM DATA SIGNAL ROUTE
D
1/3, 3/3
D
3/3
D
3/3
SYSTEM CONTROL CPU
: AUDIO SIGNAL ROUTE
D
1/3, 3/3
A
D
3/3
B
D
1/3
D
3/3
D
D
1/3
D
1/3
D
D
1/3
D
1/3
3/3
D
3/3
1/3
CN5
VKN1626
C
F 2/3
CN8502
D
D
1/3
D
1/3
3/3
D
1/3
Q3
Q3
RN1911
D
: The power supply is shown with the marked box.
2/3
D
5
6
7
8
19
1
XV-DV55
3.5 DVDM ASSY (3/3)
23
4
D 3/3
A
B
DVDM ASSY (AWX7724)
D
2/3
AV-1
D
2/3
D
2/3
D
2/3
D
2/3
1417
1316
D
2/3
C
D
2/3
16M SDRAM
D
D
2/3
(Y)
(C)
(Y)
(C)
(VCB)
(VCB)
1215
D
2/3
(VCB)
(Y)
(C)
20
3/3
D
1234
5
678
XV-DV55
D
2/3
D
2/3
CLOCK
GENERATOR
D
2/3
D
1/3
D
2/3
D
2/3
: AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE
(VCB)
: V/CB SIGNAL ROUTE
(Y)
: Y SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
A
B
(VCB)
(Y)
(C)
(VCB)
(Y)
(C)
(VCB)
(Y)
(C) (C)
(VCB)
C
CN15
VKN1763
(Y)
F 2/3
CN8501
D
3/3
D
5
6
7
8
21
1
23
XV-DV55
3.6 REGULATOR and MOTHER ASSYS (1/3)
4
A
REGULATOR ASSY
E
(AWU7676)
B
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE NO. AEK7059 MFD. BY LITTELFUSE INC. FOR IC5001.
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE NO. AEK7048 MFD. BY LITTELFUSE INC. FOR IC5002.
CN5011
CN5021
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE NO. AEK7010 MFD. BY LITTELFUSE INC. FOR IC5003.
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE NO. AEK7050 MFD. BY LITTELFUSE INC. FOR IC5004.
C
D
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE NO. AEK7011 MFD. BY LITTELFUSE INC. FOR IC5005.
CN5001
CN5002
22
1/3
E
F
1234
5
678
XV-DV55
: The power supply is shown with the marked box.
A
B
F 1/3
MOTHER ASSY (AUCXJ: AWU7674) (ADXJ/RA: AWU7650) (APWXJ:AWU7651) (AVXJ,AYXJ: AWU7648)
F 2/3
C
VFDP
CN3651
TO. FAN
D
1/3
E
5
6
7
F
8
23
1
XV-DV55
3.7 MOTHER ASSY (2/3)
F 2/3
A
MOTHER ASSY (AUCXJ: AWU7674) (ADXJ/RA: AWU7650) (APWXJ:AWU7651) (AVXJ,AYXJ: AWU7648)
CN8501
(DVD)
CN15
D 3/3
B
23
CN5621
N
CN5501
(DVD)
F 1/3
4
(DVD)(DVD)
F 1/3
R5592 R5594 R5597 Not used Not used Not used
AUCXJ
47k
ADXJ/RA APWXJ AVXJ AYXJ
C
Not used Not used
Not used Not used 47k Not used 47k Not used
CN5
D 1/3
CN8502
D
F 1/3
24
CN5651
N
2/3
F
1234
(DVD)
5
F 1/3
678
XV-DV55
C3913 C3914
AUCXJ ADXJ/RA
AVXJ
APWXJ
AYXJ
1000p 10000p
A
(DVD)
(DVD)
except AUXJ, AVXJ
(DVD)
AVXJ, AYXJ only
(DVD)
CN5701
CN5503
CN5504
B
CN201CN3701
J
I 1/2
C
F 1/3
CN3702
(DVD)
CN5506
CN5204
G
5
6
CN5505
G
CN5203
7
: AUDIO SIGNAL ROUTE
(DVD)
: DVD AUDIO SIGNAL ROUTE
8, 9, 10,13,14,15
F
AVPART
2/3
8
I 1/2F 3/3
D
25
1
XV-DV55
3.8 MOTHER ASSY (3/3)
23
4
A
JA5301
(V)(V)
(V)
B
(C)
(V)
(Y)
(Y)
(C)
(V)
(V)
(C)
(C)
(Y)
(Y)
(C)
(Y)
(C)
VTL1087
(DVD)
C
JA5101
VTL1112
VTL1112
(DVD)
(D)
JA5102
(D)
(D)
(D)
(D)
(D)
JA5103
D
(D)
(D)
P
F 2/3
AVPART
8, 9, 10, 13, 14, 15
(DVD)(DVD)
(D)(D)
26
3/3
F
1234
5
678
XV-DV55
F 3/3
MOTHER ASSY
A
(AUCXJ: AWU7674) (ADXJ/RA: AWU7650) (APWXJ:AWU7651) (AVXJ,AYXJ: AWU7648)
P
F 2/3
JA5351
(V)
(V)
(C)
(Y)
(V)
(V)
(C) (C)
(C)
(Y)
330p330p330p330p
(Y)
C5376 330p
(V)
B
(DVD)
(DVD)
(D)
(Y)
(C)
C5382 330p
L5371- L5374 L5377- L5380
(Y)
AUCXJ ADXJ/RA APWXJ
VTL1087 VTL1081
AVXJ AYXJ
C
JA5151
(D)
: AUDIO SIGNAL ROUTE (DIGITAL)
(DVD)
: DVD AUDIO SIGNAL ROUTE
(V)
(D)
: VIDEO SIGNAL ROUTE
(Y)
: Y SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
D
3/3
F
5
6
7
8
27
A
1
23
XV-DV55
3.9 AJKB and TRADE ASSYS
JA5201
4
B
VIDEO1 OUT
VIDEO1 IN
VIDEO2 IN
AUDIO2 IN
AUDIO1 OUT
JA5202
C5203, C5204 C5209, C5210
(DVD)
(TA)
AUCXJ ADXJ APWXJ AVXJ AYXJ
100p 1000p
C
AUDIO1 IN
(TA)
(DVD)
CN5201
CN5202
G
D
28
G
H
1234
TRADE ASSY (AWU7677)
CN5203
F 2/3
CN5505
(DVD)
(TA)
5
678
XV-DV55
A
B
H
AJKB ASSY (AUCXJ, ADXJ/RA, APWXJ: AWU7641) (AVXJ,AYXJ: AWU7670)
CN5206
CN5205
: The power supply is shown with the marked box.
: AUDIO SIGNAL ROUTE
(DVD)
: DVD AUDIO SIGNAL ROUTE
(TX)
: TUNER AUDIO SIGNAL ROUTE
CN5207
CN5507
CN3703
I 1/2
C
D
F 2/3
5
CN5506
CN5204
G
6
7
H
8
29
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