Pioneer XVDV-313 Service manual

7

STANDBY/ON

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UP

E

VOLUM
N
W

– DO

/AM

FM

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D

D/C

DV

6

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0 OPEN/CLOSE

PHONES

XV-DV515

ORDER NO.

RRV2772

DVD/CD RECEIVER

XV-DV515

XV-DV313

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Types Power Requirement Region No. Remarks

XV-DV515 MYXJ AC220-230V 2

XV-DV515 NVXJ AC230V 2

XV-DV313 MYXJN AC220V-230V 2

XV-DV313 NVXJN AC230V 2

For details, refer to "Important symbols for good services" on the next page.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2003

T – ZZV MAY. 2003 Printed in Japan

1

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians ; it is not meant for the casual do­it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this
manual.Improperly performed repairs can adversely affect the safety and reliability of the product
and may void the warranty. If you are not qualified to perform the repair of this product properly and
safely, you should not risk trying to do so and refer the repair to a qualified service technician.

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1

B

BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD : MAXIMUM OUTPUT POWER : 7 mW
WAVELENGTH : 780 nm

23

WARNING !

4

C

D

E

LABEL CHECK

Name Label

VRW1872

Additional Laser Caution

1. Laser Interlock Mechanism

• Loading switch (S101 on the LOAB Assy) is used for interlock
mechanism of the laser.
When this switch turned ON in SW2 (CLOSE) side (OPEN signal is
0V and CLOSE signal is 3.5V), a laser becomes the status which can
completely oscillation.
Furthermore, the laser completely oscillates in the disc judgment and
disc playback.
When player is power ON state and laser diode is not completely
oscillating, 780nm laser diode is always oscillating by half power.

• Laser diode is driving with Q201 (650nm LD) and Q211 (780nm LD)
on the DVDM Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)

• In the test mode ∗ , there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
The interlock mechanism mentioned above becomes invalid in this
mode.

2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.

F

2

1234

XV-DV515

∗ : See page 90.

1

234

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.

A

B

C

D

E

F

XV-DV515

1

2

3

4

3

CONTENTS

SAFETY INFORMATION ......................................................................................................................................2

A

B

C

D

E

F

1. SPECIFICATIONS ............................................................................................................................................5

2. EXPLODED VIEWS AND PARTS LIST .......................................................................................................... 8

2.1 PACKING....................................................................................................................................................8

2.2 EXTERIOR SECTION ............................................................................................................................. 10

2.3 FRONT SECTION ................................................................................................................................... 12

2.4 LOADING MECANISM ASSY ................................................................................................................. 14

2.5 TRAVERSE MECHANISM ASSY ........................................................................................................... 17

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ........................................................................................ 18

3.1 BLOCK DIAGRAM ................................................................................................................................... 18

3.2 LOAB ASSY and OVERALL WIRING DIAGRAM ................................................................................... 20

3.3 DVDM ASSY (1/3) ................................................................................................................................... 22

3.4 DVDM ASSY (2/3) ................................................................................................................................... 24

3.5 DVDM ASSY (3/3) ................................................................................................................................... 26

3.6 DSP ASSY (1/2) ...................................................................................................................................... 28

3.7 DSP ASSY (2/2) ...................................................................................................................................... 30

3.8 6CH AMP ASSY ...................................................................................................................................... 32

3.9 FM/AM TUNER MODULE ....................................................................................................................... 34

3.10 CONTROL (1/4), TRADE3 and TRADE2 ASSYS ................................................................................ 36

3.11 CONTROL ASSY (2/4) .......................................................................................................................... 38

3.12 CONTROL ASSY (3/4) .......................................................................................................................... 40

3.13 CONTROL (4/4) and HP ASSYS .......................................................................................................... 42

3.14 POWER ASSY (1/2 ) ............................................................................................................................. 44

3.15 POWER (2/2) and TRADE1 ASSYS ..................................................................................................... 46

3.16 EURO SCART ASSY ............................................................................................................................ 48

3.17 DISPLAY and LED ASSYS ................................................................................................................... 50

3.18 WAVEFORMS ....................................................................................................................................... 52

4. PCB CONNECTION DIAGRAM..................................................................................................................... 54

4.1 LOAB ASSY ............................................................................................................................................ 54

4.2 DVDM ASSY ........................................................................................................................................... 55

4.3 DSP ASSY ............................................................................................................................................... 57

4.4 6CH AMP ASSY ...................................................................................................................................... 59

4.5 FM/AM TUNER MODULE ....................................................................................................................... 61

4.6 CONTROL ASSY .................................................................................................................................... 62

4.7 TRADE2 ,TRADE3 and HP ASSYS ........................................................................................................ 66

4.8 POWER ASSY ........................................................................................................................................ 68

4.9 TRADE1, EURO SCART, DISPLAY and LED ASSYS ........................................................................... 72

5. PCB PARTS LIST .......................................................................................................................................... 76

6. ADJUSTMENT ............................................................................................................................................... 83

7. GENERAL INFORMATION ............................................................................................................................ 90

7.1 DIAGNOSIS ............................................................................................................................................. 90

7.1.1 TEST MODE .................................................................................................................................... 90

7.1.2 DISPLAY SPECIFICATIONS OF THE TEST MODE ...................................................................... 92

7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ......................................................... 93

7.1.4 SPECIFICATION OF MODEL INFORMATION DISPALY ............................................................. 94

7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE .......................................................... 95

7.1.6 MECHANICAL ERROR HISTORY ..................................................................................................96

7.1.7 ID NUMBER AND DATA SETTING ............................................................................................... 101

7.1.8 TROUBLE SHOOTING .................................................................................................................. 104

7.1.9 DSP TROUBLE SHOOTING ......................................................................................................... 107

7.1.10 SEQUENCE AFTER POWER ON ............................................................................................... 111

7.1.11 PROTECTION CIRCUIT .............................................................................................................. 112

7.1.12 DISASSEMBLY ............................................................................................................................ 117

7.2 IC ........................................................................................................................................................... 126

7.3 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ................................................................ 142

7.4 CLEANING ............................................................................................................................................ 143

8. PANEL FACILITIES ..................................................................................................................................... 144

4

1

23

4

XV-DV515

1234

1

1. SPECIFICATIONS

234

Amplifier section

Continuous Power Output (RMS):

Front, center, surround. . . . . 75 W per channel

(1 kHz, 10 % T.H.D., 6Ω )
Subwoofer . . . 75 W (100 Hz, 10 % T.H.D., 6Ω )
Continuous Power Output :

Front, center, surround. . . . . 62 W per channel

(1 kHz, 1 % T.H.D., 6Ω )

Subwoofer . . . . 62 W (100 Hz, 1 % T.H.D., 6Ω )

Disc section

Digital audio

characteristics . . . . . . . DVD fs: 96 kHz, 24-bit

Type. . . . . . DVD system, video CD system and

compact disc digital audio system

Frequency response . . . . . . . . . 4 Hz to 44 kHz

Wow and Flutter. . . . . . . Limit of measurement

(±0.001 % W.PEAK) or less (JEITA)

FM tuner section

Frequency range . . . . . . . . . . . 87.5 – 108 MHz

Antenna . . . . . . . . . . . . . . . . 75Ω , unbalanced

AM tuner section

Frequency range

With 9kHz step. . . . . . . 531 kHz to 1,602 kHz

Antenna . . . . . . . . . . . . . . . . . . . Loop antenna

Miscellaneous

Power requirements

European model . . . AC 220-230 V, 50/60 Hz

U.K. model . . . . . . . . . . . AC 230 V, 50/60 Hz

Power consumption

European/U.K. model . . . . . . . . . . . . . 160 W

Power consumption in standby . . . . . . 0.39 W

Dimensions . . .420 (W) x 70 (H) x 403.5 (D) mm

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4 kg

Accessories (DVD/CD receiver)

Remote control . . . . . . . . . . . . . . . . . . . . . . . . . 1

AA/R6 dry cell batteries. . . . . . . . . . . . . . . . . 2

Video cable (yellow plugs). . . . . . . . . . . . . . . .1

AM loop antenna . . . . . . . . . . . . . . . . . . . . . .1

FM antenna . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Power cord . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Setup Guide. . . . . . . . . . . . . . . . . . . . . . . . . . .1

These operating instructions. . . . . . . . . . . . . .1

Warranty Card

. . . . . . . . . . . . . . . . . . . . . . . .1

Speaker System

Front speakers

Enclosure . . . . . . . . Closed-box bookshelf type

System. . . . . . . . . . . . . . 15x6 cm 1-way system

Speakers . . . . . . . . . . . . . . .15x6 cm cone type

Nominal impedance. . . . . . . . . . . . . . . . . . 6Ω

Frequency range . . . . . . . . . . . 90 Hz to 20 kHz

Maximum Input Power. . . . . . . . . . . . . . . 75 W

Dimensions . . . . . 78 (W) x 210 (H) x 82 (D) mm

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 kg

Center speaker

Enclosure . . . . . . . . Closed-box bookshelf type

System. . . . . . . . . . . . . .15x6 cm 1-way system

Speakers . . . . . . . . . . . . . . .15x6 cm cone type

Nominal impedance. . . . . . . . . . . . . . . . . . 6Ω

Frequency range . . . . . . . . . . . 78 Hz to 20 kHz

Maximum Input Power. . . . . . . . . . . . . . . 75 W

Dimensions . . . . . 240 (W) x 85 (H) x 96 (D) mm

Weight . . . . . . . . . . . . . . . . . . . . . . . . . 0.75 kg

(magnetically shielded)

(magnetically shielded)

A

B

C

D

E

F

XV-DV515

1

2

3

4

5

1

23

4

A

Subwoofer

Enclosure . . . . . . . . . . . . Bass-reflex floor type

(magnetically shielded)

System. . . . . . . . . . . . . . . .16 cm 1-way system

Speaker . . . . . . . . . . . . . . . . .16 cm cone type

• Specifications and design subject to
possible modification without notice, due
to improvements.

Nominal impedance. . . . . . . . . . . . . . . . . . .6Ω

Frequency range . . . . . . . . . . 35 Hz to 2.8 kHz

Maximum Input Power. . . . . . . . . . . . . . . 75 W

Dimensions . . . 130 (W) x 360 (H) x 360 (D) mm

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 kg

Accessories (Speaker system)

Speaker cables . . . . . . . . . . . . . . . . . . . . . . . . . 6

B

Non-slip pads(Small). . . . . . . . . . . . . . . . . . .

Non-slip pads(Large). . . . . . . . . . . . . . . . . . .

20

4

This product includes FontAvenue®
fonts licenced by NEC corporation.
FontAvenue is a registered trademark
of NEC Corporation.

This product incorporates copyright
protection technology that is protected
by method claims of certain U.S. patents
and other intellectual property rights
owned by Macrovision Corporation and
other rights owners. Use of this copyright
protection technology must be authorized
by Macrovision Corporation, and is
intended for home and other limited uses
only unless otherwise authorized by
Macrovision Corporation. Reverse
engineering or disassembly is prohibited.

This product is intended for household
purposes. Any failure due to use for other

C

than household purposes (such as long­term use for business purposes in a
restaurant or use in a car or ship) and
which requires repair will be charged for
even in the warranty period.

KO41_En

D

Accessories

• Power cord
(MYXJ, MYXJN : ADG1154)

E

• Power cord
(NVXJ, NVXJN : ADG1156)

F

• FM Antenna
(ADH7030)

• AM Loop Antenna
(ATB7009)

• Video Cord
(L = 1.5m)(VDE1065)

Yellow

• Dry Cell Battery
(R6P, AA)

• Remote Control Unit
(XXD3059 for XV-DV515)

(XXD3058 for XV-DV313)

STANDBY/ON

L1/L2

CD FM/AM

DVD TUNER TV LINE

OPEN/CLOSEDISPLAY

0

1

¡83

4

4

7

RETURN

DVD MENU

TUNE+

ST+

ST–

ENTER

TUNE–

MUTE

SOUND

MASTER
VOLUME

TV CONTROL

INPUT

CH VOL

BASS MODE DIALOGUE VIRTUAL SB

AUTO SURROUND ADVANCED

REPEAT

RANDOM

PROGRAM

AUDIO ANGLE

SUBTITLE

HOME

TOP MENU

ZOOM

MENU

123

SYSTEM

CH LEVEL

TEST TONE

SETUP

456

QUIET/

TIMER/

DIMMER

MIDNIGHT

CLOCK

789

FOLDER–

FOLDER+

ENTER

0

CLR

WIRELESS

ROOM SETUP

MAIN SUB

6

XV-DV515

1234

1

234

A

B

C

D

E

F

XV-DV515

1

2

3

4

7

1

23

2. EXPLODED VIEWS AND PARTS LIST

4

NOTES:

A

2.1 PACKING

B

C

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)

(for MYXJ,
MYXJN Type)

22

1

4

2

(for NVXJ,
NVXJN Type)

D

10 - 16
(MYXJ,MYXJN
Type Only)

22

E

17

1

18

8,9

5

6

7

3

19

20

21

F

8

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XV-DV515

1

234

(1) PACKING PARTS LIST

Mark No. Description Part No.

> 1 Power Cord See Contrast table(2)

2 FM Wire Antena ADH7030
3 AM Loop Antenna ATB7009
4 Video Cord VDE1065
5 Remote Control See Contrast table(2)

6 Battery Cover XZN3130

NSP 7 Dry Cell Batteries(R6P,AA) VEM1031

8 Operating Instructions See Contrast table(2)

(English)

9 Operating Instructions Basic See Contrast table(2)

(English, French)

10 Operating Instructions Basic See Contrast table(2)

(German, Italian)

11 Operating Instructions See Contrast table(2)

(Dutch, Spanish)

12 Operating Instructions See Contrast table(2)

(German)

13 Operating Instructions See Contrast table(2)

(Dutch)

14 Operating Instructions See Contrast table(2)

(French)

15 Operating Instructions See Contrast table(2)

(Italian)

A

B

C

16 Operating Instructions See Contrast table(2)

(Spanish)

NSP 17 Warranty Card ARY7065

18 Front Pad XHA3140
19 Rear Pad XHA3139
20 Packing Sheet AHG7010

21 Packing Case See Contrast table(2)

NSP 22 Polyethylene Bag Z21-038

(2)CONTRAST TABLE

XV-DV515/MYXJ, /NVXJ, XV-DV313/MYXJN and NVXJN types are constructed the same except for the following:

Mark

No.

Symbol and Description

XV-DV515 XV-DV515 XV-DV313 XV-DV313

MYXJ NVXJ MYXJN NVXJN

> 1 Power Cord ADG1154 ADG1156 ADG1154 ADG1156

5 Remote Control XXD3059 XXD3059 XXD3058 XXD3058
8 Operating Instructions (English) XRB3024 XRB3024 XRB3023 XRB3023
9 Operating Instructions Basic XRE3075 XRE3075 XRE3072 XRE3072

(English, French)

10 Operating Instructions Basic XRC3106 Not used XRC3101 Not used

(German, Italian)

11 Operating Instructions Basic XRC3107 Not used XRC3102 Not used

(Dutch, Spanish)
12 Operating Instructions(German) XRC3094 Not used XRC3084 Not used
13 Operating Instructions(Dutch) XRC3095 Not used XRC3085 Not used
14 Operating Instructions(French) XRC3096 Not used XRC3086 Not used
15 Operating Instructions(Italian) XRC3097 Not used XRC3087 Not used
16 Operating Instructions(Spanish) XRC3098 Not used XRC3088 Not used

Part No.

Remarks

D

E

21 Packing Case XHD3380 XHD3380 XHD3351 XHD3351

XV-DV515

1

2

3

F

9

4

1

2.2 EXTERIOR SECTION

23

4

A

28

B

6

2

42

64

34

G

C

64

64

C

54

71

64

30

44

Refer to
"2.4 LOADING
MECHANISM ASSY".

G

F

E

D

NON-CONTACT

SIDE

CONTACT SIDE

64

64

A

B

51

71

64

F

C

64

17

65

49

26

65

J

34

5

20

H

7

I

H

15

70

E

4

22

K

14

64

48

64

46

29

21

I

J

L

10

K

9

L

62

64

67
64

67

67

64

64

67

65

67

64

24

57

63

65

64

38

D

16

D

56

56

E

68

47

F

55

53

1

56

53

B

C

56

36

A

18

Refer to
"2.3 FRONT PANEL".

64

37

H

G

52

F

E

D

B

27

32

68

19

64

50

64

40

33

64

64

27

45

33

39

J

8

62

71

60

62

39

35

64

39

23

59

62

3

66

K

66

71

62

61

71

60

59

59

71

L

62

66

58

62

43

13

25

10

1234

XV-DV515

1

234

(1) EXTERIOR SECTION PARTS LIST

Mark No. Description Part No.

1 DVDM ASSY AWM7808
2 DSP ASSY AWX8253
3 6CH AMP AZW7283
4 FM/AM TUNER MODULE AXQ7229
5 CONTROL ASSY See Contrast table(2)

Mark No. Description Part No.

36 Bottom Plate AEC7420
37 Barrier S AEC7429
38 Fan Cover AMR7440
39 Card Spacer DNK2769

NSP 40 Spacer PNY-404

A

6 TRADE3 ASSY XWZ3714
7 TRADE2 ASSY XWX3071
8 POWER ASSY XWZ3716
9 TRADE1 ASSY XWZ3725

10 EURO SCART ASSY XWZ3724

11 • • • • • •

NSP 12 Loading Mechanism ASSY VWT1208

> 13 Power Transformer (T1) XTS3066
> 14 Fuse (FU1 : T2.5A) REK1026
> 15 Fuse (FU2 : T5.0A) REK1029

16 30P F.F.C/60V XDD3128
17 18P F.F.C/60V XDD3129
18 15P F.F.C/60V XDD3130
19 5P F.F.C/60V XDD3131
20 13P F.F.C/60V XDD3132

21 17P F.F.C/60V XDD3133
22 7P F.F.C/60V XDD3134

NSP 23 Chassis XNA3017

24 Rear Panel See Contrast table(2)
25 Trans Frame XNG3106

26 Spacer XEC3052
27 Control Angle XNG3108
28 DSP Holder XNG3109
29 EURO GND XNG3111
30 DSP Shield XNK3010

41 • • • • • •
42 Cushion Rubber XEB3036
43 Trans Barrier XEC3046
44 DSP Barrier XEC3047
45 Locking Card Spacer XEC3051

46 EURO Cover XMR3081
47 Tray Cap XAK3389
48 Bonnet Case XZN3129
49 Caution Label VRW1872

NSP 50 Name Label See Contrast table(2)

NSP 51 DVD Assy AXA7121

52 Connector Assy PG05KK-E25
53 Cushion AEB7267
54 Adapter02 L ANW7267
55 Adapter02 R ANW7268

56 Screw BPZ30P080FMC

NSP 57 AMP Module 6ch AXQ7242

58 DC Fan Motor AXM7025
59 FET Bracket A ANG7418
60 Fan Plate See Contrast table(2)

NSP 61 Heat Sink See Contrast table(2)

62 Screw BBZ30P140FMC
63 Screw BBZ30P300FZK
64 Screw BBZ30P060FMC
65 Screw BBZ30P080FNI

B

C

31 • • • • • •
32 PCB Spacer AEB7206
33 S Cover AEB7262

NSP 34 PCB Spacer(3x6) AEC7156

35 Locking Card Spacer AEC7372

66 Screw BBZ40P060FMC
67 Screw BPZ30P080FZK
68 Screw CBZ30P080FMC
69 • • • • • •
70 Screw VPZ30P140FMC
71 Screw VBZ30P080FMC

(2)CONTRAST TABLE

XV-DV515/MYXJ, /NVXJ, XV-DV313/MYXJN and NVXJN types are constructed the same except for the following:

Mark

No.

Symbol and Description

XV-DV515 XV-DV515 XV-DV313 XV-DV313

MYXJ NVXJ MYXJN NVXJN

5 CONTROL ASSY XWZ3710 XWZ3710 XWZ3703 XWZ3703

24 Rear Panel XNC3238 XNC3239 XNC3217 XNC3208

NSP 50 Name Label XAX3381 XAX3381 XAX3375 XAX3375

60 Fan Plate ANG7462 ANG7462 ANG7425 ANG7425
61 Heat Sink ANH7166 ANH7166 ANH7161 ANH7161

Part No.

Remarks

D

E

F

XV-DV515

1

2

3

4

11

1

2.3 FRONT SECTION

A

23

15

15

6

4

15

B

2

N

4

7

C

17

8

17

8

17

D

17

13

15

15

15

15

1

M

12

9

7

15

15

15

3

15

5

15

19

I

11

NON-CONTACT

SIDE

CONTACT SIDE

E

F

12

1234

XV-DV515

1

FRONT SECTION PARTS LIST

Mark No. Description Part No.

1 DISPLAY ASSY XWZ3720
2 LED ASSY XWZ3721
3 HP ASSY XWZ3715
4 15P F.F.C/60V XDD3130
5 5P F.F.C/60V XDD3131

6 Top Frame XNG3107
7 Leg AEB7090
8 Rubber Cover XEB3034
9 Display Panel See Contrast table(2)

NSP 10 Front Panel Assy XXG3160

234

A

11 Front Cap XAK3390
12 Front Panel XMB3122
13 Top Panel Assy XZN3131
14 • • • • •
15 Screw BPZ30P080FZK

16 • • • • •
17 Screw PBA1096
18 • • • • •

NSP 19 HP Press ASSY • • • • •

(2)CONTRAST TABLE

XV-DV515/MYXJ, /NVXJ, XV-DV313/MYXJN and /NVXJN types are constructed the same except for the following:

Mark

No.

Symbol and Description

XV-DV515 XV-DV515 XV-DV313 XV-DV313

MYXJ NVXJ MYXJN NVXJN

9 Display Panel XAK3410 XAK3410 XAK3408 XAK3408

Part No.

Remarks

B

C

D

E

F

XV-DV515

1

2

3

4

13

1

23

2.4 LOADING MECHA ASSY

4

A

Note :

Refer to
" Application of Lubricant".

8

Daifree
GEM1036

B

12

Lubricating Oil
GYA1001

23

C

13

16

22

8

17

8

4

Refer to

2

"2.5 TRAVERSE MECHA. ASSY-S".

6

8

To DVDM CN101 (Pickup Assy-S)

To DVDM CN104 (Stepping Motor)

To DVDM CN105 (Spindle Motor)

3

A

5

18

19

20

22

21

15

22

7

A

14

D

9

22

E

A

11

1

10

Lubricating Oil
GYA1001

F

14

1234

XV-DV515

1

234

LOADING MECHA ASSY PARTS LIST

Mark No. Description Part No.

NSP 1 LOAB Assy See Contrast table(2)

2 Traverse Mechanism Assy-S VXX2871
3 Loading Motor Assy VXX2872
4 Motor Pulley PNW1634
5 Motor VXM1105

6 Flexible Cable (24P) VDA1947
7 Connector Assy 2P VKP2253
8 Floating Rubber VEB1351
9 Belt VEB1330

10 Stabilizer VNE2253

A

11 Loading Base VNL1917
12 Float Base DVD VNL1918
13 Drive Cam VNL1919
14 Gear Pulley VNL1921
15 Loading Gear VNL1922
16 Drive Gear VNL1923
17 SW Lever VNL1925

18 Clamper Plate VNE2251
19 Bridge VNE2252
20 Clamper VNL1924
21 Screw JGZ17P028FMC
22 Screw Z39-019

23 Tray See contrast table(2)

(2)CONTRAST TABLE

XV-DV515/MYXJ, /NVXJ, XV-DV313/MYXJN and /NVXJN types are constructed the same except for the following:

Mark

No.

Symbol and Description

XV-DV515 XV-DV515 XV-DV313 XV-DV313

MYXJ NVXJ MYXJN NVXJN

Part No.

Remarks

B

C

D

NSP 1 LOAB ASSY VWG2346 VWG2346 VWG2279 VWG2279

23 Tray VNL1920 VNL1920 VNL1950 VNL1950

XV-DV515

1

2

3

E

F

15

4

1

Application of Lubricant

23

4

A

Lubricating Oil
GYA1001

Around the shaft

No. 11
Loading Base

B

Lubricating Oil
GYA1001

Lubricating Oil

C

GYA1001

No. 13
Drive Cam

Lubricating Oil
GYA1001

Inner side of a ditch

Lubricating Oil
GYA1001

Inner side of a ditch

Lubricating Oil
GYA1001

Lubricating Oil
GYA1001

No. 13
Drive Cam

Front View Rear View

D

No. 23
Tray

E

Top View

F

Daifree
GEM1036

Concave of unevenness

Concave of unevenness

Daifree
GEM1036

No. 23
Tray

Inner side of a ditch

Daifree
GEM1036

Bottom View

Daifree
GEM1036

Concave of unevenness

Side of the rib

Daifree
GEM1036

16

1234

XV-DV515

1

234

2.5 TRAVERSE MECHA ASSY-S

17

17

10

7

13

10

17

1

16

8

6

4 (Adjustment screw)

15 (Torque : 0.15 ± 0.01 N•m)

Silicone Adhesive
GEM1037

DVDM CN101
(Pickup Assy)

3

To

A

B

14

9

5

(Adjustment

To DVDM CN105

(Spindle Motor)

spring)

11

TRAVERSE MECHA ASSY-S PARTS LIST

Mark No. Description Part No.

1 Spindle Motor VXM1099
2 Stepping Motor VXM1101

> 3 Pickup Assy-S OXX8005

4 Skew Screw VBA1080
5 Skew Spring VBH1335

Silicone Adhesive
GEM1037

Screw Tight
GYL1001

15 (Torque : 0.15 ± 0.01 N•m)

16

DVDM CN104

(Stepping Motor)

NON-CONTACT

SIDE

Mark No. Description Part No.

10 Support Spring VNC1020

NSP 11 Mechanism Chassis VNE2248

12 • • • • • •
13 Spacer VNL1913
14 Joint 03 VNL1949

2

To

CONTACT SIDE

C

D

E

6 Guide Bar VLL1514
7 Sub Guide Bar VLL1515
8 Leaf Spring VNC1023
9 Joint Spring VNC1019

1

15 Tapping Screw OBA8016
16 Screw BBZ20P050FZK

F

17 Screw PMA26P100FMC

XV-DV515

2

3

4

17

1

23

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A

Traverse Mechanism Assy
VWT1199

SPINDLE

Motor

B

*single disc mecha

Steppingtor

+ -

LoadMotor

+ -

DVD MODULE

20MHz

CN1013

CN101

03SD PU

PlCK UP

ASSY

CN105

M

L

M

CN104

IC301

STM6316ATXXA

FRONT END IC

M63018FP

IC101

FTS&SPDL DRlVER

CN103

IC802

64M SDRAM

IC603

16M

FLASH ROM

B

DVDM ASSY

27MHz

IC601

STM5589CVA

BACK END IC

system control

MPEG
Video Decoder Video
Encoder
(withPictureControl)
Video DAC
(Progressive: 54MHz)
Audeo Decoder

-DD MPEG
JPEG Viewer
WMA Playback
RW Playback
(VRmode with CPRM)

IC501

MM1623

VlDEO AMP

DRlVER

6IN-6OUT

CN903

CN901

4

CN8801

DOUT

CN5502

C

LINE 2 IN
(OPT DIGITAL)

JA8602

CN5620

CN8011

AK4114

IC8201

FM/AM

E

TUNER
MODULE

CN201

CN5701

D

CN5612(1/2)

LINE 1
IN

TV IN

IC3001

TV IN
SELECTOR

IC3001

INPUT

SELECTOR

BUFFER
IC3003

ATTENUATOR

- 6dB - 10dB

DIR

C

DSP ASSY

CN8007(1/2)

IC8501

DSPD56367

DSP

DolbyDigital Decoder
Dolby PrologicII
DTS Decoder

IC8401

AK4529

8ch

CODEC

CN8007(2/2)

CN8301(1/2)

CN801(1/2)

MY/NV MODEL ONLY

TV IN

LINE
OUT

EURO SCART

E

TERMINAL

L

EURO SCART

CN801

(2/2)

CN8301(2/2)

ASSY (1/2)

F

18

XV-DV515

1234

5

J

POWER ASSY(1/2)

R/Cr

G/Y

B/Cb

V

678

A

COMPOSITE
VIDEO OUT

CN5612(2/2)

FL/FR

SW

Center

SL/SR

REC
OUT

CN8803

EURO SCART
TERMINAL

CN101

L

EURO SCART
ASSY (2/2)

R/Cr

G/Y

B/Cb

CN5611
(1 /2)

IR
SENSOR

M

IC5501

PDC104A

micro

Processoer

DISPLAY ASSY

KEY

FL Tube

CN5601
(1/2)

CN5611

(2/2)

V5601

CN5601

(2/2)

IC5601

FL

Driver IC

B

C

CN5611

(2/2)

IC3901

Headphone

IC3056
IC3057
IC3058

AMP

D

6CH AMP ASSY

CN3501

CN5531

POWER AMP
MODULE

F

CONTROL ASSY

SW MIX/GAIN

LPF

IC3059

LPF

LPF

LPF

LPF

­+

IC3062

BD3814FV

E-VOL

6ch E-vol

ANDREW

IC3301
STK402- 270

STK402­270

3ch Power
Amp

CN3902

CN3901

I

HP ASSY

CN3001

JA3901

SPEAKER RELAY

CN3031

HEADPHONE
OUT

J

POWER
ASSY(2/2)

JA3301

FL/FR
OUT

SW
OUT

CENTRE
OUT

SL/SR
OUT

D

JA3001

LINE
OUT

E

WIRE LESS OUT
SELECT

IC9091

XV-DV515 ONLY

JA9091

WIRE LESS

OUT

F

XV-DV515

5

6

7

8

19

1

23

3.2 LOAB ASSY and OVERALL WIRING DIAGRAM

4

A

EURO SCART ASSY (XWZ3724)

L

B

T1

XTS3066

J

J 1/2, J 2/2

POWER ASSY

POWER CORD
: ADG1154 (MY)
: ADG1156 (NV)

POWER TRANSFORMER

(RF)

: RF SIGNAL ROUTE

(F)

: FOCUS SERVO LOOP LINE

(T)

: TRACKING SERVO LOOP LINE

(S)

: STEPPING SERVO LOOP LINE

(XWZ3716)

C

DVD ASSY (AXA7121)

PICKUP ASSY-S (OXX8005)

(RF)

(RF)

(RF)

(RF)

(RF)

(RF)

D

(T)

(T)

(F)

(F)

STEPPING
MOTOR
: VXM1101

SPINDLE MOTOR

E

: VXM1099

(S)
(S)
(S)
(S)

B 1/3- B 3/3

B

DVDM ASSY (AWM7808)

LOAB ASSY

A

F

(VWG2279)

LOADING MOTOR

A

ASSY : VXX2505

20

1234

XV-DV515

CN8003

5

678

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

AMP MODULE 6CH (AXQ7242)

6CH AMP (AZW7283)

D

TRADE 1 ASSY (XWZ3725)

K

CN3651

XKE3021

A

B

C

H

F

CONTROL ASSY

TRADE 3 ASSY (XWZ3714)

G

F 1/4- F 4/4

TRADE 2 ASSY (XWX3071)

(XWZ3710 : XV-DV515)
(XWZ3703 : XV-DV313)

CN201

52044-1315

E

FM/AM TUNER
MODULE
(AXQ7229)

I

HP ASSY
(XWZ3715)

M

DISPLAY ASSY
(XWZ3720)

D

PHONES

E

CN8007

C

DSP ASSY (AWX8253)

C 1/2, C 2/2

5

CN8011

XV-DV515

6

LED ASSY

N

(XWZ3721)

7

F

21

8

1

3.3 DVDM ASSY(1/3)

23

4

A

B 1/3

DVDM ASSY (AWM7808)

CN601

A

B

MOTOR

STEPPING

C

(S)

(S)

(S)

(S)

(S)
(S)

(S)
(S)

3

(F)

(F)

(T)

(T)

SPINDLE MOTOR

D

(F)

(F)

(T)

(T)

E

PICKUP ASSY CN1013

F

B 1/3

22

1234

XV-DV515

5

678

: FE DATA SIGNAL ROUTE

(F)

: FOCUS SERVO LOOP LINE

(T)

: TRACKING SERVO LOOP LINE

(S)

: STEPPING SERVO LOOP LINE

A

B 2/3

4

5

B

C

2

D

1

E

F

B 1/3

XV-DV515

5

6

7

8

23

1

3.4 DVDM ASSY(2/3)

A

B

23

B 2/3

DVDM ASSY (AWM7808)

4

C

D

(D) (D)

E

(D)

(CY/G)

(PB/B)

F

(PR/R)

(C)

(C/V)

(Y)

B 2/3

24

1234

XV-DV515

5

678

(C/V)

(PR/R)

(CY/G)

(PB/B)

(D) (D) (D)

(C) (C)

: FE DATA SIGNAL ROUTE

: VIDEO SIGNAL ROUTE (C/V)

(Y)

: S VIDEO SIGNAL ROUTE (Y)

(C)

: S VIDEO SIGNAL ROUTE (Y)

: VIDEO SIGNAL ROUTE (PR/R)

: VIDEO SIGNAL ROUTE (CY/G)

: VIDEO SIGNAL ROUTE (PB/B)

(D)

: AUDIO SIGNAL ROUTE (DIGITAL)

A

B

B 3/3

C

B 3/3

(C/V) (C/V)

(Y) (Y)

(CY/G)

(PB/B)

(PR/R)

(Y)

(PB/B)

(PR/R)

(C/V)

(CY/G)

(C)

(C)

(C/V)

(Y)

10

D

7

8

(C)

6

(Y)

(C/V)

9

(CY/G)

(PB/B)

(PR/R)

E

11

B 3/3

F

B 1/3

5

6

XV-DV515

7

B 2/3

25

8

1

3.5 DVDM ASSY(3/3)

23

4

A

B

C

B 3/3

B 2/3

DVDM ASSY (AWM7808)

1.8V Reg.

1.8V Reg.

(D) (D) (D)

D

E

F

B 3/3

26

1234

XV-DV515

5

678

A

5V Reg.

(D) (D)

(Y)

(C/V)

(C)

(PR/R)

(PB/B)

(CY/G)

B 2/3

(D)

B 2/3

(Y)

(C/V)

(C)

(PR/R)

(PB/B)

(CY/G)

(C/V)

(PR/R)

(PB/B)

(CY/G)

(C)

(D)

B

CN5102

J 1/2

C

(Y)

D

CN8801

J 2/2

E

(C/V)

: VIDEO SIGNAL ROUTE (C/V)

(Y)

: S VIDEO SIGNAL ROUTE (Y)

(C)

: S VIDEO SIGNAL ROUTE (Y)

(PR/R)

: VIDEO SIGNAL ROUTE (PR/R)

(CY/G)

: VIDEO SIGNAL ROUTE (CY/G)

(PB/B)

: VIDEO SIGNAL ROUTE (PB/B)

(D)

: AUDIO SIGNAL ROUTE (DIGITAL)

F

: The power supply is shown with the marked box.

XV-DV515

5

6

7

B 3/3

27

8

1

3.6 DSP ASSY(1/2)

23

4

A

C 1/2

DSP ASSY (AWX8253)

C 2/2

C 2/2

B

(AD)

(AD)

(AD)

(D)

C

(AD)

(D)

(D)

(D)

D

(D) (D)

(D)

E

(D) (D)

(D)(D)(D)

(D)(D)(D)

F

C 1/2

28

1234

XV-DV515

C 2/2

5

678

: AUDIO SIGNAL ROUTE (L ch)

(DVD)

: AUDIO SIGNAL ROUTE (DVD Lch)

(D)

: AUDIO SIGNAL ROUTE (DIGITAL)

(AD)

: AUDIO DATA SIGNAL ROUTE

(FL)

: AUDIO SIGNAL ROUTE (Front L ch)

(SL)

: AUDIO SIGNAL ROUTE (Surround L ch)

(C)

: AUDIO SIGNAL ROUTE (Center ch)

(SW)

: AUDIO SIGNAL ROUTE (Sub Woofer ch)

A

B

(AD)

(AD)

(AD)

(AD)

(AD)

(AD)

(AD)

(AD)

(DVD)

(FL)

(SL)

(SW)

(C)

(FL)

(SL)

(SW)

(C)

CN5614

G

C

(DVD)(DVD)

3.3V Reg.

D

(D)

1.8V Reg.

(D)(D)

E

(D)

(D)

(D)

F

CN5615

G

5

: The power supply is shown with the marked box.

XV-DV515

6

7

C 1/2

29

8

1

3.7 DSP ASSY(2/2)

23

4

A

B

C 2/2

DSP ASSY (AWX8253)

C 1/2

(AD)
(AD)
(AD)
(AD)

(D) (D)

C

(AD)
(AD)
(AD)
(AD)

D

C 1/2

C 1/2

E

F

C 2/2

: The power supply is shown with the marked box.

G

CN5618

30

1234

XV-DV515