VSX-1022-K
AV Receiver
VSX-1022-K
VSX-42
VSX-822-K
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks
VSX-1022-K CUXESM AC 120 V
VSX-42 UXECB AC 120 V
VSX-822-K CUXESM AC 120 V
ORDER NO.
RRV4306
PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION
K-MZV MAR.
2012 Printed in Japan
1
WARNING
This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive
harm.
Health & Safety Code Section 25249.6 - Proposition 65
This service manual is intended for qualified service technicians; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120 V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are
identified by marking with a > on the schematics and on
the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of,
PIONEER Service Manual may be obtained at a nominal
charge from PIONEER.
Leakage
current
tester
Reading should
not be above
0.5 mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
(FOR USA MODEL ONLY)
2 3 4
SAFETY INFORMATION
A
B
C
D
E
F
2
1
2 3 4
VSX-1022-K
5
6 7 8
CONTENTS
SAFETY INFORMATION.......................................................................................................................................................... 2
1. SERVICE PRECAUTIONS ....................................................................................................................................................5
1.1 NOTES ON SOLDERING...............................................................................................................................................5
1.2 NOTES ON REPLACING PARTS ................................................................................................................................... 5
1.3 SERVICE NOTICE.......................................................................................................................................................... 5
2. SPECIFICATIONS ................................................................................................................................................................. 6
3. BASIC ITEMS FOR SERVICE .............................................................................................................................................. 8
3.1 CHECK POINTS AFTER SERVICING ........................................................................................................................... 8
3.2 JIGS LIST ....................................................................................................................................................................... 8
3.3 PCB LOCATIONS ...........................................................................................................................................................9
4. BLOCK DIAGRAM ..............................................................................................................................................................12
4.1 OVERALL WIRING DIAGRAM .....................................................................................................................................12
4.2 AUDIO BLOCK DIAGRAM (VSX-1022-K, VSX-42)...................................................................................................... 14
4.3 AUDIO BLOCK DIAGRAM (VSX-822-K) ...................................................................................................................... 16
4.4 D-MAIN BLOCK DIAGRAM ..........................................................................................................................................18
4.5 D-AUDIO BLOCK DIAGRAM........................................................................................................................................ 20
4.6 D-MAIN BLOCK DIAGRAM (1/2)..................................................................................................................................22
4.7 D-MAIN BLOCK DIAGRAM (2/2)..................................................................................................................................24
4.8 CPU BLOCK DIAGRAM ............................................................................................................................................... 26
4.9 VIDEO BLOCK DIAGRAM............................................................................................................................................ 28
4.10 POWER SUPPLY BLOCK DIAGRAM.........................................................................................................................30
5. DIAGNOSIS ........................................................................................................................................................................ 32
5.1 TROUBLESHOOTING..................................................................................................................................................32
5.2 ADAPTER ERROR MESSAGE ....................................................................................................................................44
5.3 USB/iPod ERROR MESSAGE......................................................................................................................................44
5.4 DETECTION CIRCUIT ................................................................................................................................................. 45
5.5 IC INFORMATION ........................................................................................................................................................ 47
6. SERVICE MODE................................................................................................................................................................. 51
6.1 SERVICE MODE ..........................................................................................................................................................51
7. DISASSEMBLY ................................................................................................................................................................... 55
8. EACH SETTING AND ADJUSTMENT................................................................................................................................64
8.1 ADJUSTMENT REQUIRED WHEN THE UNIT IS RE
8.2 UPDATING OF THE FIRMWARE .................................................................................................................................65
8.3 IDLE CURRENT ADJUSTMENT ..................................................................................................................................69
9. EXPLODED VIEWS AND PARTS LIST............................................................................................................................... 72
9.1 PACKING SECTION .....................................................................................................................................................72
9.2 EXTERIOR SECTION .................................................................................................................................................. 74
10. SCHEMATIC DIAGRAM .................................................................................................................................................... 78
10.1 AUDIO ASSY.............................................................................................................................................................. 78
10.2 AMP7 ASSY (1/2)(VSX-1022-K, VSX-42) .................................................................................................................. 80
10.3 AMP7 ASSY (2/2)(VSX-1022-K, VSX-42) .................................................................................................................. 82
10.4 AMP5 ASSY (1/2)(VSX-822-K)................................................................................................................................... 84
10.5 AMP5 ASSY (2/2)(VSX-822-K)................................................................................................................................... 86
10.6 MAIN ASSY ................................................................................................................................................................88
10.7 D-MAIN ASSY (1/7)(VSX-1022-K, VSX-42) ............................................................................................................... 90
10.8 D-MAIN ASSY (2/7)(VSX-1022-K, VSX-42) ............................................................................................................... 92
10.9 D-MAIN ASSY (3/7)(VSX-1022-K, VSX-42) ............................................................................................................... 94
10.10 D-MAIN ASSY
(4/7)(VSX-1022-K, VSX-42) .............................................................................................................96
10.11 D-MAIN ASSY (5/7)(VSX-1022-K, VSX-42) .............................................................................................................98
10.12 D-MAIN ASSY (6/7)(VSX-1022-K, VSX-42) ........................................................................................................... 100
10.13 D-MAIN ASSY (7/7)(VSX-1022-K, VSX-42) ........................................................................................................... 102
10.14 D-MAIN ASSY (1/7)(VSX-822-K)............................................................................................................................ 104
10.15 D-MAIN ASSY (2/7)(VSX-822-K)............................................................................................................................ 106
10.16 D-MAIN ASSY (3/7)(VSX-822-K)............................................................................................................................ 108
10.17 D-MAIN ASSY (4/7)(VSX-822-K)............................................................................................................................ 110
10.18 D-MAIN ASSY (5/7)(VSX-822-K)............................................................................................................................ 112
10.19 D-MAIN ASSY (6/7)(VSX-822-K)............................................................................................................................ 114
10.20 D-MAIN ASSY (7/7)(VSX-822-K)............................................................................................................................ 116
10.21 CPU ASSY..............................................................................................................................................................118
10.22 VIDEO, G-L, G-R, WG-A and WG-B ASSYS.......................................................................................................... 120
10.23 BT CNT
, OPTCO, BRG-1 and BRG-2 ASSYS........................................................................................................122
10.24 BT and F-USB ASSYS ........................................................................................................................................... 124
10.25 FRONT, INSEL, HP, MIC, FVIDEO and WG ASSYS .............................................................................................126
10.26 STBY ASSY............................................................................................................................................................128
PAIRED OR REPLACED ..........................................................64
A
B
C
D
E
F
VSX-1022-K
5
6 7 8
3
1
2 3 4
11. PCB CONNECTION DIAGRAM ......................................................................................................................................130
11.1 AUDIO ASSY ............................................................................................................................................................130
A
11.2 AMP7 ASSY (VSX-1022-K, VSX-42) ........................................................................................................................132
11.3 AMP5 ASSY (VSX-822-K) ........................................................................................................................................134
11.4 MAIN ASSY...............................................................................................................................................................136
11.5 D-MAIN ASSY...........................................................................................................................................................140
11.6 CPU ASSY ................................................................................................................................................................144
11.7 VIDEO ASSY ............................................................................................................................................................146
11.8 G-L, G-R, WG-A and WG-B ASSYS.........................................................................................................................148
11.9 BT CNT and OPTCO ASSYS ...................................................................................................................................149
11.10 BRG-1 and BRG-2 ASSYS .....................................................................................................................................150
11.11 BT and F-USB ASSYS............................................................................................................................................151
11.12 FRONT, INSEL, HP, MIC, FVIDEO and WG ASSYS ..............................................................................................152
B
11.13 STBY ASSY
12. PCB PARTS LIST ............................................................................................................................................................157
............................................................................................................................................................156
C
D
E
F
4
1
2 3 4
VSX-1022-K
1
Amplifier section
Continuous average power output of 80 watts* per channel,
min., at 8 ohms, from 20 Hz to 20 000 Hz with no more than
0.08 %** total harmonic distortion.
Front (stereo)................................................... 80 W + 80 W
Power output (1 kHz, 6 Ω, 1 %) ...............140 W per channel
Guaranteed speaker impedance ........................ 6 Ω to 16 Ω
* Measured pursuant to the Federal Trade Commission’s
Trade Regulation rule on Power Output Claims for Amplifiers
** Measured by Audio Spectrum Analyzer
Audio Section
Input (Sensitivity/Impedance)
LINE.............................................................200 mV/47 kΩ
Signal-to-Noise Ratio (IHF, short circuited, A network)
LINE.......................................................................... 98 dB
Signal-to-Noise Ratio [EIA, at 1 W (1 kHz)]
LINE.......................................................................... 79 dB
Video Section
Signal level
Composite ....................................................1 Vp-p (75 Ω)
Tuner Section
Frequency Range (FM) .....................87.5 MHz to 108 MHz
Antenna Input (FM)................................... 75 Ω unbalanced
Frequency Range (AM) ...................... 530 kHz to 1700 kHz
Antenna (AM) .................................................Loop antenna
Digital In/Out Section
HDMI terminal .............................................. Type A (19-pin)
HDMI output type................................................5 V, 100 mA
USB terminal ............................USB2.0 Full Speed (Type A)
iPod terminal............................USB, and Video (Composite)
ADAPTER PORT terminal..................................5 V, 100 mA
Network Section
LAN terminal................................ 10 BASE-T/100 BASE-TX
Miscellaneous
Power Requirements ...................................AC 120 V, 60 Hz
Power Consumption ................................520 W (VSX-1022)
450 W (VSX-822)
In standby............................................. 0.4 W (Control OFF)
Dimensions....... 435 mm (W) x 168 mm (H) x 342.5 mm (D)
173/16 in. (W) x 65/8 in. (H) x 145/16 in. (D)
Weight (without package)..... 9.3 kg (20 lb 9 oz) (VSX-1022)
8.9 kg (19 lb 10 oz) (VSX-822)
Note
• Specifications and the design are subject to possible
modifications without notice, due to improvements.
• This product includes FontAvenue® fonts licensed by NEC
Corporation. FontAvenue is a registered trademark of NEC
Corporation.
VSX-1022-K, VSX-822-K
Amplifier section
Continuous average power output of 80 watts* per channel,
min., at 8 ohms, from 20 Hz to 20 000 Hz with no more than
0.08 %** total harmonic distortion.
Front (stereo)................................................... 80 W + 80 W
Guaranteed speaker impedance ........................ 6 Ω to 16 Ω
* Measured pursuant to the Federal Trade Commission’s
Trade Regulation rule on Power Output Claims for Amplifiers
** Measured by Audio Spectrum Analyzer
Audio Section
Input (Sensitivity/Impedance)
LINE.............................................................200 mV/47 kΩ
Signal-to-Noise Ratio (IHF, short circuited, A network)
LINE.......................................................................... 98 dB
Signal-to-Noise Ratio [EIA, at 1 W (1 kHz)]
LINE.......................................................................... 79 dB
Video Section
Signal level
Composite ....................................................1 Vp-p (75 Ω)
Tuner Section
Frequency Range (FM) .....................87.5 MHz to 108 MHz
Antenna Input (FM)................................... 75 Ω unbalanced
Frequency Range (AM) ...................... 530 kHz to 1700 kHz
Antenna (AM) .................................................Loop antenna
Digital In/Out Section
HDMI terminal .............................................. Type A (19-pin)
HDMI output type................................................5 V, 100 mA
USB terminal ............................USB2.0 Full Speed (Type A)
iPod terminal............................USB, and Video (Composite)
ADAPTER PORT terminal..................................5 V, 100 mA
Network Section
LAN terminal................................ 10 BASE-T/100 BASE-TX
Integrated control section
Control (IR) terminal ....................... Ø 3.5 Mini-jack (MONO)
IR signal................................ High Active (High Level: 2.0 V)
12 V Trigger terminal....................... Ø 3.5 Mini-jack (MONO)
12 V Trigger output type......................................12 V, 50 mA
Miscellaneous
Power Requirements ...................................AC 120 V, 60 Hz
Power Consumption ....................................................520 W
In standby............................................. 0.4 W (Control OFF)
Dimensions....... 435 mm (W) x 168 mm (H) x 342.5 mm (D)
173/16 in. (W) x 65/8 in. (H) x 145/16 in. (D)
Weight (without package)......................... 9.3 kg (20 lb 9 oz)
Note
• Specifications and the design are subject to possible
modifications without notice, due to improvements.
• This product includes FontAvenue® fonts licensed by NEC
Corporation. FontAvenue is a registered trademark of NEC
Corporation.
VSX-42
2. SPECIFICATIONS
A
2 3 4
B
C
D
E
F
6
1
2 3 4
VSX-1022-K
1
Items to be checked after servicing
To keep the product quality after servicing, confirm recommended check points shown below.
See the table below for the items to be checked regarding video and audio.
No.
Item to be checked regarding video Item to be checked regarding audio
Procedures Check points
1 Confirm whether the customer complain has been solved.
If the customer complain occurs with the particular source, such
as Dolby Digital, DTS, AAC, DVD-A and HDMI, input it for the
operation check.
The customer complain must not be reappeared.
Video, Audio and operations must be normal.
2 Check the analog audio playback.
(Make the analog connections with a DVD player.)
Each channel audio and operations must be normal.
3 Check the digital audio playback.
(Make the digital connections with a DVD player.)
Each channel audio and operations must be normal.
4 Check surround playback.
(Select Surround mode and check the multichannel operations
via the DSP circuit.)
Each channel audio and operations must be normal.
5 Check the video outputs.
(Connect with a DVD player.)
Video and operations must be normal.
6 Check the tuner (AM and FM) operations. Audio and operations must be normal.
7 Check the sound from headphone output. Sound must be normal, without noise.
8 Check the appearance of the product.
Block noise Distortion
Horizontal noise Noise
Flicker Volume too low
Disturbed image (video jumpiness) Volume too high
Too dark Volume fluctuating
Too bright Sound interrupted
Mottled color
No scratches or dirt on its appearance after receiving it for
service.
Jigs List
Jig Name Part No. Remarks
RS-232C update jig (Jig + 10P FFC) GGF1642
(Marketing product)
MAIN microcomputer firmware update
(RS-232C ↔ Rear panel)
RS-232C cable (9-pin to 9-pin, straight cable)
9P extension jig cable GGD1739 Diagnosis (AMP5 Assy ↔ AUDIO Assy)
13P extension jig cable GGD1740 Diagnosis (AMP7 Assy ↔ AUDIO Assy)
3P extension jig cable GGD1741 Diagnosis (AMP7 Assy ↔ MAIN Assy)
Diagnosis (D-MAIN Assy ↔ CPU Assy)Board to board extension jig cable GGD1770
Diagnosis (D-MAIN Assy ↔ CPU Assy)Board to board extension jig cable GGD1800
Diagnosis (FRONT Assy ↔ CPU Assy)25P extension jig FFC GGD1801
Diagnosis (D-MAIN Assy ↔ BRG-A Assy)Board to board extension jig cable GGD1756
Lubricants and Glues List
Name Part No. Remarks
Silicon grease GEM1057 Refer to "9.2 EXTERIOR SECTION".
Silicon adhesive
GYA1011
(KE40RTV-W)
Refer to "9.2 EXTERIOR SECTION".
2 3 4
3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
A
B
C
D
3.2 JIGS LIST
E
F
8
1
2 3 4
VSX-1022-K
1
LIST OF ASSEMBLIES
NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Mark Symbol and Description
VSX-1022-K/
CUXESM
1..PCB TTL ASSY MAIN 7025HK1108010-IL
2..MAIN ASSY 7028071611030-IL
2..BTCNT ASSY 7028071612050-IL
2..OPTCO ASSY 7028071613050-IL
2..G-R ASSY 7028071614050-IL
2..G-L ASSY 7028071615050-IL
2..WG-A ASSY 7028071616050-IL
VSX-42/
UXECB
VSX-822-K/
CUXESM
2..WG-B ASSY 7028071617050-IL
7025HK1108020-IL
7028071611050-IL
7028071612050-IL
7028071613050-IL
7028071614050-IL
7028071615050-IL
7028071616050-IL
7028071617050-IL
7025HK1107010-IL
7028071611010-IL
7028071612050-IL
7028071613050-IL
7028071614050-IL
7028071615050-IL
7028071616050-IL
7028071617050-IL
NSP
1.PCB TTL ASSY FRONT 7025HK1108011-IL
2..FRONT ASSY 7028071621030-IL
2..HP ASSY 7028071622030-IL
2..INSEL ASSY 7028071623030-IL
2..MIC ASSY 7028071624050-IL
2..FVIDEO ASSY 7028071626030-IL
2..WG ASSY 7028071627060-IL
7025HK1108021-IL
7028071621050-IL
7028071622050-IL
7028071623050-IL
7028071624050-IL
7028071626050-IL
7028071627060-IL
7025HK1108011-IL
7028071621030-IL
7028071622030-IL
7028071623030-IL
7028071624050-IL
7028071626030-IL
7028071627060-IL
NSP
1..PCB TTL ASSY VIDEO 7025HK1108012-IL
2..VIDEO ASSY 7028071671030-IL
2..STBY ASSY 7028071672030-IL
2..BRG-1 ASSY 7028071673030-IL
2..BRG-2 ASSY 7028071674030-IL
7025HK1108022-IL
7028071671030-IL
7028071672030-IL
7028071673030-IL
7028071674050-IL
7025HK1107012-IL
7028071671010-IL
7028071672010-IL
7028071673030-IL
7028071674030-IL
NSP
1..PCB TTL ASSY AUDIO 7025HK1108013-IL
2..AUDIO ASSY 7028071641030-IL
7025HK1108023-IL
7028071641050-IL
7025HK1107013-IL
7028071641010-IL
NSP
1..PCB TTL ASSY DMAIN 7025HK1108014-IL
2..D-MAIN ASSY 7028071691050-IL
7025HK1108024-IL
7028071691050-IL
7025HK1107014-IL
7028071691010-IL
NSP
1..PCB TTL ASSY CPU 7025HK1108015-IL
2..CPU ASSY 7028071681030-IL
7025HK1108025-IL
7028071681050-IL
7025HK1107015-IL
7028071681010-IL
NSP
1..PCB TTL ASSY BT 7025HK1009019-IL
2..BT ASSY 7028070231010-IL
7025HK1009019-IL
7028070231010-IL
7025HK1009019-IL
7028070231010-IL
NSP
1..PCB TTL ASSY F-USB 7025HK1108016-IL
2..F-USB ASSY 7028071781030-IL
7025HK1108016-IL
7028071781030-IL
7025HK1108016-IL
7028071781030-IL
NSP
1..PCB TTL ASSY AMP7 7025HK1108017-IL
2..AMP7 ASSY 7028070253010-IL
7025HK1108017-IL
7028070253010-IL
Not used
Not used
NSP
1..PCB TTL ASSY AMP5 Not used
2..AMP5 ASSY Not used
Not used
Not used
7025HK1107017-IL
7028070245010-IL
NSP
A
2 3 4
B
C
D
E
F
10
VSX-1022-K
1
2 3 4
1
-
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
-
The > mark found on some component parts indicates the impor tance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
A
AUDIO ASSY
(VSX-1022-K: 7028071641030-IL)
(VSX-42: 7028071641050-IL)
(VSX-822-K: 7028071641010-IL)
C
MAIN ASSY
(VSX-1022-K: 7028071611030-IL)
(VSX-42: 7028071611050-IL)
(VSX-822-K: 7028071611010-IL)
F
VIDEO ASSY
(VSX-1022-K, VSX-42: 7028071671030-IL)
(VSX-822-K: 7028071671010-IL)
N
BRG-2 ASSY
(VSX-1022-K, VSX-822-K: 7028071674030-IL)
(VSX-42: 7028071674050-IL)
I
WG-A ASSY
(7028071616050-IL)
J
WG-B ASSY
(7028071617050-IL)
V
WG ASSY
(7028071627060-IL)
M
BRG-1 ASSY
(7028071673030-IL)
G
G-L ASSY
(7028071615050-IL)
K
BTCNT ASSY
(7028071612050-IL)
O
BT ASSY
(7028070231010-IL)
S
HP ASSY
(VSX-1022-K, VSX-822-K:
7028071622030-IL)
(VSX-42: 7028071622050-IL)
U
FVIDEO ASSY
(VSX-1022-K, VSX-822-K:
7028071626030-IL)
(VSX-42: 7028071626050-IL)
T
MIC ASSY
(7028071624050-IL)
H
G-R ASSY
(7028071614050-IL)
B
B
1/2-B2/2
AMP7 ASSY (VSX-1022-K, VSX-42)
(7028070253010-IL)
AMP5 ASSY (VSX-822-K)
(7028070245010-IL)
CN403
1 BT_R
2 AGND
3 BT_L
4 CPU_GND
5 BT_ON/CE
6 BT_+5V
7 BT_ID
8 BT_DET
9 BT_TX/U_RX
10 BT_RX/U_TX
11 BT_/OC
BT_R 1
AGND 2
BT_L 3
CPU_GND 4
BT_ON/CE 5
BT_+5V 6
BT_ID 7
BT_DET 8
BT_TX/U_RX 9
BT_RX/U_TX 10
BT_/OC 11
11
12
13
14
15
16
17
18
19
11
12
13
14
15
16
17
18
19
2 3 4
4. BLOCK DIAGRAM
4.1 OVERALL WIRING DIAGRAM
A
B
C
D
E
F
12
VSX-1022-K
1
2 3 4