Pioneer GM-8217ZT, GM-8417ZT Service Manual

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ORDER NO.

CRT2716

PUB. NO. CRT2716

AUDIO SYSTEM

AMPLIFIER ASSY

Manufactured for TOYOTA

by PIONEER CORPORATION

VEHICLE DESTINATION PRODUCED AFTER TOYOTA PART No. ID No. PIONEER MODEL No.

LEXUS ES300 AUSTRALIA, July 2001 86100-33160 GM-8417ZT/WL

OVERSEAS July 2001 86280-33120 GM-8417ZT-91/WL

LEXUS ES300 U.S.A., CANADA, July 2001 86100-33170A GM-8217ZT/WL

MIDDLE EAST July 2001 86280-33130 GM-8217ZT-91/WL

ES300

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GM-8417ZT,8417ZT-91,8217ZT,8217ZT-91

- Supplementary model is identical to the original except for the addition of following items.

Description Part No.

GM-8417ZT-91/WL GM-8217ZT-91/WL

Polyethylene Bag CEG1185 CEG1185

Carton CHG4509 CHG4509

Contain Box CHL4510 CHL4509

Protector(x2) CHP2475 CHP2475

Protector(x2) CHP2476 CHP2476

GM-8417ZT/WL, 8417ZT-91/WL

GM-8217ZT/WL, 8217ZT-91/WL

CONTENTS

1. SAFETY INFORMATION ............................................3

2. EXPLODED VIEWS AND PARTS LIST.......................4

3. SCHEMATIC DIAGRAM .............................................6

4. PCB CONNECTION DIAGRAM ................................12

5. ELECTRICAL PARTS LIST ........................................16

6. ADJUSTMENT..........................................................21

7. GENERAL INFORMATION .......................................23

7.1 CONNECTOR FUNCTION DESCRIPTION ............23

7.2 IC........................................................................24

7.3 EXPLANATION..................................................26

7.3.1 OPERATIONAL FLOW CHART ................26

7.3.2 SYSTEM BLOCK DIAGRAM ...................27

8. SPECIFICATIONS......................................................27

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This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

1. SAFETY INFORMATION

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2. EXPLODED VIEWS AND PARTS LIST

2.1 EXTERIOR

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1 Screw AMZ26P080FMC 2 Screw AMZ26P160FMC 3 Screw BMZ30P080FMC 4 Screw(GM-8417ZT) BMZ50P060FMC 5 Screw BSZ30P060FMC

6 Chassis CNA2331 7 Case CNB2610 8 86285-33080(GM-8417ZT) CNC9340 9 86286-33050(GM-8417ZT) CNC9341

10 Seal CNM7170

11 Cushion CNM7203 12 Seal CNM7279 13 Seal CNM7305 14 Cushion CNM7493 15 Heat Sink CNR1596

16 Amp Assy CWM7811 17 Screw(M3x6) CBA1393 18 Connector(CN702) CKM1310 19 Plug(CN701) CKM1316 20 Bracket CNC9120

21 Holder CNC9321 22 IC(IC353) TA8254AH 23 IC(IC305) TDA7384

24-27 •••••

28 Sheet CNM7628

Mark No. Description Part No. Mark No. Description Part No.

NOTE:

- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.

- Screws adjacent to ∇ mark on the product are used for disassembly.

1 Screw AMZ26P080FMC 2 Screw AMZ26P160FMC 3 Screw BMZ30P080FMC 4 Screw(GM-8217ZT) BMZ50P060FMC 5 Screw BSZ30P060FMC

6 Chassis CNA2331 7 Case CNB2610 8 86285-33060(GM-8217ZT) CNC9338 9 •••••

10 Seal CNM7170

11 ••••• 12 Seal CNM7279 13 Seal CNM7305 14 ••••• 15 Heat Sink CNR1596

16 Amp Assy CWM7367 17 Screw(M3x6) CBA1393 18 Connector(CN702) CKM1310 19 Plug(CN701) CKM1316 20 Bracket CNC9120

21 Holder CNC9321 22 IC(IC353) TA8254AH 23 IC(IC305) TDA7384 24 86286-33060(GM-8217ZT) CNC9339 25 Cushion CNM7203

26 Cushion CNM7493 27 Screw(GM-8217ZT) BMZ50P060FMC 28 Sheet CNM7628

Mark No. Description Part No. Mark No. Description Part No.

- EXTERIOR SECTION PARTS LIST(GM-8417ZT,8417ZT-91)

- EXTERIOR SECTION PARTS LIST(GM-8217ZT,8217ZT-91)

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3. SCHEMATIC DIAGRAM

3.1 AMP ASSY(GUIDE PAGE)

Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND

PARTS LIST” or “ELECTRICAL PARTS LIST”.

BAL/UNBAL CONVERTER

FIXED EQUALIZER FRONT

FIXED EQUALIZER REAR

FRONT L

REAR L

FRONT R

REAR R

4.5V

8.2V

4.2V

8.2V

BALANCE :-2 FRONT/REAR:4k WOOFER :60

INPUT

FRONT/REAR:-26.3dBs

WOOFER:-26.5dBs

FRONT/REAR:+25.3dBs

WOOFER:+27.3dBs

A-aA-a A-b A-b

A-a

A-b

A-a

Large size

SCH diagram

Guide page

Detailed page

A-a

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GM-8417ZT,8417ZT-91,8217ZT,8217ZT-91

GM-8217ZT

GM-8417ZT

ASENSE

BSENSE

HPF

LPF

AVC-LAN INTERFACE

1/2 VCC

VDD REG

+B L.C FILTER

SYSTEM POWER CONTROL

AMPLIFIER CONTROL

4.1V

5.3V

13.2V

5.7V

5.4V

5.6V

5.0V

13.2V

5.4V

8.2V

4.2V

AMP ASSY

Decimal points for resistor and capacitor fixed values are expressed as :

2.2 2R2

0.022 R022

←

Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors.

NOTE :

Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors.

WOOFER POWER IC PROTECTION CIRCUIT

BALANCE FRONT :+4.4dBs(4kHz) REAR :+5.2dBs(4kHz) WOOFER:+16.1dBs(60Hz)

OUTPUT

-1.9dBs

-5.5dBs

-9.1dBs

-9.3dBs

-26.2dBs

-21.7dBs

-24.3dBs

-19.8dBs

-21.1dBs

A-b

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234

A-a

A-b

A-a

GM-8217ZT

GM-8417ZT

BAL/UNBAL CONVERTER

FIXED EQUALIZER FRONT

FIXED EQUALIZER REAR

4.5V

8.2V

4.2V

BALANCE :-20dBs

FRONT/REAR:4kHz

WOOFER :60Hz

INPUT

FRONT/REAR:-26.3dBs

WOOFER:-26.5dBs

FRONT/REAR:+25.3dBs

WOOFER:+27.3dBs

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GM-8417ZT,8417ZT-91,8217ZT,8217ZT-91

A-a

A-b

A-a

FIXED EQUALIZER FRONT

FIXED EQUALIZER REAR

FRONT L

REAR L

FRONT R

REAR R

HPF

4.2V

8.2V

-1.9dBs

-26.2dBs

-24.3dBs

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234

A-a

A-b

AVC-LAN INTERFACE

1/2 VCC

L.C FILTER

SYSTEM

POWER

CONTROL

AMPLIFIER CONTROL

13.2V

5.4V

8.2V

4.2V

AMP ASSY

Decimal points for resistor

and capacitor fixed values

are expressed as :

2.2 2R2

0.022 R022

←

Symbol indicates a resistor.

No differentiation is made between chip resistors and

discrete resistors.

NOTE :

Symbol indicates a capacitor.

No differentiation is made between chip capacitors and

discrete capacitors.

WOOFER POWER IC PROTECTION CIRCUIT

BALANCE

FRONT :+4.4dBs(4kHz)

REAR :+5.2dBs(4kHz)

WOOFER:+16.1dBs(60Hz)

OUTPUT

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GM-8417ZT,8417ZT-91,8217ZT,8217ZT-91

A-a

A-b

ASENSE

BSENSE

HPF

LPF

1/2 VCC

VDD REG

L.C FILTER

CONTROL

4.1V

5.3V

13.2V

5.7V

5.4V

5.6V

5.0V

4.2V

-5.5dBs

-9.1dBs

-9.3dBs

-21.7dBs

-19.8dBs

-21.1dBs

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AMP ASSY

4. PCB CONNECTION DIAGRAM

4.1 AMP ASSY

Capacitor

Connector

P.C.Board

Chip Part

SIDE A

SIDE B

NOTE FOR PCB DIAGRAMS

1. The parts mounted on this PCB

include all necessary parts for

several destination.

For further information for

respective destinations, be sure

to check with the schematic dia-

gram.

2. Viewpoint of PCB diagrams

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SIDE A

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234

AMP ASSY

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SIDE B

ASLN1

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5. ELECTRICAL PARTS LIST

NOTE:

- Parts whose parts numbers are omitted are subject to being not supplied.

- The part numbers shown below indicate chip components.

Chip Resistor

RS1/_S___J,RS1/__S___J

Chip Capacitor (except for CQS.....)

CKS....., CCS....., CSZS.....

Unit Number : CWM7811(GM-8417ZT)

(GM-8417ZT-91)

Unit Number : CWM7367(GM-8217ZT)

(GM-8217ZT-91)

Unit Name : Amp Assy

MISCELLANEOUS

IC 101 IC NJM2068MD IC 102 IC PMJ002A IC 301 IC NJM2068MD IC 302 IC NJM2068MD IC 303 IC NJM2068MD

IC 304 IC NJM2068MD IC 305 IC TDA7384 IC 351 IC NJM2068MD IC 352 IC NJM2068MD IC 353 IC TA8254AH

IC 401 IC NJM2930F08K IC 601 IC NJM2068MD IC 602 IC NJM2068MD IC 651 IC NJM2068MD IC 701 IC PD5633A

IC 702 IC S-80736AN-D0 IC 703 IC HA12187FP Q 201 Transistor 2SC3929 Q 203 Transistor 2SC3929 Q 204 Transistor 2SC3929

Q 205 Transistor 2SC3929 Q 207 Transistor 2SC3929 Q 208 Transistor 2SC3929 Q 251 Transistor 2SC3929 Q 252 Transistor 2SC3929

Q 253 Transistor 2SC3929 Q 254 Transistor 2SC3929 Q 255 Transistor 2SC3929 Q 256 Transistor 2SC3929 Q 257 Transistor 2SC3929

Q 258 Transistor 2SC3929 Q 351 Transistor DTC114EK Q 352 Transistor DTC114TK Q 381 Transistor 2SA1162 Q 401 Transistor 2SA1162

Q 402 Transistor 2SB1260 Q 403 Chip Transistor 2SC2712 Q 404 Transistor DTC114EK Q 405 Chip Transistor 2SC2712 Q 406 Transistor 2SD1767

Q 421 Chip Transistor 2SC2712 Q 422 Chip Transistor 2SC2712 Q 501 Chip Transistor 2SC2712 Q 502 Transistor 2SA1162 Q 503 Transistor DTC114EK

Q 504 Transistor 2SD1757K Q 601 Chip Transistor 2SC2712 Q 602 Transistor DTA114EK Q 651 Transistor 2SA1162 Q 701 Transistor DTC144EK

Q 702 Transistor DTC114EK Q 703 Transistor 2SA1162 Q 901 Chip Transistor 2SC2712 Q 902 Chip Transistor 2SC2712 Q 903 Transistor 2SA1162

Q 904 Chip Transistor 2SC2712 Q 905 Chip Transistor 2SC2712 Q 906 Chip Transistor 2SC2712 D 401 Diode 5KP24A D 402 Diode HZU4R3(B3)

D 403 Diode ERA15-02VH D 404 Diode UDZS5R6(B) D 405 Diode 1SS355 D 421 Diode 1SS355 D 422 Diode HZU8R2(B1)

D 423 Diode HZU7R5(B2) D 501 Diode RD8R2M(B2) D 601 Diode HZU4R3(B3) D 602 Diode 1SS355 D 603 Diode 1SS355

D 604 Diode 1SS355 D 605 Diode 1SS355 D 606 Diode 1SS355 D 651 Diode 1SS355 D 701 Diode UDZ18(B)

D 702 Diode UDZ18(B) D 703 Diode 1SS355 D 901 Diode 1SS355 D 902 Diode 1SS355 D 903 Diode 1SS355

L 401 Choke Coil 0.6mH CTH1169 L 701 Inductor LCTA4R7J3225 X 701 Radiator 10.00MHz CSS1428 VR 601 Semi-fixed 2.2kΩ(B) CCP1392 MIC 601 Microphone CPM1011

RESISTORS

R 101 RS1/16S103J R 102 RS1/16S103J R 103 RS1/16S103J R 104 RS1/16S103J R 105 RS1/16S123J

R 106 RS1/16S123J R 107 RS1/16S123J R 108 RS1/16S123J R 109 RS1/16S473J R 110 RS1/16S473J

=====Circuit Symbol and No.===Part Name Part No.

--- ------ ------------------------------------------ -------------------------

=====Circuit Symbol and No.===Part Name Part No.

--- ------ ------------------------------------------ -------------------------

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R 111 RS1/16S473J R 112 RS1/16S473J R 117 RS1/16S473J R 118 RS1/16S473J R 119 RS1/16S473J

R 120 RS1/16S473J R 121 RS1/16S101J R 122 RS1/16S103J R 123 RS1/16S101J R 124 RS1/16S101J

R 125 RS1/16S103J R 126 RS1/16S101J R 127 RS1/16S152J R 128 RS1/16S511J R 129 RS1/16S511J

R 130 RS1/16S181J R 131 RS1/16S181J R 132 RS1/16S153J R 133 RS1/16S123J R 201 RS1/16S101J

R 202 RS1/16S122J R 203 RS1/16S683J R 204 RS1/16S332J R 209 RS1/16S102J R 210 RS1/16S122J

R 211 RS1/16S683J R 212 RS1/16S332J R 213 RS1/16S101J R 214 RS1/16S122J R 215 RS1/16S683J

R 216 RS1/16S332J R 217 RS1/16S101J R 218 RS1/16S122J R 219 RS1/16S683J R 220 RS1/16S332J

R 225 RS1/16S102J R 226 RS1/16S122J R 227 RS1/16S683J R 228 RS1/16S332J R 229 RS1/16S101J

R 230 RS1/16S122J R 231 RS1/16S683J R 232 RS1/16S332J R 251 RS1/16S152J R 252 RS1/16S122J

R 253 RS1/16S683J R 254 RS1/16S332J R 255 RS1/16S122J R 256 RS1/16S122J R 257 RS1/16S683J

R 258 RS1/16S332J R 259 RS1/16S332J R 260 RS1/16S122J R 261 RS1/16S683J R 262 RS1/16S332J

R 263 RS1/16S822J R 264 RS1/16S122J R 265 RS1/16S683J R 266 RS1/16S332J R 267 RS1/16S152J

R 268 RS1/16S122J R 269 RS1/16S683J R 270 RS1/16S332J R 271 RS1/16S122J R 272 RS1/16S122J

R 273 RS1/16S683J R 274 RS1/16S332J R 275 RS1/16S332J R 276 RS1/16S122J R 277 RS1/16S683J

R 278 RS1/16S332J R 279 RS1/16S822J R 280 RS1/16S122J R 281 RS1/16S683J R 282 RS1/16S332J

R 301 RS1/16S473J R 302 RS1/16S473J R 303 RS1/16S473J R 304 RS1/16S473J R 305 RS1/16S472J

R 306 RS1/16S472J R 307 RS1/16S472J R 308 RS1/16S472J R 309 RS1/16S472J R 310 RS1/16S472J

R 311 RS1/16S472J R 312 RS1/16S472J R 313 RS1/16S392J R 314 RS1/16S392J R 315 RS1/16S152J

R 316 RS1/16S152J R 317 RS1/16S562J R 318 RS1/16S562J R 319 RS1/16S122J R 320 RS1/16S122J

R 321 RS1/16S101J R 322 RS1/16S101J R 323 RS1/16S272J R 324 RS1/16S272J R 327 RS1/16S223J

R 328 RS1/16S223J R 331 RS1/16S0R0J R 332 RS1/16S0R0J R 333 RS1/16S0R0J R 334 RS1/16S0R0J

R 335 RS1/16S0R0J R 336 RS1/16S0R0J R 337 RS1/16S0R0J R 338 RS1/16S0R0J R 339 RS1/16S103J

R 340 RS1/16S103J R 341 RS1/16S103J R 342 RS1/16S103J R 343 RS1/16S682J R 344 RS1/16S682J

R 345 RS1/16S682J R 346 RS1/16S682J R 351 RS1/16S153J R 352 RS1/16S153J R 353 RS1/16S153J

R 354 RS1/16S153J R 355 RS1/16S683J R 356 RS1/16S683J R 357 RS1/16S472J R 358 RS1/16S392J

R 359 RS1/16S152J R 360 RS1/16S273J R 361 RS1/16S473J R 362 RS1/16S473J R 363 RS1/16S473J

=====Circuit Symbol and No.===Part Name Part No.

--- ------ ------------------------------------------ -------------------------

=====Circuit Symbol and No.===Part Name Part No.

--- ------ ------------------------------------------ -------------------------

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R 364 RS1/16S222J R 366 RS1/16S222J R 367 RS1/16S4R7J R 368 RS1/16S4R7J R 369 RS1/16S102J

R 370 RS1/16S103J R 371 RS1/16S391J R 372 RS1/16S391J R 373 RS1/16S151J R 374 RS1/16S151J

R 375 RS1/16S561J R 376 RS1/16S561J R 377 RS1/16S121J R 378 RS1/16S121J R 381 RS1/16S153J

R 382 RS1/16S103J R 383 RS1/16S103J R 384 RS1/16S103J R 385 RS1/16S105J R 386 RS1/16S105J

R 401 RS1/16S103J R 402 RS1/16S103J R 403 RS1/16S103J R 404 RS1/16S682J R 405 RS1/16S103J

R 406 RS1/16S103J R 407 RS1/16S103J R 408 RS1/16S102J R 409 RS1/16S103J R 410 RS1/16S682J

R 411 RS1/16S104J R 412 RS1/16S102J R 413 RS1/16S473J R 414 RS1/16S472J R 421 RS1/16S332J

R 422 RS1/16S112J R 423 RS1/16S104J R 424 RS1/16S473J R 425 RS1/16S104J R 426 RS1/16S473J

R 427 RS1/16S112J R 428 RS1/16S152J R 501 RS1/16S104J R 502 RS1/16S473J R 503 RS1/16S103J

R 504 RS1/16S153J R 505 RS1/16S222J R 506 RS1/16S103J R 507 RS1/16S103J R 509 RS1/16S103J

R 510 RS1/16S331J R 511 RS1/16S103J R 601 RS1/16S222J R 602 RS1/16S683J R 603 RS1/16S103J

R 604 RS1/16S102J R 605 RS1/16S472J R 606 RS1/16S471J R 607 RS1/16S562J R 608 RS1/16S1000D

R 609 RS1/16S562J R 610 RS1/16S391J R 611 RS1/16S682J R 612 RS1/16S1002D R 613 RS1/16S2002D

R 614 RS1/16S684J R 615 RS1/16S472J R 616 RS1/16S472J R 617 RS1/16S473J R 618 RS1/16S153J

R 619 RS1/16S153J R 620 RS1/16S102J R 621 RS1/16S1003D R 622 RS1/16S1003D R 623 RS1/16S102J

R 624 RS1/16S1003D R 625 RS1/16S1003D R 651 RS1/16S103J R 652 RS1/16S103J R 653 RS1/16S473J

R 654 RS1/16S102J R 655 RS1/16S103J R 656 RS1/16S272J R 701 RS1/16S223J R 702 RS1/16S102J

R 703 RS1/16S101J R 704 RS1/16S102J R 705 RS1/16S102J R 706 RS1/16S102J R 707 RS1/16S473J

R 708 RS1/16S104J R 709 RS1/16S104J R 710 RS1/16S103J R 711 RS1/16S102J R 712 RS1/16S102J

R 713 RS1/16S102J R 714 RS1/16S101J R 715 RS1/16S101J R 716 RS1/16S102J R 717 RS1/16S102J

R 718 RS1/16S102J R 719 RS1/16S472J R 720 RS1/16S912J R 722 RS1/16S102J R 723 RS1/16S473J

R 724 RS1/16S223J R 725 RS1/16S471J R 726 RS1/16S103J R 727 RS1/16S471J R 730 RS1/16S0R0J

R 732 RS1/16S473J R 733 RS1/16S101J R 734 RS1/16S101J R 735 RS1/16S101J R 736 RS1/16S101J

R 737 RS1/16S101J R 738 RS1/16S101J R 739 RS1/16S102J R 740 RS1/16S471J R 741 RS1/16S471J

R 742 RS1/16S100J R 743 RS1/16S100J R 744 RS1/16S100J R 745 RS1/16S100J R 746 RS1/16S100J

R 747 RS1/16S100J R 748 RS1/16S100J R 749 RS1/16S100J R 750 (GM-8217ZT,8217ZT-91) RS1/16S473J R 751 (GM-8417ZT,8417ZT-91) RS1/16S473J

R 801 RS1/16S0R0J R 803 RS1/16S0R0J R 901 RS1/16S3302D R 902 RS1/16S3002D R 903 RS1/16S333J

R 904 RS1/16S333J R 905 RS1/16S683J R 906 RS1/16S3302D R 907 RS1/16S3302D R 908 RS1/16S3302D

=====Circuit Symbol and No.===Part Name Part No.

--- ------ ------------------------------------------ -------------------------

=====Circuit Symbol and No.===Part Name Part No.

--- ------ ------------------------------------------ -------------------------

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R 909 RS1/16S3302D R 910 RS1/16S473J R 911 RS1/16S473J R 912 RS1/16S103J R 913 RS1/16S333J

R 914 RS1/16S472J R 915 RS1/16S103J R 916 RS1/16S183J

CAPACITORS

C 101 CKSRYB471K50 C 102 CKSRYB471K50 C 103 CKSRYB471K50 C 104 CKSRYB471K50 C 105 CEAT4R7M50

C 106 CEAT4R7M50 C 107 CEAT4R7M50 C 108 CEAT4R7M50 C 109 CCSRCH220J50 C 110 CCSRCH220J50

C 111 CCSRCH220J50 C 112 CCSRCH220J50 C 113 CKSRYB473K16 C 114 CEAT4R7M50 C 115 CEAT4R7M50

C 116 CKSRYB102K50 C 117 CEAT100M50 C 118 CKSRYB222K50 C 119 CEAT3R3M50 C 120 CEAT100M50

C 121 CEAT100M50 C 122 CEAT2R2M50 C 123 CKSRYB102K50 C 124 CEAT100M50 C 125 CKSRYB222K50

C 126 CEAT3R3M50 C 127 CEAT100M50 C 128 CKSRYB473K16 C 129 CKSRYB103K50 C 130 CKSRYB472K50

C 131 CKSRYB472K50 C 132 CKSRYB222K50 C 133 CKSRYB222K50 C 134 CKSRYB104K25 C 135 CKSRYB104K25

C 136 CKSRYB472K50 C 137 CKSRYB472K50 C 138 CEHANP2R2M50 C 139 CEHANP2R2M50 C 140 CKSRYB473K16

C 141 CKSRYB473K16 C 142 CCSRCH101J50 C 143 CEHAQ100M50 C 144 CCSRCH101J50 C 145 CEHAQ100M50

C 146 CEHAQ2R2M50 C 147 CEHAQ2R2M50 C 148 CEHAQ2R2M50 C 149 CEHAQ2R2M50 C 150 CKSRYB104K25

C 151 CEAT470M16 C 152 CEAT101M10 C 153 CKSRYB222K50 C 154 CKSRYB222K50 C 155 CKSRYB104K25

C 156 CKSRYB104K25 C 157 CCSRCH471J50 C 158 CCSRCH471J50 C 159 CKSRYB222K50 C 160 CKSRYB222K50

C 161 CKSRYB222K50 C 162 CKSRYB222K50 C 163 CKSRYB223K25 C 164 CKSRYB223K25 C 201 CKSRYB472K50

C 202 CKSRYB223K25 C 205 CKSRYB472K50 C 206 CKSRYB472K50 C 207 CKSRYB223K25 C 208 CKSRYB222K50

C 209 CKSRYB472K50 C 210 CKSRYB223K25 C 213 CKSRYB472K50 C 214 CKSRYB472K50 C 215 CKSRYB223K25

C 216 CKSRYB222K50 C 217 CKSRYB473K16 C 218 CKSRYB473K16 C 221 CKSRYB224K16 C 222 CKSRYB473K16

C 223 CKSRYB103K50 C 224 CKSRYB223K50 C 225 CKSRYB473K16 C 226 CKSRYB473K16 C 229 CKSRYB224K16

C 230 CKSRYB473K16 C 231 CKSRYB103K50 C 232 CKSRYB223K50 C 233 CKSRYB105K10 C 235 CKSRYB224K16

C 236 CKSRYB473K16 C 237 CKSRYB105K10 C 239 CKSRYB224K16 C 240 CKSRYB473K16 C 241 CKSRYB473K16

C 243 CKSRYB105K10 C 244 CKSRYB474K10 C 245 CKSRYB473K16 C 247 CKSRYB105K10 C 248 CKSRYB474K10

C 251 CKSRYB473K16 C 252 CKSRYB472K50 C 253 CKSRYB223K50 C 254 CKSRYB473K50 C 255 CKSRYB223K25

C 256 CKSRYB222K50 C 258 CKSRYB102K50 C 259 CKSRYB473K16 C 260 CKSRYB472K50 C 261 CKSRYB223K50

C 262 CKSRYB473K50 C 263 CKSRYB223K25 C 264 CKSRYB222K50 C 266 CKSRYB102K50 C 267 CKSRYB224K16

C 268 CKSRYB473K16 C 269 CKSRYB473K16 C 270 CKSRYB223K25 C 271 CKSRYB473K16 C 272 CKSRYB223K50

C 273 CKSRYB103K50 C 274 CKSRYB102K50 C 275 CKSRYB224K16 C 276 CKSRYB473K16 C 277 CKSRYB473K16

C 278 CKSRYB223K25 C 279 CKSRYB473K16 C 280 CKSRYB223K50 C 281 CKSRYB103K50 C 282 CKSRYB102K50

=====Circuit Symbol and No.===Part Name Part No.

--- ------ ------------------------------------------ -------------------------

=====Circuit Symbol and No.===Part Name Part No.

--- ------ ------------------------------------------ -------------------------

Page 20

GM-8417ZT,8417ZT-91,8217ZT,8217ZT-91

C 283 CKSRYB104K25 C 284 CKSRYB104K25 C 285 CKSRYB104K25 C 286 CKSRYB103K50 C 287 CKSRYB104K25

C 288 CKSRYB104K25 C 289 CKSRYB104K25 C 290 CKSRYB103K50 C 291 CKSRYB105K10 C 292 CKSRYB103K50

C 293 CKSRYB474K10 C 294 CKSRYB222K50 C 295 CKSRYB105K10 C 296 CKSRYB103K50 C 297 CKSRYB474K10

C 298 CKSRYB222K50 C 301 CKSRYB473K16 C 302 CKSRYB473K16 C 303 CKSRYB221K50 C 304 CKSRYB221K50

C 305 CKSRYB221K50 C 306 CKSRYB221K50 C 307 CKSRYB474K10 C 308 CKSRYB474K10 C 309 CKSRYB474K10

C 310 CKSRYB474K10 C 311 CKSRYB474K10 C 312 CKSRYB474K10 C 313 CKSRYB474K10 C 314 CKSRYB474K10

C 315 CFTNA224J50 C 316 CFTNA224J50 C 317 CFTNA224J50 C 318 CFTNA224J50 C 319 CKSQYB104K50

C 320 CFTNA105J50 C 321 CEHAQ100M50 C 331 CCSRCH221J50 C 332 CCSRCH221J50 C 333 CCSRCH221J50

C 334 CCSRCH221J50 C 351 CKSRYB473K16 C 352 CKSRYB102K50 C 353 CFTNA474J50 C 354 CFTNA474J50

C 355 CFTNA474J50 C 356 CKSRYB473K16 C 357 CKSRYB224K16 C 358 CFTNA474J50 C 359 CKSRYB102K50

C 360 CEHATR10M50 C 361 CKSRYB224K16 C 362 CEHAR6R8M25 C 363 CKSQYB473K50 C 364 CKSRYB102K50

C 365 CKSRYB102K50 C 366 CKSRYB473K16 C 367 CKSRYB223K50 C 369 CKSRYB103K50 C 381 CKSRYB222K50

C 382 CKSRYB222K50 C 401 CEHAQ472M16 C 402 CEHAQ1R0M50 C 403 CKSRYB103K50 C 404 CEHAT221M16

C 405 CKSRYB103K50 C 406 CEHAQ101M10 C 407 CKSRYB103K50 C 408 CEHAQ1R0M50 C 409 CEHAQ102M16

C 410 CKSRYB102K50 C 411 CEHAQ101M10 C 421 CEHAQ1R0M50 C 504 CEHAQ330M35 C 601 CEAT470M16

C 602 CEAT470M16 C 603 0.68µF/50V CCH1386 C 604 CEAT100M50 C 605 CEAT470M16 C 606 CEAT470M16

C 607 CKSRYB103K50 C 608 CCSRCH101J50 C 609 CEAT100M50 C 610 CKSRYB223K25 C 611 CEANP220M16

C 612 CKSRYB474K10 C 613 CEANP100M16 C 614 CEANP100M16 C 615 CEANP100M16 C 616 CKSRYB104K25

C 617 CKSRYB473K16 C 651 CEAT100M50 C 652 CEAT4R7M50 C 653 CCSRCH101J50 C 654 CKSRYB103K50

C 701 CKSRYB223K25 C 702 CKSRYB223K25 C 703 CKSRYB221K50 C 704 CKSRYB221K50 C 705 CEHAQ100M50

C 706 CKSRYB103K50 C 707 CKSRYB332K50 C 708 CKSRYB332K50 C 709 CKSRYB332K50 C 710 CKSRYB332K50

C 711 CKSRYB332K50 C 712 CKSRYB332K50 C 713 CKSRYB332K50 C 714 CKSRYB332K50 C 715 CKSRYB103K50

C 716 CKSRYB473K16 C 717 CCSRCH471J50 C 718 CCSRCH471J50 C 719 CCSRCH471J50 C 720 CCSRCH471J50

C 721 CCSRCH471J50 C 722 CCSRCH471J50 C 723 CCSRCH471J50 C 724 CCSRCH471J50 C 901 CKSRYB102K50

C 902 CKSRYB102K50

=====Circuit Symbol and No.===Part Name Part No.

--- ------ ------------------------------------------ -------------------------

=====Circuit Symbol and No.===Part Name Part No.

--- ------ ------------------------------------------ -------------------------

Page 21

GM-8417ZT,8417ZT-91,8217ZT,8217ZT-91

6.1 CONNECTION DIAGRAM

6. ADJUSTMENT

20P

10P 16P

10P

16P

12P

(FX-MG8517ZT/UC)

(FX-MG8817ZT/UC(PREMIUM))

(FX-MG9017ZT/ES) (FX-MG8917ZT/ES)

GM-8217ZT/WL(UC)

12P

CDX-M8067ZT/E

NORTH AMERICA / AUSTRALIA

BULLET

CONNECTORGGD1092 GGD1270

AVX POWER AMP

CD CHANGER(DOP)

GM-8417ZT/WL(AU)

FUJITSU TEN

Page 22

GM-8417ZT,8417ZT-91,8217ZT,8217ZT-91

ASL part adjustment procedures

Preset conditions

1. Making VR601 around the center within the adjustment range

No. Input Output Adjustment

Adjustment point Adjustment value

Applying the sound pressure, 100 dBSPL Observation for the test point ASLN1 by of 7Hz sine wave to microphone directly

audio analyzer which is available for VR601 270 29mV

(necessary to close it up) analog meter 7Hz

<Note>

- Initial inspection for ASL adjuster must be done before measurement. (Sound pressure transfer part must be 100dBSPL.)

- Never turn the SW Off even when waiting for over 20 seconds before appearing the waveform. <Environmental Conditions> This adjustment should not be done because it tends to be affected by vibrations and winds.

Side A

Side B

CN701CN702

IC701

ASL adjustment point

VR601

ASLN1

Audio analyzer

CN702 CN701

+B WF+

WF-

GND

RL+

RL-

RR+

RR-

FL+

FL-

FR+

FR-

L+

L-

R+

R-

TX+ TX-

MUTE

Acc

DC power supply

H/U

FX-MG8517ZT/UC series

13.2V

ASL microphones

AMP ASSY AMP ASSY

6.2 ASL ADJUSTMENT

Page 23

GM-8417ZT,8417ZT-91,8217ZT,8217ZT-91

7.1 CONNECTOR FUNCTION DESCRIPTION

7. GENERAL INFORMATION

R+

RR+

FR+

WF-

FL+

WF+

R-

L-

L+

RL- FR-

RR-

FL-

RL+

MUTE

TX-

ACC

TX+

- GM-8417ZT,GM-8417ZT-91

R+

RR+

FR+

WF-

FL+

WF+

R-

L-

L+

RL-

FR-

RR-

FL-

RL+

MUTE

TX-

ACC

TX+

- GM-8217ZT,GM-8217ZT-91

Page 24

GM-8417ZT,8417ZT-91,8217ZT,8217ZT-91

7.2 IC

MUTE

IN1

PRE-GND

IN2

RIPPLE

STAND-BY SW

CHIP-DET.&DIAGNOSIS

VCC2

VCC1

OUT2(+)

OUT2(-)

OUT1(+)

OUT1(-)

GND2

GND1

TA8254AH

*PD5633A

IC's marked by * are MOS type.

Be careful in handling them because they are very

liable to be damaged by electrostatic induction.

100

Page 25

GM-8417ZT,8417ZT-91,8217ZT,8217ZT-91

- Pin Functions (PD5633A)

Pin No. Pin Name I/O Function and Operation

1-7 NC Not used

8 BYTE I Connect to VSS

9 CNVSS GND 10 XCIN Not used 11 XCOUT Not used 12 reset I Reset input 13 XOUT O Clock output 14 VSS GND 15 XIN I Clock input 16 VCC Power supply 17 NMI I Connect to VDD 18 NC Not used 19 BSENS I Backup sense input 20 ASENS I ACC sense input 21 RX2 I AVC-LAN data input 22 IPPW O AVC-LAN driver power supply control output 23 NC Not used 24 BEEP O Beep output

25-28 NC Not used

29 RX1 I AVC-LAN data input 30 TX O AVC LAN data output 31 SWVDD O VDD switching output 32 VDO O Electronic volume data output 33 VCK O Electronic volume clock output 34 VST O Electronic volume chip enable output 35 TSOUT O Test program serial output 36 TSIN I/O Test program serial input/output 37 TSCK I/O Test program serial clock input/output

38-40 NC Not used

41 SYSPW O System power output 42 SYSMUTE O System mute output 43 NC Not used 44 LANMUTE I AVC-LAN mute input

45-61 NC Not used

62 VCC Power supply 63 NC Not used 64 VSS GND

65-80 NC Not used

81 TESTIN I Chip check program mode input

82-85 NC Not used

86 ROMCS O ROM chip enable output 87 ROMCK O ROM I/O serial clock output 88 ROMDT I/O ROM I/O serial data input/output

89,90 NC Not used

91 ASLIN1 ASL noise input1 92 ASLIN2 ASL noise input2 93 ASLS ASL signal detect 94 MODEL Model select input 95 NC Not used 96 AVSS A/D converter GND 97 NC Not used 98 VREF I A/D converter reference voltage input 99 AVCC A/D converter power supply

100 NC Not used

Page 26

7.3 EXPLANATION

7.3.1 OPERATIONAL FLOW CHART

GM-8417ZT,8417ZT-91,8217ZT,8217ZT-91

Reset start - Off status - Power On status

Start

*Hardware reset canceling

<<<Judgment>>> Test program judge ment (Unit checker) Pin81 H /L input

Unit checker program

Pin81 H input

Pin81 L input

<<<Judgement>>> Bup,Acc check Pin20 Acc/Pin19 Bup

Pin20 H input

Pin19 H input

Pin20 H input

and

Pin19 H input

Microcomputer oscillation

stop (Power saving mode)

Pin20 H input and Pin19 H input *Acc/Bup On

Pin20 H input or Pin19 H input

Main loop

<<<Judgement>>> Bus communication normal/abnormal

<<<Judgement>>> Navigation connection or not

<<<Judgement>>> System (Audio) on/off

<<<Judgement>>> Acc/Bup On/Off

Normal (communication with main unit is normal)

Non-connection

Off status = waiting for system On

•Power Off (Pin41 L)

•Mute On (Pin42 H)

•BEEP output possible

On status = waiting for system Off

•Power On (Pin41 H)

•Mute On (Pin42 L)

•BEEP output possible

Off status = waiting for system On

•Power Off (Pin41 H)

•Mute On (Pin42 H)

•BEEP output possible

On status = waiting for system Off

•Power On (Pin41 H)

•Mute On (Pin42 L)

•BEEP output possible

Acc On/Bup On

Main loop

<<<Judgement>>> System (Audio) on/off

Error (Communication impossible) *Forced Off

Off

Connection

Page 27

GM-8417ZT,8417ZT-91,8217ZT,8217ZT-91

H/U

PWR AMP

+B, ACC

FX-MG8517ZT/UC FX-MG8817ZT/UC FX-MG8917ZT/ES FX-MG9017ZT/ES

CDX-M8067ZT/E

CHANGER

POWER SUPPLY(+B, ACC)

AVC-LAN

SIGNAL(SOUND)

EVOL + ASL

SIGNAL (BALANCE)

GM-8217ZT/WL GM-8417ZT/WL

4SP

WOOFER

7.3.2 SYSTEM BLOCK DIAGRAM

8. SPECIFICATIONS

Power source .................................... 13.2 V DC (10.5 – 16.0 V allowable)

Grounding system .............................................................. Negative type

Backup current ................................................................Less than 1.0 mA

Weight ................................................................................................ 973 g

Maximum output power ......................................More than 18 W(Front)

More than 18 W(Rear)

More than 30 W(Woofer)

Page 28

GM-8417ZT,8417ZT-91,8217ZT,8217ZT-91

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 2001

K-ZZS. JUNE 2001 Printed in Japan

Pioneer GM-8217ZT, GM-8417ZT Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual