For details, refer to "Important Check Points for Good Servicing".
K-ZZZ. MAR. 2010 Printed in Japan
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SAFETY INFORMATION
CAUTION:
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
- Safety Precautions for those who Service this Unit.
When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable
results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
CAUTION
CLASS 1M INVISIBLE LASER RADIATION WHEN OPEN. DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS
2. During repair or tests, do not view laser beam for 10 seconds or longer.
WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
Wave length:
DVD:660 nm to 670 nm
CD:780 nm to 800 nm
Focus lens on Maximum output:
CD:6.26 mW(Emitting period :9 sec.)
DVD:1.27 mW (Emitting period : unlimited)
Additional Laser Caution
Transistors Q1103 and Q1104 in PCB drive the laser diodes for DVD and CD
respectively. When Q1103 or Q1104 is shorted between their terminals,
the laser diodes for DVD or CD will radiate beam. If the top cover is removed
with no disc loaded while such short-circuit is continued, the naked eyes may
be exposed to the laser beam.
CAUTION
Where in a manufacturer’s service documentation, for example in circuit diagrams or lists
of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product may contain a chemical known to the State of California to cause cancer, or birth defects or
other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
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CAUTION
Danger of explosion if battery is incorrectly replaced.
Replaced only with the same or equivalent type recommended by the manufacture.
Discord used batteries according to the manufacture's instructions.
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................6
1.1 SERVICE PRECAUTIONS.........................................................................................................................6
1.2 NOTES ON SOLDERING...........................................................................................................................7
5.5 CONNECTOR FUNCTION DESCRIPTION .............................................................................................66
6. SERVICE MODE.............................................................................................................................................67
6.1 DVD TEST MODE ....................................................................................................................................67
6.2 MONITOR TEST MODE...........................................................................................................................78
11.1 DVD AMP UNIT ....................................................................................................................................176
11.9 BT ANT PCB.........................................................................................................................................195
12. ELECTRICAL PARTS LIST.........................................................................................................................197
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1. SERVICE PRECAUTIONS
1. You should conform to the regulations governing the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.
2. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic
induction.
3. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during
power-on mode may damage the ICs inside the unit.
4. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment
(shorting-solder) by referring to "the DISASSEMBLY" .
5. After replacing the pickup unit, be sure to skew adjustment.
6. When a flash ROM needs to be replaced by service, do not replace an IC but a core unit (as no encryption key is
written in a flash alone).
7. During disassembly, be sure to turn the power off since an internal IC might be destroyed when a connector
is plugged or unplugged.
8. About region codes
With the RC models, the region code may have been changed for some sale destinations.
In that case, a region display area of the name plate on the main unit has been overwritten (with a sticker).
If the region code is reset to its initial value due to replacement of the DVD unit etc., change the region code to
that written on the name plate of the main unit.
Contact the PSN Division for the region changing procedure.
9. Countermeasures to user complaints on iPhone/iPod touch lip synchronization
When a video is replayed, the video and audio may be out of synchronization depending on the connected
iPod or iPhone.
If it is annoying, perform the following operation.
However, this operation will slightly deteriorate the sound quality of the iPod source.
Also, it will disable the ASR function when the iPod source is used.
[Default]
Audio digital mode
[Switching procedure]
Press MODE and EJECT and turn on Accessory simultaneously
The above switches the “Audio digital mode” to the “Audio analog mode”.
When the mode is switching, the BEEP1 sound will be heard.
[Supplement]
• The mode switching operation can only switch the “Audio digital mode” to the “Audio analog mode”.
(The BEEP1 sound will be heard every time.)
• No indication of the mode is provided.
[Resetting the mode]
Reset or BackUP OFF
The above resets the mode to the “Audio digital mode”.
10. recautions for AEQ measurement
If the microphone is not connected securely, the microphone input signals may become inaccurate and an
error message “Plug the supplied microphone securely into the jack” may appear due to the measurement failure.
11. EJECT LOCK MODE for DVD mechanism
How to enter : Reset with [FORWARD] key and [EJECT] key pressed.
Unlocked by turning ACC ON or reset.
1.1 SERVICE PRECAUTIONS
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12. area and a heat sink becomes hot areas. Be careful not to burn yourself.
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
1.2 NOTES ON SOLDERING
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2. SPECIFICATIONS
Dimensions (W × H × D):
DIN
Chassis.....................180 mm × 5 0 mm × 160
mm
(7-1/8 in. × 2 in. × 6-1/4 in.)
Nose...........................188 mm × 58 m m × 32 mm
(7-3/8 in.× 2-1/4 in.× 1-1/4
in.)
D
Chassis...............................178 mm × 5 0 mm × 165
mm
(7 in.× 2 in.× 6-1/2 in.)
Nose.....................................17 0 mm × 46 mm × 2 7 mm
(6-3/4 in.× 1-3/4 in.× 1 in.)
Weight .........................................2.2 k g (4.9 lbs)
Display
Screen size/aspect ratio....... 7.0 inch wide/16:9
Signal-to-noise ratio............. 62 dB (IEC-A network)
Bluetooth
(AVH-P5250BT)
Version..................................... Bluetooth 2.0 certified
Output power ........................ +4 dBm Max.
(Power class 2)
Infrared remote control
Wavelength............................. 945 nm
Output ..................................... typ; 10 mw/sr per Infrared
LED
Note
Specifications and the design are subject to modifications without notice.
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2.2 DISC/CONTENT FORMAT
The Bluetooth word mark and logos are owned by the Bluetooth SIG, Inc.
and any use of such marks by Pioneer Corporation is under license.
Other trademarks and trade names are those of their respective owners.
(BT model only)
is a trademark of DVD Format/Logo Licensing Corporation.
(UC model only)
(UC model only)
(RC, RD, RI models)
(RC, RD, RI models)
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Head unit
traPtraP
1
MUTE/
( : AVH-P5200BT,
AVH-P5250BT only)
8OPEN/CLOSE
2
MENU
Displaying the
menu.
Returning to the
normal display.
9
AUX input jack (3.5
mm stereo/video
jack)
Use to connect an
auxiliary device.
3
MODE
Turning the information display off.
a
Auto EQ microphone input jack
Use to connect an
auto EQ microphone.
4Disc loading slotb
USB port
When connecting,
open the USB connector lid.
5SRC/OFFcRESET
6
/ (TRACK)d
SD memory card
slot
7
(eject)
CAUTION
•Use an optional Pioneer USB cable (CD-U50E)
to connect the USB audio player/USB memory as any device connected directly to the
unit will protrude out from the unit and may
be dangerous.
•Do not use unauthorized products.
•For details on how to operate a navigation unit
from this unit, refer to its operation manual.
Note
When the navigation unit is connected, press
MODE to switch to the navigation display. Press
MODE and hold to turn the display off.PressMODE again to turn the display on.
Optional remote control
The remote control CD-R55 is sold separately.
For details concerning operations, see the remote control manual.
UC Only
2.3 PANEL FACILITIES
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Remote control
PartOperation
eThumb pad
Use to operate fast forward, rewind and
other track search
controls. Click to recall
Menu.
Use to select a menu
on the DVD menu.
fRETURN
Press to display the
PBC (playback control) menu during PBC
playback.
g
Press to pause or resume playback.
Press to return to the
previous track (chapter).
Press to go to the next
track (chapter).
Press to stop playback.
h
/ (FOLDER/P.CH)
Press to select the
next/previous disc/
folder.
PartOperation
iBAND/ESC
Press to select the
tuner band when
tuner is selected as a
source. Also used to
cancel the control
mode of functions.
Press to switch between modes when
playing discs with
compressed audio
and audio data (CDDA) such as CDEXTRA and MIXEDMODE CDs.
j
MENU
Press to display the
DVD menu during
DVD playback.
TOP MENU
Press to return to the
top menu during DVD
playback.
k
AUDIO
Press to change the
audio language during
DVD playback.
SUBTITLE
Press to change the
subtitle language during DVD playback.
ANGLE
Press to change the
viewing angle during
DVD playback.
lREAR SRC
Press to cycle through
all the available rear
sources.
Press and hold to turn
the rear source off.
Connect to terminal controlled by ignition switch (12 V DC).
Black (chassis ground)
Connect to a clean, paint-free metal location.
LeftRight
rekaepstnorFrekaepstnorF
Rear speaker or
Subwoofer (4
)
WhiteGray
Gray/blackWhite/black
GreenViolet
Green/blackViolet/black
Violet
Violet/black
Not used.
Green
Green/black
When using a subwoofer of 70 W (2
), be sure to connect with Violet and Violet/black leads of this unit. Do not
connect anything to Green and Green/black leads.
Subwoofer (4
)
× 2
Rear speaker or
Subwoofer (4
)
Orange/white
Connect to lighting switch terminal.
Fuse resistor
Wired remote input ( WIRED REMOTE INPUT )
Hard-wired remote control adaptor can be
connected (sold separately).
Microphone input Jack (MIC )
(AVH-5250BT only)
17 cm
17 cm
Antenna input
Tuner box (supplied)
Antenna cable (supplied)
80 cm
80 cm
IP-BUS cable
Pioneer IP-BUS
accessories
Connection method
1. Clamp the lead.
2. Clamp firmly with
needle-nosed pliers.
Note:
· The position of the parking brake switch depends on the vehicle model. For details,
consult the vehicle Owner’s Manual or dealer.
Light green
Used to detect the ON/OFF status of the parking
brake. This lead must be connected to the power
supply side of the parking brake switch.
Blue/white
Connect to system control terminal of the power amp or
auto-antenna relay control terminal (max. 300 mA 12 V DC).
Ground side
Power supply side
Parking brake
switch
With a 2 speaker system, do not connect anything to the speaker leads
that are not connected to speakers.
Note:
· Change the initial setting of this unit (refer
to the Operation Manual). The subwoofer
output of this unit is monaural.
When you connect the separately sold
multi-channel processor (DEQ-P7650) to this
unit, do not connect anything to the speaker
leads and system remote control (blue/white).
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Rear view camera
(sold separately)
CAUTION
You must use a camera
which outputs mirror
reversed images.
To video output
Fuse resistor
RCA cable (sold separately)
15 cm
13 cm
Rear view camera input ( REAR VIEW CAMERA IN)
Violet/white
Of the two lead wires connected to the back lamp, connect the one
in which the voltage changes when the gear shift is in the
REVERSE (R) position. This connection enables the unit to
sense whether the car is moving forwards or backwards.
This product
WARNING
When this product is used with a rear view camera, it is possible to automatically switch
from the video to rear view image when the gear shift is moved to REVERSE (R).
When connecting with a rear view camera
CAUTION
USE INPUT ONLY FOR REVERSE OR MIRROR IMAGE REAR VIEW CAMERA . OTHER USE MAY
RESULT IN INJURY OR DAMAGE.
• The screen image may appear reversed.
• The rear view camera function is to be used as an aid for backing into a tight parking spot.
Do not use this function for enter tainment purposes.
• Objects in the rear view may appear closer or more distant than they actually are.
Power amp
(sold separately)
Power amp
(sold separately)
Power amp
(sold separately)
• It is necessary to set Camera Polarity properly in System Menu when connecting the rear view camera.
rekaepstnorFrekaepstnorF
thgiRtfeL
Subwoofer
Rear speaker
Rear output
( REAR OUTPUT )
13 cm
To rear output
13 cm
Front output
( FRONT OUTP UT )
To front output
To subwoofer
output
Subwoofer output
( SUBWOOFER OUTP UT )
17 cm
Connect with RCA cables
(sold separately)
This product
Blue/white
When connecting to separately sold power amp
AVH-P5200BT/XNUC
System remote control
Connect to system control
terminal of the power amp
(max. 300 mA 12 V DC).
Subwoofer
multi-channel processor (DEQ-P7650)
to this unit, do not connect anything
to the speaker leads and system
remote control (blue/white).
processor to this unit, refer to
multi-channel processor’s installation
· When you connect the separately sold
manual for the connection method.
· When you connect the multi-channel
Rear speaker
Perform these connections when
using the optional amplifier.
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When connecting with a multi-channel processor
IP-BUS cable (supplied with
multi-channel processor)
RCA cable (supplied with
multi-channel processor)
Optical cable
(supplied with
multi-channel processor)
This product
IP-BUS cable
(Supplied with Bluetooth adapter)
Black
Bluetooth adapter
(e.g. CD-BTB100)
(sold separately)
(AVH-P5250DVD only)
Microphone
for hands-free phoning
(supplied with Bluetooth adapter)
Black
Optical cable connection box
(CD-DD25)
(sold separately)
To SWL
To SWR
Blue
Blue
Multi-channel processor
(e.g., DEQ-P7650)
(sold separately)
Black
IP-BUS input
Optical
output
Wired remote input ( WIRED REMOTE INPUT )
Hard-wired remote control adaptor can be
connected (sold separately).
17 cm
17 cm
Subwoofer output
( SUBWOOFER OUTPUT
or NON-FADING OUTPUT )
Connecting and installing the optical cable connection box
WARNING
• Avoid installing the optical c able connec tion
box in locations where the operation of
safety devices such as airbags is prevented
by this unit. Otherwise, there is a danger of a
fatal accident.
• Avoid installing the optical c able connec tion
box in locations where the operation of the
brake may be prevented. Otherwise, it may
result in a traffic accident.
• Fixtheopticalcableconnectionboxsecurely
with the hook and loop fastener or lock tie. If
the unit is loose, it disturbs driving stability,
which may result in a traffic accident.
CAUTION
• Install this unit using only the par ts supplied with
this unit. If other parts are used, this unit may be
damaged or could dismount itself, which leads to
an accident or other problems.
• Do not install this unit near the doors where
rainwater is likely to be spilled on the unit.
Incursion of water into the unit may cause smoke
or fire.
Connecting the optical cable
1. Connect the optical cable and
ground lead to the main unit.
Connect the optical cable so that it does not
protrude from the main unit, as shown in the
illustration. Fasten the ground lead to the
protrusion on the back of the main unit.
Screw
2. Connect the optical cable to the
optical cable connection box.
optical cable
Installing the optical cable
connection box
• When installing the optical cable
connection box with the hook and
loop fastener.
Install the optical cable connection box
using the hook and loop fastener in the
amplespaceoftheconsolebox.
Hook fastener
Loop fastener
• When installing the optical cable
connection box with the lock tie.
Wrap the optical cable and connection box
with the protection tap e and fasten with the
power code using the lock tie.
Wrap with the protection tape
Fasten with the lock tie
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Bluetooth adapter
(e.g. CD-BTB100)
(sold separately)
Display with
RCA input jacks
To video input
(sold separately)
Mini pin plug cable
To audio input
(sold separately)
External video
component
(sold separately)
To video output
To audio outputs
Microphone
for hands-free phoning
(supplied with Bluetooth adapter)
(AVH-P5250DVD only)
Black
RCA cables (sold separately)
13 cm
Rear monitor output
(REAR MONITOR OUTPUT )
When connecting the external video component and the display
This product
RCA cables (sold separately)
17 cm
Rear audio output
(REAR MONITOR OUTPUT(AUDIO) )
IP-BUS cable
(Supplied with Bluetooth adapter)
Wired remote input
(WIRED REMOTE INPUT )
Hard-wired remote control
adaptor can be connected
13 cm
Video input (VIDEO INPUT )
(AUDIO INPUT )
Audio input
• It is necessary to change AV Input in Sys tem Menu when connecting the external video
component.
WARNING
This product’s rear video output and rear audio output are for connection of a display to enable
passengersin therearseatstowatch theDVD,etc.
When using a display connected to rear video output
Never install the display in a location where it is visible to the driver while driving.
Connecting the system
(sold separately).
IP-BUS input
This product
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3. BASIC ITEMS FOR SERVICE
To keep the product quality after servicing, please confirm following check points.
No.ProceduresItem to be confirmed
1Confirm whether the customer complain has
been solved.
If the customer complain occurs with the
specific media, use it for the operation check.
The customer complain must not be
reappeared.
Display, video, audio and operations must be
normal.
3 DVDMeasure playback error rates at the
innermost and outermost tracks by using the
test mode with the following disc.
DVD test disc (TDV-582)
Deterioration of mecha-drive can be
checked.
The error rate must be less than the
threshold value.
(Refer to the chapter of DIAGNOSIS for the
threshold value.)
4 DVDPlay back a DVD.
(Menu operation; Title/chapter search)
Display, video, audio and operations must be
normal.
5 CDPlay back a CD.
(Track search)
Display, audio and operations must be
normal.
6 FM/AM tunerCheck FM/AM tuner action.
(Seek, Preset)
Switch band to check both FM and AM.
Display, audio and operations must be
normal. * If the reception sensitivity is poorer
than normal, the gasket on the FM/AM tuner
unit may be damaged or lost.
7Check whether no disc is inside the product. The media used for the operating check must
be ejected.
8Appearance checkNo scratches or dirt on its appearance after
receiving it for service.
For check items concerning image and voice, please refer to the followings:
Unit Number : CXX2838(H)
Unit Number : CXX2839(I)
Unit Name : DVD Amp Unit(Service)
Unit Number : CWN4979(B)
Unit Number : CWN4980(C)
Unit Number : CWN4981(D)
Unit Number : CWN4982(E)
Unit Name : DVD Amp Unit
Unit Number : CWN3129(H,B)
Unit Number : CWN3130(I,C,D,E)
Unit Name : Tuner BOX Unit
Keyboard Unit
Consists of
Panel PCB
Keyboard PCB
Unit Number : CWN4996
Unit Name : Keyboard Unit
Monitor Unit(Service)
Consists of
Monitor PCB
BT PCB
BT ANT PCB
Unit Number : CXX2841(H,I)
Unit Name : Monitor Unit(Service)
Unit Number : CWN4992(B,C,D,E)
Unit Name : Monitor Unit
Unit Number : EWM5101
Unit Name : Main PCB Unit
Unit Number :
Unit Name : Switch PCB Unit
Unit Number :
Unit Name : Volume PCB Unit
Unit Number : YWX5010
Unit Name : DVD Core Unit(MS7)
Unit Number : CWX3864
Unit Name : Compound Unit(A)
Unit Number : CWX3559
Unit Name : Compound Unit(B)
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Drive Unit
GGF1461
40-Pin + 20-Pin
Extension Board
GGD1209
20-Pin FFC
DVD Mechanism Module
Bracket
Monitor Unit
DVD Amp Unit
- Jigs List
- Grease List
NameJig No.Remarks
DVD-VideoGGV1025Skew adjustment
CD-DATCD-782Skew adjustment
TORX driver(T2)GGK1095Skew adjustment
BondGEM1033Skew adjustment
20P FFCGGD1209Drive Unit <--> 40P+20P Extension Board
40P+20P Extension BoardGGF1461Mother Unit (Only 20P side is used.)
NameJig No.Remarks
GreaseGEM1038DVD Mechanism Module
GreaseGEM1045DVD Mechanism Module
GreaseGEM1050DVD Mechanism Module
GreaseGEM1085DVD Mechanism Module
GreaseGEM1024DVD Mechanism Module and Drive Unit
GreaseGEM1043DVD Mechanism Module and Drive Unit
Locking agents1401MDVD Mechanism Module (1401M:produced by THREE BOND)
GreaseGEM1011Drive Unit
GreaseGEM1047Drive Unit
GreaseGEM1071Drive Unit
GreaseGEM1072Drive Unit
3.3 JIGS LIST
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3.4 CLEANING
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned Cleaning tools
DVD pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008
Portions to be cleaned Cleaning tools
Fans Cleaning paper : GED-008
* Handle or store discs with care as scratched or dirty discs cannot provide accurate judgement.
• How to diagnose
* For the details of checks 1 to 3, see the next page.
See also the mecha test mode described in the service manual.
5.2 INSPECTION METHOD OF PICKUP UNIT
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DVDLD1
VCC5_3
VCC5_3
CDLD1
Check 1: Check LD current
<Check>
Check the voltage value between terminals in the focus closed status in the test mode.
Mind breakage of a laser diode caused by static electricity.
Remarks: LD current value (ref.)
GGV1025DVDLD1-VCC5_360~390(mV)10~65(mA)
NO.
1
Disc usedSpot to checkRated value
Remarks: LD current value (ref.)
TCD-782CDLD1-VCC5_360~360(mV)10~60(mA)
NO.
2
Disc usedSpot to checkRated value
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Check 2: Check RF level
<Check>
Check the “ASMAX value” on the test mode screen in the focus closed status in the test mode.
NO.
1
2
Disc usedSpot to checkRated value
GGV1025
TCD-782
ASMAX value on
test mode screen
ASMAX value on
test mode screen
0000 0026 or more
(check)
0000 0029 or more
(check)
Remarks:
RF level requiring gain + 6dBup
(ASMAX level)
RF level requiring gain + 6dBup
(ASMAX level)
ASMAX value:
00000045 in this case
Check 3: Check measured values of error ratio
<Check>
Check the error ratio of a specified ID in the tracking closed status in the test mode.
NO.
1
2
Disc usedSpot to checkRated value
GGV1025ID : 400001.000E-3 or less
GGV1025ID : 2000001.000E-3 or less
TCD-782ID : Home position2.500E-3 or less3
Remarks:
Error ratio:
0.742E-5 in this case
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5.3 DIAGNOSIS FLOWCHART
Is the image
erroneous?
Go to FE-related
repair
FE part normal?
Can playback
start?
Is the sound
erroneous?
Repair defective parts
Normal?
Replace unit
NO
YES
YES
YES
NO
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
Go to FE Check
NO
NO
NO
Replace unit
YES
Normal?
Go to FE Check
Go to FE Check
Go to FE Check
NO
YESYES
YES
YES
NO
NO
NO
START
END
END
NO
NO
NO
NO
NO
NO
NO
Does operation
take time?
YES
YES
*1) When a flash ROM generally needs to be
replaced by service, do not replace an IC but
a core unit (as no key or others is written in a
flash alone).
Flash life
OK?
Execute check 12
AVCC5 voltage
OK?
Execute check 8
AVCC5 voltage
OK?
Execute check 8
Video circuit
OK?
Execute check 11
DACCLK
normal?
Execute check 9
SDRAM IF
OK?
Execute check 6
STANBY
OK?
Execute check 1
VD8,VCC5
Power supply voltage OK?
Execute check 7
VSENS
OK?
Execute check 4
VDD5
(VCC33,VCC12)
Power supply voltage OK?
Execute check 2
RESET
OK?
Execute check 3
27 MHz
OK?
Execute check 5
Audio circuit
OK?
Execute check 10
NO
*1) Caution
Check Flow at MS7 Back End
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Check 1: STANBY OK?
<Check>
Check the voltage of the sending pin when the power is ON.
Checking should be based on DGND.
NO.Spot to checkModule NO.Rated valueUnit
1 STANDBY-DGND1ALLVCC33-0.6V or moreV
PCB side A
STANDBY
DGND1
Fig. 1.1: Spots to check in STANDBY
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VDD8
VCC33 (= 3.3V)
VDD5
VCC12 (= 1.2V)
Fig. 2.1: Power configuration
<Check>
Check the voltage of the sending pin when the power is ON.
Checking should be based on DGND.
PCB side A
Fig. 2.2: Spots to check in VDD5, VCC33, VCC12 voltages
IC1401 FLASH power(Data)
IC1402 FLASH power(Program)
IC1480 SDRAM power
IC1501 DVD-LSI power
IC1501 DVD-LSI power
IC1004 and IC1005
DC/DC converter
VCC 3.3V/1.2V output
F.E. driver control system
DGND1
VCC33_1
VDD5_2
VCC12-1
Check 2: VDD5 (VCC33, VCC12) Power supply voltage OK?
<Check>
Check the voltage of the sending pin when the power is ON.
Checking should be based on DGND.
NO.Spot to checkModule NO.Rated valueUnit
1 NRES-DGND1ALLVCC33 x 0.7 or moreV
PCB side A
NRES
DGND1
Fig. 3.1: Spots to check in RESET
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CN1901
HOST I/F
VSENSVD8
VDD5VCC12
STANBY
NRES
Fig. 4.1: Power configuration and VSENS
<Check>
Check the voltage of the sending pin when the power is ON.
Checking should be based on DGND.
PCB side A
Fig. 4.2: Spots to check in VSENS
IC1501
DVD-LSI
IC1004
DC/DC converter
VSENS
DGND1
IC1005
regulator
R1550, R1551
voltage-dividing
circuits
Check 4: VSENS OK?
VCC33
NO.Spot to checkModule NO.Rated valueUnit
1 VSENS - DGND1ALLVCC33 x 0.7 or moreV
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Check 5: 27 MHz normal?
<Outline> Each CLOCK is created inside IC1501
using a 27 MHz crystal oscillator (X1501).
IC1501
DVD-LSI
X1501
OSCO
27 MHz
Crystal
OSCI
VCC12VCC33
Fig. 5.1: Clock configuration
<How to check>
Check based on DGND when the power is ON.
If NG is found, check the relevant lines, periphery of IC1501,
soldering of peripheral components and defective components.
NO.Spot to checkModule NO.Rated valueUnit
1 IC1501 156pinALL27 MHz ± 50ppmppm
GND
PCB side A
Rated
value
Fig. 5.2: Rated value of a clock
DGND1
Fig. 5.3: Spots to check in 27 MHz
AVH-P5200BT/XNUC
IC1501 156pin
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<Outline> The capacity of the communication I/F SDRAM between LSI and the memory should be
64 Mbit to assure the MPEG stream data as a buffer.
Note that XCSM, XWE, XCAS, XRAS and XCSM in IC1480 are called in a different manner
in IC1501 as NCSM, NWE, NCAS, NRAS and NCSM respectively.
<Check>
Check conduction between “Spot to check 1” and “Spot to check 2” when the power is OFF.
If NG is found, check soldering and defective components in all processes for “output -> input”
at the relevant spots.
<Outline> DACCLK for Audio-DAC is created through IC1501
using a 27 MHz crystal oscillator (X1501).
DACCLK
Fig. 9.1: Clock configuration
<How to check>
DVD: DVD-REF-A1 TITLE 1
CD: Play back a general CDDA
Common in all modules compatible with DVD-V
Checking should be based on DGND.
If NG is found, check the relevant lines, periphery of IC1501,
soldering of peripheral components and defective components.
GND
Fig. 9.2: Rated value of a clock
IC1501
DVD-LSI
X1501
27 MHz
Crystal
IC1801
Audio-DAC
VCC12VCC33
Rated value 1
Rated
value 2
Rated
value 3
Check 9: DACCLK normal?
NO.
Spot to check 1 (sending pin)
MediaRated value 1Rated value 2Rated value 3
1 DACCKDVD2.0 V~VCC33VDGND~0.8 V36.8640 MHz ± 300 ppm
2 DACCKCD2.0 V~VCC33VDGND~0.8 V33.8688 MHz ± 300 ppm
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PCB side A
Spot to check 1 (probe)
Spot to check 2 (IC1501 148pin)
Fig. 9.3: Spots to check in 27 MHz, DACCLK
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<Outline>The serial three-wire digital output +DACCLK that is output from DVD-LSI (IC1501) is converted
to the analog audio signal using Audio-DAC (IC1801), and the converted signal is output from
HOST I/F (CN1901).
Simultaneously, the analog MUTE signal is output through HOST I/F from DVD-LSI (IC1501).
The digital audio signal (IECOUT) output from DVD-LSI (IC1501) is output through CN1901.
CN1901
HOST I/F
LOLRCK
ADOUT
ROSRCK
GNDAU
IECOUT
Fig. 10.1: Audio circuit
<How to check>
Play back DVD-REF-A1 TITLE2 CHAPTER1 (48k/16bit 1kHz 0dB).
Checking should be based on DGND.
If NG is found, check the relevant lines, periphery of main components described above,
soldering of peripheral components and defective components.
GND
Fig. 10.2: Rated value of serial three wires
IC1801
Audio-DAC
IC1501
DVD-LSI
Rated value 1
Rated value 2
Check 10: Audio circuit OK?
NO.
Spot to check 1 (sending pin)
Rated value 1Rated value 2
Reference waveform
1 ADOUTVCC33V-0.6V or more 0.4V or lessWaveform 1
2 SRCKVCC33V-0.6V or more 0.4V or lessWaveform 2
3 LRCKVCC33V-0.6V or more 0.4V or lessWaveform 3
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PCB side B
LRCK
ADOUT
Fig. 10.3: Spots to check for serial three wires
Perform the following check based on GNDAU2 using the measurement circuit
shown below:
Fig. 10.4: Rated value of analog audio out (LO, RO)
SRCK
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PCB side A
Fig. 10.5: Spots to check in analog audio out
Checking should be based on DGND.
Checking should be performed after connecting 24Pin FFC to the jig or other equipment.
PCB side A
Fig. 10.6: Spot to check in digital audio signal (IECOUT)
LO
RO
GNDAU
IEC
NO.
Spot to check 1 (sending pin)
Rated value 1Rated value 2
Reference waveform
6 IECVCC33V-0.6V or more 0.4V or lessWaveform 5
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Check 11: Video circuit OK?
<Outline>
A composite signal is output from DVD-LSI (IC1501)
and is output from HOST I/F (CN1901).
CN1901
HOST I/F
IC1501
DVD_LSI
COMPOSIT
Video
Composite
DAC
Fig. 11.1: Video circuit
<How to check>
Play back DVD-REF-A1 TITLE2 CHAPTER5 (WHITE 100IRE).
Monitor the COMPOSITE signal based on GNDV1 (sending pin) using an oscilloscope.
Set the Trigger mode and Trigger line to TV trigger and line 150 respectively.
If NG is found, check the relevant lines, periphery of main components described above,
soldering of peripheral components and defective components.
PEAK
PCB side A
Rated valueCOMPOSITE signal
Color burst
Pedestal level
BOTTOM
Horizontal synchronous signal
Fig. 11.2: Waveform when 100% composite white is output
COMPOSITE
Fig. 11.5: Spot to check in VIDEO signal
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To determine whether the FLASH memory has come to the end of its life
In case the user operation is poorly responded or the overall operation is heavy, the FLASH memory may have
reached the end of its life.
Whether the FLASH memory has reached the end of its life is determined by viewing the display of the LD live time.
1. Display the LD live time.
(For how to display the LD live time, see FE Test Mode)
2. The second digit of the live time from the left being E as in “*E** ****”
means the FLASH memory has reached the end of its life.
Media Error UNPLAYABLE DISC 00h Discs of unplayable formats only X X X (Error status will be “No error”)
Open (No display) 10h Door open error * * * *
Read Error ERROR-02-99 20h Transfer start error X X X X
Focus Error (Focus Error
ERROR-02-90 21h Focus error X X X X
in mechanism set up)
Surface Error ERROR-02-9E 22h Focus error during setup (no focus has - - X been taken with the disc)
Address not found ERROR-02-80 23h No address is found X X X X
(Invalid Track)
Spindle Lock ERROR-02-91 24h Spindle lock NG (disc cannot rotate) X X X X
Carriage HOME ERROR-02-92 25h Carriage home NG (a pickup attempts X X X X
carriage home but stops unable to return)
ID/SUBCODE Read ERROR-02-94 26h ID/SUBCODE Read Error (ID/SUBCODE X X X X
Error not readable due to scratches, dirt, etc.)
AV CHIP decode Error ERROR-02-9A 2Ah AV CHIP decode NG (AV chip cannot X X X X
be decoded)
AV CHIP Recovery NG ERROR-02-9B 2Bh AV CHIP recovery NG X X X X
Error of PLAY BACK ERROR-02-9C 2Ch Playback status error (error due to X X X X
Mode Status software factor)
Disc Data Error ERROR-02-9D 2Dh Disc Data NG X X X X
Temp Error (In Case of THERMAL PROTECTION IN 30h High temperature (playback stops as the X - - High Temperature) MOTION
pickup temperature exceeds 89 degrees C)
No Disc (including Disc (No display) 40h No disc inserted (including disc loading/ * * * *
loading and ejecting) ejecting)
Loading_Mecha Error (No display) 50h Loading mechanical error (disc X - X cannot be clamped)
DRM Error PROTECTED DISC 70h DRM error (no all song can be played X X X back by DRM)
Region code Error DIFFERENT REGION DISC 90h Region code NG (playback impossible X X X due to different mechanical regions)
CPRM*7 Key Error *8 UNPLAYABLE DISC 93h Playback key error X - X REQUEST error ERROR-02-A0 A0h REQUEST error X X X X
Issuance of read ERROR-02-A1 A1h Issuance of read command failed X X X X
command failed (chip
dependent)
L0 adjustment NG ERROR-02-A2 A2h L0 adjustment NG X X X X
L1 adjustment NG ERROR-02-A3 A3h L1 adjustment NG X X X X
LD system NG ERROR-02-A4 A4h LD system NG X X X X
Gain adjustment system ERROR-02-A5 A5h Gain adjustment system NG X X X X
NG
Gain determination ERROR-02-A6 A6h Gain determination system NG X X X X
system NG
Servo initial setting NG ERROR-02-A7 A7h Servo initial setting NG X X X X
Disc unclamped ERROR-02-A8 A8h Disc unclamped X X X X
Tracking system NG ERROR-02-A9 A9h Tracking system NG X X X X
Media setting system NG
ERROR-02-AA AAh Media setting system NG X X X X
Focus Error ERROR-02-AB ABh JUMP between layers NG X X X X
Error of PLAY BACK ERROR-02-B0 B0h Navigation command error X X X X
Mode Status
Error of PLAY BACK ERROR-02-B1 B1h Retry over X X X X
Mode Status
DivX DRM Inofrmation ERROR-02-C1 C1h DivX DRM information update error X - - Update Error *10
Undefined Error ERROR-FF-FF FFh Undefined error X X X X
How to restore
UART ACC Source Eject Play
Error status OSD *1 *2 Meaning Off/On Off/On Key
LIST OF ERRORS
X: An error is cancelled by operation. -: No error is cancelled by operation. *: No setting
*1 Contents displayed in OSD. The articles with several display patterns have the upper line with the Japanese version of Full GUI, and the lower
line with the Touch Panel model and Full GUI (English version).
*2 Parameter sent by the DVD mecha, on the UART command such as “Notify reception error”. See Chapter 2 for details.
*3 CPPM (Content Protection for Prerecorded Media): Copyright technology used in DVD-A. This is achieved with the keys recorded in the media
as well as the device keys the player has.
*4 Available only for the models compatible with DVD-A.
In case of an error, the audio output will be muted only but the playback operation will continue. Also, acceptance of the user operation will be
the same as normal.
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*5 AWM (Audio Watermark): Electronic watermark where the information on the owner of copyright or CCI (Copy Control Information) is included
for determination of illegally copied discs or other means.
*6 No notice as an error status will be conducted, but error occurrence will be notified in the operation status notice. See Chapter 2 for details.
*7 CPRM (Content Protection for Recordable Media): Copyright technology for the digital contents used for recordable DVDs or memory cards.
*8 Available only for the models compatible with DVD-VR
*9 This occurs when the audio property information notice is sent from the DVD mecha but no audio property activation notice is returned.
The time taken for occurrence should be specified in the latency time for the audio property notice set in the connection confirmation command.
*10 This occurs when the DRM information update notice is sent from the DVD mecha but no DRM information update response is returned.
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5.5 CONNECTOR FUNCTION DESCRIPTION
11
16
21
15
5
1
4
10
1. RDSDATA
2. DGND
3. TUNDO
4. TUNDI
5. RDSHSLK
6. RDSCK
7. DGND
8. ROMVDD
9. LDET
10. TUNCK
11. TUN_R
12. DGND
13. RDSLOCK
14. DSEN
15. TUNCE
16. BEGND
17. TUN_L
18. B.UP
19. TUNSL
20. OSCGND
21. TUNCE2
TUNER BOX
TUNER BOX
1
2
7
8
1. REAR AUDIO OUTPUT
2. WIRED REMOTE INPUT
3. AUDIO INPUT L
4. BT MIC (BT model only)
5. AUDIO INPUT R
6. REAR VIEW CAMERA INPUT
7. REAR MONITOR OUTPUT
8. VIDEO INPUT
1. FL-
2. RL-
3. FL+
4. RL+
5. FR-
6. RR-
7. FR+
8. RR+
9. P.B.
10. BGSENS
11. ACC
12. B.REM
13. ILM
14. MUTE
15. B.UP
16. GND
16
15
2
1
1
2
5
6
1. SUBWOOFER OUTPUT R
2. SYBWOOFER OUTPUT L
3. REAR OUTPUT R
4. REAR OUTPUT L
5. FRONT OUTPUT R
6. FRONT OUTPUT L
11
10
9
8
7
6
5
4
3
2
1
IP-BUS INPUT
1. BUS+
2. BUSG
3. BUSLG
4. NC
5. BUS-
6. BUSRG
7. BUSL+
8. ASENBO
9. BUSR+
10. BUSR-
11. BUSL-
1. CCR
2. CCG
3. CCB
4. CCSYNC
5. GNDSIG
6. NC
7. NC
8. NC
9. ASENB
10. CCAUL
11. CCAUR
12. GNDAU
13. ONSEI+
14. ONSEI-
15. NC
16. NC
17. NC
18. NC
19. DSEN
20. TVON
21. GION
22. NC
23. NC
24. SYS_TO_NAVI
25. NAVI_TO SYS
26. GNDD
RGB IN
1
2
25
26
OPTICAL OUTPUT
(RC, RD, RI model only)
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[Note] The first four letters only. The rest of four letters are spaces
(5)(4)(3)(2)(1)
[Note] The DVD mecha needs to be activated in the test mode again to move to another test after selecting each test (FE/EDC1/EDC2).
Activate test mode
TEST
Select FE testSelect EDC1 testSelect EDC2 test
Continue to FE test mode imageContinue to EDC1 test mode imageContinue to EDC2 test mode image
Select LD live
time mode
Continue to LD live time mode image
Select simplified
FE test mode
Continue to simplified FE test mode
Test mode image
… Key operation
… Operation status
… Contents displayed by the DVD mecha (only those compatible with video)
Eight letters worth of the data is transmitted to the product (to the HOST side) through the UART communication
Legend:
[MUTE] + [FORWARD] + BUP & ACC TURN ON
Switch position of the remote control unit.
[AVH mode]
(1)-(8) and EJECT is the key of remote control unit.
6. SERVICE MODE
6.1 DVD TEST MODE
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(1)EJECT(5)(4)(3)(2)
(8)(7)(6)(5)(3),(4)(2)(1)
Measure S curve
(2)
[Note] LD-OFF automatically occurs if no action is taken for approx. 10 seconds after LD-ON.
An error occurs if F close is attempted in the LD-OFF status.
Even during the focus search (S-shape measurement mode), failure of LD-OFF within 10 seconds violates
safety regulations. Therefore, LD-OFF occurs in 9 seconds despite focus search after LD-ON.
For F close after the focus search (S-shape measurement mode), power OFF first, then power ON again
Add two items: TEMAX level display / TEMIN level display
FE test mode
Disc type
1 DVD layer
FE offset coefficient
TE offset coefficient
AS offset coefficient
ENV offset coefficient
TG offset coefficient
DBAL coefficient
VIN1 offset cancel value
VIN2 offset cancel value
VIN3 offset cancel value
VIN4 offset cancel value
VIN5 offset cancel value
VIN6 offset cancel value
VIN7 offset cancel value
VIN8 offset cancel value
VIN9 offset cancel value
VIN10 offset cancel value
Power ON
F closeF search
1A00 0000
Focus closed status
FEMAX level
FEMIN level
ASMAX level
ENVMAX level
FE normalization coefficient
Spindle gain coefficient
TEMAX level display
TEMIN level display
CRG+/-
Operated while keys
are pressed down
1B00 0000 : CRG+
1C00 0000 : CRG-
LD-ON/OFF
LO-ON : 1100 0000
LD-OFF : 1000 0000
Power_OFF
Disc type
2 DVD layers
Disc type CD
0000 00000100 00000200 0000
EJECT
Disc type CD-RW
0300 0000
Stop F search
1100 0000
0FFF 0000
1FFF 0000
1x00 0000
CRG_HOME
1D00 0000
0X00 0000
CRG_transfer to the
outermost circumference
1E00 0000
Legend:… Key operation
… Operation status
… Contents displayed by the DVD mecha (only those compatible with video)
Eight letters worth of the data is transmitted to the product (to the HOST side) through the UART communication
ab
Front-End test mode image
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(8)(7)(2)(1)
Power_OFF
To (2)
T.OPEN
Power_OFF
Power_OFF
For FBAL coefficient, focus gain coefficient,
tracking gain coefficient and AS normalization
adjustment value, separate the display data
identification in layer 0/layer 1.
dc
CRG+/-
Focus Jump
2C00 0000 : CRG-
2B00 0000 : CRG+
Operated while keys
are pressed down
Delete GBAL coefficient.
L1 layer : 2100 0000
L0 layer : 2000 0000
FBAL coefficient (0 layer)
3FFF 0000
RF level value
Tracking closed status
(3),(4)(1)(6)(8)
For TBAL coefficient and TE normalization coefficient,
separate the display data identification in layer 0/layer 1.
CRG +/-
3C00 0000 : CRG-
3B00 0000 : CRG+
Operated while keys
are pressed down
Measure error ratio
FBAL coefficient (1 layer)
Focus gain coefficient (0 layer)
Focus gain coefficient (1 layer)
Tracking gain coefficient (0 layer)
Tracking gain coefficient (1 layer)
AS normalization adjustment value (0 layer)
AS normalization adjustment value (1 layer)
5000 0000
* In the CRG +/- operation test, continue operation until the
NULL command is issued from the HOST
Start displaying
RF level value
Error ratio
Notify RF level once
AS normalization adjustment value (0 layer)
Focus gain coefficient (0 layer)
Focus gain coefficient (1 layer)
Tracking gain coefficient (0 layer)
Tracking gain coefficient (1 layer)
(1)
every 500 msecs
For focus gain coefficient, tracking gain coefficient and
AS normalization adjustment value (1 layer)
End displaying RF
level value
AS normalization adjustment value, separate the display
data identification in layer 0/layer 1.
TBAL coefficient (0 layer)
TBAL coefficient (1 layer)
TE normalization coefficient (0 layer)
TE normalization coefficient (1 layer)
Off-track adjustment result
ab
2x00 0000
(1)(3),(4)(2)(8)
Tracking balance
2FFF 0000
3000 0000
Tracking close
(2)
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For FBAL coefficient, focus gain coefficient,
tracking gain coefficient and AS normalization
adjustment value, separate the display data
identification in layer 0/layer 1.
(8)(7)(3),(4)(6)(5)(2)(1)
(3)(1)-(4)
For focus gain coefficient, tracking gain
coefficient and AS normalization adjustment
value, separate the display data identification
in layer 0/layer 1.
Three types of speed patterns only as shown above.The first two digits of the specified ID represent the test status. The rest of six digits are the ID.
E.g.) To specify 300000 for the ID, the specified ID is: 4A03 0000
(5)(5)
L0 layer
L0 layer
L1 layer
L1 layer
To specify the number of tracks, select one from the prepared number of tracks.
Change to cyclic in (3). Determine in (4).
For CDs: 1, 4, 10, 11 or 32 tracks
For DVDs: 1, 4, 10, 11, 32, 64 or 100 tracks
Change how to specify an ID address.
Specify a digit with the commands (1) and (2). Commands (3) and (4) are to increase/decrease the
number. Determine with the command (5).
Taking the Joy-Stick as an example, (1) = right, (2) = left, (3) = up, (4) = down and (5) = determine.
L0 layer
L0 layer
L1 layer
(8)
L1 layer
[Note] The equipment needs to be powered OFF and activated again in the test mode as no restoration is possible in case of an error in the Power_OFF.
Tracking closed status
Measure
error ratio
FBAL coefficient (0 layer)
FBAL coefficient (1 layer)
Focus gain coefficient (0 layer)
Focus gain coefficient (1 layer)
Tracking gain coefficient (0 layer)
Tracking gain coefficient (1 layer)
AS normalization adjustment value (0 layer)
AS normalization adjustment value (1 layer)
Error ratio
Focus gain coefficient (0 layer)
Focus gain coefficient (1 layer)
Tracking gain coefficient (0 layer)
Tracking gain coefficient (1 layer)
AS normalization adjustment value (0 layer)
AS normalization adjustment value (1 layer)
Change playback
speed
Focus Jump
ID Search
T.Jump+/-
T.OPEN
Power_OFF
DVDX1.3~
1.6CAV
CDX4CLV:
4x00 0000
L0 layer : 4x00 0000
L1 layer : 4x00 0000
4A00 0000
Jump+ : 4B00 0000
Jump- : 4C00 0000
Specify ID
Display ID
Specify No.
of tracks
Display No.
of tracks
Start searching
Start jumping
4000 0000
4x00 0000
Display error
Power_OFF
Error occurs
Error occurs in Power_OFF
Display error
dc
To (2)
V
V
changed
DVD X CAV, CD X 2CLV
DVD X 1CLV, CD X 1CLV
DVD X CAV
DVD X 1CLV
DVD X 1.3~1.6CAV, CD X 4CLV
DVD X 1CLV
DVD X 1.3~1.6CAV
DVD X 1CLV
:4100 0000
:4300 0000
:4200 0000
:4000 0000
:4000 0000
:4200 0000
:4100 0000
:4300 0000
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provided that the BD disc status bit in the UART communication is uncertain
After completion of EJECT operation
Eight letters worth of the data is transmitted to the product (to the HOST side) through the UART communication
… Operation status
… Contents displayed by the DVD mecha (only those compatible with video)
Legend:… Key operation
[Note] The same image is shared in EDC1 and EDC2.
EJECT operation
(2)(1)[Note] Ejecting is allowed at any time during the EDC test mode,
Test mode
Eject
Eject
[Note] Update the display at intervals of 0.5 seconds until 0/1 layer is selected or ejected.
0000 0000
EDC 1/2 test mode
0000 00000100 0000
Select 0 layerSelect 1 layer
1003 00001103 0000
Specify ID
(1)-(4)
EDC test mode image
AVH-P5200BT/XNUC
(5)
0 layer : 10** ****
1 layer : 11** ****
[Note] ** **** is the ID specified value
Start EDC 1/2
0 layer : 20** ****
**** ****
1 layer : 21** ****
[Note] ** **** is the current ID value
[Note] **** **** is the current ID value
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[How to specify a set time]
Specify a digit with the commands (1) and (2). Commands (3) and (4) are to increase/decrease the number. Determine with the command (5). Cancel with the command (8).
[Note] All live times exceeding 999999 hours are notified as 999999 hours.
[Note] The live time represented in “*E** ****” may not be an accurate
value as it represents the end of the life of the FLASH memory.
LD live time mode
0000 0000
Display CD LD
live time
Display DVD LD
live time
Set CD LD
live time
10** ****
[Note] ** **** represents
CD LD live time
20** ****
[Note] ** **** represents
DVD LD live time
Specify the
set time
30** ****
[Note] ** **** is the
set time
Register the
set time
Set DVD LD
live time
Specify the
set time
40** ****
[Note] ** **** is the
set time
Register the
set time
(6)(5)(2)(1)
(1)-(4)
(1)-(4)
(5)
(5)
(8)(8)
10** ****
[Note] ** **** represents
CD LD live time
20** ****
[Note] ** **** represents
DVD LD live time
LD live time mode image
Legend:… Key operation
… Operation status
… Contents displayed by the DVD mecha (only those compatible with video)
Eight letters worth of the data is transmitted to the product (to the HOST side) through the UART communication
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Simplified FE test mode
Numbers on each screen can be selected with the “test key commands”.
No display data for the test mode is notified in the simplified FE test mode.
[Notes]
The simplified FE test mode checks the status transition and the test results only with the mecha OSD. Therefore, the following actions need to be taken in the HOST:
• Output the mecha image output to the front monitor. To locate the operating buttons on the screen, combine the screen display and button operation.
• In case of the product with the rear monitor output, output the image of the simplified test mode.
For these actions, consult with the service department.
Display RF level
value
(Updated at intervals
of approx. 500 msecs)
Acquire error
ratio
Search destination
CRG home position
Select
CRG transfers to
the outermost
circumference
*1: Display the selected position
Inner DVD: Inner
Outer DVD: Outer
Middle DVD: Middle
CD: CD
Display error ratio
Select
<In case of an error>
Select
<In case of an error in Power_OFF>
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Service Test Mode
The service test mode is used to check functions in fault diagnosis by a serviceman in case of any defect found in the
DVD mecha.
This mode is enabled only when the test mode is activated. At this time, no normal operation is executed.
1. Outline
The service test mode is used to check functions in fault diagnosis by a serviceman in case of any defect found in the
DVD mecha. No general user goes into this mode.
The mode is implemented mainly to check the FE part. It is originally the test mode at the FE part implemented in the
PC communication, which is modified to allow implementation in the HOST communication.
The command for the test mode received in the HOST communication is interpreted by the application part, converted
to the PC communication command and transferred to the OS.
The OS transfers this command to the PC task as if it received the command in the PC communication.
The execution result is noticed to the application part by an e-mail instead of the PC communication.
The application part then transmits the result in the HOST communication to display OSD.
2. Conditions for operation
(1) This service test mode is enabled only when the test mode is activated. At this time, no normal operation is executed.
(2) No request from the host is received while the core executes the test mode command.
(3) The core start-up notice is not necessary in the test mode.
3. Requests for HOST
The service test mode requires two items: the item that displays the notice command in the FE test mode in HOST
and the item to display the mecha OSD with no change in the simplified FE test mode.
Displaying the test result only in the mecha OSD, the simplified FE test mode does not require the notice of the test
result to HOST.
Therefore, the simplified FE test mode needs to display the video output of the mecha on the monitor.
4. I/F specifications
5. Operation flow
STATUS = 00h, TP = 11h, D0 = EEh, (Key commands for the test mode)
D1: Types of key commands exclusive for the test mode
* In CRG+/-, operation stops when the key is released. At that time, the DVD mecha should make the
key command request (TP = B1h) on a regular basis to prevent any omission of key release.
Specification for the UART (HOST) communication
1) Key commands for the test mode
Value of D1 Purpose
01h Test mode command (1)
02h Test mode command (2)
03h Test mode command (3)
04h Test mode command (4)
05h Test mode command (5)
06h Test mode command (6)
07h Test mode command (7)
08h Test mode command (8)
D0h Test mode command EJECT
F0h Test mode command NULL
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2) Display data for the test mode
STATUS = 00h, TP = B5h, D0 = 02h, (Display data for the test mode)
D1: Display data identifier exclusive for the test mode
[The values of D1 are as shown in the table below]
D2 – 9: Eight letters worth of display data in ASCII. (Status or results are displayed)
Value of D1
PurposeContinuous display specification
01h Status display 02h FE offset coefficient 1-1 03h TE offset coefficient 1-2 04h AS offset coefficient 1-3 05h ENV offset coefficient 1-4 06h TG offset coefficient 1-5
07h DBAL coefficient 1-6
30h VIN1 offset cancel value 1-7 31h VIN2 offset cancel value 1-8 32h VIN3 offset cancel value 1-9 33h VIN4 offset cancel value 1-10 34h VIN5 offset cancel value 1-11 35h VIN6 offset cancel value 1-12 36h VIN7 offset cancel value 1-13 37h VIN8 offset cancel value 1-14 38h VIN9 offset cancel value 1-15 39h VIN10 offset cancel value 1-16
08h FEMAX level 2-1
09h FEMIN level 2-2
0Ah ASMAX level 2-3
0Bh ENVMAX level 2-4
0Ch FE normalization coefficient 2-5
0Dh Spindle gain coefficient 2-6 0Eh TBAL coefficient (0 layer) 3-1 1Eh TBAL coefficient (1 layer) 3-2 10h TE normalization coefficient (0 layer) 3-3 20h TE normalization coefficient (1 layer) 3-4 40h Off-track adjustment result 3-5 11h FBAL coefficient (0 layer) 4-1
21h FBAL coefficient (1 layer) 4-2
12h Focus gain coefficient (0 layer) 4-3 5-2
22h Focus gain coefficient (1 layer) 4-4 5-3
13h Tracking gain coefficient (0 layer) 4-5 5-4
23h Tracking gain coefficient (1 layer) 4-6 5-5
14h
24h
AS normalization adjustment value (0 layer)
AS normalization adjustment value (1 layer)
* Each coefficient (excluding the status display) outputs data at intervals of every second.
E.g.) Power-on (examples of “1-” in the continuous display specifications above)
D1 = 01h, set the status display data to D2 – D9 and transmit
[1 second later]
D1 = 02h, set the FE offset coefficient to D2 – D9 and transmit
[1 second later]
D1 = 03h, set the TE offset coefficient to D2 – D9 and transmit
:
:
[1 second later]
D1 = 07h, set the DBAL coefficient to D2 – D9 and transmit
[1 second later]
D1 = 01h, after setting the status display data to D2 – D9 and transmitting, wait for keys
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Test Mode In Activate the test mode
Set the source to DVD
(1)(2)(3)(4)(5)
* To 1* To 2* To 3
(1)(2)-(5)EJECTPowered OFF status
(2):1 DVD layer
(3):2 DVD layers
Disc TypePower OnEject(4):CD
(5):CD-RW
Powered ON status
(8)(1)(2)(3)(4)(5)(6)(7)
Power Off
Focus Close
Focus Search
CRG+
CRG-CRG_HOMELD_ON
Carriage transferred
to the outermost
circumference
Adjustment
included
(2)
Focus Search
STOP
(8)(1)(2)(3)(4)
Focus Close status 1
T.Bal
Focus JumpPower OffCRG-
Other adjustment
included
(8)(1)(3)(4)(5)Focus Close status 2
Tracking Close
CRG+Power Off
Adjustment
included
RF level display status
(8)(1)(2)(7)
Power Off
Measure
error ratio
Tracking Open
(1)
Tracking Close status
(8)(1)(2)(5)(6)(3),(4)(7)
Power Off
Measure
error ratio
Switch playback
speed
ID SearchT.JumpFocus JumpTracking Open
Note 4
+/-
(1)-(4)(3)
Specify ID
(5)(5)
Start ID search
Start jumping
Note 1
Note 3
RF level value
Start displaying
RF level value
End displaying
RF level value
Specify No.
of tracks
Note 3
CRG-
CRG+
* To simplified FE test mode
To FE
test mode
Note 1
A media type is specified here. Settings should be implemented according to this specification.
Note 2 Switching gains should be: normal gain -> OEIC =H -> OEIC =H and FEPx4 amps ON
Note 3 Any other operation is prohibited during measurement
Note 4 Playback speed should be: 1.3 – 1.6CAV for DVDs and x4CLV fixed for CDs
Number of keys required for the product: nine ((1) – (8) plus EJECT)
The test mode commands 1 to 8 + EJECT as well as the NULL command should be used for the
HOST communication.
To specify the number of tracks, select one from the prepared numbers of tracks.
Change to cyclic in (3). Determine in (4).
For CDs: 1, 4, 10, 11 or 32 tracks
For DVDs: 1, 4, 10, 11, 32, 64 or 100 tracks
Change how to specify an ID address
Specify a digit with the commands (1) and (2). Commands (3) and (4) are to increase/decrease
the number. Determine with the command (5).
Taking the Joy-Stick as an example, (1) = right, (2) = left, (3) = up, (4) = down and (5) = determine.
*F close and F search will not be executed unless LD is ON.
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*1*2
EDC1
mode
(1)(2)(1)(2)
Select
0 layer
(1)-(4)(1)-(4)
Specify IDSpecify ID
(5)(5)
Start EDC1Start EDC2
*3
LD live time
mode
(1)(2)(5)(6)
Select
1 layer
EDC2
mode
Select
0 layer
Select
1 layer
Display CD
LD live time
[How to specify a set time]
Specify a digit with the commands (1) and (2). Commands (3) and (4) are to increase/decrease the number. Determine with the command (5).
Cancel with the command (8).
Display DVD
LD live time
Set CD LD
live time
(1)-(4)(1)-(4)
Specify
set time
Register
set time
Set DVD LD
live time
Specify
set time
(5)(5)
Register
set time
(8)(8)
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6.2 MONITOR TEST MODE
[Method for Mode IN]
When the reset start is done while pushing REVERSE and EJECT, it shifts to the monitor test mode.
[Display specifications]
[Method for Mode IN]
Choose "Version Check" among the monitor test mode menu screen.
[Display specifications]
[Operation specification]
Operational descriptionRemote controller key
Selection cursor up movement2
Selection cursor down movement8
Menu enter5
1. Version Check
[Operation specification]
Operational descriptionRemote controller key
Return to test mode menu1
Page up
9
Page down
7
When 8 digits of read number is strange,
displayed with red.
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[How to activate the touch panel test mode]
Choose "Touch Panel Test" among the monitor test mode menu screen.
[Menu types in the mode]
The calibration test mode consists of the following menus.
Top menu
[Description of the top menu]
[Display specification]
Conditions for lighting of the adjustment complete mark “ * ”.
Outermost circumference inspection :
In case the outermost circumference inspection has been completed normally.
Calibration inspection :
In case the calibration has been completed normally.
Conditions for the adjustment complete mark “ * ” to go out.
Outermost circumference inspection :
In case the outermost circumference inspection has never been performed.
In case the EEPROM initialization has been performed.
In case the adjustment value has been initialized.
Calibration inspection :
In case the calibration inspection has never been performed.
In case the EEPROM initialization has been performed.
In case the adjustment value has been initialized.
Data initialization
Outermost circumference inspection
Calibration inspection
Coordinate inspection
Calibration verification
[Operation specification]
Operational descriptionRemote controller key
Selection cursor up movement2
Selection cursor down movement8
Return to test mode menu1
Menu enter5
2. Touch Panel Test
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[Outermost circumference inspection]
[Outline]
Outermost circumference value of X and Y is obtained by tracing the outermost circumference of
the touch panel screen.
When exiting the menu screen by pressing 5 key, the captured value is stored in the EEPROM.
Furthermore, when storing the value, checking is made as to whether the value is within the range or not.
When the value is within the range.
Write the following value and adjustment information to the EEPROM, then “OK” is displayed.
1. The outermost value of X and Y(min/max) : 4 byte
2. The reference value for A/D correction of X,Y : 2 byte
3. Adjustment information(Adjustment OK) : 1 byte
When the value is within the range.
Write the following adjustment information to the EEPROM, then “NG” is displayed.
1. Adjustment information(Adjustment NG) : 1 byte
The initial value and the setting value allowable range are as follows.
Maximum value: 9Eh to FFh
Maximum value - Minimum value : more then 73h
Y directionMinimum value: 00h to 83h
Maximum value: 9Ah to FFh
Maximum value - Minimum value : more then 6Bh
[Display specifications]
Outermost circumference inspection in process
X/Y information of [MIN] and [MAX] of the outermost circumference are displayed.
[BEFOR] indicates the value stored in the EEPROM.
[AFTER] indicates MIN/MAX of the A/D value currently captured.
[Operation specification]
Operational descriptionRemote controller key
Return to top menu5
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[16 points adjustment]
[Outline]
When correctly touched, the cursor will disappear, and the next cursor will appear. Calibration is conducted
by repeating this process 16 times.
When the 17th point has been finally touched, setting information for the 16 points and the normal ending
information, total of 17 byte data, are written into the EEPROM, and the screen returns to the TOP menu.
[Display specifications]
16 points adjustment in process
Order of display of the locations to be pressed.
This point is intended to end the
calibration inspection, and therefore, the
corrected value of this point is not obtained.
[Operation specification]
Operational descriptionRemote controller key
Return to top menu5
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[Coordinate inspection]
[Outline]
The coordinate before correction and after correction at the time of pressing the touch panel are displayed for
coordinate verification.
Furthermore, the red "+" cursor can be moved by the key operaiont mentioned bellow, and the coordinate of
the cursor center is displayed.
[Display specifications]
Fixed display
[Operation specification]
Operational descriptionRemote controller key
Return to top menu1
Each displayed coordinate is as follows.
The values under [Factory] are the corrected values in the Factory region and the values under [User] are
the corrected values in the User region.
• Sampling : A/D value (X direction, Y direction) of the pressed point is displayed.
• AD Value : The coordinate (X direction, Y direction) of the A/D value of the pressed point corrected by
the reference value for A/D correction is displayed.
• Normalization : The coordinate (X direction, Y direction) after normalizing the A/D corrected coordinate
within the effective range is displayed. (0~255)
• Calibration : The coordinate (X direction, Y direction) which is the result of adding the correction
by calibration to the normalized coordinate is displayed.
Movable "+" cursor is displayed in red.
16 calibration points are displayed in white.
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[Calibration verification]
[Outline]
Touch the cursor “+” displayed on the screen. The correct touch will delete the cursor and another cursor
will be displayed. The incorrect touch will make the characters of cursor turn red.
Repeat this for 4 points, and “OK” is displayed upon the last press of 4th point.
[Display specifications]
The pushing order
confirming
[Operation specification]
Operational descriptionRemote controller key
Return to top menu1
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[Data initialization]
[Outline]
Result of outermost circumference inspection and of calibration inspection (corrected value) are returned to
their initial values.
As for the initialized items, the initial values are written into the EEPROM and the adjustment information
is cleared.
[Display specifications]
Conditions for the adjustment completion mark (*) to be lighted up.
(The mark will be lighted up if one of the multiple conditions is met.)
Outermost circumference inspection
When the outermost circumference inspection of the calibration for line has been completed normally.
Calibration inspection
When the calibration inspection of the calibration for line has been completed normally.
User outermost circumference inspection
When the user outermost circumference inspection of the calibration for line has been completed normally.
User calibration inspection
When the user calibration inspection of the calibration for line has been completed normally.
Conditions for the adjustment completion mark (*) to go out.
Outermost circumference inspection
When the above mentioned lighting conditions are not applicable.
When the adjusted value has been initialized (Data initialize).
When the EEPROM has been initialized.
Calibration inspection
When the above mentioned lighting conditions are not applicable.
When the adjusted value has been initialized (Data initialize).
When the EEPROM has been initialized.
User outermost circumference inspection
When the above mentioned lighting conditions are not applicable.
In case the outermost circumference inspection of the calibration for line or the 16-point adjustment is normally
terminated after normal termination of the outermost circumference inspection for user calibration.
When the adjusted value has been initialized (Data initialize).
When the EEPROM has been initialized.
User calibration inspection
When the above mentioned lighting conditions are not applicable.
In case the outermost circumference inspection of the calibration for line or the 16-point adjustment is normally
terminated after normal termination of the outermost circumference inspection for user calibration.
When the adjusted value has been initialized (Data initialize).
When the EEPROM has been initialized.
[Operation specification]
Operational descriptionRemote controller key
Selection cursor up movement2
Selection cursor down movement8
Menu enter5
Return to test mode menu1
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[Method for Mode IN]
Choose "EEPROM Adjust" among the monitor test mode menu screen.
[Display specifications]
3. EEPROM Adjust
example)
Adjustment value
Setting item
[Operation specification]
Operational descriptionRemote controller key
Selection cursor up movement2
Selection cursor down movement8
Item content value up6
Item content value down4
Next menu page9
Former menu page7
Return to test mode menu1
[Method for Mode IN]
Choose "EEPROM Initialize" among the monitor test mode menu screen.
[Display specifications]
Default of a cursor is the location of "No".
Choose "YES" and decide, initialize a setting value.
*) Don't turn off power while initializing.
When normally ends, "success" is displayed.
When will not end in four seconds, judged to be abnormal, "failure" is displayed.
[Operation specification]
Operational descriptionRemote controller key
Selection cursor left movement4
Selection cursor right movement6
Return to test mode menu1
Menu enter5
4. EEPROM Initialize
The setting items and the adjusted values are displayed on each page.
*The adjusted value section indicates initial values stored in EEPROM.
*If writing a value fails, the indication will not change.
When EEPROM is initialized, eject lock may be enabled. Please cancel eject lock in this case.
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[Method for Mode IN]
Choose "Display Test (Test Pattern)" among the monitor test mode menu screen.
[Display specifications]
5. Display Test
[Operation specification]
Operational descriptionRemote controller key
Selection cursor up movement2
Selection cursor down movement8
Page up9
Page down7
Menu enter5
Return to test mode menu1
[RGB]
RGB is plotted in the following pattern:
R100% -> R50% -> G100% -> G50% -> B100% -> B50% -> BLACK -> GRAY -> WHITE -> GREEN and MAGENTA
dot signal
(The display of the screen will be changed in 1 second.)
[Operation specification]
Operational descriptionRemote controller key
Stop/Restart5
Return to test mode menu1
[MONOCHROME STRIPE]
Display of monochrome stripe signal (1dot Width)
[Operation specification]
Operational descriptionRemote controller key
Return to test mode menu1
[COLOR BAR]
Display of color bar signal
[Operation specification]
Operational descriptionRemote controller key
Return to test mode menu1
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[RAMP & 10STEP]
Display of step signal and signal for alpha blend check
[Operation specification]
Operational descriptionRemote controller key
alpha blend rate up2
alpha blend rate down8
Next signal5
Return to test mode menu1
[RASTER SIGNAL]
Display of signal for step confirmation
[Operation specification]
Operational descriptionRemote controller key
Next signal5
Return to test mode menu1
[CONTRAST]
Display of Black/White signal
[Operation specification]
Operational descriptionRemote controller key
Next signal5
Return to test mode menu1
[CENTER MARKER]
Display of signal for screen central location setting.
[Operation specification]
Operational descriptionRemote controller key
Return to test mode menu1
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7. DISASSEMBLY
Remove the two screws.
Remove the two screws and then remove
the Holder.
Disconnect the connector.
1
4
2
3
1
2
1
2
44
3
Grille Assy
Holder
Removing the Grille Assy (Fig.1)
How to assemble Grille Unit
Fig.1
Slide the grille forward by pushing two
tabs with tweezers or other item.
As the mother unit SD part is fixed with
the grille, insert it horizontally.
Attach and remove the grille unit by
sliding it horizontally.
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Remove the seven screws and then separate the Drive Unit and the Chassis Assy.
1
1
1
1
1
1
11
Chassis Assy
Drive Unit(Left Side)
(Rear Side)
(Right Side)
How to separate the Drive Unit and the
Chassis Assy (Fig. 2)
Fig.2
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Fig.3
1
2
1
2
1
3
1
2
2
Remove the four screws and then lift the
Bracket toward the Drive Unit.
Remove the four screws.
Disconnect the connector and then remove
the DVD Mechanism Module.
Disconnect the two connectors and then
remove the Drive Unit.
1
2
3
4
Removing the DVD Mechanism Module
and the Drive Unit (Fig.3)
Bracket
DVD Mechanism Module
Drive Unit
Drive Unit
4
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3
2
3
1
1
1
Fig.5
Fig.4
2
1
2
3
3
3
2
2
2
Remove the screw.
Remove five screws.
Straighten the tabs at two locations indicated
and then remove the Holder.
Remove the three screws.
Disconnect the connector. (Only BT model)
Straighten the tabs at three locations indicated and then remove the DVD Amp Unit.
1
2
3
1
2
3
Removing the Holder and the Panel (Fig.4)
Removing the DVD Amp Unit (Fig.5)
Panel
Holder
DVD Amp Unit
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1
2
Fig.6
Remove the two screws and then remove
the two Guids(Right side, Left side).
Pull out the Monitor Assy in the direction
indicated by an arrow.
Remove the two screws and then remove
the Spring.
Remove the screw and then remove
the Arm and Cover.
Disconnect the connector.
Remove the five screws and then remove
the Co
ver.
Disconnect the connector.
Remove the three screws and then remove
the Motor Unit.
Removing the Motor Unit, the Drive Unit
can operate to lead to the Monitor Assy.
1
2
3
Removing the Monitor Unit 1/2 (Fig.6)
MonitorAssy
MotorUnit
ArmandCover
3
Cover
1
Spring
4
4
4
4
4
4
5
6
7
8
5
6
6
6
77
8
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1
1
8
2
2
5
66
5
5
4
22
33
33
7
Remove the two screws and then remove
the Holder.
Remove the four screws and then remove
the Cover.
Remove the four screws and then remove
the Case Unit.
Disconnect the connector.
Disconnect the three connectors.
Straighten the tabs at two locations indicated and then remove the Monitor Unit.
Remove the screw.
Disconnect the connector and then remove
the Keyboard PCB.
1
2
3
4
5
6
7
8
Removing the Monitor Unit 2/2 (Fig.7)
Holder
Case UnitCover
Keyboard PCB
Monitor Unit
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LCD plate
Insert the tweezers (thin one) as shown in
the figure and remove the tab.
Caution
If you pick up the tab forcibly, the plate bends.
It can be removed by just inserting the
tweezers straightly.
Fig.7
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Fig.8
-- Removing the BT PCB and BT ANT PCB (Fig.8)
Only BT model
Straighten the tabs at two locations indicated
and then remove the BT PCB.
Disconnect the Cord Assy using GGF1539.
Remove the screw and then remove the
BT ANT PCB.
1
1
2
3
1
2
3
BT ANT PCB
BT PCB
Connector
Coaxial Jumper
GGF1539
WhenunpluggingtheCoaxial Jumper,make sure to use jig GGF1539.
Iftheantennacableisdirectlyunpluggedwithoutusing jigGGF1539, youmightdamageyourfingertiporfingernail.
--
How to Remove the Coaxial Jumper
- - When unplugging Coaxial Jumper, hook the point of jig GGF1539 on the lid of Coaxial Jumper
- - and vertically draw out along with the engagement axis of connector.
--
How to Attach the Coaxial Jumper
- - For inserting Coaxial Jumper, adjust cord assy with the engagement axis of connector and insert it as vertically
- - as possible.
- - Do not insert the Coaxial Jumper in extreme slant, as the connector might suffer damage.
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- Attention: How to install the Cushion
Align the cushion to PCB silk-print, and stick it.
Be careful not to touch the cushion to the USB terminal.
The sticking direction is shown on the right figure.
When you install the grille to the unit, confirm the cushion is sticking on the keyboard unit properly.
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Handling OK
-How to hold the mechanism
1. Hold the specified parts (indicated by broken lines) of upper and lower frames.
2. Hold the main frame and the upper frame.
3. Do not hold the front part of the upper frame because the intensity is low.
4. Do not touch the switch on the ceiling surface of the mechanism. (Fig. 1)
5. Take care not to catch the flexible part on the side face.
6. Take note that a deformation may be generated if you hold the front part of the upper frame or CRG mechanism
part or a foreign object is inserted.
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: Do not touch here
Handling NG
Do not touch here
Do not touch here
Do not touch here
Fig. 1
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Fig. 2
Fig. 1
Connector
(pickup flexible part)
Short circuit
-How to remove the PU unit
1. Set the mechanism to the locking position (disc load standby position).
2. Set the ceiling surface of the mechanism module downward.
3. Short-circuit two parts of lands of the pickup flexible part. (Fig. 1)
4. Remove the connector of the pickup flexible part. (Fig. 2)
(The flexible part is damaged if the board is removed without removing the flexible part, so be sure to remove it.)
1. Unscrew two screws and remove the CRG motor ASS'Y.
Fig. 3
Locking screw (CRG)Locking screw (CRG)
CRG motor ASS’Y
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1. Apply the main shaft holddown spring to the temporary applying part of CRG chassis.
2. Remove the CRG motor ASS'Y following “How to remove the CRG motor ASS'Y”.
3. Remove the retainer plate spring of the main shaft.
4. While holding up the tip of the pickup rack, slide the main shaft and remove the PU unit.
(Caution) When you attach the PU again, carry out the adjustment surely following the description in the
service manual of the mounted product.
Be sure to carry out the actual applying of main shaft holddown spring.
PU unit
Sub shaft
Main shaft
Fig. 4
Actual applyingTemporary applying
Temporary applying part of CRG chassis
Main shaft holddown spring
Retainer plate spring
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