"DTS" and "DTS Digital Surround" are registered trademarks of Digital Theater Systems,Inc.
Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation.
/XNEW5
/XN/RE
/XN/UC
"Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
For details, refer to "Important Check Points for Good Servicing".
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
K-ZZU. MAY 2007 Printed in Japan
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SAFETY INFORMATION
CAUTION
A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of
California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
B
This product contains mercury. Disposal of this material may be regulated due to environmental considerations.
For disposal or recycling information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org.
The backlighting lamp of LCD in this equipment contains mercury. Disposal of this material may be
regulated due to environmental considerations according to Local, State or Federal Laws. For disposal
or recycling information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org
1. Safety Precautions for those who Service this Unit.
C
D
Follow the adjustment steps in the service manual when servicing this unit. When check ing or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer .
2. The triangular label is attached to the mechanism
unit frame.
On the top of the player.
E
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WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
Wave length:
DVD:640 nm to 660 nm
CD:770 nm to 810 nm
DVD : 2.48 mW(Emitting period :9 sec.)
CD : 705 W(Emitting period : unlimited)
Additional Laser Caution
Transistors Q1101 and Q1102 in PCB drive the laser diodes for DVD and CD
respectively. When Q1101 or Q1102 is shorted between their terminals,
the laser diodes for DVD or CD will radiate beam. If the top cover is removed
with no disc loaded while such short-circuit is continued, the naked eyes may
be exposed to the laser beam.
A
B
C
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replaced only with the same or equivalent type recommended by the manufacture.
Discord used batteries according to the manufacture's instructions.
D
E
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
A
B
C
D
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
E
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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AVH-P5900DVD/XN/UC
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CONTENTS
SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................6
5.2 CONNECTOR FUNCTION DESCRIPTION .............................................................................................34
5.3 BACK END SECTION FLOW...................................................................................................................35
6. SERVICE MODE.............................................................................................................................................57
6.1 DVD TEST MODE ....................................................................................................................................57
8.6 MONITOR TEST MODE...........................................................................................................................85
8.7 CALIBRATION TEST ................................................................................................................................91
9. EXPLODED VIEWS AND PARTS LIST ........................................................................................................100
11.1 MOTHER UNIT .....................................................................................................................................158
11.4 DVD CORE UNIT..................................................................................................................................168
11.5 COMPOUND UNIT(A) AND COMPOUND UNIT(B) .............................................................................172
11.9 MAIN PCB UNITSERVICE), SWITCH PCB UNIT AND VOLUME PCB UNIT......................................176
12. ELECTRICAL PARTS LIST.........................................................................................................................177
...........
A
B
C
D
E
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1. SERVICE PRECAUTIONS
- Service Precautions
1) You should conform to the regulations governing the product (safety, radio and noise, and other regulations),
A
and should keep the safety during servicing by following the safety instructions described in this manual.
2) Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic
induction.
3) Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors
during power-on mode may damage the ICs inside the unit.
4)To protect the pickup unit from electrostatic discharge du rin g s ervicing, take an appropriate treatment
(shorting-solder) by referring to "the DISASSEMBLY" .
5) After replacing the pickup unit, be sure to skew adjustment.
6)During disassembly, be sure to turn the power off since an internal IC might be destroyed when a connector
is plugged or unplugged.
7) In case the internal fuse has blown, check the voltage of the rear stage.
8) Handling instructions for touch panel
Please handle the touch panel with care as it contains glass.
Dropping or giving a strong shock may break the panel.
B
Wear gloves, etc. to protect your hands from the glass edges that are not deburred.
9) Remove a small board (2 screws) provided for pulling out an RCA line, before removing the mother board.
10) Hot areas
Red area: Hot area. Be careful not to burn yourself
Moter Unit(Side A)
Moter Unit(Side B)
C
Red-circled area: The heat from hot parts on the B-side of the board is removed from the product bottom through a heat
transfer sheet.
D
Be careful not to burn yourself with the hot area.
Bottom
E
is a trademark of DVD Format/Logo Licensing Corporation.
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NOTES ON SOLDERING
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
A
B
C
D
E
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
- AVH-P5900DVD/XN/UC
A
B
C
D
E
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- AVH-P5900DVD/XNEW5
A
B
C
D
E
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8
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- AVH-P5900DVD/XN/RE
A
B
C
D
E
F
10
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2.2 DISC/CONTENT FORMAT
A
B
C
D
E
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2.3 PANEL FACILITIES
A
B
C
D
E
F
12
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AVH-P5900DVD/XN/UC
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A
B
JGZ20P070FTC
C
D
E
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2.4 CONNECTION DIAGRAM
- Connection Diagram
A
B
C
D
E
F
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g
p
(
)
(
)
S
(
)
j
g
g
g
g
g
3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
CHECK POINTS AFTER SERVICING (AVH)
A
To keep the product quality after servicin
1Confirm whether the customer complain has
2 Flap-mechaCheck the operation of the flap mechanism. The flap mechanism operation must be
3 DVDMeasure playback error rates at the
4 DVDPlay back a DVD.
5 CDPlay back a CD.
6 FM/AM tunerCheck FM/AM tuner action.
7 TV tunerCheck TV tuner action.
8Check whether no disc is inside the product. The media used for the operating check
See the table below for the items to be checked re
been solved.
If the customer complain occurs with the
specific media, use it for the operation
check.
innermost and outermost tracks by using the
test mode with the following disc.
Menu operation;Title/chapter search
Track search
(Seek, Preset)
witch band to check both FM and AM.
Seek;Preset
Item to be checked regarding videoItem to be checked regarding audio
Disturbed ima
Too bri
Mottled color
, please confirm followingcheck points.
kcehCserudecorP.oN
The customer complain must not be
reappeared.
Display, video, audio and operations must
be normal.
smooth without making
scratches.
Deterioration of mecha-drive can be
checked.
The error rates must be less than 2.5e-4
Display, video, audio and operations must
be normal.
Display, audio and operations must be
normal.
Display, audio and operations must be
normal.
Display, video, audio and operations must
be normal.
Unit Number : CXC7508(UC)
Unit Number : CXC7506(EW5)
Unit Number : CXC7507(RE)
Unit Name : DVD Amp Assy
Unit Number : CWN2330
D
Unit Name : Monitor Unit
Monitor Unit
Consists of
Monitor PCB
Upper PCB
Unit Number : YWX5005
Unit Name : DVD Core Unit
Unit Number : CWX3154
Unit Name : Compound Unit(A)
Unit Number : CWX3394
Unit Name : Compound Unit(B)
E
Compound Unit (B)
F
DVD Amp Assy
Consists of
Mother Unit
OPT PCB
RCA PCB
Unit Number : CXX2316
Unit Name : Main PCB Unit(SERVICE)
Unit Number : CZW5029
Unit Name : Switch PCB Unit
Unit Number : CZW5028
Unit Name : Volume PCB Unit
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3.3 JIG CONNECTION DIAGRAM
Main PCB Unit
GGF1462
33-Pin Relay PCB
GGD1209
20-Pin FFC
A
Bracket
GGF1461
40-Pin + 20-Pin Relay PCB
B
GGD1262
33-Pin FFC
Monitor PCB
Mother Unit
GGD1284
40-Pin FFC BBR
Cord
CDE8384
40-Pin FFC BBR GGD1284 DVD Mechanism Module <--> DVD Amp Assy
33-Pin Relay PCB GGF1462 DVD Amp Assy <--> Monitor Unit
33-Pin FFC GGD1262 DVD Amp Assy <--> Monitor Unit
40-Pin + 20-Pin Relay PCB GGF1461 DVD Amp Assy <--> Main PCB Unit
20-Pin FFC GGD1209 DVD Amp Assy <--> Main PCB Unit
Disc GGV1018 Skew adjustment
TORX driver(T2) GGK1095 Skew adjustment
Bond GEM1033 Skew adjustment
DVD Mechanism Module and Chassis
DVD Mechanism Module and Chassis
DVD Mechanism Module
DVD Mechanism Module
DVD Mechanism Module (1401M:produced by THREE BOND)
Chassis
Chassis
Chassis
Chassis
CLEANING
Portions to be cleaned Cleaning tools
DVD pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008
Portions to be cleaned Cleaning tools
Fans Cleaning paper : GED-008
Completes power-on operation.
(After that, proceed to each source operation)
D
E
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5.2 CONNECTOR FUNCTION DESCRIPTION
1.AVIN-
A
B
1.PWGND
2.PWPWR
3.TXiPod
4.ACCID
5.L
6.RXiPod
7.VIDEO
8.R
9.DGND
10.ACCPW
11.ACCDIT
ANTENNA CABLE
2.AVIN+
4.VSELIN1
5.VSELIN2
7.AVGND
10.REMIN
11.AVGND
BGSENS
1. MINIV
2. MINIVGND
3. MINIA
4. GND
5. MINIL
6. VGND
REAR MONITOR OUTPUT
C
12
D
1920
1. VCRRG
2. VCRR
3. VCRLG
4. VCRL
5. VCRVG
6. VCRV
1
2
E
1. FL-
1. BUS+
2. BUSG
3. LG
4. NC
5. BUS-
6. BUSG
7. BUSLI
8. ASENB
2. RL-
3. FL+
4. RL+
5. FR-
6. RR-
7. FR+
8. RR+
15
16
9. P.B.
10. VGND
11. ACC
12. B. REM
13. ILM
14. MUTE
15. B. UP
16. GND
9. BUSRI
F
10. BUSRG
11. BUSLG
7. BCAMG
8. BCAM
9. FRGND
10. FR
11. FLGND
12. FL
13. RRGEN
14. RR
15. RLGND
16. RL
17. SWRGND
18. SWR
19. SMLGND
20. SWL
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5.3 BACK END SECTION FLOW
START
Can the
playback
start?
YES
NO
Standby OK?
Execute check 1.
YES
NO
Is VDD5
(VCC33, VCC12)
power supply
voltage OK?
Execute
check 2.
YES
A
NO
NO
Does the
operation
take time?
Is the life of flash
memory OK?
Conduct check item 12.
NO
YES
YES
NO
Is the image
in error?
Is AVCC5
NO
voltage OK?
Execute check 8.
Is the video
NO
circuit OK?
Execute check 11.
Go to FE
section check.
YES
YES
YES
NO
NO
NO
NO
NO
Is the sound
in error?
YES
Is AVCC5
voltage OK?
Execute check 8.
YES
Is DACCLK
normal?
Execute check 9.
YES
Is the audio
circuit OK?
Execute check 10.
YES
Go to FE
section check.
Repair the
defective part.
Normal?
NO
NO
section check.
Is SDRAM
IF OK?
Execute check 6.
YES
Is VD8, VCC5
power supply
voltage OK?
Execute check 7.
YES
Go to FE
NO
Reset OK?
Execute check 3.
NO
Execute check 4.
NO
Execute check 5.
Replace the unit.
YES
Is VSENS
OK?
YES
Is 27 MHz
OK?
YES
B
C
D
YES
END
NO
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56
FE section check.
Is FE section
normal?
YES
Replace the unit.
Normal?
YES
END
7
NO
Go to FE related
repair process.
8
E
F
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DGND1
STANBY
Check 1: Standby OK?
A
<Check> Check the voltage at the “STANBY” test point while the power is on.
Use the “DGND1” test point at the reference.
NO.Check pointModule No.
STANBY-DGND1ALL
1
Specification value
VCC33 V-
Unit
V
0.6 V or more
B
C
Side A
D
Fig 1.1: STANBY check point
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DGND1
VCC 12_1
VCC 33
VDD 5_3
Check 2: Is VDD5 (VCC33, VCC12) power supply voltage OK?
VDD5
F.E. driver control system
IC1401 FLASH power supply (Data)
IC1402 FLASH power supply (Program)
IC1481 SDRAM power supply
VDD5
IC1007
3.3 V output regulator
IC1008
VCC33 (= 3.3 V )
VCC12 (= 1.2 V )
IC1501 DVD-LSI power supply
IC1501 DVD-LSI power supply
DC/DC converter
1.2 V output
Fig 2.1: Power supply configuration
<Check> Check the voltage at the “VDD5_3, VCC33_3 and VCC12_1” test point while the power is on.
Use the “DGND1” test point at the reference.
NO.Check pointModule No.
1
VDD5_3 - DGND1
2
VCC33_3 - DGND1
3
VCC12_1 - DGND1
ALL
ALL
ALL
Specification value
5.0 ± 0.4
3.3 ± 0.15
1.2 ± 0.12
Unit
V
V
V
Side A
A
B
C
Fig 2.2: VDD5, VCC33, VCC12 voltage check points
D
E
F
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DGND1
XRES
Check 3: Reset OK?
A
<Check> Check the voltage at the “XRES” test point while the power is on.
Use the “DGND1” test point at the reference.
NO.Check pointModule No.Specification valueUnit
1 XRES-DGND1ALL
VCC33 ×
V
0.7 or more
Side A
B
C
D
E
F
Fig 3.1: RESET check point
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DGND1
VSENS
Check 4: Is VSENS OK?
CN1901
HOST I/F
VD8VSENS
IC1003
detection IC
IC1501
A
DVD-LSI
VDD5
IC1007
Regulator
IC1008
DC/DC converter
VCC33
VCC12
STANBY
XRES
Fig 4.1: Power supply configuration and VSENS
<Check> Check the voltage at the “VSENS” test point while the power is on.
Use the “DGND1” test point at the reference.
NO.Check point
VSENS - DGND1ALL
Module No.
Specification value
VCC33 × 0.7
or more
Side A
B
Unit
V1
C
Fig 4.2: VSENS check point
D
E
F
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DGND1
IC1501 169pin
Check 5: 27 MHz Normal?
<Outline> Each clock is created inside the IC1501 using the 27 MHz master crystal oscillator (X1501).
A
IC1501
X1501
OSCO
27 MHz
DVD-LSI
crystal
B
OSCI
VCC33VCC12
Fig 5.1: Clock configuration
<Check method> Turn the power on, and check with DGND being the reference.
In case of NG, check the applicable line, periphery of IC1501,
soldering of the peripheral components and defective components.
NO.Check pointModule No.
2 IC1501 169pinALL
C
Specification
value
Specification value
27 MHz
± 50 ppm
Unit
ppm
GND
Fig 5.2: Clock specification value
Side A
D
E
F
40
Fig 5.3: 27 MHz check point
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Check 6: Is SDRAM I/F OK?
<Outline> In order to secure the MPEG stream data as the buffer,
the capacity of communication I/F SDRAM between the LSI and the memory is 128Mbit.
Be careful as XCSM, XWE, XCAS, XRAS and XSCM of IC1481 are called differently in IC1501,
namely NCSM, NWE, NCAS, NRAS, NCSM.
<Check> Check the conductivity at “check point 1” and “check point 2” without power.
In case of NG, check the soldering and defective components throughout the
“output t input” of the applicable section.
A
NO.Signal nameCheck point 1Check point 2Specification value
<Check> Check the voltage at the “VD8_1, VD and VCC5_1” test point while the power is on.
Use the “PGND3 and AGND1” test point at the reference.
NO.Check pointModule No.Specification valueUnit
1
VD8_1 - PGND3
2
VD - PGND3
3
VCC5_1- AGND1
ALL
ALL
ALL
8.0 ± 0.4
8.0 ± 0.4
5.0 ± 0.1
V
V
V
Side A
C
D
Fig 7.2: VD8, VCC5 voltage check points
E
F
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PGND3
AVC C5
GNDAU
VD
Check 8: Is AVCC5 voltage OK?
VDAVCC5 (= 5.0 V )
IC1005
REG IC
for AVCC 5 V.
IC1801
Audio-DAC
Fig 8.1: Power supply configuration
<Check> Playback DVD-REF-A1 TITLE 1 and check the voltage at the stylus.
Check with PGND and GNDAU being the reference.
NO.Check point
VD - PGND_3
1
AVCC5 - GNDAU1
2
Module No.Specification valueUnit
ALL
ALL
8.0 ± 0.4
5.0 ± 0.1
Side A
A
V
B
V
C
Fig 8.2: VD8, AVCC5 voltage check points
D
E
F
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Check 9: Is DACCLK normal?
<Outline> DACCLK for Audio-DAC is created by IC1501 using the 27 MHz master crystal oscillator (X1501).
A
27 MHz
crystal
IC1501
DVD-LSIX1501
VCC33 VCC12
Fig 9.1: Clock configuration
DACCLK
IC1801
Audio-DAC
B
<Check method>
DVD: DVD-REF-A1 TITLE 1
CD: Playback a normal CDDA.
Common to all DVD-V compatible modules.
Check with DGND being the reference.
In case of NG, check the applicable line, the periphery of IC1501, soldering of the peripheral components and
defective components.
NO.
Check point 1 (stylus)
12DACCK
DACCK
MediaSpecification value 1 Specification value 2 Specification value 3
DVDCD2.0 V~VCC33 V
2.0 V~VCC33 V
DGND~0.8 V
DGND~0.8 V
36.8640 MHz±300 ppm
33.8688 MHz±300 ppm
Specification
C
value 1
Specification
value 2
Specification
value 3
GND
Fig 9.2: Clock specification value
Side A
D
E
F
Check point 1 (stylus)
Check point 2 (IC1501 172 pin)
Fig 9.3: 27 MHz, DACCLK check point
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SRCK
LRCK
ADOUT3
Check 10: Is the audio circuit OK?
<Outline> The serial 3 lines digital output + DACCLK, output from DVD-LSI (IC1501), are converted to analog audio
signal at Audio-DAC (IC1801) and are output from the HOST I/F (CN1901).
Simultaneously, the analog MUTE signal is also output from DVD-LSI (IC1501) via the HOST I/F.
The digital audio signal (IECOUT), output from DVD-LSI (IC1501), is output via CN1852.
CN1901
HOST I/F
IC1501
DVD-LSI
LRCK LO
ADOUT3
SRCK RO
IC1801
Audio-DAC
A
GNDAU
CN1852
IEC
Fig 10.1: Audio circuit
<Check method> Playback DVD-REF-A1 TITLE 2 CHAPTER 1 (48 k/16 bit 1 kHz 0 dB),
and check with DGND being the reference.
In case of NG, check the applicable line, periphery of major components as described in the above drawing,
soldering of the peripheral components and defective components.
NO.Check point 1 (stylus)
1
ADOUT3
2
SRCK
3
LRCK
Specification value 1
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
Specification value is the root-mean-square value (rms).
Fig 10.4: Analog audio out (LO, RO) specification value.
Side A
C
D
E
F
48
Fig 10.5: Analog audio out check point
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IEC
Check with DGND being the reference.
Check 2pin cord after connecting it to a jig, etc.
NO.Check point 1 (stylus)Specification value 1
6 IECVCC33 V-0.6 V or higher0.4 V or lowerWaveform 5
Side A
Specification value 2
Reference waveform
A
B
Fig 10.6: Digital audio signal (IECOUT) check point
C
D
E
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<Outline> At the time of 6ch digital out, the serial 6 lines output from DVD-LSI (IC1501) is output via CN1581.
Furthermore, at the time of ripping, the serial 3 lines digital output + SUBC, output from DVD-LSI (IC1501),
is output in 4 times speed via CN1851.
A
CN1851
IC1501
LSI
ADOUT0/SUBC
ADOUT1/BLKCK
ADOUT2/CLDCK
IC1851 buffer SW,
ripping or 6ch digital out.
SRCK
LRCK
DATA
IC1852 buffer SW,
ripping or 6ch digital out.
MCKENA
B
ININ
IC1853 buffer SW,
OUT
ripping or 6ch digital out.
RIPP
SBCK
BMUTE
EMPH
IEC/IPFLG
C
The signal at CN1851 for 6ch digital out/Ripping.
Pin No.Pin name
23
SRCK
21
LRCK
19
AD0/SUBC
17
AD1/BLK
15
AD2/CLD
13
AD3/DATA
11
IEC/IPFLG
9
-
D
7
SBCK
5
BMUTE
4
MCKENA
3
RIPP
2
EMPH
6ch digital outRipping
SRCK
LRCK
ADOUT0
ADOUT1
ADOUT2
ADOUT3
IEC
-
BMUTE
Low
High
EMPH
SRCK
LRCK
SUBC
BLKCK
CLDCK
DATA
IPFLG
SBCK
High
Low
EMPH
Pins 1, 6, 8, 10, 12, 14, 16, 18, 20, 22 and 24 are GNDD.
Fig 10.7: 6ch digital out/Ripping circuit
E
F
50
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Playback DVD-REF-A1 TITLE22 CHAPTER 1, and check with GNDD being the reference.
In case of NG, check the applicable line, the periphery of the major components in the drawing above,
soldering of the peripheral components and defective components.
Check 24pin FFC after connecting it to a jig, etc.
NO.Check point 1 (stylus)
7
SRCK
8
LRCK
9
ADOUT0
10
ADOUT1
11
ADOUT2
12
IEC
13
MCKENA
Specification value 1
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
-
Specification value 2
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
VCC33 V x 0.3 V or lower
A
Rip common CDDA, and check with GNDD being the reference.
In case of NG, check the applicable line, the periphery of the major components in the drawing above,
soldering of the peripheral components and defective components.
Check 24pin FFC after connecting it to a jig, etc.
NO.Check point 1 (stylus)
14
SRCK
15
LRCK
16
SUBC
17
BLKCK
18
CLDCK
19
DATA
20
SBCK
21
RIPP
Specification value 1Specification value 2
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
-
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
VCC33 V x 0.3 V or lower
Specification
value 1
GNDSpecification value 2
Fig 10.8: 6ch digital out/Ripping specification value
B
C
D
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SRCK
LRCK
ADOUT3
ADOUT2
ADOUT1
ADOUT0
RIPP
MCKENA
SBCK
Side A
A
B
Side B
C
D
E
Fig 10.9: 6ch digital out/Ripping check point
F
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Check 11: Is the video circuit OK?
<Outline> Composite signal and component signal are output from DVD-LSI (IC1501), and are output from the
HOST I/F (CN1901) via a buffer circuit.
CN1901
HOST I/F
IC1501
DVD_LSI
Video
Composite
Component Y
Component Cb
Component Cr
AVCC5
Video buffer circuit
NoMount
COMPO
DAC
section
Fig 11.1: Video circuit
<Checking method> Playback DVD-REF-A1 TITLE2 CHAPTER5 (WHITE 100%), and monitor COMPO signal with
an oscilloscope with GNDV1 (stylus) being the reference. Set the trigger mode to “TV trigger” and
the trigger line to “150 line”.
Check point 1 (stylus)
NO.
Specification valueReference waveform
1 COMPO1 000 mVpp ± 5 %Waveform 6
In case of NG, check the applicable line, the periphery of the major components in the drawing above, soldering of the
peripheral components and defective components.
PEAK
A
B
C
COMPO signal
Color burst
Reference
value
Adjust this level within the
range of 1.0 ± 0.02 Vpp.
Pedestal level
BOTTOM
Horizontal sync signal
Fig 11.2: Waveform for the case of composite white 100% output
<Video level readjustment method>
In case the video composite output is outside of the specification value, readjust the level according to the method
described below.(Note : Units are exchanged, the video output is not adjusted. )
Turn the volume (VR1671) to adjust the video level within the range of 1.0 ± 0.02 Vpp.
The adjustment specification is 1.0 ± 0.02 Vpp.
CN1901
IC1501
LSI
Video
DAC
AVCC5
YY
Q1701(NoMount)
Video buffer circuit
CbCb
Q1702(NoMount)
Video buffer circuit
HOST I/F
section
CrCr
Q1704(NoMount)
Video buffer circuit
D
E
Fig 11.3: Video circuit (component)
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Y
COMPO
Cr
Cb
<Checking method> Playback DVD-REF-A1 TITLE2 CHAPTER19 (100% Color Bars), and monitor Y, Cb, and Cr
signal with an oscilloscope with GNDV1 (stylus) being the reference. Set the trigger mode to
“TV trigger” and the trigger line to “150 line”.
A
NO.Check point 1 (stylus)Specification valueReference waveform
2
Y
3
Cb
4
Cr
1 000 mVpp ± 5%
700 mVpp ± 5%
700 mVpp ± 5%
Waveform 7
Waveform 7
Waveform 7
In case of NG, check the applicable line, the periphery of the major components in the drawing above, soldering of
the peripheral components and defective components.
PEAK
B
Y signalSpecification value
BOTTOM
PEAK
Cb signalSpecification value
BOTTOM
C
PEAK
Cr signalSpecification value
BOTTOM
100% Color Bars signal
Fig 11.4 Waveform for the case of component 100% Color Bars output
Side A
D
E
F
54
Fig 11.5: VIDEO signal check point
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Check 12:How to judge whether the flash memory has reached its life or not.
If the reaction to user operation is slow or operation is slow in general, there is a possibility that the flash memory
has reached its life.
Make judgment regarding the flash memory life by looking at the display of the LD energizing time.
1.Let the LD energizing time displayed.
(Refer to the FE test mode for the method of displaying the LD energizing time.)
2.If the second digit from the left of the energizing time display is showing E,
such as “ E ”, it means that the flash memory has reached its life.
[Note] In order to move on to another test after selecting a test (FE/EDC1/EDC2), it is necessary to restart the DVD mechanism in the test mode.
Image of the front end test mode.
Legend:
Hereafter, to EDC1
test mode image.
Legend:
… Key operation
… Operation state
… The content displayed on the DVD mechanism (video only)
8 characters data is sent to the product side (HOST) by UART communication.
(3)
EDC2 test selection
Hereafter, to EDC2
test mode image.
(4)
LD power on time
mode selection
Hereafter, to LD power on
time mode image.
… Key operation
… Operation state
… The content displayed on the DVD mechanism (video only)
8 characters data is sent to the product side (HOST) by UART communication.
A
B
C
FE test mode
0 x 00 0000
(1)
Power on
0FFF 0000
1 x 00 0000
(1)(2)
F closeF search
1FFF 0000
Focus close state
(2)
ab
FE offset coefficient
TE offset coefficient
AS offset coefficient
ENV offset coefficient
TG offset coefficient
DBAL coefficient
VIN1 offset cancel value
VIN2 offset cancel value
VIN3 offset cancel value
VIN4 offset cancel value
VIN5 offset cancel value
VIN6 offset cancel value
VIN7 offset cancel value
VIN8 offset cancel value
VIN9 offset cancel value
VIN10 offset cancel value
1A00 0000
(2)
F search
1100 0000
FEMAX level
FEMIN level
ASMAX level
ENVMAX level
FE normalization coefficient
Spindle gain coefficient
TEMAX level indication
TEMIN level indication
S curve
measurement
(2)
Disc type DVD1
layer
0000 0000
Activates while the key
1B00 0000 : CRG+
1C00 0000 : CRG-
(3),(4)
CRG+/-
is being pressed.
(3)
Disc type DVD2
layer
0100 00000200 0000
LD-ON/OFF
When LO-ON: 1100 0000
When LD-OFF: 1000 000
[Note] If no action is taken for approximately 10 seconds after LD-ON, it will become LO-OFF automatically.
If F close is selected during LD-OFF, it will become an error.
During focus search (S character measurement mode), too, safety regulation applies if LD_OFF is not selected
within 10 seconds. Therefore, even if focus search is selected after LD-ON, it will become LD-OFF after 9 seconds.
In order to F close after focus search (S character measurement mode), set to Power_OFF first then power on again
before F close.
Disc type CD
(5)
(4)(5)
Disc type CD-RW
0300 0000
(6)
CRG_HOME
1D00 0000
EJECT
EJECT
D
(8)
Power_OFF
E
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(2)
A
B
C
ab
2 x 00 0000
(1)
Tracking balance
2FFF 0000
TBAL coefficient (layer 0)
TBAL coefficient (layer 1)
TE normalization coefficient (layer 0)
TE normalization coefficient (layer 1)
Off track adjustment result
3000 0000
(1)(3),(4)
Tracking close
3FFF 0000
Focus Jump
When L0 layer: 2000 0000
When L1 layer: 2100 0000
CRG +/-
It operates while the key
is being pressed.
3B00 0000 : CRG+
3C00 0000 : CRG-
(2)
(3),(4)
CRG +/-
It operates while the key
is being pressed.
2B00 0000 : CRG+
2C00 0000 : CRG-
Tracking close state
RF level is informed
(5)
RF level value
3FFF 0000
5000 0000
(1)(2)
RF level value
indication start
every 500msec.
(1)
RF level value
indication end
Performed including the tracking close processing.
FBAL coefficient (layer 0)
FBAL coefficient (layer 1)
Focus gain coefficient (layer 0)
Focus gain coefficient (layer 1)
Tracking gain coefficient (layer 0)
Tracking gain coefficient (layer 1)
AS normalization adjustment value (layer 0)
AS normalization adjustment value (layer 1)
Focus gain coefficient (layer 0)
Focus gain coefficient (layer 1)
Tracking gain coefficient (layer 0)
Tracking gain coefficient (layer 1)
AS normalization adjustment value (layer 0)
AS normalization adjustment value (layer 1)
Error rate
measurement
Error rate
(8)
Power_OFF
(8)
Power_OFF
(7)(8)
T.OPEN
To (2)
Power_OFF
Tracking close state
4000 0000
D
4 x 00 0000
(1)(2)
Error rate
measurement
Error rate
Focus gain coefficient (layer 0)
Focus gain coefficient (layer 1)
Tracking gain coefficient (layer 0)
Tracking gain coefficient (layer 1)
AS normalization adjustment value (layer 0)
AS normalization adjustment value (layer 1)
Error occurrence
E
Error display
(8)
Power_OFF
Error occurrence at Power_OFF
Error display
FBAL coefficient (layer 0)
FBAL coefficient (layer 1)
Focus gain coefficient (layer 0)
Focus gain coefficient (layer 1)
Tracking gain coefficient (layer 0)
Tracking gain coefficient (layer 1)
AS normalization adjustment value (layer 0)
AS normalization adjustment value (layer 1)
Playback speed
switching
DVDX1.3~
1.6CAV
CDX4CLV:
4x00 0000
L0 layer DVD X CAV,CD X 2CLV:4000 0000
L0 layer DVD X 1CLV,CD X 1CLV:4200 0000
L1 layer DVD X CAV:4100 0000
L1 layer DVD X 1CLV:4300 0000
V Change
V
L0 layer DVD X 1.3~1.6CAV, CD X 4CLV :4000 0000
L1 layer DVD X 1.3~1.6CAV:4100 0000
[Note] If an error occurs at Power_OFF, reset cannot be made. In such a case, it is necessary to turn the power off and start the test mode once again.
(5)
Focus Jump
When L0 layer: 4x00 0000
When L1 layer: 4x00 0000
(6)(3),(4)
ID Search
4A00 0000
(1)-(4)(3)
ID designation
ID display
(5)(5)
Search start
The number for designation of the track number shall be selected from the track numbers previously prepared.
Switch to cyclic by (3). Fix by (4).
For CD: Tracks 1, 4, 10, 11 and 32
For DVD: Tracks 1, 4, 10, 11, 32, 64 and 100
Change the method for ID address designation.
Designation of digit by command (1) and (2). UP/DOWN of numbers by command (3) and (4). Fix by command (5).
T.Jump+/-
Jump+ : 4B00 0000
Jump- : 4C00 0000
Track number
designation
Track number
indication
Jump start
(7)(8)
T.OPEN
To (2)
The higher 2 digits of the designated ID are the value showing the test state.
The lower 6 digits show the ID.
Example) If 300000 is desired to be designated as the ID, designated ID: 4A03 0000.
Power_OFF
F
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EDC. Image of the test mode
EDC1/2 test mode
0000 0000
(1)(2)
Layer 0 selectionLayer 1 selection
0000 00000100 0000
1003 00001103 0000
(1)-(4)
ID designation
Layer 0: 10** ****
Layer 1: 11** ****
[Note] ** **** is the ID designation value
(5)
EDC1/2 start
Legend:
[Note] Image is the same for both EDC1 and EDC2.
… Key operation
… Operational state
… The content displayed on the DVD mechanism (video only)
8 characters data is sent to the product side (HOST) by UART communication.
EJECT operation
[Note] Eject can be effected any time during the EDC test mode.
Eject
Test mode Eject
After completion of EJECT operation
A
B
C
Layer 0: 20** ****
Layer 1: 21** ****
[Note] ** **** is the present ID designation value
**** ****
[Note] **** **** is the present ID designation value
Image of the LD power on time mode.
LD power on time mode
0000 0000
(1)
CD LD power on
time indication
10** ****
[Note] ** **** is the CD LD
power on time.
DVD LD power on
[Note] ** **** is the DVD LD
(2)
time indication
20** ****
power on time.
[Note] The display is updated at 0.5 seconds interval until 0/1 layer is selected or Eject is effected.
Legend:
… Key operation
… Operational state
… The content displayed on the DVD mechanism (video only)
8 characters data is sent to the product side (HOST) by UART communication.
Not for service use
(5)
CD LD power on
time setting
[Note] ** **** is the setting time.
(1)-(4)
30** ****
Setting time
designation
(5)
Setting time
registration
(8)
(6)
DVD LD power on
time setting
[Note] ** **** is the setting time.
(1)-(4)
40** ****
Setting time
designation
(5)
Setting time
registration
(8)
D
E
10** ****
[Note] ** **** is the CD LD
power on time.
[Method of setting time designation]
Designate the digit by command (1) and (2). UP/DOWN of numbers by command (3) and (4).
Fix by command (5). Cancel by command (8).
[Note] If the power on time is 999999 hours or more, it is always reported as 999999 hours.
[Note] If the power on time is “*E** ****”, the value may not be correct due to the life of the flash memory.
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20** ****
[Note] ** **** is the DVD LD
power on time.
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Media Error
Open
Read Error
Focus Error(Focus Error
in mechanism set up)
1234
Method of reset
ACC
Error status
It is a disc unable to be played back.
OSD *1
NON-PLAYABLE DISC
(No display)
ERROR-02-99
ERROR-02-90
UART
*2
A disc containing the unplayable Format only.
00h
10h
Door open error
20h
Transfer start error
21h
Focus error
Meaning
Off/On
Source
Off/On
****
XXXX
XXXX
Eject
X-XX
Play Key
Surface Error
Address not found
(Invalid Track)
Spindle Lock
B
Carriage HOME
ID/SUBCODE Read Error
AV CHIP decode Error
AV CHIP Recovery NG
Error of PLAY BACK Mode
Status
Disc Data Error
Temp Error
(In Case of High
Temperature)
C
No Disc
(including Disc loading
and ejecting)
Loading_Mecha Error50h
DRM Error
Region code Error NG
CPPM*3 Key Error *4
AWM*5 Error *4
D
REQUEST error
Failure in issuing read
command (chip dependent)
Adjustment of L0 is NG.
Adjustment of L1 is NG.
LD system NG
Gain adjustment system NG.
Gain determining system NG.
Servo initial setting related items NG.
Disc is not clamped yet.
Tracking system NG.
Media setting system NG.
Focus Error
Error of PLAY BACK
Mode Status
E
Error of PLAY BACK
Mode Status
Undefined Error
X: Cancel the error by operation. -: Error is not cancelled by operation. *: No setting
*1 A content displayed on OSD. As for the items having multiple display patterns, the upper row is for the Japanese version Full GUI, and the lower row is for
the Touch Panel model and Full GUI (English version).
*2 A parameter of UART command, such as “receipt error notice”, that the DVD mechanism transmits.
*3 CPPM(Content Protection for Prerecorded Media) : A copyright protection technique used in DVD-A. The protection is realized by using the keys recorded
on the media and the device key held by the player.
*4 DVD-A compatible model only.
When an error has occurred, only the audio output will be muted but playback operation will continue. Furthermore, acceptance of the user operation will be
the same as usual.
*5 AWM (Audio WaterMark): Electronic watermark. Information on the copyright owner or CCI (copy control information) are recorded so that illegally copied
discs can be identified.
*6 Notice as an error status will not be given
*7 CPRM(Content Protection for Recordable Media) : A copyright protection technique for digital contents used for re-writable DVD or memory card.
F
(DVD-VR model only)
ERROR-02-9E
ERROR-02-80
ERROR-02-91
ERROR-02-92
ERROR-02-94
ERROR-02-9A
ERROR-02-9B
ERROR-02-9C
ERROR-02-9D
Temperature protection circuit is
being activated.
THERMAL PROTECTION IN MOTION
(No display)
(No display)
It is a protected disc.
PROTECTED DISC
Region code is incorrect.
DIFFERENT REGION DISC
It is a disc unable to be played back.
NON-PLAYABLE DISC
NON-PLAYABLE DISC
(No display)
ERROR-02-A0
ERROR-02-A1
ERROR-02-A2
ERROR-02-A3
ERROR-02-A4
ERROR-02-A5
ERROR-02-A6
ERROR-02-A7
ERROR-02-A8
ERROR-02-A9
ERROR-02-AA
ERROR-02-AB
ERROR-02-B0
ERROR-02-B1
ERROR-FF-FF
Focus error during set up
22h
(A focus has never been achieved with that
disc.)
23h
Address not found.
Spindle lock NG
24h
(the disc cannot rotate)
Carriage home NG
25h
(The pick up tries to return to carriage
home, but it cannot go back and stopped.)
ID/SUBCODE Read Error (ID/SUBCODE
26h
cannot be read due to scratch or stain.)
AV CHIP decode NG
2Ah
(AV chip cannot be decoded.)
2Bh
AV CHIP recovery NG
Playback state error
2Ch
(An error due to software bug.)
2Dh
Disc Data NG
High temperature
30h
(Playback is stopped because the pick up
temperature is 89 C or higher.)
Disc has not been inserted.
40h
(Including Load in process or Eject in process.)
Loading mechanism error
(The disc cannot be clamped.)
DRM error
70h
(All music cannot be played back due to DRM.)
Region code NG (Unable to be played back
90h
due to incorrect mechanism region.)
Key Error for playback
91h
93h Key Error for playback
Playback the illegally copied disc by DVD-A
*6
(Mute the sound on the mechanism side.)
A0h
REQUEST error
A1h
Failure in issuing the read command
A2h
L0 adjustment is NG.
A3h
L1 adjustment is NG
A4h
LD system NG
A5h
Gain adjustment system NG.
A6h
Gain determining system NG.
A7h
Servo initial setting related items NG.
A8h
Disc is not clamped yet.
A9h
Tracking system NG
AAh
Media setting system NG
ABh
JUMP over layers NG
B0h
Navigation command error
B1h
Retry over
FFh
Undefined error
XXXX
X
X
X
X
X
X
X
X
X
X
XXX -
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
-
*
-
-
--
- -X-CPRM Key Error *7
*
-
-
-
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
-
*
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
-
*
-
-
-
-
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
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7. DISASSEMBLY
Removing the Grille Assy and the Panel Unit
(Fig.1)
Push the [Detach] Button and then remove
1
the Grille Assy.
Remove the two screws and then
2
remove the Holder.
Disconnect the connector.
3
Remove the two screws and then
4
remove the Panel Unit.
Grille Assy
A
1
Holder
2
2
B
3
Panel Unit
4
4
C
- How to Separate the Upper Case and the
- Lower Case (Fig. 2)
Remove the seven screws.
1
Open the Upper Case and the Lower Case
2
in the direction indicated by arrows.
Upper Case
1
1
(Rear Side)
1
(Left Side)
Lower Case
(Right Side)
Panel
1
Fig.1
D
E
2
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A
Removing the DVD Mechanism Module (Fig.3)
Bracket
Remove the four screws and then bring
1
down the Bracket toward the Upper Case.
See Fig.3 (2/2).
2
2
11
Remove the four screws and then bring
2
down the DVD Mechanism Module toward
the Upper Case. See Fig.3 (2/2).
B
11
2
DVD Mechanism Module
C
2
Upper Case
Fig.3 (1/2)
Upper Case
D
Disconnect the three connectors.
3
3
3
E
3
DVD Mechanism Module
Mother Unit
Fig.3 (2/2)
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Removing the Holder and the Panel (Fig.4)
Remove the three screws.
1
Remove the three screws.
2
Remove the two screws and then remove
3
the Panel.
Remove the screw.
4
Straighten the tabs at two locations
5
indicated and then remove the Holder.
[Caution]
The Panel cannot be removed in unless
the Holder is removed in advance in
and .
5
3
4
3
1
2
1
A
1
2
3
2
Panel
Holder
5
B
4
5
C
Removing the Mother Unit (Fig.5)
Disconnect the connector.
1
Remove the two screws.
2
Remove the two screws.
3
Straighten the tabs at three locations indi-
4
cated and then remove the Mother Unit.
Fig.4
D
4
1
4
3
2
2
4
3
E
56
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Mother Unit
7
Fig.5
8
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Removing the Monitor PCB 1/2 (Fig.6)
Remove the two screws and then remove
1
A
B
the two Guids(Right side and Left side).
Pull out the Monitor Assy in the direction
2
indicated by an arrow.
1
Bracket
1
2
Monitor Assy
C
Cover
Remove the three screws and then remove
3
3
the Cover.
Disconnect the connector.
4
D
E
4
33
Monitor Assy
F
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Fig.6
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Removing the Monitor PCB 2/2 (Fig.7)
Remove the two screws and then remove
1
the Holder.
Remove the eight screws and then remove
2
the Monitor Assy.
Remove the Cover Unit.
3
4
Disconnect the connector.
[Caution]
The Monitor Assy cannot be removed
unless the Cover Unit is removed in
advance after removing the screws.
Holder
4
1
1
22
2
2222
3
Monitor Assy
Cover Unit
A
B
2
C
Disconnect the three connectors and then
5
remove the Monitor PCB.
Monitor PCB
5
5
D
5
E
56
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Fig.7
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- How to hold the mechanism section (Fig 1)
1. Hold the main frame and the top frame.
2. As the mechanical strength of the front part of the top frame is not strong, do not hold this part.
A
B
3. Do not touch the switches provided on the top face of the mechanism section.
4. Be careful not to pull the flexible PCB on the side face.
Fig 1
Do not touch this part.Do not touch this part.
Do not touch this part.
C
- How to remove the module PCB (Fig 2, Fig 3)
1. Put the mechanism section in locked state (disc load standby position).
2. Hold the mechanism module with its top face down.
3. Make the lands at 2 locations on the pick up flexible PCB short.
4. Disconnect the connectors of the pick up flexible PCB and the SPDL flexible PCB.
(Be sure to disconnect the connectors as the flexible PCB will be damaged if the PCB is removed without removing
the flexible PCB.)
5. Remove the solder joint of the lead wire of the load motor and the clamp SW.
D
E
6. Remove the two screws, and then remove the module PCB.
(Lift up point A slightly and remove it toward B direction. Be careful as the point C is connected with a flexible PCB.)
7. Disconnect the connector of the 8-12 detection flexible PCB from the PCB.
Fig 2
Module PCB
Short
Connector
(pick up flexible)
B
Connector
(8-12 detection flexible)
Solder land
(load motor, lead wire of the clamp SW.)
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Connector (SPDL flexible)
AVH-P5900DVD/XN/UC
A
C
Fig 3
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5 678
- How to remove the CRG motor assy (Fig 4)
1. Remove the module PCB according to the instructions in “How to remove the module PCB”.
2. Remove the Mylar tape.
3. Remove the flexible PCB of the CRG motor from the connector of the spindle motor.
4. Remove the two screws, and then remove the CRG motor assy.
A
Set screw (CRG)
CRG motor assy
Set screw (CRG)
Feeding screw
PU rack
Mylar tape
Fig 4
- How to remove the PU unit (Fig 5)
1. Remove the module PCB according to the instructions in “How to remove the module PCB”.
2. Hang the main shaft holding spring to the CRG chassis temporary hanger.
3. Remove the CRG motor assy according to the instructions in “How to remove the CRG motor assy”.
4. Remove the holding plate spring of the main shaft.
5. While lifting up the tip of the pick up rack, slide the main shaft, and remove the PU unit.
(Note) When mounting the PU unit again, make sure to do the adjustments of the devices mounted thereon
according to the descriptions of the service manual. Furthermore, make sure to hang the main shaft
holding spring permanently.
Holding plate spring
Main shaft
B
C
Sub shaft
PU unit
CRG chassis temporary hanging section
Temporary hanging
Permanent hanging
D
Main shaft holding spring
E
Fig 5
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8. EACH SETTING AND ADJUSTMENT
8.1 DVD ADJUSTMENT
A
1) Precautions
This product uses 5 V and 3.3 V as standard voltages.
The electrical potential that is the reference for signals,
is not GND, but VREF (approximately 2.2 V) and VHALF
(approximately 1.65 V) .
During product adjustments, if the reference voltage is
mistakenly taken as GND, and a grounding contact is
made, not only would it be impossible to measure the
B
accurate electrical potential, but also the servo motor
would malfunction, resulting in the application of a
strong impact on the pick up. The following precautionary measures should be strictly adhered to, in order to
avoid such problems.
The reference voltage and GND should not be confused
when using the minus probe of a measurement device.
When an oscilloscope is being used special care should
be taken to make sure that the reference voltage is not
connected to the probe of ch1 (on the minus side),
while the probe of ch2 (on the minus side), is connected
to GND. Further, since the body frame of most mea-
C
surement devices have the same electrical potential as
the minus side of the probe, the body frame of the measurement device should be set to floating ground.
If the reference voltage is connected to GND by mistake, turn the regulator OFF immediately, or turn the
power OFF.
Remove the filters and wires used for measurements
only after the regulator has been turned OFF.
After the power supply is turned on, regulator ON the
following adjustment and measurement are promptly
done.
Whenever the product is in the test mode, the software
will not take any protective action. For this reason,
special care should be taken to make sure that no
mechanical or electrical shock could be applied to the
product when taking measurements in the test mode.
Whenever the EJECT key is pressed to eject the disk,
no other keys, other than the EJECT key, should be
pressed until the disk eject action has been completed.
Press the EJECT key only after the disk has stopped
completely.
If the product hangs up turn the power OFF immedi-
ately.
Laser didoes may be damaged, if the volume switch for
the laser power adjustment of the pick up unit, is turned.
Attention)
Test mode starting procedure
Reset start while pressing the ATT
and RIGHT keys together.
Test mode stopping procedure
Reset or ACC OFF-ON.
D
E
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- SKEW adjustment
When one of the following replacements has taken place, SKEW adjustment for the pick up will be required.
(1) Replacement of the pick up unit
(2) Replacement of the spindle motor
(3) Replacement of the carriage chassis
(4) Replacement of the main shaft of the pick up unit
(5) Replacement of the sub shaft of the pick up unit
A
Measurement equipment and tools/jigs: Oscilloscope
Driver for SKEW adjustment t TORX driver (T2) (GGK1095)
Bond for fixing the SKEW (GEM1033)
Bond for locking the screw (Locking agents(1401M : produced by THREE BOND))
Symptom in case the adjustment is not adequate: Worsening of the error rate 10
(Normally 10-4 or less.)
Large RF jitter
RF waveform distortion
Tracking drawing/Unstable servo
* Caution: Do not look into the laser light during adjustment.
D
E
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There are two methods for adjustment, a method whereby the adjustment is made while monitoring the RF waveform
A
using the oscilloscope (method 1) and a method whereby the adjustment is made while checking the RF level in
value by OSD (method 2).
The adjustment procedure is shown below. Refer to the paragraph for the service test mode regarding entering of the
test mode and the operation procedure.
Adjustment procedure:
1. Turn the DVD mechanism module upside down so that the pick up can be adjusted.
When the module is turned upside down, there is a possibility that the disc is rubbed.
So, first place a coin with the thickness of approximately 1.5mm on a desk, and set the module upside down in a
way that section 1 in the illustration below comes right above the coin.
B
2. Install the pick up. (Refer to the section regarding removal of the pick up from the mechanism unit.)
As for the precautions in handling the pick up, refer to the precautions in handling the PU as described below.
3. Method 1:
Connect the oscilloscope by referring to the connection drawing so that the RF signal can be monitored with
AGND2 as the reference.
Method 2:
There is no need for setting of any equipment. Proceed to step 4.
4. Turn the power ON, and load the disc for adjustment.(GGV1018)
C
the inner periphery. (CRG – Home)
6. Turn the LD ON.
7. Set to focus close, and make auto adjustment for all items under that state, then set to tracking close.
And make auto adjustment for all items under that state as well.
8. Make an intermediate periphery (ID: 100 000) search, and move the PU to intermediate periphery.
9. Method 1:
Proceed to step 10.
Method 2:
5. After setting the disc type to DVD layer 1 in the front end test mode, turn the power ON, and move the pick up to
D
After setting to Tracking Open, make all auto adjustments, and set to Tracking Close this time with a command that
can be RF displayed. Make auto adjustment for all items under that state as well.
10. Use TORX driver (T2) (GGK1095) for the following.
Method 1:
While monitoring the RF waveform on the oscilloscope, turn SKEW adjustment screw A just a little bit in a way that
the level will reach the maximum.
While the pick up is at the intermediate periphery, turn SKEW adjustment screw B just a little bit in a way that the
level will reach the maximum.
While the pick up is at the intermediate periphery, turn SKEW adjustment screw A just a little bit in a way that the
level will reach the maximum.
(Make adjustment in the order of A -> B -> A, Please end the each adjustment by turning screw clockwise. )
Method 2:
E
While monitoring the RF level value on the OSD display, turn the SKEW adjustment screw A just a little bit in a way
that the level will reach the maximum.
While the pick up is at the intermediate periphery, turn SKEW adjustment screw B just a little bit in a way that the
level will reach the maximum.
While the pick up is at the intermediate periphery, turn SKEW adjustment screw A just a little bit in a way that the
level will reach the maximum.
(Make adjustment in the order of A -> B -> A, Please end the each adjustment by turning screw clockwise. )
If the error is not good, please perform Method 1 again.
11. Turn the power OFF in the test mode, and after confirming that the disc has stopped, eject the disc.
12. Apply adhesive for fixing the SKEW and lock the screw.
Refer to the illustration below for the adhesion points.
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SKEW adjustment locations.
B
1
A
B
B
A
C
SKEW adhesive locations(GEM1033)
D
C
E
TAN-SKEW adhesive locations
PU case
D & E
RAD-SKEW adhesive locations
Sheet metal (yoke base) section
Sheet metal (yoke base) section
A
PU case
Adhesive application locations
C
Resin (suspension support) section
Cross section of R-SKEW adhesive locations.
* Caution: Make a cross link to both the resin section
and the sheet metal section.
D
E
Adhesive application locations
* Caution: Make a cross link to both the case section and the sheet metal section.
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Screw locking adhesive location(1401M : produced by THREE BOND)
A
Screw locking adhesive location
Apply the locking agent for more than half of the screw head
circumference.
* Caution: The locking agent shall not overflow to outside of
the PU case.
B
Precautions in handling the PU.
* Caution: Do not touch the shaded section in the drawing below.
RF level adjustment section
C
D
Do not touch the optical parts.
Do not touch the springs.
Hologram (be careful for the static electricity)
GRT adjustment section
E
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8.2 VIDEO LEVEL ADJUSTMENT
Adjustment point
Mother Unit(Side B)
1
1
1
A
MONVBS
B
TP395
TP396
C
Mother Unit(Side A)
D
E
1
VR271
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A
point
Adjusting
VR271
Specs
B
Measuring
C
±
1.35 V 0.05 Vp-p
Measure between the
sync tip and 100 IRE
instruments
(top wave).
Symptoms with
poor adjustment.
Over level :
Luminance is too high.
Under level :
Oscilloscope
Luminance is too low.
waveform)
Output signal
(measuring point,
Measuring point : MONVBS
D
100 IRE
Input signal
....
GND
....
other conditions)
(input test pin,specs,
Input test pin:
TP396
(white 100%),
1.0 Vp-p,
(input via 75 ohms)
TP395
(VIDEO GND)
E
Mode
adjustment
Mother PCB
AV
Main video level
F
Tuning of image output: Measure level at the measuring point as shown below while DVD is being replayed.
1
Step
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8.3 MOTHER UNIT ADJUSTMENT
Adjustment point
1
Mother Unit(Side B)
1
1
A
B
TP621
Mother Unit(Side A)
TP623
TP972
TP971
C
TP976
D
E
VR971
1
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A
point
Adjusting
±
754 Hz
Specs
B
18.874 368 MHz
Counter
Measuring
C
Frequency
instruments
±
5 kHzVR841
370 kHz
Counter
Frequency
waveform)
Output signal
(measuring point,
D
IC601 pin86(TP623)
TP976
Input signal
other conditions)
(input test pin,specs,
E
After the power supply
is turned on,
IC601 pin83(TP621)
to 3.3 V
Connect 33 Ω
(1.8 W or more) between
TP 972 and GND.
Connect 20 Ω
(1.2 W or more) between
TP 971 and GND.
Mode
adjustment
Mother PCB
Clock frequency
F
Check
Measure with the frequency counter at the measuring point as shown below while TUNER is turned ON.
1
DC-DC converter
frequency
Adjustment
2
Step
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8.4 INVERTER ADJUSTMENT
Adjustment point
INVPUL
Monitor PCB(Side B)
1
5
T5201
FL1
C5225
1
FL2
A
B
C
PWRFL
CN5201
D
E
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A
Note
B
Verify that the frequency of waveform
Connect 100 kΩ between TP FL1 and FL2.
Monitor the waveform after voltage division or
TP FL2. Do not monitor TP FL1 directly
(measurement meter may be damaged
measured in No.1 is 49 kHz.
because of high voltage).
measured in No.1 is 51 kHz.
±0.5 kHz
48.0±0.1 kHz
C
49.0
-
51.0±0.5 kHz
-Verify that the frequency of waveform
Verify that the frequency of waveform
measured in No.1 is 52 kHz.
±0.5 kHz
52.0
-
VR5201
Adjustment pointAdjustment
D
TP FL1
TP FL2
TP FL1
TP FL2
5 V
0 V
TP FL1
TP FL2
5 V
0 V
TP FL1
TP FL2
5 V
0 V
± 1 kHz waveform
E
±
14.4 0.2 V to TP PWRFL
TP DIMDTY : GND
TP FLGND : GND
TP INVPUL : GND
Basic drive
Frequency
adjustment
1
Instead of inserting LCD connector into CN5201, connect 100kΩ between TP FL1 and FL2.
F
78
No.Adjustment itemInput signalMeasurement point
Measure with the frequency counter at the measuring point as shown below.
1234
10
below to TP INVPUL.
Input 98.0
Check frequency
switching
2
AVH-P5900DVD/XN/UC
± 2%
± 2%
10
below to TP INVPUL.
Input 102.0 ± 1 kHz waveform
Check frequency
switching
3
± 1 kHz waveform
10 ± 2%
below to TP INVPUL.
Input 104.0
Check frequency
switching
4
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5 678
8.5 MONITOR ADJUSTMENT
Adjustment point
DC4
DC5
DC3
DC2
DB5
DB2
DB4
DA5
DA4
DB3
DA2
DA3
VD9
VD7
VD5
VD1
Monitor PCB(Side A)
A
B
VD3
C
33V
VCC8V
18V
PWRVI
V25
V15
-12V
Monitor PCB(Side B)
D
5V
COMPC
COM
E
CN5201
1
C5225
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7
5
1
8
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A
Note
B
Connect LCD panel for measurement.
± 0.5 V
± 0.25 V
C
± 0.15 V
± 0.08 V
± 0.3 V
± 0.5 V
± 0.6 V7
± 0.30 V
33V = 3.3
4.70 ± 0.10 V
4.20
Connect LCD panel for measurement.-
± 0.10 V
1.75
-
Adjustment pointAdjustment
D
TP:33V-
TP:V25-V25 = 2.5
E
NOTE : When shutting off the power supply of TC90A96BFG-P, be careful not to energize each IC terminal. However, IIC lines (SDA and SCL) is not included in
this case and it is possible to energize them with up to 5 V.
F
80
TP:PWRVI
to 14.4 V
TP:PWRVI
Check 3.3 V power
supply voltage
1
No.Adjustment itemInput signalMeasurement point
1234
2Check 2.5 V power
TP:V15-V15 = 1.5
to 14.4 V
TP:PWRVI
to 14.4 V
supply voltage
supply voltage
3Check 1.5 V power
TP:VCC8V-VCC8V = 8.0
TP:5V-5V = 4.9
TP:PWRVI
TP:PWRVI
4Check 5 V power
to 14.4 V
to 14.4 V
supply voltage
supply voltage
5Check 8 V power
AVH-P5900DVD/XN/UC
TP:-12V--12V = -12.0
TP:18V-18V = 18.5
TP:PWRVI
to 14.4 V
TP:PWRVI
to 14.4 V
supply voltage
6Check 18.5 V power
No definition. TP:COM-
Check -12 V power
supply voltage
Vcom amplifier
output amplitude
8
check
(TP:VD3)
No definition.TP:VD1Connect LCD panel for measurement.
Tone voltage
amplitude
check V1
9
No definition.CN5501 55pin
Tone voltage
amplitude
check V3
10
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Note
5 678
A
B
and it measures it.
0.35 ±0.10 V
-
Adjustment pointAdjustment
It connects with the LCD panel
and it measures it.
±0.10 V
0.60
and it measures it.
±0.20 V
3.30
-
adjustment mode, LOW output is mixed to
the parts where there is a character.)
0.70 ±0.05 V
-
--
The amplitude of the 9-step and
Resistor setting
1.77 ±0.03 V
± 0.05 V.
C
the 0-step is 1.77
of SA13h D5 - 0
D
INo definitiont. TP:VD5It connects with the LCD panel
Tone voltage
amplitude
adjustment V5
11
No.Adjustment itemInput signalMeasurement point
56
No definition. TP:VD7-
Tone voltage
amplitude
adjustment V7
12
TP CCR,CCG,CCB(When OSD is displayed in EEPROM
Input white 100%
signal from
No definition. TP:VD9It connects with the LCD panel
Tone voltage
amplitude
adjustment V9
13
IC5802
Check RGB digital
output
14
AVH-P5900DVD/XN/UC
Screen
Input Color-bar
signal from
IC5802
Image check of
RGB signal
15
DAC output
Input composite
image 10-step
Composite level
adjustment
16
7
± 1%)
signal to
TP MONVBS
(1.35 Vpp
E
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A
Note
B
Brightness level of reverse signal should be 50%.
Adjustment point can be COM DC of flicker
digital-out is not bridged or “OPEN” ed.
Input white 100% signal
TP MONVBS (however, adjustment in RGB
comes first).
adjustment mode.
C
Make sure that tone changes
smoothly, and there is no colored
area in the entire display.
Leave for more than 30 minutes in
operation mode.
Adjust the flicker level to minimum
from all directions.
-
h in this chart means the sub-address of TC90A96BFG-P.
**
TP COMDC
Adjustment pointAdjustment
D
ScreenExecute to verify that IC5401
Measurement point
E
image lamp signal
(monochrome)
to TP MONVBS
DC output
ScreenBlack-white reverse signal can be the input to
Outermost circumference X min coordinate value for correctionOutermost circumference Y min coordinate value for correction
Touch panel X coordinate 1Touch panel Y coordinate 1
Touch panel X coordinate 2Touch panel Y coordinate 2
Touch panel X coordinate 3Touch panel Y coordinate 3
Touch panel X coordinate 4Touch panel Y coordinate 4
Touch panel X coordinate 5Touch panel Y coordinate 5
Touch panel X coordinate 6Touch panel Y coordinate 6
Touch panel X coordinate 7Touch panel Y coordinate 7
Touch panel X coordinate 8Touch panel Y coordinate 8
Touch panel X coordinate 9Touch panel Y coordinate 9
Touch panel X coordinate 10Touch panel Y coordinate 10
Touch panel X coordinate 11Touch panel Y coordinate 11
Touch panel X coordinate 12Touch panel Y coordinate 12
Touch panel X coordinate 13Touch panel Y coordinate 13
Touch panel X coordinate 14Touch panel Y coordinate 14
Touch panel X coordinate 15Touch panel Y coordinate 15
Touch panel X coordinate 16Touch panel Y coordinate 16
Don't care
Checksum
Outermost circumference X min
Outermost circumference X maxOutermost circumference Y max
Don't care
Checksum
Outermost circumference X max coordinate value for correction
Outermost circumference Y max coordinate value for correction
Checksum
(USER)Touch panel X coordinate 1(USER)Touch panel Y coordinate 1
(USER)Touch panel X coordinate 2(USER)Touch panel Y coordinate 2
(USER)Touch panel X coordinate 3(USER)Touch panel Y coordinate 3
(USER)Touch panel X coordinate 4(USER)Touch panel Y coordinate 4
(USER)Touch panel X coordinate 5(USER)Touch panel Y coordinate 5
(USER)Touch panel X coordinate 6(USER)Touch panel Y coordinate 6
(USER)Touch panel X coordinate 7(USER)Touch panel Y coordinate 7
(USER)Touch panel X coordinate 8(USER)Touch panel Y coordinate 8
(USER)Touch panel X coordinate 9(USER)Touch panel Y coordinate 9
(USER)Touch panel X coordinate 10(USER)Touch panel Y coordinate 10
(USER)Touch panel X coordinate 11(USER)Touch panel Y coordinate 11
(USER)Touch panel X coordinate 12(USER)Touch panel Y coordinate 12
(USER)Touch panel X coordinate 13(USER)Touch panel Y coordinate 13
(USER)Touch panel X coordinate 14(USER)Touch panel Y coordinate 14
(USER)Touch panel X coordinate 15(USER)Touch panel Y coordinate 15
(USER)Touch panel X coordinate 16(USER)Touch panel Y coordinate 16
Don't care
(USER)Outermost circumference X min
(USER)Outermost circumference X max
Don't care
Touch AD correction value X coordinatesTouch AD correction value Y coordinates
(USER)Touch AD correction value X coordinates(USER)Touch AD correction value Y coordinates
EEPROM completionEJECT lock status value
Touch panel calibration adjustment result
Outermost circumference Y min
Touch panel outermost circumference adjustment result
(USER)Touch panel outermost circumference adjustment result
(USER)Outermost circumference Y min
(USER)Outermost circumference Y max
(USER)Touch panel outermost circumference adjustment result
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8.6 MONITOR TEST MODE
[Outline]
It is a mode used to adjust each preset value stored in the EEPROM for storing the preset values.
The adjusted values are stored in the EEPROM for storing the preset values.
[Method for Mode IN]
The method for Mode IN varies depending on the operational environment.
When operated as a unit
Reset the monitor micro computer while the [STEST1] terminal is set to Low and the [EPRTEST] terminal is set to Low.
When operated as a product
Reset the monitor micro computer while the [STEST1] terminal is set to High and the [EPRTEST] terminal is set to Low.
Or, turn the power ON while pressing DISP key and FLIP DOWN key.
[Basic explanation on each menu]
In the "setting content", adjustment range, initial value, and displayed character string of the items preset in each
In the "display specifications", the screen actually displayed under each menu is explained.
Display example is shown below for explanation.
[Example) Display specifications]
< L I N E 3 >
Setting item is displayed.
The item being selected
↓
by ↓ keys is painted
out by the blue cursor.
Display of preset value.
Cursor color
When accessing normally to EEPROM:
The cursor color will change blue
→
red → blue.
(The bule color continues for the convenience of the display cycle.But it is not an error.)
When accessing abnormally to EEPROM(error):
The cursor color will stay red (blue
Note) When a value is changed continuously, the cursor color may change blue
→
red → red) even if the key is released.
→
red → red → ... → blue.
But it is not an error.
(The red color continues for the convenience of the display cycle.)
C
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[Flicker adjustment menu]
[Setting content]
A
Content
Setting item
Displayed character string
COM DCCommon inverted output center value920-255
Adjustment range
Initial value
[Line adjustment 1 menu]
[Setting content]
Setting item
Content
Displayed character string
BrightBRIGHT
RGB simultaneous contrast(SA0C[D7-0])
B
Common inverted output amplitude adjusted value
R output DC offset(SA1A[D11-8])
G output DC offset(SA1C[D11-8])
B output DC offset(SA1E[D11-8])
Main Y contrast(SA0F[D5-0])
CONTRAST
COM AMP AJ
ROUT BIAS
GOUT BIAS
BOUT BIAS
RGB CNTRST
Sub Y contrast(SA13[D5-0])CMP CNTRST0-6326
Dither bit(SA0D[D15])DITHER BIT0-1
The bright value is determined by the image quality setting table based on the user setting step and
the common inverted output amplitude adjusted value (COM AMPAJ).
This bright value controls the output of [DACDI] of the monitor micro computer terminal.
Supplement 1)
When the bright value is changed in the test mode, however, it will not be reflected in the user
setting step value.
C
Supplement 2) In the test mode during monitor unit operation, the user setting step will not be reflected in
the bright value calculation.
Adjustment rangeInitial value
0-255150
0-255
0-255
0-15
0-15
0-15
0-63
168
150
8
8
8
34
0(OFF)
Note 1... The "black density (=bright)" adjustment by the user is accomplished only by controlling
the common inverted output amplitude, and the brightness of the double window IC is not used.
Note 2... The content of bright and of RGB simultaneous contrast are reference values (adjustable though)
only when adjusting other items, and are not stored in the EEPROM.
Note 3...
Be careful as the content of R(G/B) output DC offset, main Y contrast and sub Y contrast are different
between the displayed values (EEPROM written values) and the register setting values in
the double window IC.
(Because the relationship between the double window IC register value and the screen output
value is not linear, there is a need for conversion by software.)
D
The cases where the displayed value (EEPROM written values) and the register setting values in
the double window IC are different are summarized below.
[R(G/B) output DC offset]
Displayed value (=adjusted value)
(DEC)
15
14140110
:
990001
880000(TYP)
E
77
:
111001
001000(MIN)
[Main Y contrast, sub Y contrast]
Displayed value (=adjusted value)
(DEC)
6363
6262011110
:
3333000001
3232000000(TYP)
F
3131111111
:
11100001
00100000(MIN)
EEPROM written value
Double window IC register value
(DEC)(BIN)
150111(MAX)
::
::
E2PROM written value
Double window IC register value
(DEC)(BIN)
:
:
11111
011111(MAX)
:
:
86
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[Line adjustment 2 menu]
[Setting content]
Content
RGB & YS horizontal positioning(SA2B[D15-8])63
Displayed character string
Setting item
Adjustment range
0-255DOT H POSIT
YS sampling phase 1(SA2D[D15-12])YS SAMPL0-1512
AD sampling phase B(SA2D[D11-8])B SAMPL0-1512
AD sampling phase G(SA2D[D7-4])G SAMPL0-1512
AD sampling phase R(SA2D[D3-0])R SAMPL0-1512
YS internal delay adjustment(SA2F[D3-0])YS DELAY0-1512
Note 1... Be careful as the displayed value (EEPROM written value) and the register setting values in
the double window IC
are different for the following items.
(Because the relationship between the double window IC register value and the screen output
value is not linear, there is a need for conversion by software.)
YS sampling phase 1 AD sampling phase B AD sampling phase G AD sampling phase R YS internal delay adjustment
Initial value
The cases where the displayed value (EEPROM written values) and the register setting values in
the double window IC are different are summarized below.
Main horizontal enhancer gain(SA10[D13-12])M H GAIN0-30
Main horizontal enhancer limiter(SA10[D11-10])M H LIMIT0-30
Main horizontal enhancer f0(SA10[D8])M H F00-10
Main vertical enhancer gain(SA10[D7-6])M V GAIN0-30
Main vertical enhancer return(SA10[D5-4])M V ORI0-30
Main vertical enhancer corering(SA10[D3-2])M V CORE0-30
Setting item
Displayed character string
Setting item
Adjustment range
TH YS0-43
Displayed character string
Adjustment range Initial value
D
Initial value
E
F
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[Line adjustment 5 menu]
[Setting content]
A
Content
Sub horizontal enhancer gain(SA10[D13-12])S H GAIN0-30
Sub horizontal enhancer limiter(SA10[D11-10])S H LIMIT0-31
Sub horizontal enhancer f0(SA10[D8])S H F00-11
Sub vertical enhancer gain(SA10[D7-6])S V GAIN0-30
Sub vertical enhancer return(SA10[D5-4])S V ORI0-31
Sub vertical enhancer corering(SA10[D3-2])S V CORE0-32
GAMMA 30-311
GAMMASLP A0-74
GAMMASLP B0-71
GAMMASLP C
Note 1... Be careful as the displayed value (EEPROM written value) and the register setting values in
the double window IC
are different for the following items.
(Because the relationship between the double window IC register value and the screen output
value is not linear, there is a need for conversion by software.)
Brightness R Brightness G Brightness B
Adjustment rangeInitial value
0-71
The cases where the displayed value (EEPROM written values) and the register setting values in
the double window IC are different are summarized below.
D
E
[Brightness R/G/B]
Displayed value (=adjusted value)
(DEC)
6363
6262011110
:::
33
3232000000(TYP)
3131
:::
11100001
00100000(MIN)
E2PROM written value
Double window IC register value
(DEC)(BIN)
33000001
011111(MAX)
111111
[Line adjustment 7 menu]
[Setting content]
Content
Displayed character string
Main PLL0(SA24[D15-8])
Setting item
Main PLL1(SA24[D7-0])
Main PLL2(SA25[D15-8])
Main PLL3(SA25[D7-0])
F
MAIN PLL10-25513
MAIN PLL20-255204
MAIN PLL30-2554
Adjustment range
0-255MAIN PLL0
Initial value
158
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[Line adjustment 8 menu]
[Setting content]
Content
During TV, sub PLL0(SA26[D15-8])
During TV, sub PLL1(SA26[D7-0])
Other, sub PLL0(SA27[D15-8])
Other, sub PLL1(SA27[D7-0])
During TV, sub PLL2(SA28[D15-8])
During TV, sub PLL3(SA28[D7-0])
Other, sub PLL2(SA29[D15-8])
Other, sub PLL3(SA29[D7-0])
Backlight output max valueBL MAX0x00-0xFFC4
Backlight output min valueBL MIN0x00-0xFE59
Dimmer threshold value (high)REF H0x01-0xFEC0
Dimmer threshold value (low)REF L0x00-0xFD60
External light point (high)LUM H0x02-0xFFE2
External light point (medium)LUM M0x01-0xFE87
External light point (low)LUM L0x00-0xFD52
Backlight point (high)BL H0x00-0xFFC4
Backlight point (medium)BL M0x00-0xFFC4
Backlight point (low)BL L0x00-0xFF68
B
<
C
=
<
=
Setting item
<
=
<
=
Adjustment rangeInitial value
<
=
<
=
<
=
<
=
[Operational specifications]
Operational descriptionMain unit key Remote controller key
Main page select -
Main page select +
Selection cursor upward movement
Selection cursor downward movement
Item content adjustment
D
E
Item content adjustment
PGM(TA)BAND/ESC
DISPBACK
←
↓
↓
→
F
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8.7 CALIBRATION TEST
[Mode IN method]
After pressing [PGM(TA)+OPEN/CLOSE], press RESET and START. Then the screen will change to
[touch panel adjustment mode].
[Menu types for mode]
Calibration test mode consists of the following menu.
(By clicking each menu, you can read the explanation for each menu.)
Select the menu desired to be adjusted using the up/down key ( ), then press ENTER key to enter
into the selected menu.
Note 1) Calibration menu can be selected only when adjustment of the outermost circumference has been
completed normally.
[Display specifications]
Adjustment completed mark
[ U P , D O W N
] : C u r s o r m o v e m e n t
Flicker initialized state
[ A . M E N U ] : M e n u s e l e c t i o n
[ A C C O F F ] : E n d o f t e s t
D
E
Operational specifications are displayed
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Conditions for lighting of the adjustment complete mark “ ”.
A
Outermost circumference inspection :
In case the outermost circumference inspection has been completed normally.
16 points adjustment :
In case the calibration has been completed normally.
Conditions for the adjustment complete mark “ ” to go out
Outermost circumference inspection :
In case the outermost circumference inspection has never been performed.
In case the EEPROM initialization has been performed.
In case the adjustment value has been initialized.
B
16 points adjustment :
In case the 16 points adjustment has never been performed.
In case the EEPROM initialization has been performed.
In case the adjustment value has been initialized.
1. Set up TP effective range
[Outline]
C
panel screen.
When exiting the menu screen by pressing ENTER key, the captured value is stored in the EEPROM.
Furthermore, when storing the value, checking is made as to whether the value is within the range or not.
If the value is within the range, OK is displayed, and X/Y upper and lower limit value and normal ending information,
total of 5 byte data, are written in the EEPROM. (In or out of the range check is conducted according to the
[Table of allowable range of setting value] shown below.)
In the following cases, however, NG will be displayed without storing the EEPROM captured value.
When the set value is outside of the range. (When the value exceeded the [Table of allowable range of setting
value] below.)
Outermost circumference value of X and Y is obtained by tracing the outermost circumference of the touch
D
However, "adjustment NG information" (1 byte) is written into the EEPROM.
When writing into the EEPROM failed.
The transition of the state for the above described outermost circumference inspection is outlined below.
OK (normal ending)
Outermost
circumference
inspection in
process
E
Outermost circumference
inspection completed
EEPROM writing
in process
Adjustment error
EEPROM writing error
Press ENTER key
TOP menu
F
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Refer to the "Memory item list and EEPROM" for the stored area of the setting value in the EEPROM. Initial value and
setting value allowable range are as shown below.
[Table of BEFORE initial value]
CoordinateMinimum valueMaximum value
X43247
Y50238
[Table of setting value allowable range]
CoordinateMinimum valueMaximum value
X0~72205~255
Y0~80205~255
[Display specifications]
Outermost circumference inspection in process
[Table of AFTER initial value]
CoordinateMinimum valueMaximum value
X90180
Y90180
A
B
C
[ A . M E N U ] :
X/Y information of [MIN] and [MAX] of the outermost circumference are displayed.
[BEFOR] indicates the value stored in the EEPROM.
[AFTER] indicates MIN/MAX of the A/D value currently captured.
When ended normally.
[ A . M E N U ]
D
E
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The data written are as follows.
Upper limit value and lower limit value of X.
Upper limit value and lower limit value of Y.
A
Adjustment OK information.
When the captured value is outside of the allowable range.
B
[ A . M E N U ]
C
Adjustment NG information.
[Key operation specifications]
The data written is as follows.
Operational
description
Remote controller
key
To TOP menu MENU_ENTER
2. Set up calibration
D
[Outline]
Touch the cursor [+] displayed on the screen. When correctly touched, the cursor will disappear, and the next
cursor will appear. Calibration is conducted by repeating this process 16 times. When the 17th point has been
finally touched, setting information for the 16 points and the normal ending information, total of 17 byte data,
are written into the EEPROM, and the screen returns to the TOP menu.
In the following cases, however, NG will be displayed without storing the EEPROM captured value.
When the menu is exited before touching the 17th point.
However, ’adjustment NG information’ (1 byte) is written into the EEPROM.
When writing into the EEPROM failed.
E
The transition of the state for the above described 16 points adjustment is outlined below.
OK (normal ending)
16 points
adjustment in
process
16 points adjustment
completed
F
94
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EEPROM writing
in process
AVH-P5900DVD/XN/UC
Adjustment error
EEPROM writing error
Press ENTER key
TOP menu
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Refer to the material titled [Memory item list and EEPROM] for the stored area of the setting value in the EEPROM.
[Display specifications]
A
16 points adjustment in process
B
C
When ended normally.
[ A . M E N U ]
The data written are as follows.
X coordinate (16 points)Y coordinate (16 points)
[Key operation specifications]
Operational
description
To TOP menu MENU_ENTER
D
E
Remote controller
key
F
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3. TP coordinates test
[Outline]
A
Coordinate before and after the correction when the touch panel is touched is displayed, and the operation is verified.
Furthermore, the cursor can be moved by using the up/down/left/right keys, and the coordinate of the cursor center
is displayed.
The cursor is displayed in red at the positions where the cursor was displayed during 16 points adjustment.
[Display specifications]
B
Display is
made in HEX.
C
AD : AD data value (X direction, Y direction), representing the coordinate of the point pressed, is displayed.
VD E2P : VD value (the value registered at the time of circumference setting) preset in the EEPROM.
VD : VD value currently being pressed.
NORMAL : The coordinate (X direction, Y direction), which is the result of normalizing the AD data value currently
being pressed within the effective range, is displayed.
[ A . M E N U ]
D
CALIBRATION : The coordinate (X direction, Y direction), which is the result of applying the correction by calibration
to the normalized coordinate, is displayed.
[Key operation specifications]
Operational
description
Remote controller
key
To TOP menuMENU_ENTER
E
Cursor upward
movement
Cursor downward
movement
Cursor leftward
movement
Cursor rightward
movement
F
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[Calibration verification]
[Outline]
■ Touch the center of the "+" cursor displayed on the screen. When touched correctly, the cursor will disappear,
and the next cursor will be displayed.
By repeating this 16 times, corrected value for each "+" point is obtained.
The information are written into the EEPROM as a data of 16 times. The screen will return to the top menu.
[Display specifications]
"+" changes into red when coordinates to touch are outside the range.
A
B
C
■
When terminated normally. (After pressing the 16th point.)
[Key operation specifications]
Operational descriptionRemote controller key
To top menuMENU_ENTER
D
E
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■
■
■
■
■
■
■
■
[Data initialization]
[Outline]
■ Result of outermost circumference inspection and of calibration inspection (corrected value) are returned to
A
their initial values.
As for the initialized items, the initial values are written into the EEPROM and the adjustment information is cleared.
[Display specifications]
B
[B A C K ]
[A. M E N E ]
■ Conditions for the adjustment completion mark (*) to be lighted up.
(The mark will be lighted up if one of the multiple conditions is met.)
C
When the outermost circumference inspection of the calibration for line has been completed normally.
When the calibration inspection for line has been completed normally.
When the outermost circumference inspection of calibration for line has been completed normally.
When the outermost circumference inspection of the user calibration has been completed normally.
When the calibration inspection for line has been completed normally.
When the calibration inspection of the user calibration has been completed normally.
D
(The mark will go out if one of the multiple conditions is met.)
When the above mentioned lighting conditions are not applicable.
When the adjusted value has been initialized (Data initialize).
When the EEPROM has been initialized.
When the above mentioned lighting conditions are not applicable.
When the adjusted value has been initialized (Data initialize).
When the EEPROM has been initialized.
When the above mentioned lighting conditions are not applicable.
E
When the adjusted value has been initialized (Data initialize).
When the EEPROM has been initialized.
When the above mentioned lighting conditions are not applicable.
When the adjusted value has been initialized (Data initialize).
When the EEPROM has been initialized.
Outermost circumference inspection
16 point adjustment
User outermost circumference inspection
(Because the writing is made to both the Factory region and the User region, the user side will also be treated as adjusted.)
User 16 point adjustment
(Because the writing is made to both the Factory region and the User region, the user side will also be treated as adjusted.)
■ Conditions for the adjustment completion mark (*) to go out.
Outermost circumference inspection
16 point adjustment
User outermost circumference inspection
User 16 point adjustment
[Key operation specifications]
Operational descriptionRemote controller key
Determination of initializing itemBACK
F
Selected cursor up movement
Selected cursor down movement↓
To top menuMENU_ENTER
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A
B
C
D
E
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N
9. EXPLODED VIEWS AND PARTS LIST
OTES : Parts marked by " * " are generally unavailable because they are not in our Master Spare Parts List.
The > mark found on some component parts indicates the importance of the safety factor of the part.
A
Therefore, when replacing, be sure to use parts of identical designation.
Screw adjacent to mark on the product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions,apply as you think it appropriate.)
9.1 PACKING
B
""
C
D
E
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