Pilz PNOZms2p User Manual

Operating Manual PNOZ ms2p HTL

Operating Manual PNOZ ms2p HTL

PNOZ ms2p HTL

Configurable Control System PNOZmulti

Operating Manual — No. 1001401-EN-02

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.

Suggestions and comments for improving this documentation will be gratefully received.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®,
SafetyNET p®, the spirit of safety® are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.

SD means Secure Digital.

Preface

Contents

Contents

Contents Page

Chapter 1 Introduction

1.1 Validity of documentation 1-1

1.1.1 Retaining the documentation 1-1

1.2 Overview of documentation 1-2

1.3 Definition of symbols 1-3

Chapter 2 Overview

2.1 Unit structure 2-1

2.1.1 Range 2-1

2.1.2 Unit features 2-1

2.2 Front view 2-2

Chapter 3 Safety

3.1 Intended use 3-1

3.1.1 System requirements 3-2

3.2 Safety regulations 3-3

3.2.1 Use of qualified personnel 3-3

3.2.2 Warranty and liability 3-3

3.2.3 Disposal 3-3

3.2.4 For your safety 3-4

Chapter 4 Function description

4.1 Device properties 4-1

4.1.1 Integrated protection mechanisms 4-1

4.1.2 Function description 4-1

4.1.2.1 Operation 4-1

4.1.2.2 Block diagram 4-1

4.2 Input device types 4-2

4.2.1 Proximity switch 4-2

4.2.1.1 Requirements of the proximity switches 4-2

4.2.2 Incremental encoders 4-3

4.2.2.1 Requirements of the incremental encoders 4-3

4.2.2.2 Adapter for incremental encoders 4-3

4.2.3 Incremental encoder and proximity switch
on one axis

4-3

Chapter 5 Installation

5.1 General installation guidelines 5-1

5.1.1 Dimensions 5-2

5.2 Connecting the base unit and expansion
modules

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5-3

1

Contents

Chapter 6 Commissioning

6.1 General wiring guidelines 6-1

6.2 Preparing for operation 6-2

6.2.1 Connection of proximity switches 6-2

6.2.2 Connection of the incremental encoder 6-3

6.2.2.1 Connect signals of the incremental
encoder to the speed monitor

6.2.2.2 Connect incremental encoder to the speed
monitor via an adapter

6.2.3 Connection of proximity switches and
incremental encoder

6.2.3.1 Proximity switch and incremental encoder
on various axes

6.2.3.2 Proximity switch and incremental encoder
on one axis

6.2.4 Connection examples 6-8

6.2.4.1 Connection of 2 proximity switches and an
incremental encoder

6.2.4.2 Connection of 4 proximity switches 6-9

6.2.4.3 Connection of an incremental encoder and
proximity switch on an axis

6-3

6-4

6-6

6-6

6-7

6-8

6-10

Chapter 7 Operation

7.1 Messages 7-1

7.2 Display elements 7-2

7.2.1 Display elements for device diagnostics 7-2

7.3 Signal statuses 7-3

7.4 Faults - malfunctions 7-4

Chapter 8 Technical details

8.1 Technical details 8-1

8.2 Order reference 8-3

Chapter 9 Application Examples

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2

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1 Introduction

1.1 Validity of documentation

11000IntroductionIntroduction1-1.1Validity of docume ntation1100Validity of documenta tion1-Einf Gltigkeit der Dokumentation

This documentation is valid for the product PNOZ ms2p HTL. It is valid

Einf Einleitung_alt

until new documentation is published.

This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product
PNOZ ms2p HTL.

Verwendung/Bildunterschrift_multi_Drehzahlwchter

Speed monitor for connection to a base unit from the PNOZmulti mod­ular safety system

Application of the product PNOZ ms2p HTL:

1.1.1 Retaining the documentation

Retaining the documentation1-Einf Aufbewahren

This documentation is intended for instruction and should be retained
for future reference.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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1-1

1 Introduction

1.2 Overview of documentation

1.2Overview of documentation1200Overview of documentation1-Einf_Uebersicht_plus_Applikationsbsp_BA

1 Introduction

The introduction is designed to familiarise you with the contents, struc­ture and specific order of this manual.

2 Overview

This chapter provides information on the device's most important fea­tures.

3 Safety

This chapter must be read as it contains important information on safety
and intended use.

4 Function Description

This chapter describes the mode of operation of the device.

5 Installation

This chapter explains how to install the device.

6 Commissioning

This chapter describes the device's commissioning and wiring.

7 Operation

This chapter describes how to operate the product and gives tips in the
case of a fault.

8 Technical Details

9 Application Examples

1-2

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1 Introduction

1.3 Definition of symbols

1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven­tive measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.

NOTICE

This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic­ular importance.

INFORMATION

This gives advice on applications and provides information on
special features.

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1-3

1 Introduction

1-4

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2 Overview

2.1 Unit structure

22000OverviewOverview2-2.1Unit structure2100Unit structure2-

2.1.1 Range

Range2-Eigenschaften

2.1.2 Unit features

Unit features2-Geraetemerkmale_Zusatz BA Einleitung

Scope of supply:

 Expansion module PNOZ ms2p HTL
 Jumper: 774 639

Drehzahlwaechter_Geraetemerkmale_PNOZ_ms2p

The product has the following features:

 Monitoring of 2 independent axes
 Connection per axis

– 1 incremental encoder

or

– 2 proximity switches

or

– 1 incremental encoder and 1 proximity switch

 Measured variables:

– Standstill
– Speed (8 values can be set)
– Direction of rotation

 Axis types, input device types and reset mode can be selected in the

PNOZmulti Configurator

 Status indicators for

– Supply voltage
– Incremental encoder
–Proximity switch
– Axis status, standstill and excess speed
– Faults on the system

 Proximity switch connection technology: Plug-in connection termi-

nals (either cage clamp terminal or screw terminal)

 Incremental encoder connection technology:

RJ-45 female connector

 Galvanic isolation between the connections X1, X12 and X22
 Max. 4 speed monitors can be connected to the base unit

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2-1

2 Overview

HTL

15

2.2 Front view

2.2Front view2200Front view2-Klemmenbelegung

Legende

Key:

 X1:

– I10, I11:

connection terminals for proximity switch at axis 1

– I20, I21:

connection terminals for proximity switch at axis 2

– 0 V, 24 V:

supply connections

 X12:

– female connector for the connection of an incremental encoder at

axis 1

 X22:

– female connector for the connection of an incremental encoder at

axis 2

 LEDs:

–POWER
–FAULT
–SHAFT 1
–SHAFT 2
–X12
–X22

2-2

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3 Safety

3.1 Intended use

33000SafetySafety3-3.1Intended use3100Intended use3-Bestimmung/Gertebeschreibung_multi_Drehzahlwaechter

Bestimmung/Gertebeschreibung_multi_Zusatz_Modul

Bestimmung/Gertebeschreibung_multi_System

Bestimmung/Gertebeschreibung_multi_Drehzahlwchter_Warnungen_ms1_2p_BA

The expansion module monitors standstill, speed and direction of rota­tion in accordance with EN ISO 13849-1 up to PL e and EN IEC 62061
up to SIL CL 3.

The expansion module may only be connected to a base unit from the
PNOZmulti modular safety system.

The modular safety system PNOZmulti is used for the safety-related in­terruption of safety circuits and is designed for use on:

 E-STOP equipment
 Safety circuits in accordance with VDE 0113 Part 1 and EN 60204-1

WARNING!

Users must take appropriate measures to detect or exclude
errors (e.g. slippage or broken shearpin) which cause the fre­quency of the encoder signal to no longer be proportional to the
monitored speed.
Appropriate measures are:

 Using the monitored encoder to also control the drive
 Mechanical solutions
 Monitoring for broken shearpin by means of the speed monitor

WARNING!

A single-channel open circuit/input device error is recognised
and leads to a safe condition of the outputs at the relevant axis.
For applications in accordance with PL e and SIL CL 3, the
"Overspeed" output must be integrated into the safety function
in every operating mode and evaluated so that a shutdown
occurs if the output switches to a safe condition ("Overspeed"
output = "0").

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3-1

3 Safety

3.1 Intended use

CAUTION!

If there are frequency differences between tracks A and B of the
incremental encoder and/or between the proximity switches on
inputs I10 (I20) and I11 (I21), the PNOZmulti switches to a safe
condition if a frequency exceeds the configured standstill fre­quency. If the speed monitor detects different rotation direc­tions, note the following:

 With version 1.X devices the PNOZmulti changes to STOP.
 With devices from version 2.0, the axis in question switches to

a safe condition. The safe condition is cleared again as soon
as the error is remedied. Hazards that can arise through an au­tomatic restart must be excluded within the user program.

3.1.1 System requirements

System requirements3-Systemvoraussetzungen - Verweis auf Produktänderungen

Please refer to the "Product Modifications" document in the "Version
overview" section for details of which versions of the base unit and
PNOZmulti Configurator can be used for this product.

3-2

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3 Safety

3.2 Safety regulations

3.2Safety regulations3200Safety regulations3-

3.2.1 Use of qualified personnel

Use of qualified personnel3-Sich Qualif. Personal

The products may only be assembled, installed, programmed, commis­sioned, operated, maintained and decommissioned by competent per­sons.

A competent person is someone who, because of their training, experi­ence and current professional activity, has the specialist knowledge re­quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.

It is the company's responsibility only to employ personnel who:

 Are familiar with the basic regulations concerning health and safety /

accident prevention

 Have read and understood the safety guidelines given in this descrip-

tion

 Have a good knowledge of the generic and specialist standards ap-

plicable to the specific application.

3.2.2 Warranty and liability

Warranty and liability3-Sich Gewhrleistung

3.2.3 Disposal

Disposal3-Si ch Entsorgung

All claims to warranty and liability will be rendered invalid if:

 The product was used contrary to the purpose for which it is intended
 Damage can be attributed to not having followed the guidelines in the

manual

 Operating personnel are not suitably qualified
 Any type of modification has been made (e.g. exchanging compo-

nents on the PCB boards, soldering work etc.).

 In safety-related applications, please comply with the mission time t

M

in the safety-related characteristic data.

 When decommissioning, please comply with local regulations regard-

ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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3-3

3 Safety

3.2 Safety regulations

3.2.4 For your safety

For your safety3-Zu Ihrer Sicherheit_multi_Module

The unit meets all necessary conditions for safe operation. However,
you should always ensure that the following safety requirements are
met:

 This operating manual only describes the basic functions of the unit.

Information on the advanced functions can be found in the online help
for the PNOZmulti Configurator and in the PNOZmulti technical cata­logue. Only use these functions after you have read and understood
the documentation. All necessary documentation can be found on the
PNOZmulti Configurator CD.

 Do not open the housing or make any unauthorised modifications.
 Please make sure you shut down the supply voltage when performing

maintenance work (e.g. exchanging contactors).

3-4

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4 Function description

I10 I11

Interface

to previous

module

Interface

to next

module

I20 I21 24 V 24 V 24 V

X12 X22

Axis 1

Axis 2

24 V

0 V

0 V 0 V 0 V

X1

4.1 Device properties

44000Function descriptionFunction description4-4.1Device properties4100Device properties4-

4.1.1 Integrated protection mechanisms

Integrated protection mechanisms4-Sicherheitseigenschaften_multi_allgemein

The relay conforms to the following safety criteria:

 The circuit is redundant with built-in self-monitoring.
 The safety function remains effective in the case of a component fail-

ure.

4.1.2 Function description

Function description4-

4.1.2.1 Operation

Operation4-Funktionen_multi_Drehzahlwächter_Inkrementalgeber_Naeherungsschalter

The speed monitor can independently monitor two axes for standstill,
speed and direction of rotation. The speed monitor signals the status of
the monitored values to the base unit. Depending on the safety circuit
loaded, the values can be transferred from the base unit, e.g. to a relay
output on the safety system. Incremental encoders and/or proximity de­tectors can be used to record the values.

4.1.2.2 Block diagram

Block diagram4-Blockschaltbild

The configuration of the speed monitor is described in detail in the
PNOZmulti Configurator's online help.

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4-1

4 Function description

Proximity switch 1

Proximity switch 2

4.2 Input device types

4.2Input device types4200Input device types4-

4.2.1 Proximity switch

Proximity switch4-

4.2.1.1 Requirements of the proximity switches

Requirements of the proximity swi tches4-Drehzahlwaechter_Naeherungsschalter_Anford

 Only "pnp" type proximity switches may be used (N/O contact,

switching to positive).

 The proximity switches require a 24 VDC supply.
 The proximity switches must be fitted so that at least one is always

activated (carries a high signal).

 The proximity switches must be fitted so that the recorded signals

overlap.

Fig. 4-1: Example proximity switch signal behaviour

CAUTION!

Appropriate installation measures should be taken to prevent a
foreign body coming between the signal input device and the
proximity switch. The foreign body could cause one of the prox­imity switches to be constantly energised (constant high signal).

 Please note the values stated in the technical details

4-2

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4 Function description

4.2 Input device types

4.2.2 Incremental encoders

Incremental encoders4-

4.2.2.1 Requirements of the incremental encoders

Requirements of the incremental encoders4-Drehzahlwaechter_Inkrementalgebertypen_HTL

 Only incremental encoders with a differential output of the following

type are permitted
– HTL (12 V – 30 V)

 Please note the values stated in the technical details

4.2.2.2 Adapter for incremental encoders

Adapter for incremental encoders4-Drehzahlwaechter_Inkrementalgeber_Adapter

The adapter records the data between the incremental encoder and the
drive and makes it available to the speed monitor via the RJ45 socket.

Pilz supplies complete adapters as well as ready-made cable with RJ45
connector, which can be used when making your own adapter. The
range of products in this area is constantly being expanded. Please con­tact us about the range of adapters that is currently available.

4.2.3 Incremental encoder and proximity switch on one axis

Incremental encoder and proximity switch on one axis4-Drehzahlwaechterr_Naeherungssch_Inkrement_auf_einer_Achse

In order to increase the availability, a proximity switch and an incremen­tal encoder can be configured on one axis for the speed monitor. That
way the speed monitor can monitor 3 signals on one axis: Track A and
track B of the incremental encoder and the proximity switch:

Standstill monitoring

Standstill is detected when at least two of these signals fall below the
standstill frequency.

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4-3

4 Function description

4.2 Input device types

Monitoring for broken shearpins

If the Broken shearpin monitoring option is activated, a shearpin break
is recognised if

 both signals of the incremental encoder fall below the set standstill

frequency (standstill)

and

 the proximity switch exceeds the set standstill frequency (rotating

shaft).

The recognised broken shearpin leads to safe condition (see status B2
in "Signal statuses" table in Chapter 8 of the operating manual). If indi­vidual or multiple signals change, the safe condition is cleared again as
required (see "Signal statuses" table).

Hazards that can arise through an automatic restart must be excluded
within the user program.

4-4

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5 Installation

5.1 General installation guidelines

55000InstallationInstallation5-5.1General installation guidelines5100General installation guidelines5-Montage_multi_allgemein

Montage_multi_Bild_BA

 The safety system should be installed in a control cabinet with a pro-

tection type of at least IP54. Fit the safety system to a horizontal
mounting rail. The venting slots must face upward and downward.
Other mounting positions could destroy the safety system.

 Use the notches on the rear of the unit to attach it to a mounting rail.

Connect the safety system to the mounting rail in an upright position,
so that the earthing springs on the safety system are pressed on to
the mounting rail.

 The ambient temperature of the PNOZmulti units in the control cabi-

net must not exceed the figure stated in the technical details, other­wise air conditioning will be required.

 To comply with EMC requirements, the mounting rail must have a low

impedance connection to the control cabinet housing.

Montage_EMV ESD

CAUTION!

Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm­band.

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5-1

5 Installation

94 (3.70")

45

(1.77")

121 (4.76")

5.1 General installation guidelines

5.1.1 Dimensions

Dimensions5-Abmessungen

5-2

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5 Installation

Base unit

Expansion module 1 Expansion module 8

774639: Jumper 779110: Terminator

Speed monitor

max. 4 Speed monitors

5.2 Connecting the base unit and expansion modules

5.2Connecting the base unit and expansion modules5200Connecting the base unit and expansion modules5-Montage_multi_Modul_verbind_rechts_BA

Connect the base unit and the expansion modules as described in the
operating manuals for the base modules.

 The terminator must be fitted to the last expansion module
 Install the expansion module in the position configured in the

Montage_multi_Anzahl_Module_Drehzahlwaechter_BA

Montage

PNOZmulti Configurator.

You can install a maximum of 4 speed monitors to the right of the base
unit.

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5-3

5 Installation

5-4

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6 Commissioning

6.1 General wiring guidelines

66000CommissioningCommissioning6-6.1Gene ral wiring guideline s6100General wi ring guidelines6-Verdrahtung_multi_Drehzahlwaechter

The wiring is defined in the circuit diagram of the PNOZmulti Configura­tor.

Details of the input type, axis type and reset mode, plus the values for
standstill, speed monitoring and direction of rotation are also defined in
the PNOZmulti Configurator.

Please note:

 Information given in the "Technical details" must be followed.

Verdrahtung_multi_Drehzahlwaechter_Zusatz_BA

 Use copper wire that can withstand 75 °C.

CAUTION!

The configurable switch-off delay when reaching the overspeed
increases the reaction time of the system of base unit and speed
monitor by the entered value (see technical details). This must
not impermissibly delay the occurrence of a safe condition. The
configuration of the switch-off delay must be considered in the
risk assessment as regards hazards, reaction time and safety
distance.

On each of the 2 axes you can connect as required:

 1 incremental encoder

or

 2 proximity switches

or

 1 incremental encoder and 1 proximity switch

Incremental encoders Proximity switch

Connection axis 1 X12 -

- I10, I11, 0 V
X12 I10, 0 V

Connection axis 2 X22 -

- I20, I21, 0 V
X22 I21, 0 V

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6-1

6 Commissioning

I20

I11

I21

I10

0 V

L+
L-

6.2 Preparing for operation

6.2Preparing for operation6200Preparing for operation6-

6.2.1 Connection of proximity switches

Connection of proximity switches6-Drehzahlwaechter_Betriebsb_Naeherungssch_BA

Proceed as follows when connecting proximity switches:

 Terminals I10 and I11: connect the proximity switch for axis 1
 Terminals I20 and I21: connect the proximity switch for axis 2.
 If only one axis is to be monitored, either terminals I10 and I11 or ter-

minals I20 and I21 will remain free.

 When connecting incremental encoders and proximity switches on an

axis:
– Terminals I10: connect proximity switch for axis 1 (I11 is not used)
– Terminals I20: connect proximity switch for axis 2 (I21 is not used)

 The proximity switch must always be connected to a 0 V terminal of

the speed monitor. The 0 V terminals are connected internally.

 Connect proximity switch to 24 VDC of the power supply or the speed

monitor (the 24 V terminals of the speed monitor are connected inter­nally)

6-2

Fig. 6-2: Connection to proximity switch

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6 Commissioning

X12
X22

Speed monitor

24 V DC

0 V

2

4

5

7

8

A

/A

B

/B

24 V

0 V

Incremental
encoder

6.2 Preparing for operation

6.2.2 Connection of the incremental encoder

Connection of the incremental encoder6-Drehzahlwaechter_Betriebsb_Inkremen

Follow the instructions below when connecting the incremental encod­er:

 The incremental encoder can be connected via an adapter (e.g.

PNOZ msi4p) or can be connected directly to the speed monitor.

 The incremental encoder on connector X12 monitors axis 1; the incre-

mental encoder on connector X22 monitors axis 2.

 Only use shielded cables for all connections
 Always connect 0 V on the incremental encoder and speed monitor.
 Position the terminating resistors on the signal lines as close as pos-

sible to the input on the speed monitor.

6.2.2.1 Connect signals of the incremental encoder to the speed monitor

Connect signals of the incremental encoder to the speed monitor6-Drehzahlwaechter_Betriebsb_Inkremen_24V-HTL_BA

Encoder types: 24 V-HTL

 Apply 24 VDC supply voltage to incremental encoder only
 Do not terminate incremental encoder with Z0 = 120 Ohm

Fig. 6-3: Connection to incremental encoder type 24 V-HTL

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6-3

6 Commissioning

Incremental
encoder

A

/A

B

/B

X12
X22

Speed monitor

Drive

Adapter

24 V

0 V

24 V DC

0 V

18

6.2 Preparing for operation

6.2.2.2 Connect incremental encoder to the speed monitor via an adapter

Connect incremental encoder to the speed monitor via an adapter6-Drehzahlwaechter_Betriebsb_Inkremen_ueber_Adapt_HTL_BA

 The adapter (e.g. PNOZ msi6p) is connected between the incremental

encoder and the drive. The output on the adapter is connected to the
RJ-45 female connector on the speed monitor.

 The adapter can also be used without connecting to a drive.
 The signals relevant for the speed monitor are utilised in parallel by

the adapter. The information stated in section 6.2.2.1 and in the
adapter operating manual must be observed when connecting the
supply voltage.

 Supply voltage (12 V – 30 V) to incremental encoder only.
 HTL signals may not be fitted with a terminating resistor.

6-4

Fig. 6-4: Connection via adapter and drive

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6 Commissioning

Incremental
encoder

A

/A

B

/B

X12
X22

Speed monitor

Adapter

24 V

0 V

24 V DC

0 V

1

8

6.2 Preparing for operation

Fig. 6-5: Connection via adapter

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-5

6 Commissioning

I20

I11

I21

I10

0 V

L+
L-

X12

X22

Axis 2

6.2 Preparing for operation

6.2.3 Connection of proximity switches and incremental encoder

Connection of proximity switches and incremental encoder6-

6.2.3.1 Proximity switch and incremental encoder on various axes

Proximity switch and incremental encoder on various axes6-Drehzahlwaechter_Betriebs_Naeherungssch_u_Inkremen_versch_Achs_BA

Axis 1:
proximity switch on I10, I11
or
incremental encoder on X12

Axle 2:
proximity switch on I10, I21
or
incremental encoder on X22

6-6

Fig. 6-6: Proximity switch and incremental encoder on various axes

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6 Commissioning

I20

I11

I21

I10

0 V

L+
L-

X12

X22

Axis 1

Axis 1

6.2 Preparing for operation

6.2.3.2 Proximity switch and incremental encoder on one axis

Proximity switch and incremental encoder on one axis6-Drehzahlwaechter_Betrie bs_Naeherungssch_ u_Inkremen_1Achse _BA

Axis 1:
Proximity switch at I10 (I11 is unused)
and
Incremental encoder at X12
Axis 2:
Proximity switch at I20 (I21 is unused)
and
Incremental encoder at X22

Fig. 6-7: Proximity switch and incremental encoder on one axis

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-7

6 Commissioning

I10

I11

I20

I21

24V

24V

24V

0V0V0V

X22X12

++

-

-

Incremental encoder Drive

...

PNOZ msi1p ... msi4p ...

24 V DC

0 V

Speed monitor

pnp

pnp

6.2 Preparing for operation

6.2.4 Connection examples

Connection examples6-

6.2.4.1 Connection of 2 proximity switches and an incremental encoder

Connection of 2 proximity switches and an incremental encoder6-Drehzahlwaechter_Bsp1_BA

Description

 2 proximity switches, pnp-switching
 1 incremental encoder

6-8

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

Fig. 6-8: Connection of 2 proximity switches, pnp-switching, one in-

cremental encoder

6 Commissioning

I10

I11

I20

I21

24V

24V

24V

0V0V0V

X22X12

+

-

Incremental encoder Drive

...

PNOZ msi1p ... msi4p ...

24 V DC

0 V

Speed monitor

pnp

6.2 Preparing for operation

6.2.4.2 Connection of 4 proximity switches

Connection of 4 proximity switch es6-Drehzahlwaechter_Bsp2_BA

Description

 4 proximity switches, pnp-switching
 Connection through 24 V terminals and 0 V

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

Fig. 6-9: Connection of 4 proximity switches, pnp-switching, con-

nection through 24 V terminals and 0 V

6-9

6 Commissioning

I10

I11

I20

I21

24V

24V

24V

0V0V0V

X22X12

+

-

Incremental encoder Drive

...

PNOZ msi1p ... msi4p ...

24 V DC

0 V

Speed monitor

pnp

6.2 Preparing for operation

6.2.4.3 Connection of an incremental encoder and proximity switch on an axis

Connection of an incremental encoder and proximity switch on an axis6-Drehzahlwaechter_Bsp3_BA

Description

 1 proximity switch, pnp-switching
 1 incremental encoder
 Incremental encoder and proximity switch on one axis

6-10

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

Fig. 6-10: Connection of an incremental encoder and proximity

switch, pnp-switching, on an axis

7 Operation

7.1 Messages

77000OperationOperation7-7.1Messages71 00Messages7-Betrieb_Meldungen_allgemein_BA

Betrieb_Meldungen_Modul _Ready_BA

When the supply voltage is switched on, the PNOZmulti safety system
copies the configuration from the chip card.

The LEDs "POWER","DIAG", "FAULT", "IFAULT" and "OFAULT" light up
on the base unit.

The PNOZmulti safety system is ready for operation when the "POWER"
and "RUN" LEDs on the base unit and the "READY" LED on the
PNOZ ms2p HTL are lit continuously.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-1

7 Operation

7.2 Display elements

7.2Display elements72 00Display elements7-Anzeige Legende 3x

Legend:

LED on

LED flashes

LED off

7.2.1 Display elements for device diagnostics

Display elements for device diagnostics7-Betrieb_Anze ige_multi_Drehzahlw aechter_BA

LED LED status Meaning

POWER Supply voltage is present

FAULT External fault leading to a safe condition; the fault is at the incremental encoder in-

puts whose LEDs are flashing, e.g. short across the contacts
Internal fault leading to safe condition

SHAFT1
SHAFT2

X12
X22

I10, I11, I20,
I21

Encoder or wiring fault

Axis 1 and/or axis 2 are in the normal range (no standstill, no overspeed)

Axis 1 and/or axis 2 signalling standstill

Axis 1 and/or axis 2 signalling overdrive

Incremental encoders on terminals X12 and/or X22 are connected correctly

Proximity switch on terminal I10, I11, I20, I21 is energised

7-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7 Operation

7.3 Signal statuses

7.3Signal statuses7300Signal statuses7-Drehzahlwaechter_Signalzustnde

Encoder inputs
***)

Status

Key
A Standstill, no fault 0 0011 0000
B1 *)Standstill, fault on proximity switch 0 0111 0100

B2 *)Broken shearpin 00100 0101

C Standstill, unwanted signal change, track A 0 1011 0000
DRotating shaft, fault, track A 01100/1 **)0011
E Standstill, unwanted signal change, track B 1 0011 0000
FRotating shaft, fault, track B 10100/1 **)0011
GRotating shaft, fault at proximity switch 11000/1 **)1001
HRotating shaft, no fault 11100/1 **)0000

Incremental encoder track A

Incremental encoder track B

Outputs Diagnostic word

****)

Proximity switch

Standstill

Overspeed, no fault on the speed monitor

Bit 9: Proximity switch fault

Bit 9: Incremental encoder fault

Bit 10: Frequency difference, track A and B

Entry in the error stack

*) Status B only leads to a safe shutdown when the "broken shearpin
monitoring" option is activated (B2). If the option is not activated (B1),
only bit 9 of the diagnostic word will be set.

**) The speed output is "1" if the configured overspeed is not exceeded.

***) Input = 1: Speed monitor detects impulses

Input = 0: Speed monitor detects no impulses

****) For explanations of the speed monitor's diagnostic word, see the
PNOZmulti Configurator's online help

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-3

7 Operation

7.4 Faults - malfunctions

7.4Faults - malfunctions7400Faults - malfunctions7-Betrieb_Fehler-Stoerungen_Drehzahlwaechter_BA

Monitoring the direction of rotation: If an internal error occurs or there is
an error due to a defective incremental encoder ("FAULT" LED illumi­nates or flashes), an incorrect direction of rotation can be signalled for
approx. 500 ms.

7-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8 Technical details

8.1 Technical details

88000Technical detailsTechnical details8-8.1Technical details8100Technical details8-][Technische Daten_multi_Drehzahlwaechter

Technical details

Electrical data

Supply voltage UB DC
via base unit 5 V, 24 V
Voltage tolerance -15 %/+20 %
Power consumption at U
via base unit 1.0 W
Residual ripple DC 5 %
Status display LED

Times

Configurable switch-off delay 0 - 2,500 ms
Reaction time
f>100 Hz: configurable switch-off delay + switch-off delay

on base unit *
f<100 Hz: configurable switch-off delay + switch-off delay
on base unit *
Supply interruption before de-energisation 20 ms

Proximity switch input

Number of inputs 4
Input signal level
Signal level at "1" 11 - 30 V
Signal level at "0" -3 - 5 V
Input resistance 3 kOhm
Input's frequency range 0 - 3 kHz
Configurable monitoring frequency
without hysteresis 0,1 Hz - 3 kHz
with hysteresis 0,2 Hz - 3 kHz
Connection type spring-loaded terminal, screw terminal
Cross section of external conductors with screw terminals
1 core flexible 0.50 - 1.50 mm² , 22 - 14 AWG
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.50 - 0.75 mm² , 22 - 20 AWG
without crimp connectors or with TWIN crimp connectors 0.50 - 0.75 mm² , 22 - 20 AWG

Incremental encoder input

Number of inputs 2
Input signal level 12.0 - 30.0 Vss
Phase position for the differential signals A,/A and B,/B 90° ±30°
Overload protection -30 - 30 V
Input resistance 10.0 kOhm
Input's frequency range 0 - 200 kHz
Configurable monitoring frequency
without hysteresis 0,1 Hz - 200 kHz
with hysteresis 0,2 Hz - 200 kHz
Connection type (incremental encoder) RJ45 socket, 8-pin

Environmental data

EMC EN 60947-5-1
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60664-1

DC

B

10 ms

10 ms + 1/f

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-1

8 Technical details

8.1 Technical details

Environmental data

Ambient temperature 0 - 60 °C
Storage temperature -25 - 70 °C

Mechanical data

Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Torque setting with screw terminals 0.25 Nm
Dimensions
Height 94.0 mm
Width 45.0 mm
Depth 121.0 mm
Weight 220 g

Si-Kennzahlen_alle

Safety characteristic data

Unit Operating mode EN ISO 13849-

1: 2006

EN 954-1
Category

EN IEC 62061
SIL CL

PFH [1/h] EN ISO

PL

initiator PL e (Cat. 3) Cat. 3 SIL CL 3 3.68E-09 20
incremental encod-erPL e (Cat. 3) Cat. 3 SIL CL 3 6.73E-09 20

Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when cal-

Technische Daten_Satz No rmen

culating the safety characteristic data.

The standards current on 2009-06 apply.

13849-1:
2006

[year]

T

M

8-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8 Technical details

8.2 Order reference

8.2Order reference8200Order reference8-Bestelldaten ms2p HTL

Order reference

Product type Features Order no.

PNOZ ms2p HTL Expansion module, speed monitor 773 815

Bestelldaten Zubehör PNOZ ms1/2/3/4p

Order reference: Accesso­ries

Product type Features Order no.

Set spring terminals 1 set of spring-loaded terminals 783 800
Set screw terminals 1 set of screw terminals 793 800

Bestelldaten Zubehör Abschlussstecker/Steckbrücke

Order reference: Terminator, jumper

Product type Features Order no.

PNOZmulti bus terminator Terminator 779 110
KOP-XE Jumper 774 639

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-3

8 Technical details

8-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

9 Application Examples

99000Application ExamplesApplication Examples9-Betrieb

Safe standstill monitoring

Configuration in the PNOZmulti Configurator

 Standstill: depending on requirement
 Speed n1: greater than the maximum permitted speed.

If the "Overspeed" output (see red marking) = "0", either the maximum
permitted speed has been exceeded or the speed monitor has recog­nised a fault.
"Overdrive" output = "0" must lead to the shutdown of the relevant axis.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

9-1

9 Application Examples

Safe monitoring with "reduced speed" operating mode

9-2

Configuration in the PNOZmulti Configurator

 Standstill: depending on requirement
 Speed n1: reduced speed, depending on requirement
 speed n2: greater than the maximum permitted speed.

If the "Overspeed" output (see red marking) = "0", either the maximum
permitted speed has been exceeded or the speed monitor has recog­nised a fault.
"Overspeed" output = "0" must lead to the shutdown of the relevant ax­is, irrespective of whether the "reduced speed" operating mode is ac­tive.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

...

1001401-EN-02, 2011-09 Printed in Germany

© Pilz GmbH & Co. KG, 2011

[phone]
[e-mail]

Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]
Internet: www.pilz.com

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represented by our subsidiaries
and sales partners.

Please refer to our homepage
for further details or contact our
headquarters.

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®

are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope

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