Pilz PMI 5 Series, PMI 515, PMI 509, PMI 516, PMI 518 Operating Manual
...
PMI 5
} Operator terminals
Operating Manual 1002241-EN-07
Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital
Contents
Section 1 Introduction 5
1.1 Validity of the documentation 5
1.1.1 Retaining the documentation 5
1.2 Definition of symbols 5
Section 2 Overview 7
2.1 Unit structure 7
2.1.1 Unit features 7
2.2 Front view 8
2.2.1 PMI 509 8
2.2.2 PMI 515/PMI 516/PMI 518/PMI 526/PMI 531/PMI 538 9
2.3 Scope of supply 9
Section 3 Safety 11
3.1 Intended use 11
3.2 Safety regulations 12
3.2.1 Use of qualified personnel 12
3.2.2 Warranty and liability 12
3.2.3 Disposal 12
3.3 Unit-specific safety regulations 12
3.3.1 Installation site 12
3.3.2 Measures to protect against interference 13
3.3.3 Supply voltage 13
3.3.4 Operation 13
3.3.5 Maintenance 13
Section 4 Function description 14
4.1 Features 14
4.2 Unit views 14
4.2.1 PMI 509 14
4.2.2 PMI 515 15
4.2.3 PMI 516/PMI 518/PMI 526/PMI 531/ PMI 538 16
Section 5 Installation 17
5.1 Safety 17
5.1.1 Installation site and unit surroundings 17
5.2 Dimensions PMI 509 18
5.3 Dimensions PMI 515 19
5.4 Dimensions PMI 516/PMI 518/PMI 526/PMI 531/PMI 538 20
5.5 Installing the unit 21
5.6 PMI 509 Installation 21
5.7 PMI 515 Installation 22
5.8 Installing the PMI 516/PMI 518/PMI 526/PMI 531/PMI 538 23
Section 6 Wiring 24
6.1 General wiring guidelines 24
6.1.1 Shielding 24
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Contents
6.1.2 Measures to protect against interference voltages 24
6.2 Connecting the Unit 25
6.2.1 Supply voltage 25
6.2.2 Connection example 26
6.2.3 Interfaces 27
Section 7 Putting into Service 28
7.1 Activating the setup 28
7.2 Control Panel 28
7.2.1 Backup and restore 29
7.2.2 Password settings 29
Section 8 Care and Maintenance 32
8.1 Cleaning the touchscreen 32
Section 9 Attachment 33
9.1 Supported Windows components 33
9.2 Windows CE Shell commands 38
9.3 Windows CE Shell commands - Pilz expansions 40
Section 10 Technical details 45
Section 11 Order reference 49
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Introduction
1 Introduction
1.1 Validity of the documentation
This operating manual is valid for the following products:
} PMI 509
} PMI 515
} PMI 516
} PMI 518
} PMI 526
} PMI 531
} PMI 538
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.1.1 Retaining the documentation
This documentation is intended for instruction and should be retained for future reference.
1.2 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
Operating Manual PMI 5
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CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
5
Introduction
NOTICE
This describes a situation in which the product or devices could be damaged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular importance.
INFORMATION
This gives advice on applications and provides information on special features.
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Overview
2 Overview
2.1 Unit structure
The PMI is an operator terminal that is used to operate and monitor technical processes.
2.1.1 Unit features
} Analogue resistive touchscreen
} Character set: Unicode
} PMI 509: in addition
– 4 function keys (F1 … F4) and
– 4 system keys (ESC, ENTER, cursor up, cursor down)
} Memory:
256 MB DDR SDRAM
512 MB Flash
} 1 serial interface
} 1 Ethernet Interface
} 1 USB slave interface
} 1 USB host interface (PMI 509/PMI 515)
2 USB host interfaces (PMI 516/PMI 518/PMI 526/PMI 531/PMI 538)
} Battery-buffered real-time clock
} User-specific applications and various visualisation software packages can be installed
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Overview
[1]
[2]
[3]
2.2 Front view
2.2.1 PMI 509
Fig.: Front view PMI 509
Legende
[1] F1 ... F4 (function keys)
[2]
Touchscreen (see Technical details [ 45])
[3] ESC, ENTER, cursor up, cursor down
The key allocation is predefined by the operating system, the configuration can be changed
as desired.
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Overview
[1]
2.2.2 PMI 515/PMI 516/PMI 518/PMI 526/PMI 531/PMI 538
Fig.: Front view of PMI 515/PMI 516/PMI 518/PMI 526/PMI 531/PMI 538
Legende
[1]
Touchscreen (see Technical Details) [ 45]
2.3 Scope of supply
PMI 509
} Operator terminal
} 2 retaining clamps
} Connector plug for power supply
} Projection stands
} Device documentation on CD/DVD
PMI 515
} Operator terminal
} Cover plate
} Connector plug for power supply
} Projection stands
} Device documentation on CD/DVD
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Overview
PMI 516/PMI 518/PMI 526/PMI 531/ PMI 538
} Operator terminal
} Retaining clamps
} Connector plug for power supply
} Projection stands
} Device documentation on CD/DVD
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Safety
3 Safety
3.1 Intended use
This device is used to operate and monitor technical processes.
The PMI offers the possibility of installing software from third-party suppliers. Pilz GmbH &
Co. KG accepts no liability for any damages, nor does it provide support or any guarantee
for the functional efficiency of the installed software.
INFORMATION
Ensure that the graphics software is suitable for the ARMV4i processor type
and the Windows CE 6.0 embedded operating system.
CAUTION!
The unit is not designed for use in applications with stringent safety requirements (e.g. E-STOP).
The following is deemed improper use in particular:
} Any component, technical or electrical modification to the product
} Use of the product outside the areas described in this manual
} Use of the product outside the technical details (see Technical details [ 45]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to interference.
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Safety
3.2 Safety regulations
3.2.1 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current professional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who:
} Are familiar with the basic regulations concerning health and safety / accident preven-
tion
} Have read and understood the information provided in this description under "Safety"
} And have a good knowledge of the generic and specialist standards applicable to the
specific application.
3.2.2 Warranty and liability
All claims to warranty and liability will be rendered invalid if
} The product was used contrary to the purpose for which it is intended
} Damage can be attributed to not having followed the guidelines in the manual
} Operating personnel are not suitably qualified
} Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
3.2.3 Disposal
} When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
3.3 Unit-specific safety regulations
Before you install or commission the system, you should refer to any guidelines laid down
by the control manufacturer or operator.
3.3.1 Installation site
} Do not position PMI close to highly flammable materials.
} When installing the unit within a control cabinet, you must ensure the ventilation slots
are not obstructed, otherwise the unit could be damaged through overheating.
} Protect the unit from direct sunlight and dust.
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Safety
3.3.2 Measures to protect against interference
} If necessary, use bulkhead separators to protect the unit from sources of interference.
} Inductive loads within the environment (e.g. contactor, relay and solenoid valve coils)
should be wired using suppression elements (e.g. RC elements). This is particularly important if these inductive loads are fed from the same supply.
} The power cables and the data cables should be physically separated from each other
in their own conduits (recommended minimum distance: 10 cm/3.94"). This will avoid inductive and capacitive interference.
} The prescribed earth point for the functional earth guarantees compliance with
noise immunity requirements.
Connect the functional earth to the central earth point in star form. A cable cross section of at least 1.5mm² should be used for the connection. Connections should be kept
as short as possible.
3.3.3 Supply voltage
} The supply voltage must be +24VDC
CAUTION!
Safe electrical isolation must be ensured for the external power supply generating the 24V voltage supply. Failure to do so could result in electric
shock. Power supplies must conform to DINVDE0551/EN60742 and
EN50178.
3.3.4 Operation
} Plan the system correctly to ensure that a communication error between the PMI and
the host computer does not cause a malfunction.
} Do not operate the touchscreen interface using hard or heavy objects or apply excess-
ive pressure.
} The maximum ambient temperature must not be exceeded when using the unit.
} Do not pour liquids over the unit or insert any objects into the unit.
} When in storage and during operation, protect the unit from vibration and shock.
} Avoid using chemicals close to the system.
3.3.5 Maintenance
} Do not use thinners or organic solvents to clean the unit and touchscreen surface.
Further information on care and maintenance of the touchscreen can be found in the
chapter "Care and Maintenance".
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NOTICE
The touchscreen surface is not abrasion resistant; if it is dirty, please clean
with care and do not apply heavy pressure.
13
Function description
[1]
[5] [6] [7]
[8]
[2]
[3] [4]
4 Function description
4.1 Features
The operator terminal has a memory in which graphics display software can be installed.
With the help of this software, processes can be shown on the display and directly influenced via the touchscreen. An Ethernet interface is available for the transfer of data, e.g.
diagnostic data, and for communication with other subscribers.
The PMI 509 has additional buttons which can be used to control special functions within
an application.
The device is fitted with a real-time clock that is battery-buffered, so allowing it to run for 90
days without an external power supply. The battery is automatically charged during normal
operation by the power supply for the device.
4.2 Unit views
4.2.1 PMI 509
Operating Manual PMI 5
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Fig.: Top: plan view of PMI 509, Bottom: view of PMI 509 from below
Legende
[1] Serial interface COM1 (RS232)
[2] USB Slave
[3] SD/SDHC card
[4] Ethernet interface (100 BaseTX)
14
Function description
[1]
[5] [6] [7]
[8]
[2]
[3] [4]
[5] Supply voltage +24 VDC
[6] Audio interface LINE OUT
[7] USB Host
[8] Functional earth
4.2.2 PMI 515
Fig.: Top: plan view of PMI 515, Bottom: view of PMI 515 from below
Legende
[1] Serial interface COM1 (RS232)
[2] USB Slave
[3] SD/SDHC card
[4] Ethernet interface (100 BaseTX)
[5] Supply voltage +24 VDC
[6] Audio interface LINE OUT
[7] USB Host
[8] Functional earth
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