Pace HS200 Service Manual
HS 200 System
HS 200 Heat Wave System
Operation & Maintenance Manual
PACE Incorporated retains the right to make changes to specifications contained
herein at any time, without notice.
Contact your local authorized PACE Distributor or PACE Incorporated to obtain the
latest specifications.
The following are registered trademarks and/or servicemarks of PACE
Incorporated, Laurel Maryland U.S.A. and may only be used to identify genuine
PACE products or services:
AdapTip, Arm-Evac, Cir-Kit, ComForm I, ConducTweez, CRAFT,
Dual Path, Flo-D-Sodr, FuseSet, HandiPik, HotSpot, LapFlo, MBT,
Micro Portable, MicroChine, MiniChine, Mini-Wave, PACE, Pacenter,
Ped-A-V ac, PETS, Pik-Vac, PRC, Prep-Set, Pro-Evac, Redi-Rak, ResisT weez,
SensaTemp, Snap-Vac, Sodr-Pen, Sodr-X-Tractor, SR-3, SR-4, ST,
StripTweez, SwaPlater, ThermoBond, Thermo-Drive, ThermoJet, ThermoPart,
ThermoPik, ThermoT weez, Tip-Ev ac,Ventur-Evac VisiFilter .
The following are trademarks and/or servicemarks of PACE Incorporated, Laurel
Maryland U.S.A. and may only be used to identify genuine PACE products or
services:
Heat Wave, Pik-Tip, Pulse Plate, Sodrtek, ThermoFlo, Toolnet.
Since 1958, PACE Incorporated has provided
advanced technology training in all aspects of hand
soldering, rework and repair.
Additional copies of this manual or other PACE literature may be obtained from:
PACE Incorporated (301) 490 - 9860
Sales Administration (301) 498 - 3252 Fax
9893 Brewers Court
Laurel MD 20723-1990
MANUAL NUMBER 5050-0406
REV. C
SYSTEM QUICK START
The HS 200 Heat Wave system is very easy to operate and can be
quickly set up for use in standard preheating operations. To begin
operation of your new system quickly, read the "Set-Up" and
"Quick Start Procedure" instructions detailed on pages 9-13
and page 18 of this manual. A shaded title bar on each of these
pages highlights their location.
For any questions regarding the following instructions, contact your local authorized
PACE dealer or contact PACE directly at:
Telephone (301) 490-9860, Fax (301) 604-8782
PACE Incorporated
9893 Brewers Court
Laurel MD 20723-1990
©1998 PACE Incorporated, Laurel MD. All rights reserved. Printed in the U.S.A.
1
Table of Contents
TITLE PAGE
General Information ............................................................................................... 4
Introduction.................................................................................................. 4
Specifications ............................................................................................... 5
Parts Identification ....................................................................................... 6
Safety ...................................................................................................................... 8
Set-Up ..................................................................................................................... 9
System.......................................................................................................... 9
Hot Plate Installation .............................................................................. 9
Heat Shield Installation ........................................................................ 10
Board Holder Mounting ....................................................................... 10
Heater Unit/Power Source Connection................................................. 12
Air Hose Connection ............................................................................ 13
System Power Up ................................................................................. 13
Preheat Guidelines ................................................................................................ 14
Introduction................................................................................................ 14
Safe, Rapid Preheating............................................................................... 16
Preheat & Soak .......................................................................................... 17
Quick Start Procedure........................................................................................... 18
Operation .............................................................................................................. 19
Introduction................................................................................................ 19
Definitions.................................................................................................. 19
Overview.................................................................................................... 20
Factory Settings ......................................................................................... 22
Password .................................................................................................... 23
Board Set-Up ............................................................................................. 24
Power Up.................................................................................................... 25
Panel Controls ............................................................................................ 25
Manual Mode ....................................................................................... 26
Auto Mode............................................................................................ 27
Adjusting Set Temperature ................................................................... 28
Adjusting Time/Day of Week ............................................................... 29
Pump Operation.................................................................................... 30
Pik-Vac Operation ...................................................................................... 32
2
Table of Contents
TITLE PAGE
Set-Up Mode......................................................................................................... 33
Introduction................................................................................................ 33
Operation ................................................................................................... 34
Entering Set-Up Mode.......................................................................... 34
Password ............................................................................................... 35
Time Protection .................................................................................... 35
Hot Plate Temperature Offset ............................................................... 36
Temperature Limits............................................................................... 36
Time Display ........................................................................................ 37
Auto Schedule ...................................................................................... 37
Auto Off................................................................................................ 39
Corrective Maintenance ........................................................................................ 40
Spare Parts ............................................................................................................ 41
Manual Improvement & Comment Form ............................................................. 42
TABLE PAGE
Table 1 Rapid Preheat Guidelines................................................................... 16
Table 2 Preheat & Soak Guidelines ................................................................ 17
Table 3 Factory Settings ................................................................................. 22
Table 4 HS 200 Checkout Procedures ............................................................ 40
Table 5 Spare Parts ......................................................................................... 41
3
General Information
Introduction
Thank you for purchasing the PACE HS 200 Heat Wave system. This manual will
provide you with the information necessary to properly set up, operate and maintain
the HS 200 Heat Wave system.
The HS 200 is a fully integrated system which provides temperature controlled
bottom preheating of high mass electronic assemblies and components. Users can
select forced convective (forced air) or conductive (direct hot plate contact)
preheating.
The system utilizes the PPS 28 Heat Wave power source which incorporates
microprocessor control of system features as defined by the user (e.g., temperature
limits, password lock and scheduled operations). An integral motor pump supplies
forced air (air pressure) for convective applications and vacuum for component
handling operations using the PACE Pik-Vac handpiece.
NOTE
The PPS 28 Heat Wave power source is designed specifically for use with
the HS 200 Heat Wave system only. DO NOT use with any PACE
accessories other than the Heat Wave Heater Unit.
The Heat Wave heater unit has a wide area hot plate design which protects substrates
and components from thermal shock, minimizes board (PCB) warpage and allows
rapid solder reflow during rework applications.
4
General Information
Specifications
The HS 200 Heat Wave system operates as a bottom preheater.
The system is available in either the 115 VAC or 230 VAC versions as listed below.
The 230 VAC version system bears the CE conformity marking which assures the
user that it conforms to all the requirements of council directive EMC 89/336/EEC.
System Power Requirements:
HS 200 - Operates on 97-127 VAC, 50/60Hz
Heater Unit - 300 Watts maximum at 115 VAC, 60Hz
PPS 28 Power Source - 7 Watts maximum at 115 VAC, 60Hz
HS 200E - Operates on 197-264 VAC, 50/60Hz
Heater Unit - 275 Watts maximum at 230 VAC, 50/60Hz
PPS 28E Power Source - 8 Watts maximum at 230 VAC, 50/60Hz
Temperature Range: 38°C to 371°C (100°F to 700°F)
Standard Hot Plate Dimensions: 140mm (5.5 inches) square
Board Holding Capacity:
Standard Board Holder: 20.3cm x 20.3cm (8" x 8")
Optional Board Holder: 45.7cm x 45.7cm (18" x 18")
EOS/ESD Specifications:
Hot Plate-To-Ground Resistance: Less than 2 ohms.
AC Leakage: Less than 2 millivolts RMS from 50Hz to 500Hz.
System Calibration:
No calibration steps are necessary to maintain the accuracy of the system.
5
General Information
Parts Identification
PPS 28/E Heat Wave
Power Source
Heat Wave
Heater Unit
6
PPS 28/E Heat Wave
Power Source
General Information
Heat Wave
Heater Unit
(shown without
Heat Shield)
7
Safety
The following are safety precautions which personnel must understand and follow
when using or servicing this product.
1. To prevent personnel injury, adhere to safety guidelines in accordance
with OSHA and other applicable safety standards.
2. Ensure that the Heat Shield is installed before the system is powered up.
Installation of the Heat Shield will help prevent accidental touching of
the Hot Plate. Severe burns may result if this shield is not installed.
3. The Hot Plate is hot when the system is powered on. Also, the Hot Plate
is hot for a period of time after the power is turned off. A "Warming UP"
message when the system is powered on or a "Cooling Down" message if
the Auto Scheduler powers the system down, may be displayed on the
Digital Readout alerting personnel that the Hot Plate is hot. Always treat
the Hot Plate as being hot. DO NOT touch the Hot Plate or areas
adjacent to the Hot Plate of the Heat Wave heater unit. Severe burns may
result.
4. Always use the system in the manner described in this manual. Use in
applications other than preheating can produce unacceptable results and
may cause damage to the system.
5. The PPS 28 Heat Wave power source is designed to power the Heat Wave
heater unit only.
6. Always use this system in a well ventilated area. A fume extraction
system such as those available from PACE are highly recommended to
help protect personnel from fumes.
7. The system should be used in a stable position on a work bench. Ensure
that the area below and immediately adjacent to the Hot Plate Heater Unit
is clear of flammable objects.
8. Exercise proper precautions when using materials (e.g., fluxes & solder
paste). Refer to the Material Safety Data Sheet (MSDS) supplied with
each material and follow all safety precautions recommended by the
manufacturer.
9. POTENTIAL SHOCK HAZARD - Repair procedures on this product
should be performed by Qualified Service Personnel only. Line voltage
parts will be exposed when the equipment is disassembled. Service
personnel must avoid contact with these parts when troubleshooting the
system.
8
Set-Up
System
Set up the HS 200 Heat Wave system using the following steps and associated
drawings.
1. Store the shipping container(s) in a convenient location. These containers
can be reused to prevent damage if you store or ship the system.
2. Place the Power Switch (on rear of Heat Wave power
source) in the “OFF” or “0” position.
Hot Plate Installation
3. Place the Hot Plate in position on the Heat Wave heater unit with its 2
mounting holes in alignment with the 2 threaded Mounting Holes on the
heater assembly. Attach the Hot Plate to the heater assembly using the 2
enclosed Mounting Screws. Refer to illustration below.
4. Place the PPS 28 Heat Wave power source in position adjacent to the
heater unit.
9
Set-Up
Heat Shield Installation
5. Install the Heat Shield onto the Heater Unit in the following manner:
a) Ensure that the Heater Unit is at
room temperature.
b) Place Heater Unit upside down (Hot
Plate down) on a suitable work
surface Position unit with the Earth
Ground Receptacle facing you.
c) Remove the 2 Mounting Scews
shown that secure the Rubber Feet to
the bottom, front of the Heater Unit.
DO NOT remove screws that secure
the remaining 2 Rubber Feet.
d) Place the Heat Shield in position as
shown between the 2 Rubber Feet
and the Heater Unit chassis.
e) Install the 2 Mounting Screws removed in step 5c to secure the
Rubber Feet and Heat Shield to the Heater Unit chassis.
Board Holder Mounting
The HS 200 Heat Wave system is supplied with a standard Board Holder which will
accomodate PCB sizes up to 20.3cm x 20.3cm (8" x 8"). An optional Board Holder
(part number 7900-0045) is available which accomodates PCB sizes up 45.7cm x
45.7cm (18" x 18").
6. If the optional Board Holder has been purchased, mount the holder to the
Heater Unit using the instructions included with the holder.
7. If you wish to use the standard Board Holder included with your system,
perform the following procedure. Use the illustrations as a guide.
a) Position the heater unit as shown.
b) Mount large bracket (item ➀) to the side of the heater unit using 2
mounting screws (item ➁).
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c) Place long holding clamp (item ➃) in position on bracket (item ➀).
Secure clamp in position using locking screw (item ➂) and flat
washer (item ➇).
d) Install leveling screw (item ➆). Adjust leveling screw until its end
just touches the bottom of the long holding clamp (item ➃).
e) Mount small bracket (item ➄) to the side of the heater unit using 2
mounting screws (item ➁).
f) Place short holding clamp (item ➅) in position on bracket (item ➄).
Secure clamp in position using locking screw (item ③) with flat
washer (item ➇).
Board Holder Assembly Parts Locator
Set-Up
11
Set-Up
Assembled
Board Holder
Board Holder Assembly
With PCB Installed
PCB
Heater Unit/Power Source Connection
8. Connect the Heater Unit Cable Assembly connector plug to the HEAT
CONTROL Power Receptacle in the following manner:
a) With the Connector Key end facing
the power source, turn the Locking
Ring fully counterclockwise.
b) Align the Connector Key with the
Receptacle Keyway.
c) Insert the connector into the HEAT
CONTROL Power Receptacle.
d) Turn the Locking Ring fully
clockwise to secure in place.
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