O.S. Engines 32SX-MX User Manual

It is of vital importance, before attempting to operate your engine, to read the general
'SAFETY INSTRUCTIONS AND WARNINGS'
section on pages 2-5 of this booklet and to strictly adhere to the advice contained therein.
Also, please study the entire contents of this instruction manual, so as to familiarize yourself with the controls and other features of the engine.
Keep these instructions in a safe place so that you may readily refer to them whenever necessary.
It is suggested that any instructions supplied with the vehicle, radio control equipment, etc., are accessible for checking at the same time.
CONTENTS
SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O.S. ENGINE
INTRODUCTION, BASIC ENGINE PARTS INSTALLATION NOTES CONCERING
THE RECOIL STARTER GLOWPLUG TOOLS, ACCESSORIES, etc. CARBURETTOR CONTROLS
STARTING & INITIAL RUNNING-IN('Breaking-in)
12
9
2~5
7
~ ~
8
~
10 11
~
13
IF THE ENGINE FAILS TO START ADJUSTMENT
6
CARE AND MAINTENANCE
7
O.S. GENUINE PARTS & ACCESSORIES
8
THREE VIEW DRAWING
9
ENGINE EXPLODED VIEW ENGINE PARTS LIST
CARBURETTOR EXPLODED VIEW & PARTS LIST
1
13 15
13
~
15
~
16
16 17 18 19
20
SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O.S. ENGINE
Remember that your engine is not a "toy", but a highly efficient internal­combustion machine whose power is capable of harming you, or others, if it is misused. As owner, you, alone, are responsible for the safe operation of your engine, so act with discretion and care at all times. If at some future date, your O.S. engine is acquired by another person, we would respectfully request that these instructions are also passed on to its new owner.
The advice which follows applies basically to ALL MODEL ENGINES and is grouped under two headings according to the degree of damage or danger which might arise through misuse or neglect.
WARNINGS
These cover events which might involve serious (in extreme circumstances, even fatal) injury.
NOTES
These cover the many other possibilities, generally less obvious sources of danger, but which, under certain circumstances, may also cause damage or injury.
2
Never touch, or allow any
object to come into contact with, the rotating propeller and do not crouch over the engine when it is running.
Model engine fuel is poison-
ous. Do not allow it to come into contact with the eyes or mouth. Always store it in a clearly marked container and out of the reach of children.
Model engine fuel is also highly
flammable. Keep it away from open flame, excessive heat, sources of sparks, or anything else which might ignite it. Do not smoke or allow anyone else to smoke, near to it.
WARNINGS
Never operate your engine in an en-
closed space. Model engines, like auto­mobile engines, exhaust deadly carbon­monoxide. Run your engine only in an open area.
Model engines generate
considerable heat. Do not touch any part of your engine until it has cooled. Contact with the muffler (silencer), cylinder head or exhaust header pipe, in particular, may result in a serious burn.
3
NOTES
This engine was designed for model boats.
Do not attempt to use it for any other purpose. Mount the engine in your model securely,
following the manufacturers' recommenda­tions, using appropriate screws and lock­nuts.
Fit an effective silencer (muffler). Frequent
close exposure to a noisy exhaust (especially in the case of the most powerful high-speed engines) may eventually impair your hearing and such noise is also likely to cause annoyance to others over a wide area.
For their safety, keep all onlookers
(especially small children) well back (at least 20 feet or 6 meters) when preparing your model for running.
Take care that the glowplug clip or battery
leads do not come into contact with the propeller or any other rotating parts. Also check that the linkage to the throttle arm is secure.
If your engine does not have a built-in recoil
starter, use an electric starter. The wearing of safety glasses is also strongly recommended.
When handling the boat immediately prior to
launching, be especially cautious. Keep the propeller and other rotating parts away from you.
4
NOTES
Adjust the throttle linkage so that the
engine stops when the throttle stick and trim lever on the transmitter are fully retarded. Alternatively, the engine may be stopped by cutting off the fuel supply. Never try to stop the engine physically.
Warning! Immediately after a glowplug-
ignition engine has been run and is still warm, conditions sometimes exist whereby it is just possible for the engine to abruptly restart if it is rotated over compression WITHOUT the glowplug battery being reconnected.
If your engine is fitted with a recoil starter,
pull the operating handle straight out when starting the engine, so that the cord does not rub against the hull or engine. This will help prevent the cord from being damaged by abrasion or engine heat.
Do not extend the starter cord more than
45cm (18"). Do not abruptly release the operating handle. Allow the cord to rewind smoothly while still holding the handle.
Do not attempt to disassemble the recoil
starter (if fitted). If you do so, the very strong spring inside will be suddenly ejected. This can be very dangerous.
5
The O.S. MAX-32SX-MX is a high-perfor­mance water-cooled marine engine for small radio-controlled boats, especially scale and sport type hulls. The MAX-32SX-MX incor­porates a recoil starter system which pro­vides easy, positive starting, while eliminat­ing the need for an electric starter and star­ter-battery.
NOTE
With this engine, the piston will feel tight
• at the top of its stroke when the engine is cold.
This is normal. The piston and cylinder
• are designed to achieve a perfect running clearance when they reach their normal running temperatures. We do not recommend running your boat on the sea, or in any other saltwater environment. Under such conditions, it is difficult to prevent the engine from becoming corroded and, eventually, inoperative.
BASIC ENGINE PARTS
Carburettor Type 20C
Flywheel Assembly
Flywheel No.2D
Beam Mount
Crankcase
INSTALLING THE GLOWPLUG
Install the washer on the glowplug and insert carefully into cylinder-head, making sure that it is not cross­threaded before tightening firmly.
6
Water Cooled Head
Starter Handle
Recoil Starter Assembly No.4
Glow plug
Washer
Loading...
+ 15 hidden pages