Oliver 1808-CE Installation Manual

Grand Rapids, Michigan, U.S.A. 49504-5298

USER’S OPERATING AND INSTRUCTION MANUAL

MODEL 1808-CE

AUTOMATED PACKAGING SYSTEM

1808S20015CV

1808-CE

INDEX

Section Description

Document No. Page No.

INTRODUCTION -------------------------------------------------- 1808S20004 --------------------------- 1-1
SAFETY INSTRUCTIONS -------------------------------------- 1808S20017 --------------------------- 2-1

Labels -------------------------------------------------------------------------------------------------------- 2-3
DESCRIPTION/SPECIFICATIONS --------------------------- 1808S20018 --------------------------- 3-1

Description -------------------------------------------------------------------------------------------------- 3-1
Specifications----------------------------------------------------------------------------------------------- 3-1

INSTALLATION INSTRUCTIONS ---------------------------- 1808S20007 -------------------------- 4-1
Inspection -------------------------------------------------------------------------------------------------- 4-1
Uncrating --------------------------------------------------------------------------------------------------- 4-1

OPERATING INSTRUCTIONS -------------------------------- 1808S20019 --------------------------- 5-1
CLEANING INSTRUCTIONS ---------------------------------- 1808S20009 --------------------------- 6-1
TRAY CARRIER (CUTOFF) CHANGE ---------------------- 1808S20035 --------------------------- 7-1

Changing to a tray carrier set with same cutoff as previous set ------------------------------ 7-2
Changing to a tray carrier set with a different cutoff length than the previous set -------- 7-3

MAINTENANCE --------------------------------------------------- 1808S20011 --------------------------- 8-1
RECOMMENDED SPARE PARTS -------------------------- 1808S20021 --------------------------- 9-1
TROUBLESHOOTING ------------------------------------------- 1808S20022 -------------------------- 10-1
FRAME AND DRIVE ASSEMBLY ---------------------------- 1808S20023 -------------------------- 11-1

Parts list ---------------------------------------------------------------------------------------------------- 11-2
LEG ASSEMBLY -------------------------------------------------- 1808S20024 ------------------------- 12-1

Parts list ---------------------------------------------------------------------------------------------------- 12-2
HEAT SEAL FRAME ASSEMBLY ---------------------------- 1808S20025 ------------------------- 13-1

Parts list ---------------------------------------------------------------------------------------------------- 13-2
HEAT SEAL ROLL ASSEMBLY ------------------------------- 18

Parts list ---------------------------------------------------------------------------------------------------- 14-2
DISCHARGE ASSEMBLY -------------------------------------- 1808S20027 ------------------------- 15-1

Parts list ---------------------------------------------------------------------------------------------------- 15-2
FILM MANDREL ASSEMBLY ---------------------------------- 1808S20028 ------------------------- 16-1

Parts list ---------------------------------------------------------------------------------------------------- 16-2

08S20026 ------------------------- 14-1

Continued

1808S20016 0-1

1808-CE

ELECTRICAL ASSEMBLY -------------------------------------- 1808S20029 ------------------------- 17-1
Parts list ---------------------------------------------------------------------------------------------------- 17-2

WIRING DIAGRAM 2/50-60/208-240 ------------------------ 1808S20030 ---------------------------18-1
WARRANTY ---------------------------------------------------- --- GEN 040225
WARRANTY PROCEDURE------------------------------------ GEN 040226
RETURNED PARTS POLICY --------------------------------- GEN 040227

1808S20016 0-2

1808-CE

INTRODUCTION

Thank you for purchasing your new line of packaging machinery from Oliver Products
Company. Your new equipment was specifically designed and manufactured to meet
your individual requirements and represents the quality, innovation and attention to detail
that Oliver provides as a continuing process of improving and expanding our products.
Please let us know if there is any way we can better serve you or if there is an
adaptation to our product that would make it more useful or convenient for your purpose.

1808S20004 1-1

1808-CE

SAFETY INSTRUCTIONS

VARIOUS SAFETY DEVICES AND METHODS OF GUARDING HAVE BEEN

PROVIDED ON THIS MACHINE. IT IS ESSENTIAL HOWEVER THAT THE MACHINE

OPERATORS AND MAINTENANCE PERSONNEL OBSERVE THE FOLLOWING

SAFETY PRECAUTIONS. IMPROPER INSTALLATION, MAINTENANCE, OR

OPERATION OF THIS EQUIPMENT COULD CAUSE SERIOUS INJURY OR DEATH.

1. Read this manual before attempting to operate your machine. Never allow an
untrained person to operate or service this machine.

2. Connect the machine to a properly grounded electrical supply that matches the
requirements shown on the electrical specification plate and follow all specifications
of local electrical codes.

3. Disconnect and lockout the machine from the power supply before cleaning or
servicing.

4. Check and secure all guards before starting the machine.

5. Observe all caution and warning labels affixed to the machine.

6. Use only proper replacement parts.

7. Do not wear loose fitting clothing or loose hair when working near this machine.
Shirt tails should be tucked in.

8. Wear proper personal protective safety equipment.

9. Keep Hands away form the moving parts of this machine while it is in operation.

10. In addition to these general safety instructions, also follow the more specific safety
instructions given for the different areas of the machine operating instruction manual.

11. Hazardous energy source: Electricity.

DO NOT USE FOR OTHER THAN ORIGINALLY INTENDED PURPOSE.

1808S20017 2-1

1808-CE

DO NOT USE FOR OTHER THAN ORIGINALLY

INTENDED PURPOSE.

Electrics-Theory of Operation

Power supply to machine is: 2line, 1 ground.
Both lines are protected by a 2 pole circuit breaker.
Various electrical control items are protected by fuses in the electrical enclosure.
Heater roll will only heat when all

Correct power is supplied to machine
Machine is in Reset condition
Emergency stop pushbutton released
Circuit breaker is in reset condition
Heater roll selector is in the “I” on position
Temperature control output contact is closed.

Conveyor is started only when all

Correct power is supplied to machine
Machine is in Reset condition
Emergency stop pushbutton released
Circuit breaker is in reset condition
Fuses are intact and in place
Roll in lowered position (operating handle in sealing position)
*Safety limit switch is activated – In-feed gate in place
*Start pushbutton is momentarily depressed

In the event of a power failure conveyor will only operate after all the above conditions
are met. Conveyor will not automatically restart when power is restored.

the conditions are met;

these conditions are met;

Continued

1808S20017 2-2

Heater roll will heat until any

Power supply interrupted
*Heater roll selector is in the “O” off position
*Emergency stop pushbutton depressed

Circuit breaker is in tripped (open) condition
Fuses opened due to short circuit and/or over-current
*Safety limit switch de-activated – In-feed gate displaced
*Interlock (Reset) circuit activated

Conveyor will operate until any

Power supply interrupted
Roll in raised position (operating handle in idle position)
*Emergency stop pushbutton depressed
Circuit breaker is in tripped (open) condition
Fuses opened due to short circuit and/or over-current
*Safety limit switch de-activated – In-feed gate displaced
*Interlock (Reset) circuit activated

* = requires operator action

of the following conditions are met.

1808-CE

of the following conditions are met.

DECOMMISIONING STATEMENT

Please dispose of all materials as suggested in the appropriate MSDS reports at the end
of this manual, and as required by your state and local regulations.

Remember to always recycle when possible

RECYCLE

.

1808S20017 2-3

1808-CE

NAMEPLATES PART LIST

ITEM NO SYMBOL PART DESCRIPTION PART NUMBER

Spurkt 3

BAKERY

35804 AR Venray,

PRODUCTS BV

The Netherlands

“OLIVER” 6401-5076

709

MODEL NO. SERIAL NO.

VOLTAGE CYCLE PHASE AMPS

KW MFG’D MASS

711 “STAY CLEAR” 6401-9042
712 6401-9043

701 “CONSULT MANUAL” 6400-3029

703 “ELECTRICAL SHOCK” 6400-5009

713 “UNPLUG BEFORE OPENING” 6402-1028

708 “NO ACCESS FOR UNAUTH…” 6401-4020

858 “START (OF ACTION)” 6401-9041

856 “E-STOP (Yellow Background)” 6400-5011

Continued

1808S20017 2-4

1808-CE

NAMEPLATES PART LIST

ITEM NO SYMBOL PART DESCRIPTION PART NUMBER

844 “HEATED ROLL” 6400-8010

704 “HOT SURFACE” 6400-8020
705 6400-8021
706 6400-8022

851 “RESET” 6401-8002

839 “FEED” 6400-6025

1808S20017 2-5

1808-CE

NAMEPLATES DIAGRAM

1808S20017 2-6

1808-CE

Description

The OLIVER Model 1808-CE Tray Sealer has been designed and manufactured to
provide a machine of very high quality, yet with a cost effective approach to producing
film lidded trays. The Model 1808-CE Tray Sealer is designed to heat seal film to
paperboard and thermoplastic trays at speeds of up to 25 trays per minute. The
machine can be operated wherever an adequate power outlet is available (see power
requirements). The machine consists of a continuous motion conveyor system, a film
feed station, a heated sealing roll and a film cutter unit. The machine is supplied with
casters for ease of relocating. Its design will provide years of efficient, trouble-free
operation requiring a minimum of maintenance.

The Model1808-CE Tray Sealer is of stainless, plated, and painted steel construction for
easy cleaning and maintenance.

Oliver Products Company, who has a reputation of serving the Food Industry for over 70
years, backs this equipment.

Specifications

Space Requirements:
Model 1808-CE (All Dimensions are Approximate)

Continued

1808S20018 3-1

1808-CE

Standard Electrical Options: (Others consult factory).

1 Phase, 50-60Hz, 208VAC, 10 Amps
Or
1 Phase, 50-60Hz, 220-240VAC, 10 Amps

Net Weight

154 kg (340 lbs.) (approximate)

Shipping Weight

181 kg (400 lbs.) (approximate)

1808S20018 3-2

1808-CE

INSTALLATION INSTRUCTIONS

INSPECTION

Upon receipt and prior to uncrating, inspect the exterior of the crate for damage. If
damage is noted, indicate damage on the Freight Bill and immediately contact the
Freight Carrier and notify them of the damage. Have a freight claim filed. This must be
done at the Recipients location and not at the Shipper’s location.

UNCRATING

Remove the corrugated carton from the skid by removing the nails that secure the carton
to the skid and carefully lift the carton up and over the machine. After removing the
carton from the machine, inspect for visible damage. If damage is noted, immediately
contact the freight company and file a concealed damage freight claim.

1808S20007 4-1

1808-CE

OPERATING INSTRUCTIONS

NOTE: Conveyor motion can be stopped at any time by lowering the operating
handle, or pushing the E-Stop Pushbutton (Emergency only). The E-Stop button
will also turn off power to heaters. Under normal operating conditions, conveyor
is stopped by Lowering Operating Handle.

Before operating the machine make sure it is plugged into a grounded 208-240V.A.C.
outlet rated for 10 AMPS. Once the machine is plugged in, the conveyor can be run
using the “Operating Handle” along with the “Start” pushbutton.

Operating Handle

Reset Pushbutton

Start Pushbutton

Continued

E-Stop
Pushbutton

Heated Roll
On/Off Selector
Switch

1808S20019 5-1

1808-CE

The speed control knob is used to adjust the machine speed by turning clockwise to a
higher number for higher speed and counter clockwise to a lower number for lower
speed.

Before you are ready to run production, turn the Heated Roll “ON/OFF” ( I/O) switch to
the “ON” ( I ) position. This will supply power to the heater elements in the heat seal roll
to bring it up to temperature. You should turn the power on approximately 20 minutes
prior to the time you want to begin production. This will give the heat seal roll ample
time to heat up. At the end of the day, turn the “ON/OFF” ( I/O ) switch to the “OFF” ( O )
position.

Continued

1808S20019 5-2

1808-CE

(“OPERATINTING THE MACHINE “ CONTINUED)

The conveyor can be run while the heated roll “ON/OFF” switch is in the “OFF” position.
This allows for cleaning the conveyor without having the heat seal on. It is also a good
idea to unplug the machine when it will not be used for a lengthy period of time.

The “RESET” switch is used to reset the machine if the guard interlock switch has been
tripped or the E-Stop button is pressed. When this situation occurs, the “RESET” switch
lights up indicating that one of the switches has been has activated. Set the guard back
to its proper position, make sure E-Stop button is released (turn anti-clockwise), then
push the “RESET” switch to resume operation. If the guard has been repositioned
properly, and E-Stop button is released (turn anti-clockwise), then “RESET” switch is
pressed, the light on the switch will go out. The guard can be removed by pushing
forward on the handle and lifting up and out. To replace the guard, drop the guard
fingers into the notches and pull the handle so the interlock engages. See the photo
below for the location of the guard and interlock switch.

GUARD

FINGERS

GUARD

INTERLOCK

SWITCH

HEAT SEAL

ENTRANCE GUARD

`

1808S20019 5-3

(“OPERATING THE MACHINE” CONTINUED)

Filled trays are manually placed in the conveyor of the machine. Film is fed from the film
supply roll which must be threaded onto the machine as illustrated on the “Film
Threading Diagram” which is shown in the photo below. Pull enough film so the film can
be pushed down in the gap between the tray carriers. The film should hang down
through the carriers about 4 to 5 inches.

TRAY CARRIER

1808-CE

FILM SUPPLY ROLL

FILM THREADING

DIAGRAM

GAP BETWEEN

TRAY CARRIERS

1808S20019 5-4

1808-CE

(“OPERATING THE MACHINE” CONTINUED)

The machine is started by lifting the operating handle and pressing the START “I”
pushbutton. This should be done in a swift manner which allows the heat seal roll to
come into contact with tray and film quickly as the conveyor starts moving. This
procedure prevents voids in the seal area during and stopping. Also, when lowering the
handle to stop the machine, it should be done in swift manner as well.

LIFT HERE, THEN PRESS

“START” PUSHBUTTON TO

START CONVEYOR

NOTE:

Operating Handle

Reset Pushbutton

E-Stop
Pushbutton

Heated Roll
On/Off Selector

Start Pushbutton

Switch

CAUTION

Avoid leaving the heater roll in the lowered position with the conveyor not
moving. This will cause damage to the machine and any trays that are under the
heated roll.

1808S20019 5-5

1808-CE

(“OPERATING THE MACHINE” CONTINUED

After a few sealed trays have come off the end of the machine, check to see if the film is
centered from side to side on the trays. If it is not, the film roll needs to be moved to one
side or the other on the film mandrel. There are thumb screws in the stainless steel
collars on each side of the film mandrel. First loosen the thumb screw on the side which
the film roll needs to move toward and move that collar about one half as far as you think
the film is off center and tighten the thumb screw. Then loosen the thumb screw on the
other collar and move the film roll holder up against the film roll core and tighten the
screw. After getting the film centered on the trays, check to see if the film is sealing to
the trays without excessive wrinkles. If there are excessive wrinkles, it might be that
there is not enough tension on the film roll. This can be adjusted with the three thumb
screws on the plastic film roll holder. Turning the screws clockwise will increase the film
tension. If the film tension is too tight and the film comes off of the roll too hard, back the
screws off by turning anti-clockwise.

SIDE TO SIDE FILM

ADJUSTMENT SCREW

FILM TENSION

SCREWS

1808S20019 5-6

1808-CE

(“OPERATING THE MACHINE”CONTINUED

)

As the trays come off the end of the machine, they are fed out of the tray carriers onto
the discharge table. This table can be adjusted in and out and, up and down. These
adjustments are shown in the photo below.

CAUTION

When making either of these adjustments, care must be taken to insure that the
discharge table does not get adjusted too close to the tray carriers. Doing so can cause
damage to the machine.

The purpose of this adjustment is to get the trays to smoothly exit the machine as they
make the transition from the tray carriers onto the table. After the trays are on the table,
each tray will be pushed off the table by the next tray.

IN AND OUT

ADJUSTMENT

UP AND DOWN

ADJUSTMENT

1808S20019 5-7