Contents |
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1Introduction........................................................................................................................ |
4 |
1-1 SmartCraft data available from di erent engines....................................................................... |
4 |
1-2What comes with your gateway......................................................................................................... |
5 |
2Installation.......................................................................................................................... |
6 |
2-1 Connecting the gateway to the SmartCraft system................................................................... |
6 |
2-2 Connecting the gateway to the Navman instrument............................................................... |
7 |
2-3 Installation................................................................................................................................................... |
7 |
3OperationwithaNavmanFISH4380............................................................................... |
8 |
3-1 Setting up the FISH 4380 for SmartCraft......................................................................................... |
9 |
3-2 SmartCraft Engine data displays..................................................................................................... |
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3-3Troll control.............................................................................................................................................. |
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3-4Trim indicator.......................................................................................................................................... |
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3-5 Engine fault alarms............................................................................................................................... |
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3-6 Engine fault lists..................................................................................................................................... |
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3-7 SmartCraft setup data......................................................................................................................... |
14 |
3-8 SmartCraft calibration......................................................................................................................... |
16 |
4OperationwithaNavmanTRACKFISH6600..................................................................... |
18 |
4-1 Setting up theTRACKFISH 6600 for SmartCraft........................................................................ |
19 |
4-2 SmartCraft engine data displays..................................................................................................... |
19 |
4-3Troll control.............................................................................................................................................. |
21 |
4-4Trim Indicator.......................................................................................................................................... |
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4-5 Engine fault alarms............................................................................................................................... |
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4-6 Engine fault lists..................................................................................................................................... |
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4-7 SmartCraft setup data and calibrations....................................................................................... |
23 |
5OperationwithaNavmanFISH4600............................................................................. |
27 |
5-1 Setting up the FISH 4600 for SmartCraft...................................................................................... |
28 |
5-2 SmartCraft engine data displays..................................................................................................... |
28 |
5-3Troll control.............................................................................................................................................. |
30 |
5-4Trim Indicator.......................................................................................................................................... |
30 |
5-5 Engine fault alarms............................................................................................................................... |
31 |
5-6 Engine fault lists..................................................................................................................................... |
31 |
5-7 SmartCraft setup data and calibrations....................................................................................... |
32 |
AppendixASpecifications................................................................................................. |
36 |
AppendixBTroubleshooting............................................................................................. |
36 |
AppendixCSmartCraftaccessories.................................................................................. |
37 |
AppendixDHowtocontactus.......................................................................................... |
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SmartCraftgateways Installation and Operation Manual |
NAVMAN |
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1Introduction
The Navman SmartCraftTM gateway connects one ortwoSmartCraftcapableMercurypetrol/gasoline engines to a SmartCraft capable Navman instrument, such as the FISH 4380, FISH 4600 orTRACKFISH6600.Thesinglegatewayisforsingleengines, the dual gateway is for twin engines.
Adding the gateway extends the functions of the Navman instrument, allowing the instrument to:
Display engine data, such as speed, RPM, pressures, tank levels.
Control troll speed and display trim.
Sound an alarm if it detects an abnormal engine condition.
This manual describes:
How to install a Navman SmartCraft gateway.
How to use the SmartCraft functions of a Navman SmartCraft capable instrument. Refer to the separate Navman instrument Installation andOperationManual for information on how to install and use the instrument.
The engine data available in a system depends on the type of engine used (see section 1- 1). The gateway replaces any fuel flow sensors that might be plugged into the Navman instrument .
Itisvitaltoreadthisdocumentandtheassociated SmartCraftandNavmaninstallationandoperation manuals before installing or using the system.
1-1SmartCraftdataavailablefromdi erentengines
TheSmartCraftenginedataavailableinasystemdependsonthetypeofengine.SmartCraftisadigitalenginenetwork providedonsomelatermodel(2002+)MercuryandMarinerEngines,bothin-boardandout-board.
Enginetype
Enginedataavailable
Steering Angle
Fuel level
Oil temperature
Oil Pressure
EngineTrim
Water Pressure
Engine temperature
Fuel Flow
Fuel Level
Engine voltage
Pitot water (boat) speed
RPM
4 Stroke 30 - 60 |
V-6 EFI |
Optimax 75115 |
Optimax 135-250 |
Optimax 225 DTS |
Verado |
Mercruiser 4.3 L |
Mercruiser 5.0 L |
Mercruiser 5.7 L |
Mercruiser 6.2 L |
Mercruiser 8.1 L |
496 HO |
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SmartCraftgateways Installation and Operation Manual |
1-1-1Tanksandsensors
Engines can have optional level sensors fitted:
A two-stroke engine can have one sensor fitted to its oil tank, and one additional sensor fitted to a fuel, oil, water or waste tank.
A four stroke engine can have one or two sensors fitted to its fuel, water or waste tanks.
If level sensors are fitted: the tank levels can be
displayed; there are alarms for low tank levels; the tanksmustbesetupandcalibrated(seefollowing sections:
FISH 4380 : Section 3-8-1 TRACKFISH 6600 : Section 4-7-1 FISH 4600 : Section 5-7-1
1-2Whatcomeswithyourgateway?
Built-in cable to the Navman instrument, 1 m (3.3 ft) long
Built-in cable to the SmartCraft system, 300 mm (1 ft.) long
SmartCraftGateway
GatewayLEDS:
NAV (orange): Flashes fast when the gateway is exchangingdatawiththeNavmaninstrumentand the engine key is on.
PWR (green): On when power and the engine key are on.
CAN (red): Flashes fast when the gateway is exchanging data with the SmartCraft engine(s) and
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Alsosupplied: |
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•Two mounting screws (8 gauge x 5/8 inch, |
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Holes for mounting screws |
Pan pozi, self tapping, stainless steel); |
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• warranty card; |
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• this manual. |
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OptionalextrasforSmartCraft |
Power/fuelsplittercable |
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Apower/fuelsplittercable(‘Y’cable)isrequired |
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for Navman instruments that do not have a |
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separatefuelsensorconnector(suchastheFISH |
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4380, see section 2-2).This cable is included in |
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hardware packages AA005022 and AA005023 |
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and is also available separately from your Nav- |
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man dealer. |
AA002237 |
Also see Appendix-C |
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SmartCraftgateways Installation and Operation Manual |
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2Installation
A system in a boat comprises:
a.One or two SmartCraft capable petrol/gasoline engines; the data available depends on engine type and the sensors fitted (see section 1-1).
b.A single or dual engine gateway.
c.A SmartCraft capable Navman instrument, such as the FISH 4380, FISH 4600 orTRACKFISH 6600.
d.Other optional Navman instruments and SmartCraft displays. See Appendix-C
Warning: Correct installation is critical to the performance of the unit. Before starting installation,itisvitaltoreadthismanualandthe documentationthatcomeswiththeotherparts. Thenplantheinstallationandselectwherethe equipmentandcableswillbelocated.
Warning:Ensurethatanyholesthatyoucut willnotweakentheboat’sstructure.Ifindoubt, consultaqualifiedboatbuilder.
2-1ConnectingthegatewaytotheSmartCraftsystem
Using a Navman cable adaptor: Use a Navman cable adaptor in a single engine system which does not haveoptionalSmartCraftdisplays.However,aSmartCraftjunctionboxshouldbeusediffutureexpansion of the SmartCraft system is planned.
SmartCraft harness 879982T-x |
SmartCraft cable adaptor 892452A01 |
(x = length in feet) |
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Petrol |
Single engine gateway |
engine |
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Using a SmartCraft junction box: Connect the gateway to a SmartCraft Junction box in a twin engine system or in any system with optional SmartCraft displays.
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SmartCraft harness 879981T-x |
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Petrol |
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(x = length in feet) |
Fit optional SmartCraft displays, or |
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engine |
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fit Mercury weather cap 859318T-2 |
Petrol |
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SmartCraft junction box |
Single or dual engine gateway |
engine |
Optional |
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878492B-4 |
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TheremustbetwoSmartCraftTerminatorsinanySmartCraftInstallation.TheMercuryharness84-879982T-x has two terminators built-in; the Mercury harness 84-879981T-x has one terminator built-in.Terminators must be positioned at the furthermost ends of the SmartCraft network.
Refer to a Mercury SmartCraft manual, such as WiringforSmartCraftGauges (Mercury part 90-879939), for details of installation configurations and requirements, alternative termination methods and additional SmartCraft components such as harnesses, junction boxes and terminators. Also see Appendix C
TousetheSmartCraftfunctions,installtheSmartCraftgateway(seesection2),thengototheSystemsetup menu on the Navman Instrument and turn SmartCraft to On (See Setup > System menu).
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SmartCraftgateways Installation and Operation Manual |
2-2ConnectingthegatewaytotheNavmaninstrument
For a Navman instrument without a white fuel sensorconnector(suchasaFISH4380):
Power/fuel splitter |
FISH 4380 |
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cable (‘Y’cable) |
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Plug gateway into
white connector
Other wiring, refer to the instrument’s manual
ForaNavmaninstrumentwithawhitefuelsensorconnector(suchasaFISH4600orTRACKFISH 6600):
Plug gateway into |
FISH 4600, |
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TRACKFISH |
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white connector |
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6600 |
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Other wiring, |
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refer to the |
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instrument’s |
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manual |
For any Navman instrument, using a NavBus junction box to connect to power/data cable (black powerconnector):
Power/data |
Other wiring, |
cable |
refer to the |
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instrument’s |
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manual |
NavBus
junction box
The wires from the gateway to the Navman instrument cable can be connected to the instrument’s power/data cable. This option is not normally necessary. For more information, refer to your Navman dealer.
Cut white connector o gateway cable. Connect five gateway cable wires (red, black, blue, orange, brown) to the same colour wires in the power/ data cable. An optional Navman NavBus junction box simplifies wiring.
2-3Installation
1Plan the installation: select where the equipment and wiring will be installed. Ensure that gateway can be located on a panel near the Navman instrument, where it will not interfere with the operation of the boat. (eg: cables are long enough for the installation planned)
2Screw the gateway to the panel using the screws provided.
3Connect the gateway (see sections 2-1 and 2-2). Secure the cables at regular intervals.
4Power up, set up and test the system. Check the gateway LEDs:
NAV(orange): Flashes fast when gateway is exchanging data with the Navman instrument and the engine key is on.
PWR(green): On when power and the engine key are on.
CAN(red): Flashes fast when gateway is exchanging data with the SmartCraft engine(s) and the engine key is on.
Important:
1Do not connect any Navman fuel sensors to the Navman instrument.
2It is not necessary to wire any Navman instrument for auto power on.
3The Navman SmartCraft capable instrument sends SmartCraft data to other
Navman instruments connected by NavBus. To connect other instruments by NavBus, see the instrument’s installation and operation manual.Turn NavBus on in all Navman instru-
ments connected by NavBus; for example, for a Fish 4380, in the Commssetup menu, turn
NavBusto On.
4A gateway does not provide data for system link gauges.
5To use speed troll control, the Navman instrument must have a Navman paddlewheel speed sensor connected.
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3OperationwithaNavmanFISH4380
BeforeaSmartCraftgatewayisconnected,theFISH4380functionsnormally,withnoSmartCraftfunctions. When a SmartCraft gateway is connected and SmartCraft is turned On (see section 3-1), SmartCraft
functions become available and some standard functions change.
SmartCraftfeatures
Datadisplays |
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Engine performance and tank level displays............................................................................................. |
See section 3-2 |
Trollcontrol |
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Automatically maintains a set engine idle RPM or idle boat speed ................................................ |
See section 3-3 |
Trimindicator |
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Displays the trim angle when engine trim is adjusted.......................................................................... |
See section 3-4 |
Alarms |
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SmartCraft engine fault alarms........................................................................................................................ |
See section 3-5 |
Engine fault list, a list of active SmartCraft engine fault alarms......................................................... |
See section 3-6 |
Engine fault history, a list of past SmartCraft engine fault alarms.................................................... |
See section 3-6 |
Tank low level alarms........................................................................................................................................... |
See section 3-2 |
Setupdataandcalibrations |
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SmartCraft setup data....................................................................................................................... |
See sections 3-1 and 3-7 |
SmartCraft calibrations, Tanks, Trimand Steering angle.................................................... |
See section 3-8 |
TheSmartCraftdataavailabledependsontheenginetypeandthesensorsfitted(seesection1-1).Todisable the SmartCraft functions, turn SmartCraft to Off (see section 3-1); the instrument will now use any
Navman fuel sensors which are connected.
To use the SmartCraft functions and not the sonar functions, turn Sonarto Off(see section 3-1).
ChangestostandardfunctionswithSmartCraft
key:When using troll control, pressing 
can display the troll window. Press 
a second time to display the normal menu of options.
Fueldisplay:The fuel display functions normally, with fuel and speed data coming from the SmartCraft system rather than from separate sensors connected to the FISH 4380.
Fuelsetupoptions:
If no fuel tanks have an optional level sensor fitted (see section 1-1-1), then the Smartcraft fuel flow is used to calculate fuel remaining.The fuel setup data is the same as the standard FISH 4380.You must tell the FISH 4380 when you add or remove fuel (see the FISH4380InstallationandOperation manual).
If each fuel tank has an optional level sensor fitted (see section 1-1-1), then these tank levels are used
to calculate fuel remaining. In the Fuel display, Usedchanges to Trip used, and the only fuel setup option is Clear trip used. Trip usedmeasures the volume of fuel used until it is reset to zero by selecting Clear trip usedin the fuel setup menu.You do not tell the FISH 4380 when
you add or remove fuel.
Enginehours: Engine hours on the Log display come from the SmartCraft system. It can not be reset.
Simulatemode: Data from the SmartCraft engine(s) and sensors is simulated in Simulate mode.The SmartCraft features simulated will probably di er from the features available in your system.
For more information, see the FISH4380InstallationandOperation manual.
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SmartCraftgateways Installation and Operation Manual |
3-1SettinguptheFISH4380forSmartcraft
Thesefeaturescanbeusedonlywhentheoptional singleortwinengineSmartCraftGatewayhasbeen installed.
Press
twicetodisplaytheSetupmenu,then select SmartCraft.
Press 
to select On or O
Note: NavBus will be turned on when SmartCraft is turned on.
Sonar
Select:
Off:The sonar transducer and the sonar functions are disabled. Choose Offto use the instrument’s SmartCraft functions only,
On: Normal sonar operation.
SmartCraft
Select:
Off:The SmartCraft functions and NavBus are disabled.The instrument will now use any Navman fuel sensors which are connected.
On: Normal SmartCraft operation.
SmartCraftgateways Installation and Operation Manual |
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3-2SmartCraftenginedatadisplays
To display the SmartCraft data, press 
and select SmartCraft, then press 
, 
or 
or to select one of the four SmartCraft displays, shown below.
For the Small, Medium and Large gauges:
The factory default has gauges appropriate to the type of engine.To change what gauges are displayed, see section 3-7: Gauge setup.
If the boat has twin engines, the red needle
Small: Six small‘analogue’gauges:
Header data
Large:Two large‘analogue’gauges
or number shows port data, green shows starboard data.
The gauges can be set up to be analogue
(dial) or digital (number) (see section 3-7:
Gauge typeand Speed range).
Each display has three items of header data. To select what data is displayed, see section 3-7: Header setup.
Medium:Two medium & two small‘analogue’ gauges
Tanks:Tank levels (see next page)
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SmartCraftgateways Installation and Operation Manual |
Tankleveldisplay
Thetankleveldisplayshowsthelevelsfromtheoptional level sensors in one or two tanks per engine (see section 1-1-1).
Note:
Each tank must be set up and calibrated (see section 3-8-1).
3-3Trollcontrol
An alarm can be set to sound if the level in a tank is low (see section 3-8-1).These alarms are in addition to any SmartCraft engine fault low level alarms (see section 3-5).
Trollcontrolallowsadjustmentoftheengine’sidle speed from the Navman instrument. Troll control automatically controls the engine idle speed to maintain a set engine RPM or boat speed.
To use troll control, set Troll window to On idleorAlwaysandsetTroll modetoSpeed
orRPM(seesection3-7).Tousespeedtrollcontrol, set Speed typeto Paddle(see section 3-7).
To prohibit troll control, set Troll window to Never (see section 3-7).
Engagingtrollcontrol
1Set the throttle(s) to idle and the engine(s) in gear. From a main display, press 
to display theTroll control window (see right).
2Press 
or 
to set the desired RPM or boat speed (see notes 1 and 2).
3Press 
to engage troll control.The FISH
4380 automatically controls RPM or speed. Or, press 
to leave troll control disengaged.
ChangingRPMorspeedwhiletroll controlengaged
1From a main display, press 
to display the troll window.
2Press 
or 
to change the desired RPM or boat speed (see notes 1 and 2).
3Press 
.
Disengagingtrollcontrol
Either move the throttle from idle, or:
1From a main display, press 
to display the troll window.
2Press 
to disengage troll control.
Or, press 
to leave troll control engaged.
Note:
1The range of engine idle RPM adjustment available for both RPM and speed mode depends one engine type. Generally this is between 600 and 1000 RPM.
2In speed troll control, the boat might not reach the desired speed if the maximum RPM available for troll control is too low or if conditions are bad.
3Troll control is not available on some MerCrusier™ engines.
SmartCraftgateways Installation and Operation Manual |
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3-4Trimindicator
When the engine trim is adjusted, a trim popup window can show the new trim angle. To see this window or not, set Trim popup to On or Off (see section 3-7).The window will automatically disappear after two seconds, or else press 
or 
to make the window disappear.
Before use, calibrate trim (see section 3-8-2).
3-5Enginefaultalarms
There are many SmartCraft engine fault alarms. These alarms operate just like the other alarms in the Navman instrument; when the alarm sounds, press 
to mute the alarm:
Lowreserveoil.
Lowremoteoil.
RPMoverspeed.
Lowoilpressure. Highenginevoltage. Lowenginevoltage.
A Navman instrument’s low battery alarm measures the voltage the instrument; the above two alarms measure the voltage at the engine.
Lowblock(water)pressure. Engineoverheat.
Lowdrivelube. (MerCrusier stern drive only).
Waterinfuel.
EngineGuardianTM active:The Engine Guardian has detected a fault.The fault is displayed with the alarm.
Enginecommunicationlost:The |
Nav- |
man instrument can not receive |
engine |
data from the SmartCraft gateway. |
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Checkengine:There are many other engine fault alarms.When one of these alarms sounds, the alarm Checkengineis displayed. For more information about the alarm, display the list of active alarms or the alarm history (see section 3-6).
Notes:
1For help when an SmartCraft alarm occurs, contact your Mercury dealer.
2These SmartCraft alarms are always on.The alarm values are determined by the engine type.
3A list of active faults and a fault history can be displayed (see section 3-6).
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SmartCraftgateways Installation and Operation Manual |
3-6Enginefaultlists
There are two lists of SmartCraft engine faults:
1 Enginefaultslist
A list of active engine fault alarms.
To display the list, press 
until the
Setup menu is displayed, select SmartCraft, then select Engine faults.
2 Enginefaultshistory
A list of nine recent engine fault alarms.
To display the list, press 
until the Setup menu is displayed, select SmartCraft, then select Engine fault history.
Whenafaultslistorhistoryisdisplayed
Press 
or 
to page up and down the list.
To display more information about a particular fault:
iPress 
or 
to select the fault.
iiPress 
to display the information.
iiiPress 
or 
to return to the list.
To exit the list, press 
.
To clear the engine fault history:
1From a main display, press 
until the Setup menu is displayed.
2Select SmartCraft, then select Reset fault history.
Each engine fault has a priority:
Red: Critical
Orange: Severe
Yellow:Warning
Black: Caution
Information
SmartCraftgateways Installation and Operation Manual |
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