Nokia 3205 Service Manual 09rm11trouble

Page 1
CC Technical Documentation
RM-11 Series Transceivers
Troubleshooting - RF (Part 2)
Issue 1 02/2004 Confidential ©2004 Nokia Corporation
Page 2
RM-11 Troubleshooting - RF (Part 2) CC Technical Documentation

Contents Page

Synthesizer Setup Using Phoenix ................................................................................4
VCTCXO Troubleshooting .........................................................................................4
UHF Synthesizer Troubleshooting ..............................................................................6
UHF Synthesizer Schematic ........................................................................................6
UHF Synthesizer Layout .............................................................................................7
UHF Frequency is Incorrect...................................................................................... 7
RX VHF (Batman LO) Schematic ...............................................................................7
RX VHF Layout ..........................................................................................................8
Incorrect RX VHF Frequency................................................................................... 9
TX VHF Schematic .....................................................................................................9
TX VHF Layout .........................................................................................................10
Incorrect TX VHF Frequency ................................................................................. 10
TX Troubleshooting..................................................................................................... 11
Transmitter Schematic 1 ............................................................................................11
Transmitter Schematic 2 ............................................................................................12
TX Troubleshooting Using Phoenix ..........................................................................13
PCS Band TX Probe Points .......................................................................................15
Cell and AMPS Band TX Probe Points .....................................................................16
TX AMPS Troubleshooting Using Phoenix ..............................................................17
RX Troubleshooting..................................................................................................... 18
Receiver Schematic ...................................................................................................18
Turning on Rx Path Using Phoenix ...........................................................................19
Switching Rx Gain States Using Phoenix .................................................................20
Receiver IF Troubleshooting Layout .........................................................................21
Receiver RF Troubleshooting Layout .......................................................................22
Receiver DC Troubleshooting Layout .......................................................................23
Receiver DC Troubleshooting Layout .......................................................................24
Alfred Receiver Troubleshooting ..............................................................................25
Receiver DC Troubleshooting Alfred ........................................................................26
Control Signals at RF-BB Interface ...........................................................................26
Back Panel Control Signals RF-BB Interface ...........................................................27
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CC Technical Documentation Troubleshooting - RF (Par t 2)

Synthesizer Troubleshooting

RX VHF Synthesizer
128 128PCS
Phase
Detector
9-Bit B
Counter
Charge
Pump
2 mA
Prescaler
53Cell 53PCS
32/33
5-Bit A
Counter
VCO Band
12Cell
Control
12PCS
RX VHF VCO
Tank
RF_BUS_CLK RF_BUS_DATA RF_BUS_EN1X
Reference
Divider
Cell
SYNTH_LE
AFC
UEM
VCTCXO
19.2 MHz
Reference
Divider
Cell
Reference
Divider
Cell
PCS
UHF Synthesi zer
384PCS
640 384
Cell
PCS
Phase
Detector
13-Bit B Counter
1038 - 1064Cell 1286 - 1323PCS
TX VHF Synthesizer
Phase
Detector
9-Bit B
Counter
360 260
5-Bit A
Counter
0 - 31
Prescaler
5-Bit A
Counter
Cell
PCS
Charge
Pump
4 mA640
Prescaler
32/33
Charge
Pump
2 mA
32/33
20
4
SSB
Mixers
VCO Band
Control
TX VHF VCO
Tank
UHF VCO
Splitter
UHF LO
RX
FRONT
END
UPP
Figure 1: Synthesizer troubleshooting diagram
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Synthesizer Setup Using Phoenix

Figure 2: Phone Control dialog box
1. Click the LOCAL button on the Phone Control dialog box.
2 Use the following settings for the fields on the RF Main Mode dialog box:
UHF: Use RX/TX mode in PCS and Cell band. This allows for checking power to both RX and TX circuits. Typically, use channel 384 in Cell band and 600 in PCS band.
RX VHF: Use RX mode; one band is enough.
TX VHF: Use RX/TX mode in PCS and Cell band.
Figure 3: RF Main Mode dialog box
3. Click the Set button.
Note: Make sure the “RF Main Mode set successfully...” message appears.

VCTCXO Troubleshooting

The VCTCXO frequency is 19.2MHz, which is the reference signal. Without 19.2MHz, the phone will not power up. This signal goes to Batman, Robin, UHF PLL, and also to the UPP via a buffer amplifier (D572).
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Check for the presence of the signal at the following points (use a high-impedance RF probe):
CLK19M2_B, clock reference to Batman, should be +4.5dBm
CLK19M2_R, clock reference to Robin, should be +4.5dBm
CLK19M2_UPP, clock reference to UPP, should be +7.5dBm
VCTCXO
To Batman PLL
19.2 MHz @ +4.5 dBm (CLK19M2_B)
To Robin PLL
19.2 MHz @ +4.5 dBm (CLK19M2_R)
To Baseband UPP
19.2 MHz @ +7.5 dBm (CLK19M2_UPP)
VR3 = 2.78VDC
VIO = 1.8VDC
Figure 4: Presence of signal test points
If you do not see the VCTCXO signal at any of these points, check the voltages at the following supply lines:
VR3, main supply line for VCTCXO circuitry, should be 2.78VDC
VIO, supply line for buffer amplifier, should be 1.8VDC
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UHF Synthesizer Troubleshooting

Figure 5: UHF Synthesizer dialog box for Cell (left) and PCS (right) bands
UHF LO frequency varies with channel and can be quickly calculated using the UHF Synthesizer dialog box on the RF menu. Check to see if the LO is actually locked. Set a channel and check the status of the UHF LO within a very narrow span of 100KHz. You should see the LO virtually immobile. Nominal UHF LO signal levels are measured with an RF probe (see the following figures). If you do not see the presence of any LOs, check DC voltages at the following locations:
R513, VR1A, supply line for UHF PLL IC. Should be 4.76VDC
R515, VR4, supply line for VCO IC. Should be 2.76VDC

UHF Synthesizer Schematic

UHF PLL IC
Dual Band VCO
Lock voltage
Loop filter components
Figure 6: UHF synthesizer schematic
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UHF Synthesizer Layout

VCTCXO reference probing point
UHF PLL IC LMX2310
19.2 MHz @ +4.5 dBm
Lock voltage: DC between 1V and 3V
RX LO Input to Alfred Cell channel 384: 1009.62 MHz @ -2.5 dBm PCS channel 600: 2088.10 MHz @ -12 dBm
Dual-band UHF VCO
Figure 7: UHF synthesizer layout

UHF Frequency is Incorrect

Possible causes:
Power supplies to PLL IC (N507) are missing or low
Loop filter components missing or incorrectly installed
19.2MHz reference clock missing or low
Programming is incorrect
Component failure (VCO or PLL IC)

RX VHF (Batman LO) Schematic

Operates at a fixed frequency of 256.2MHz. It is the second LO for down-conversion to I and Q for baseband processing. Refer to the frequency plan.
TX LO Buffer
RF probe point, TX LO output levels: Cell channel 384: 1009.62 MHz @ -0.5 dBm PCS channel 600: 2088.10 MHz @ -20 dBm
Monitor probing point at C702 for Batman LO. A locked and stable 256.2MHz with an amplitude of ~= -2.5dBm should be observed on the spectrum analyzer.
Monitor control voltage at C715. The control voltage at locked state should be between 1.2 and 1.7VDV for the proper operation of Batman LO.
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Loop filter components
Lock voltage
Resonator

RX VHF Layout

PLL in Batman
Figure 8: RX VHF (Batman LO) Schematic
Lock Voltage Probing Point: DC voltage between 1V and 2V
RF probing point
256.2 MHz @ -2.5 dBm:
Batman IC with Integrated PLL
CDMA IF filter
Figure 9: RX VHF layout
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Incorrect RX VHF Frequency

Possible causes:
Power supplies to PLL portion of Batman IC (N701) missing or low (VR7)
Loop filter or resonator components missing or incorrectly installed
19.2MHz reference clock missing or low (C512)
Programming is incorrect
Component failure (PLL IC)

TX VHF Schematic

There are two fixed LOs — 346.2MHz for Cell band and 416.2MHz for PCS band. This is the first LO for up-conversion. Refer to the frequency plan.
Monitor the probing point at C638 with a high-impedance RF probe for Robin LO. A sufficiently strong and stable signal should be observed on the spectrum analyzer.
Monitor control voltage at C632. At this control voltage, the Robin LO is locked (it should be between 1.2 and 1.8VDC).
Lock voltage
Robin
Loop filter
Resonator
Figure 10: TX VHF Schematic
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TX VHF Layout

RF Probing Point: Cell: 346.2 MHz @ -6.5 dBm PCS: 416.2 MHz @-6.5 dBm
Robin IC with integrated PLL
Lock Voltage Probing Point: DC voltage between 1V and 2V

Incorrect TX VHF Frequency

Possible causes:
Power supplies to PLL portion of Robin IC (N601) missing or low (VR3)
Loop filter or resonator components missing or incorrectly installed
19.2MHz reference clock missing or low
Programming is incorrect
Component failure (PLL IC)
Figure 11: TX VHF Layout
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TX Troubleshooting

RX
PCS
PCS
Duplexer
Duplexer
WHIP
WHIP
ANT.
ANT.
RF Conn
RF Conn
Internal
Internal
ANT.
ANT.
Cell
Cell
Duplexer
Duplexer
Diplexer
Diplexer
RX
RX
RX
Isolator
Isolator
Isolator
Isolator
PCS PA
PCS PA
Cell PA
Cell PA
Switch
Switch
Split Band
Split Band Saw Filter
Saw Filter
Hi BAND
Hi BAND
Lo BAND
Lo BAND
CELL
CELL
SAW
SAW
Filter
Filter
PCS Driver
PCS Driver
Detector
Detector
TX_RF_AGC
TX_RF_AGC ( UPP )
( UPP )
Cell Driver
Cell Driver
PCS
PCS Balun
Balun
Cell
Cell Balun
Balun
P_DET
P_DET
P_REF
P_REF
PCS
PCS DVR
DVR
CELL
CELL
DVR
DVR
UP CONV
UP CONV
Current Mirror
Current Mirror
PA_AGC
PA_AGC
Figure 12: RM-11 TX system block diagram
UHF LO
UHF LO
( UPP )
( UPP )
IF AGC
IF AGC
PWROUT
PWROUT
(UEM)
(UEM)
19.2
19.2
CLK
CLK
MHz
MHz
VHF PLL
VHF PLL
TX_ IF_AGC
TX_ IF_AGC
( UPP )
( UPP )
Filter &
Filter &
Resonator
Resonator
CLK
CLK
En CLK
En CLK
DATA
DATA
SIO
SIO
VHF SYNTH
VHF SYNTH
Div By 2
Div By 2
I/Q
I/Q
MODBBFilter
MODBBFilter
Robin TX Upconverter
Robin TX Upconverter
2
2
I
I
inputs
inputs
Q
Q
2
2
(UEM)
(UEM)
Setup the phone in Local Mode with the appropriate band, channel, RHO on, and PDM settings. An Agilent call box 8960 is recommended to measure TX power at the RF connector. The numbers in Figure 13 and Figure 14 indicate the general RF signal flow and probing locations. More details are given in the following sections.

Transmitter Schematic 1

PCS Driver
11
PCS split-band SAW Filter
PCS switch
22
Cell Driver
11
Cell SAW Filter
22
PCS Band
Cell Band
Robin TX Up- converter
Figure 13: Transmitter Schematic 1
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Transmitter Schematic 2

5
55
PCS Duplexer
4
3
33
PCS PA
PCS PA
Cell PA
3
33
5
55
Cell PA
44
Power
Power
Detector
Detector
PCS Isolator
PCS Isolator
4
44
Cell Isolator
Cell Isolator
PCS Duplexer
Cell Duplexer
Cell Duplexer
Diplexer
Diplexer
RF
RF
Connector
Connector
Figure 14: Transmitter Schematic 2
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TX Troubleshooting Using Phoenix

1. Use the Phone Control dialog box to turn the phone on.
2Click the Phone State tab.
3. Highlight Local, and click the Execute button. This will put the phone into Local Mode.
Figure 15: Phone Control dialog box
4. Use the RF Main Mode dialog box to set the following fields:
•Band
Channel
Rx/Tx mode
PCS Band
Cell Band
Figure 16: RF Main Mode dialog box with PCS and Cell band values
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5. Click the Set button.
Note: Make sure the “RF Main Mode set successfully...” message appears.
6. Open the DSP menu and select the CDMA Control option.
7. Select the Rho ON check box, and click the Execute button.
Figure 17: CDMA Control dialog box
8. At this point you should be able to measure TX Pout at the RF connector using the 8960 Call Box.
Cell Band TX Pout = +11dBm
PCS Band TX Pout = +12dBm
If you do not see these powers, start probing the TX path to find out where the signal stops.
9. Adjust the PDM values using the RF PDM dialog box.
MAXMIN MIN
MAXMIN MIN
MAX MAX
MINMAX MAX
MIN
Figure 18: RF PDM dialog box
Note: If you do not measure the correct Tx power at the RF connector, then it is time to use the RF probe and determine where the failure occurs.
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10. Local Mode (either PCS channel 600 or Cell channel 384):
PA Gain PDM = +220
•RF AGC PDM = -512
IF AGC PDM = -105 (PCS), -135 (Cell)
With PDMs set to the above values:
Phone TX Pout 23dBm (PCS)
Current 720mA (PCS)
Phone TX Pout 25dBm (Cell)
Current 880mA (Cell)

PCS Band TX Probe Points

3
2
1
Figure 19: PCS band Tx probe points
PCS Duplexer
4
PCS PA
5
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Use the PDM settings from the previous section. Following are the approximate power levels you should expect for the PCS band (Channel 600):
C660 Output of Robin (N601), input to Hornet (N602) Probed power -2dBm (If not, then replace Robin)
C627 Output of split-band filter (Z601) (Gain 10.5dB – (filter loss 2.3dB) 8.2dB) Probed power 7dBm (If not, then replace Hornet)
C802 Output of the TX Switch (Loss ≅ 1dB) Probed power +6dBm (If not, then replace the switch)
C803 Output of PCS PA (use 10dB pad on probe or just sniff part) Probed power +18dBm (If not, then replace the PCS PA)
C809 IREF into PCS PA should be 2.7V (If not, trace back to Robin and then to the BB)

Cell and AMPS Band TX Probe Points

1
2
3
4
5
Figure 20: Cell and AMPS band TX probe points
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Use PDM settings from the previous section. Here are the approximate power levels you should expect for CELL BAND (Channel 384):
C677 Output of Robin, Input to the Tomcat Driver Probed power -3dBm (If not, then replace Robin)
Pin 6 of Tomcat Driver is the output (Gain 14dB) Probed power +11dBm (If not, then replace Tomcat)
C80 Output of the TX Saw filter (Loss ≅ 1dB) Probed power +10dBm (If not, then replace the filter)
R801 Output of Cell PA (use 10dB pad on probe or just sniff part) Probed power +21dBm (If not, then replace Cell PA)
C811 IREF into Cell PA should be 2.7V (If not, then trace back to Robin and then to BB)

TX AMPS Troubleshooting Using Phoenix

Use the following steps to troubleshoot the TX AMPS using Phoenix:
1. In Local Mode/Main Mode, select AMPS Band.
2. Use PDM controls to adjust the PA, RF AND IF AGC.
Figure 21: AMPS Control dialog box
3. Local Mode:
PA Gain PDM = 229
•RF AGC PDM = -416
IF AGC PDM = -137
With PDMs set to the above values:
Phone TX Pout +26dBm
Current 998mA
Note: If you do not measure the correct TX power at the RF connector, then repeat Cell band Local Mode troubleshooting to find where the failure occurs. AMPS and Cell band share the same TX path.
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RX Troubleshooting

PCS RF FILTER
AMPS
AMPS
IF
FILTER
IQ
DEMOD
ADC
I
PCS DUPLEX FILTER
PCS
PCS LNA
RFA
UHF
DIPLEX FILTER
CELL DUPLEX FILTER
VCO
CELL RF FILTER

Receiver Schematic

An external signal source is injected to the RF input. The signal is then traced throughout the receiver chains.
Agilent call box 8960 is recommended. Press the Call Setup button, then the Active Cell soft button, and then select CW.
Inject a CW signal for PCS (1960MHz) or Cell/AMPS (881.52MHz) at a fixed 25dBm power level.
The numbers below indicate the general RF signal flow and probing locations. More details are shown in the following pages.
LOA
Cell
Cell LNA
RFA
RX IC "ALFRED"
CDMA
CDMA
IF
FILTER
Figure 22: RM-11 RX system block diagram
BBFIL/BBAMP
VGA
Q
Batman RX Down-converter
3
1
2
4
5
6
Figure 23: RF signal flow and probing locations
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Turning on Rx Path Using Phoenix

1. Turn on Receiver Only in CDMA Mode.
2. Set to RX mode, and set the band and channel to the following values:
PCS CH = 600, RX = 1960MHz
CELL CH = 384, RX = 881.52MHz
AMPS CH = 384, RX = 881.52MHz
Figure 24: Phone Control dialog box
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Figure 25: RF Main Mode dialog box for PCS, cell, and AMPS settings

Switching Rx Gain States Using Phoenix

Two gain states (Hi and Lo) are available in the receiver for CDMA and AMPS modes. Use the RF Gen I/O dialog box to change the gain state.
High gain state
Low gain state
Figure 26: High and low gain states on the RF Gen I/O dialog box
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Receiver IF Troubleshooting Layout

1010
99
AMPS IF
Batman
Batman
SAW Filter
SAW Filter
Crystal Filter
Crystal Filter
CDMA IF
CDMA IF
AMPS IF
77
88
Figure 27: Receiver IF troubleshooting layout
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Receiver RF Troubleshooting Layout

66
Cell RF SAW Filter
Cell RF SAW Filter
22
11
55
33
44
PCS RF SAW Filter
PCS RF SAW Filter
Figure 28: Receiver RF troubleshooting layout
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Receiver DC Troubleshooting Layout

1
2
3
4
Figure 29: Receiver DC troubleshooting layout
1. LO Vdd = 2.779 VDC LOA Vdd supply lines for cell and PCS
2. RFA Vdd = 2.799 VDC RFA Vdd supply line for cell band
5
3. C_LNA Vdd = 2.779 VDC External Vdd supply line for Cell LNA
4. P_LNA Vdd = 2.779 VDC External Vdd supply line for PCS LNA
5. IFA Vdd = 2.779 VDC IFA Vdd supply line for CDMA and AMPS IFs
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Receiver DC Troubleshooting Layout

32
1
Figure 30: Receiver DC troubleshooting layout
Table 1 includes the measure logic levels for the Rx front end.
Table 1: Measure Logic Levels for Rx Front End (N750)
Logic Inputs Voltages
Modes Band (1) Gain_CTU (2) IF_SEU (3)
CELL CDMA HI-GAIN 0.1 V 2.75 V 0 V
CELL CDMA LOW-GAIN 0.1 V 0 V 0 V
PCS CDMA HI-GAIN 2.68 V 2.75 V 0 V
PCS CDMA LOW-GAIN 2.68 V 0 V 0 V
AMPS HI-GAIN 0.1 V 2.76 V 2.76 V
AMPS LOW-GAIN 0.1 V 0 V 2.76 V
Note: If logic levels are significantly off (+/- 0.2V), replace Alfred (N750) and re-measure. If voltages are still out-of-spec, consult Troubleshooting - Baseband section of this manual.
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Alfred Receiver Troubleshooting

Figure 31: Alfred receiver troubleshooting layout
Things to keep in mind:
There is a separate LNA for 800MHz (Cell and AMPS) and 1900MHz (PCS).
Inside Alfred is the RFA again. There is a separate RFA for 800MHz (Cell and AMPS) and 1900MHz (PCS).
After RFA, there is a mixer and then the signals are separated by CDM (Cell and PCS) and AMPS.
For example, if there is no IF frequency (128.1MHz), check both Cell and PCS. If only one has at 128.1MHz (L753), check IF_Sel is working. If it is, then replace Alfred (bad RFA).
If Cell and AMPS are working fine, but PCS is not, look at the band select line and the PCS LNA before replacing Alfred.
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Receiver DC Troubleshooting Alfred

Eventually, you will run into an Alfred failure that has the symptoms of high current in local mode with just the Rx turned on. There can be two common explanations for this: (1) No presence of an LO signal, and (2) input impedance drop shorting out one of the DC supply pins to the chip. IMPORTANT: YOU MUST CHECK FOR BOTH CONDITIONS BEFORE REPLACING THE CHIP. If you have no LO signal, refer to the section of this chapter on troubleshooting the UHF LO. If you have a significant supply voltage drop on one of the supply pins, then change Alfred.
Table 2: Conditions and supply current values
Condition (Local Mode, Set Rx only in RF Main Mode)
Good phone 104mA
No UHF LO Signal present 254mA
Pin 13 shorted 255mA

Control Signals at RF-BB Interface

Supply Current (from power supply)
Figure 32: Control signals at RF-BB interface
Note: These components are located at the back panel. Check from SMD or missing components.
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Back Panel Control Signals RF-BB Interface

Figure 33: Back panel control signals RF-BB interface
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