Nokia 3108, RH-6 Service Manual

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CCS Technical Documentation
RH-6 Series Transceivers
3 - Service Software & Service
Concepts
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Table of Contents
Page No
Quick Guide for Phoenix Service SW Installation ........................................................ 3
Phoenix installation steps in brief ................................................................................3
Phoenix Service SW....................................................................................................... 4
Before installation ........................................................................................................4
Startup ..........................................................................................................................4
Dongle driver installation and version check ..............................................................5
First time installation of Phoenix .................................................................................6
Update installation of Phoenix .....................................................................................8
How to uninstall Phoenix .............................................................................................9
Data Package for Phoenix (Product Specific).............................................................. 12
Before installation ......................................................................................................12
Installation of Phoenix data package (product specific) ............................................12
How to uninstall data package ...................................................................................15
How to manage connections ......................................................................................16
How to Update Flash Support Files for FPS-8* and FLS-4* ...................................... 20
Before installation ......................................................................................................20
Installing the flash support files .................................................................................20
How to update the FPS-8* flash prommer SW .........................................................23
FPS-8 Activation and Deactivation.............................................................................. 25
Activation ..................................................................................................................25
Deactivation ...............................................................................................................26
JBV-1 Docking Station SW......................................................................................... 27
Before installation ......................................................................................................27
Installing SW needed for the JBV-1 SW update .......................................................27
Updating the JBV-1 docking station software ...........................................................31
Receiver Tuning: Quick Guide for Tuning with Phoenix............................................ 33
General remarks .........................................................................................................33
Service Tool Concept for RF Tuning Operations........................................................ 34
Receiver tuning: RX channel select filter calibration ................................................35
RX calibration ............................................................................................................36
RX band filter response compensation ......................................................................40
RX DTOS balance calibration ...................................................................................44
Transmitter Tuning ...................................................................................................... 47
TX power level tuning ...............................................................................................47
TX I/Q tuning ............................................................................................................51
Service Tool Concept for Baseband Tuning Operations ............................................. 55
Baseband Tuning Operations....................................................................................... 57
Energy management tuning .......................................................................................57
LCD contrast tuning ..................................................................................................58
Flashing Setup Instructions.......................................................................................... 61
POS (Point of Sale) flash concept .............................................................................61
Module jig concept ....................................................................................................62
JBV-1 flash concept ...................................................................................................63
Service concept ..........................................................................................................64
Parallel flash concept .................................................................................................65
Touchpad testing ........................................................................................................66
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Quick Guide for Phoenix Service SW Installation

Phoenix installation steps in brief

DCT-4 generation Test and Service Software is called “Phoenix”
These are the basic steps to install the Phoenix
Install the Phoenix Service SW
Install the Phoenix Data Package (product specific data & flash update package)
Manage connection settings (depends on the tools you are using)
Update FPS-8 SW (if you use FPS-8)
Activate FPS-8
Update JBV-1 Docking Station SW (only when needed)
The flash update files are delivered with then Phoenix Data Package so unless you want to use certain version of this package, separate installation package is not needed any­more. If you want to use it, it should be installed after connection management, before FPS-8 update.
Please refer to Technical Bulletins for more information concerning phone model specific service tools and equipment setup.
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Phoenix Service SW

Before installation

Check that a Dongle is attached to the parallel port of your computer.
Download the installation package to your computer (e.g. C:\TEMP)
Close all other programs
Run the application file and follow instructions on the screen
Administrator rights may be required to be able to install Phoenix depending on the Operating System
If the dongle driver is installed or updated, you need to reboot your PC before the installation can continue.
If uninstalling or rebooting is needed at any point, you will be prompted by the Install Shield program.
If at any point during installation you get this message, Dongle is not found and installa­tion can´t continue.

Startup

Possible reasons may be defective or too old PKD-1Dongle (five digit serial number Don­gle when used with FPS-8 Prommer) or that the FLS-4S POS Flash Dongle is defective or power to it is not supplied by external charger.
Check the COM /parallel ports used first! After correcting the problem Installation can be restarted.
Run the application file to start installation.
When you choose “Next” the files needed for installation will be extracted. Kindly wait.
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If the setup files are already extracted (left in the file system from previous installation) following dialog appears. Always click "Yes to All" to overwrite the existing setup files.

Dongle driver installation and version check

If there is no previously installed Dongle driver, installation will take place...
If the Dongle driver is installed and it is older than the latest supported version, the latest version will be installed when you choose “Yes”. The latest version is always included in the latest Phoenix installation package.
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PC needs to be rebooted before installation can continue. Click "Yes" to reboot the PC.
Setup is restarted automatically after reboot.

First time installation of Phoenix

After Dongle driver installation / update (if needed) installation continues from this step. Click "Next" in Welcome dialog to continue.
Choose the destination folder, it is recommended to use the default folder C:\Program-
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Files\Nokia\Phoenix.
Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended)
Setup copies the components, please wait.
Progress of the setup is shown. Please wait…
If restarting of your computer is needed, the Install Shield Wizard will tell you about it.
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Select "Yes..." to reboot the PC immediately and "No..." to reboot the PC manually. Note that Phoenix doesn't work, if components are not registered
continue.
. Click "Finish" to
After the reboot components are registered and Phoenix is ready for use.
If reboot is not needed components are registered after copying them.
If restarting of your computer is not needed, click "Finish" to exit the setup.
Phoenix is now ready for use.
Now the installation of Phoenix Service SW is ready and it can be used after:
Installing Phone model specific Phone Data Package for Phoenix
Configuring the connections
Updating the Flash Update Package files used with FPS-8* and FLS-4* tools

Update installation of Phoenix

If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released.
Please note that very often the Phoenix Service SW and the Phone Specific Data Package for Phoenix come in pairs, meaning that certain version of Phoenix can only be used with
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certain version of Data Package. Always use the latest available versions of both. Instruc­tions can be found in phone model specific Technical Bulletins.
To update the Phoenix you need to take exactly the same steps as when installing it for the first time.
Download the installation package to your computer hard disk
Close all other programs
Run the application file (e.g. phoenix_service_sw::::::::::::::::.exe)
Dongle driver version will be checked and if need be, updated
After reboot installation starts automatically
Newer version of Phoenix will be installed
When you update the Phoenix from old to new version (e.g. update from 3.83.005 to
3.83.005
5), the update will take place automatically without uninstallation
If you try update the Phoenix with the same version that you already have (e.g. 3.55 to
3.55) you are asked if you want to uninstall the version of Phoenix you have on your PC.
Answer “OK” to uninstall Phoenix, “Cancel” if you do not want to uninstall.
If you try to install an older version (e.g. downgrade from 3.83.005 to 3.83.005) installa­tion will be interrupted.
Always follow the instructions on the screen

How to uninstall Phoenix

Uninstallation can be done manually from Windows Control Panel - Add / Remove Pro­grams.
Choose “Phoenix Service Software” and click "Add/Remove".
Choose “OK” to uninstall
.
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Progress of the uninstallation is shown.
You may have to reboot the PC after uninstallation.
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If restarting is not needed, the following dialogue box will appear:
Note! If you have different product packages installed, components are uninstalled only if they are not included in other product packages.
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Data Package for Phoenix (Product Specific)

Before installation

Product Data Package contains all product specific data to make the Phoenix Service Software and tools usable with a certain phone model.
It also includes the latest version of flash update package for FLS-4* and FPS-8*
Check that the Dongle is attached to the parallel port of your computer.
Install Phoenix Service SW
Download the installation package to your computer (e.g. C:\TEMP)
Close all other programs
Run the application file and follow instructions on the screen
If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released.
Please note that very often the Phoenix Service SW and the Phone Specific Data Package for Phoenix come in pairs, meaning that certain version of Phoenix can only be used with certain version of Data Package. Always use the latest available versions of both. Instruc­tions can be found in phone model specific Technical Bulletins.

Installation of Phoenix data package (product specific)

Run the application file to start installation.
When you choose “Next” the files needed for installation will be extracted. Please wait…
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Choose “Next” to continue.
From this view you can see the contents of the Data Package.
Read the text carefully.
There should be information about the Phoenix version needed with this data package. Choose “Next”.
Confirm location and choose “Next” to continue.
Install Shield checks where the Phoenix application is installed and the directory is
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shown. Choose “Next” to continue.
Phone model specific files will be installed... please wait.
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Choose “Finish” to complete installation.
You now have all phone model specific files installed in your Phoenix Service SW.

How to uninstall data package

Uninstallation can also be done manually from Windows Control Panel / Add / Remove Programs/ “::::::::::: Phone Data Package”.
If you try to install the same version of Phoenix Data Package that you already have, you are asked if you want to uninstall the version you have on your PC. Answer “OK” to unin­stall, “Cancel” if you don’t want to uninstall. Older versions of data packages do not need to be uninstalled.
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Once the previously installed Data package is uninstalled, choose “Finish”.
Run the application file again to continue installation from the beginning.

How to manage connections

Start Phoenix Service SW and Login.
Choose “Manage Connections” From “File” – Menu
Existing connections can be selected, edited, deleted and new ones created by using this dialog.
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A connection can be created either manually or by using a Connection Wizard.
To add new connection, choose “Add” and select if you want to create it manually or by using the Wizard.
Choose “Next” to continue.
In the next dialogs you will be asked to select some settings for the connection
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Manual settings
A) For FLS-4S POS Flash Device choose following connection settings
Media: FBUS
COM Port: Virtual COM Port used by FLS-4 Please check this always!
(To check please go to Windows / Control Panel / FLS Virtual Port / Configuration)
B) For FPS-8 Flash Prommer choose following connection settings:
Media: FPS-8
Port Num: COM Port where FPS-8 is connected
COMBOX_DEF_MEDIA: FBUS
Choose “Finish” to complete.
If you use the Wizard, connect the tools and a phone to your PC and the wizard will automatically try to configure the correct connection.
Activate the connection you want to use by clicking it and use up/down arrows to move it on top of the list. Choose “Apply”.
The connection is now selected and can be used after closing the “Manage Connections” window.
Selected connection will be shown on the right hand bottom corner of the screen.
To use the selected connection, connect the phone to Phoenix with correct service tools,
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make sure that it is switched on and select “Scan Product”.
When the Product is found, Phoenix will load product support and when everything is ready, name of the loaded product support module and its version will be shown on the bottom of the screen.
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How to Update Flash Support Files for FPS-8* and FLS-4*

Before installation

Install Phoenix Service SW and Phoenix data package.
Install the phone model Specific Data package for Phoenix
The flash support files are delivered in the same installation package with Phoenix data package.
Normally it is enough to install the data package only before updating the FPS-8.
Separate installation package is for flash support files are available, and the files can be updated according to this instruction.

Installing the flash support files

Start by double clicking e.g. flash_update_02_10_00.exe. Installation begins.
If you already have the same Flash Update package files installed, you need to confirm if you want them to be reinstalled.
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Choose “Next” to continue installation
It is highly recommended to install the files to the default destination folder
Files\Nokia\Phoenix
Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended).
.
C:\Program
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Installation continues…
Choose “Finish” to complete procedure.
FLS-4 can be used right after Flash Update Package is installed.
FPS-8* must be updated by using Phoenix!
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How to update the FPS-8* flash prommer SW

Start Phoenix Service Software
Select ”FPS-8 / FPS-8C maintenance” from ”Flashing” menu.
When new FPS-8 flash update package is installed to computer you will be asked to update the files to your FPS-8 Prommer. Select ”Yes” to update files.
0200
Update procedure takes a couple of minutes.
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FPS-8 sw can also be updated by pressing ”Update” button and selecting appropriate fps8upd.ini file under
All files can be loaded separately to FPS-8. To do this, just press right mouse button in Flash box files” window and select file type to be loaded.
C:\Program Files\Nokia\Phoenix
\Flash - directory.
More information and help can be found from the “Help” dialog.
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FPS-8 Activation and Deactivation

Before the FPS-8 can be successfully used for phone programming, it must be first activated.
If there is a need to send FPS-8 box to somewhere e.g. for repair , box must be first deactivated.

Activation

Before FPS-8 can be successfully used for phone programming, it must be first activated.
Fill in first “FPS-8 activation request” sheet, in the FPS-8 sales package and follow the instructions in the sheet.
When activation file is received (e.g. 00000.in), copy it to C:\Program-
Files\Nokia\Phoenix\BoxActivation - Directory on your computer
created when Phoenix is installed).
(This directory is
Start Phoenix Service Software.
Select ”FPS-8 / FPS-8C maintenance” from ”Flashing” menu.
Select “Activate” from the “FPS8/8C Maintenance” – UI.
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The activation file you saved to C:\ProgramFiles\Nokia\Phoenix\BoxActivation - directory will be shown (e.g. 00000.in), check that it is correct.
Box will be activated when you choose “Open”.
Turn FPS-8 power off and on to complete activation.

Deactivation

Start Phoenix Service Software.
Select ”FPS-8 / FPS-8C maintenance” from ”Flashing” menu.
Select “Deactivate” from the “FPS8/8C Maintenance” – UI.
Confirm Deactivation by choosing “Yes”, Box will be deactivated.
Turn FPS-8 power off and on to complete deactivation.
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JBV-1 Docking Station SW

The JBV-1 Docking Station is a common tool for all DCT-4 generation products. In order to make the JBV-1 usable with different phone models, a phone specific Docking Station Adapter is used for different service functions.
The JBV-1 Docking Station contains Software (Firmware) which can be updated.
You need the following equipment to be able to update JBV-1 software:
PC with USB connection
Operating System supporting USB (Not Win 95 or NT)
USB Cable (Can be purchased from shops or suppliers providing PC hardware an d
accessories)
JBV-1 Docking Station
External Power Supply 11-16V

Before installation

Download Jbv1_update.zip – file to your computer (e.g. C:\TEMP) from your down-
load web site.
Close all other programs
Follow instructions on the screen

Installing SW needed for the JBV-1 SW update

Note: DO NOT CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER YET!
Run
Jbv1_update.zip
Files needed for JBV-1 Package setup Program will be extracted.
file and start SW Installation by double clicking
Setup.exe
.
Installation begins, please read the information shown and Choose “Next” to continue.
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.
Use suggested destination folder where JBV-1 SW Package will be installed and choose “Next” to continue.
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Select “Full” Installation and choose “Next” to continue
Program Folder will be created. Choose “Next” to continue, Software files will be installed.
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After successful installation, choose “Finish” to complete.
NOW YOU CAN CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER!
Connect power to JBV-1 (11-16V DC) from external power supply, then connect USB Cable between JBV-1 USB connector and PC.
Windows will detect connected USB cable and detect drivers for new HW.
Follow the instructions and allow Windows to search and install the best drivers avail-
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able. After this procedure the actual JBV-1 SW update can begin.

Updating the JBV-1 docking station software

Go to folder C:\Program Files\Nokia\ JBV-1 SW Package\ FIRMWARE UPDATE and start JBV-1 Update SW by double clicking fwup.exe.
JBV-1 Firmware update starts and shows current status of the JBV-1 connected.
If firmware version read from your JBV-1 is not the latest one available, it needs to be updated by choosing “Update Firmware”.
Choose file JBV1v11.CDE (example used here is for v 11) and “Open” to update your JBV-
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1.
After Successful update, current JBV-1 status will be shown. You have now updated the software of your JBV-1 docking station and it is ready for use.
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Receiver Tuning: Quick Guide for Tuning with Phoenix

General remarks

RF tunings must be performed in the same order as shown in this document. The order of the corresponding menu items in the Phoenix Service SW may be different.
If baseband tunings are needed, they should be completed before the RF tunings
Avoid unnecessary tuning – factory-tuning values are always the most accurate ones.
Screen shots described in this document may change as the service software is devel­oped.
Kindly refer to the Phoenix help files, the phone model specific service manual and bulle­tins for help.
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Service Tool Concept for RF Tuning Operations

All RF tuning operations must be carried out in the MJ-7 Module Jig!
JBV-1 Doc king st ation with MJF -17 Docking S t at ion Adapter must not be used for RF tunings, only for testing!
Power to MJ-7 must be supplied from an external DC power supply , not FPS-8
prommer
MJ-7 input voltages:
Maximum + 7.9 VDC (when regulator jumper is in the ON position)
Nominal input for RF tunings is +3.7 V DC (regulator jumper in passed position)
The RF attenuation in the MJ-7 module jig is 0.4 dB for 900 MHz RX/TX and
0.7 dB for 1800/1900 MHz RX/TX
Remember the cable attenuation when setting required RF levels
Figure 1: RF tuning setup
Item Service accessory Type Product code
1 Module jig MJ-7 0770518
2 DC power cable PCS-1 0730012
3 RF antenna cable XRF-1 0730085
4 Service Mbus cable DAU-9S 0730108
5 Software protection key PKD-1, 0750018
6 Phoenix Service SW CD-ROM 0774286
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Receiver tuning: RX channel select filter calibration

Extra equipment / external RF signal not needed.
Must be done before other RX calibrations.
This function is used to calibrate RX channel select filter in GSM Phones.
Rx Channel select filter is tuned only in one band = Single calibration for both bands.
Select Maintenance => Tuning => Rx Channel select filter calibration.
“Save to Phone“ is checked by default.
Uncheck “Save to Phone “ if you do not want the values to be saved to phone (e.g. testing)!
Press "Tune" to start the tuning.
Tuning values must be 0…31
If values shown are within limits, choose “Stop”
Close the “RX Channel Select Filter Calibration “– dialog to end tuning
Close the Rx Channel select filter calibration – dialog, the values are saved to phone
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RX calibration

RF generator needed.
This tuning performs RX Calibration.
Must be done separately on every band!
Calibration is automatically performed at EGSM (GSM900), then at GSM1800 and finally at GSM1900 band. If tuning is successful, tuning continues in the next band.
AFC tuning is done while EGSM (GSM900) band RX Calibration is performed.
Remember to take jig and cable attenuations into account!
Select Maintenance => Tuning => Rx calibration
Press “Calibrate" to start tuning.
Set RF generator to required EGSM900 frequency => OK.
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Set RF generator to required frequency => OK
Tuning values and ADC readings are shown.
Typical values and limits in (GSM900) RX Calibration:
EGSM (GSM900) Typical value Low limit High limit
Afc value: -90 -350 350 Afc slope: 270 150 350
Rssi 0: 65.09375 58 68 Rssi 1: 71.09375 64 74 Rssi 2: 76.90625 70 80 Rssi 3: 82.90625 76 86 Rssi 4: 88.90625 82 92 Rssi 5: 93.71875 88 98 Rssi 6: 99.71875 94 104 Rssi 7: 105.53125 100 110 Rssi 8: 111.53125 106 116
Rssi 9: 117.53125 112 122 Rssi 10: 123.53125 118 128 Rssi 11: 129.53125 124 134 Rssi 12: 135.53125 130 140 Rssi 13: 141.53125 136 146 Rssi 14: 147.53125 142 152
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Set RF generator to required GSM1800 frequency => OK.
Tuning values and ADC readings are shown
.
Typical values and limits in (GSM1800) RX calibration
GSM1800 Typical value Low limit High limit
Rssi 0: 62.40625 58 68 Rssi 1: 68.40625 64 74 Rssi 2: 74.265625 70 80 Rssi 3: 80.265625 76 86 Rssi 4: 86.265625 82 92 Rssi 5: 91.859375 88 98 Rssi 6: 97.859375 94 104 Rssi 7: 103.71875 100 110 Rssi 8: 109.71875 106 116 Rssi 9: 115.71875 112 122 Rssi 10: 121.71875 118 128 Rssi 11: 127.71875 124 134 Rssi 12: 133.71875 130 140 Rssi 13: 139.71875 136 146 Rssi 14: 145.71875 142 152
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Set the RF generator to required GSM1900 frequency => OK
Tuning values and ADC readings are shown.
Typical values and limits in (GSM1900) RX calibration
GSM1900 Typical value Low limit High limit
Rssi 0: 66.25 61 71 Rssi 1: 72.25 67 77 Rssi 2: 78.09375 73 83 Rssi 3: 84.09375 79 89 Rssi 4: 90.09375 85 95 Rssi 5: 93.25 88 98 Rssi 6: 99.25 94 104 Rssi 7: 105.09375 100 110 Rssi 8: 111.09375 106 116 Rssi 9: 117.09375 112 122 Rssi 10: 123.09375 118 128 Rssi 11: 129.09375 124 134 Rssi 12: 135.09375 130 140 Rssi 13: 141.09375 136 146 Rssi 14: 147.09375 142 152
If values are within limits, they are saved to the phone after successful tuning of each band.
Close the “Rx Calibration” dialog to end tuning.
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RX band filter response compensation

RF generator needed.
This operation must be done separately on each band!
Start RX Calibration at EGSM (GSM900), then continue at GSM1800 band and finally on the GSM1900 band.
NOTE! Remember to do RX calibration before doing Rx Band Filter Response Compensation!
Remember to take jig and cable attenuations into account!
Select Maintenance => Tuning => Rx band filter response compensation.
Select “Yes” to start tuning with values already saved to the phone.
Set RF to 923.26771MHz level –80dBm.
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Select "Manual tuning" and tuning starts.
You are asked to supply 9 different RF frequencies to the phone.
The tuning begins from EGSM900 band and continues the same way for GSM 1800 and GSM1900 bands.
Set the first required frequency and level => OK
Set the 2nd required frequency and level => OK
Set the 3rd required frequency and level => OK
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Set the 4th required frequency and level => OK
Set the 5th required frequency and level => OK
Set the 6th required frequency and level => OK
Set the 7th required frequency and level => OK
Set the 8th required frequency and level => OK
Set 9th required frequency and level => OK
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Typical values and limits in Rx Band Filter Response Compensation EGSM900:
Channel Input frequency (MHz) Typ. Low limit (dB) High limit (dB)
965 923.26771 -1.266 -10 3.5
975 925.26771 -0.641 -3.5 3.5
987 927.66771 -0.188 -3.5 3.5
1009 932.06771 -0.094 -3.5 3.5
37 942.46771 -0.188 -3.5 3.5
90 953.06771 -0.391 -3.5 3.5
114 957.86771 -0.266 -3.5 3.5
124 959.86771 -0.359 -3.5 3.5
136 962.26771 -0.453 -10 3.5
Choose "Stop, write to PM area"
If the values shown are within limits, choose “Yes” to save values to the phone.
Continue tuning from GSM1800. Choose the correct band from the dropdown menu.
Repeat the same steps as for the EGSM900 band above.
Typical values and limits in Rx Band Filter Response Compensation GSM1800:
Channel Input frequency (MHz) Typ. Low limit (dB) High limit (dB)
497 1802.26771 -1.578 -10 3.5
512 1805.26771 -1.281 -3.5 3.5
535 1809.86771 -1.188 -3.5 3.5
606 1824.06771 -0.422 -3.5 3.5
700 1842.86771 -0.125 -3.5 3.5
791 1861.06771 0.016 -3.5 3.5
870 1876.86771 0.094 -3.5 3.5
885 1879.86771 0.016 -3.5 3.5
908 1884.46771 -0.047 -10 3.5
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Choose "Stop, write to PM area"
If the values shown are within limits, choose “Yes” to save values to the phone.
Continue tuning from GSM1900. Choose the correct band from the dropdown menu.
Repeat the same steps as for the EGSM900 and GSM1800 bands above.
Typical values and limits in Rx Band Filter Response Compensation GSM1900:
Channel Input frequency (MHz) Typ. Low limit (dB) High limit (dB)
496 1927.06771 -1.547 -10 3.5
512 1930.26771 -0.625 -3.5 3.5
537 1935.26771 -0.406 -3.5 3.5
586 1945.06771 0.219 -3.5 3.5
661 1960.06771 -0.188 -3.5 3.5
736 1975.06771 -0.188 -3.5 3.5
794 1986.66771 -0.75 -3.5 3.5
810 1989.86771 -0.875 -3.5 3.5
835 1994.86771 -1 -10 3.5
Choose "Stop, write to PM area"
If the values shown are within limits, choose “Yes” to save values to the phone
Close the “RX Band Filter Response Compensation” – dialog to end tuning

RX DTOS balance calibration

Extra equipment / external RF signal not needed
Must be done separately on each band
Start RX Calibration EGSM (GSM900), then continue at GSM1800 band and finally on the GSM1900 band
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This Calibration is used for calibrating DSP control words values.
Select Maintenance => Tuning => Rx DtoS Balance Calibration
NOTE! No RF-input is allowed to feed when calibrating.
Choose “OK” and “Start”, tuning begins automatically at the EGSM900 band.
Select “OK” to start tuning with values already saved to the phone
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Press “Calibrate”
If values shown are within limits, Select “Stop” choose “Yes” to save values to the phone
Continue tuning from GSM1800. Choose the correct band from the dropdown menu.
Repeat the same steps as for the EGSM900 band
If values shown are within limits, choose “Yes” to save values to the phone
Close the “RX AM Suppression” – dialog to end tuning
Continue tuning from GSM1900. Choose the correct band from the dropdown menu.
Repeat the same steps as for the EGSM900 and GSM1800 bands
If values shown are within limits, choose “Yes” to save values to the phone
Close the RX DtoS Balance Calibration – dialog to end Receiver tuning.
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Transmitter Tuning

TX power level tuning

Power Meter (or Spectrum analyzer) needed
With Tx Power Level Tuning, the coefficients are adjusted for each power level
Must be done separately on all bands!
Start Power Level tuning at EGSM (GSM900), then continue at GSM1800 band and finally at the GSM1900 band
In EGSM900 band The power level tuning is made for both high and low PA Modes
In GSM1800 and GSM1900 bands only for high PA mode.
Maintenance => Tuning => Tx power level tuning
Remember to take the jig and cable attenuations into account!
Select “Start”, tuning begins automatically from the EGSM900 band
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Select “Load from: Permanent memory” => “OK“ to start tuning with values already saved to the phone.
Note that the TX PA mode is “High” at this point.
The coefficient table lists the power level, coefficient, target dBm and DAC value for each power level.
The tuned power level can be chosen by using up and down arrows or mouse.
The current power level is shown with inverse colors.
The tuning value can be adjusted with “-“ and “+” keys
Tune base level and power levels 19,15 and 5 to target level.
Press "Calculate coefficients".
Change TxPA Mode to “Low“ from the drop down menu. When the PA Mode is changed,
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the previous values are saved in memory and the ones for new mode are shown.
Tune power levels19, 15 and 7 (Levels 5 & 6 are not used, base level tuning not needed)
Press "Calculate coefficients"
Typical values: EGSM900
Power level PA high mode PA low mode
5 0.700…0.850 -
7 - 0.500…0.600
15 0.210…0.230 0.210…0.230
19 0.180…0.200 0.180…0.200
Base 0.150…0.170 0.150…0.170
If the values shown are within limits select “Stop” and check “Save values to phone per­manent memory”
Select “Yes” to save values to phone.
Continue tuning from GSM1800. Choose the correct band from the dropdown menu.
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Repeat the same steps as for the EGSM900 band above
Note that In GSM1800 band PA mode can not be changed because tuning is only made in “High” mode.
Typical values: GSM1800
Power level PA high mode
0 0.700…0.900
11 0.180...0.230
15 0.150…0.200
Base 0.150…0.170
If the values shown are within limits select “Stop” and check “Save values to phone per­manent memory”.
Select “Yes” to save values to phone.
Continue tuning from GSM1900. Choose the correct band from the dropdown menu.
Repeat the same steps as for the EGSM900 and GSM1800 bands above
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Note that In GSM1900 band PA mode can not be changed because tuning is only made in “High” mode.
Typical values: GSM1900
If values shown are within limits select “Stop” and check “Save values to phone perma­nent memory”
Select “Yes” to save values to phone
Close the “TX Power Level Tuning” – dialog to end tuning

TX I/Q tuning

Spectrum analyzer needed
Tx IQ Tuning allows changing the Tx I DC Offset, Tx Q DC Offset, Amplitude difference and Phase difference
Power level
0 0.800…1.00
11 0.180…0.230
15 0.150…0.200
Base 0.150…0.170
PA high mode
Must be done separately on all bands
!
Start TX I/Q Tuning at EGSM (GSM900), then continue at GSM1800 band and finally on the GSM1900 band
Remember to take jig and cable attenuations into account!
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Select Maintenance => Tuning => Tx_IQTuning
The tuning is done by setting each of the sliders to desired value.
The sliders can be changed only when the tuning is ongoing.
The order of tuning should be same as the order of the sliders e.g. the Tx I DC Offset is tuned first and Phase difference is tuned last.
Use <= , =>, PgUp or PgDn keys.
If “Load from Product” is checked, the values will be loaded from the current settings of the product when tuning starts.
If “Save to Product” is checked, the values will be saved to the product when tuning stops.
Uncheck them for testing purposes.
Tx IQ Tuning limits are the same for all bands (GSM900, GSM1800 and GSM1900):
Tuning limits
I DC Offset -6…+6
Q DC Offset -6…+6
Amplitude difference -1…+1
Phase difference
- 80°…100°
Tuning starts at the EGSM900 band automatically when you open Close the “TX I/Q Tun-
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ing” – dialog. Move the sliders to reach values within specified limits.
Set spectrum analyzer center frequency to 897.4 MHz, span 200kHZ, RBW and VWB 3kHz and sweeptime to 2 seconds.
Tune LO leak to minimum with TXI/TXQ DC offset control (f0 on spectrum analyzer screen)
Tune wrong sideband to minimum using Amplitude/Phase difference controls (f0+68kHz on spectrum analyzer screen)
GS MPOW Thu Aug 30 11: 43: 45 2001 REF 32. 0 dBm ATT 40 dB 10dB/
REF OFS
11. 5 dB
RBW
3kHz
VBW
3kHz
SWP
2. 0 s CENTER 897. 4000 MHz SPAN 200. 0 kHz
A_ wr i t eB_bl ank
Choose “Stop” to end tuning at the EGSM900 band when vales are within limits
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Continue tuning from GSM1800. Choose the correct band from the dropdown menu
Choose “Start” to begin tuning
Repeat the same tuning steps as for the EGSM900 band
Set spectrum analyzer center frequency to 1747.8 MHz, span 200kHZ, RBW and VWB 3kHz and sweeptime to 2 seconds
Continue tuning from GSM1900. Choose the correct band from the dropdown menu.
Repeat the same steps as for the EGSM900 and GSM1800 bands
Set spectrum analyzer center frequency to 1880.0 MHz, span 200kHZ, RBW and VWB 3kHz and sweeptime to 2 seconds
Close the “TX I/Q Tuning” – dialog to end tuning.
Values are saved to phone if If “Save to Product” is checked.
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Service Tool Concept for Baseband Tuning Operations

EM calibrations should be carried out in JBV-1 Docking Station equipped with MJF-17 Docking Station Adapter
Note: RF tunings must be carried out in MJ-7 module jig, JBV-1
Docking Station Adapter can only be used for RF testing purposes
Power to JBV-1 should be supplied from an external DC power supply, not FPS-8 prom­mer
JBV-1 input voltages:
Maximum + 16 VDC
Nominal input for RF tunings is +12 V DC.
Item Service Accessory Accessory type Product code
1 Docking Station JBV-1 0770298
2 Docking Station adapter MJF-17 0774282
3 DC-DC Cable SCB-3 0730114
4 RF antenna cable XRF-1 0730085
5 DC power cable PCS-1 0730012
6 service MBUS cable DAU-9S 0730108
7 Software protection key PKD-1 0750018
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Item Service Accessory Accessory type Product code
8 Phoenix service SW CD-ROM 0774286
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Baseband Tuning Operations

Energy management tuning

External power supply needed.
EM Calibration is used for calibrating Battery and Charger settings of the phone.
Preparation for EM Calibration:
- Connect DC Cable SCB-3 between JBV-1 and Vin of Phone for Charger calibration.
- Connect 12…15 V from Power Supply to JBV-1.
- NOTE! Check that connection is F-BUS (does not work with M-BUS!).
Select Maintenance => Tuning => Energy Management Calibration.
Energy Management values to be calibrated are checked.
Select “Read from Phone” to show the current values in the phone memory and to check that the communication with the phone works.
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Select “Calibrate” to run the selected calibrations.
Limits for Energy Management Calibration:
Parameter Min. Max Note
ADC gain 25400 29000 VBatt, BSI, BTemp
DC offset -50 50 ADC voltage offset
BSI gain 970 1100 ADC BSI calibration gain
BTEMP gain 2075 2275 ADC BTEMP calibration gain
VBAT gain 10000 11000 ADC VBATT Voltage gain
VBAT offset 2300 2900 ADC VBATT Voltage offset scale
VCHAR 58000 62000 Charge voltage
ICHAR 4050 4800 charge current
If values shown are within limits select “Save To Phone” to save the values in the phone.
NOTE! Only the values of the checked tunings (Battery size, Battery Temperature etc.…) are saved.
Close the “Energy Management Calibration” – dialog to end tuning.
You must manually switch the phone on after exiting “Energy Management Calibration” – dialog.

LCD contrast tuning

Extra equipment not needed
This function is used to calibrate the LCD Contrast
Must be done when LCD module is replaced and there is a considerable difference in
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the contrast!
Select TEST mode if not already selected.
Select Maintenance => Testing => Display Test
Select Test =>Pattern test
Select Test Pattern => Chess pattern
Select Lights => Display
Select => Send To Phone.
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Select Maintenance => Testing => Display Tune
Press “Default” button and following default values will be set;
“Contrast offset slider” is set to 0% (See picture below)
“Contrast Factory offset” slider is set 41
Tune the Contrast by using “Contrast Factory offset” slider.
Close the “Display Tune” – dialog to end tuning.
Check the contrast from the Phone UI.
Check that the brightness has been set to default from Phone’s menu 4-4-5
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Flashing Setup Instructions

POS (Point of Sale) flash concept

4
5
2
3
1
Figure 2: POS flash
Item Type Description Code
FLA-30 Point Of sales flash loading adapter 0770472
2 XCS-1 service cable 0730218
3 ACP-8 AC Charger 0675***
4 FLS-4S FLS-4S sales package E&A 0080541
FLS-4S, FLS-4S sales package APAC 0080542
FLS-4S, FLS-4S sales package US 0080543
5SW
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Module jig concept

6
4
2
1
5
3
Figure 3: Module jig concept
Item Type Description Code
1 MJ-7 Module jig 0770518
2 PCS-1 DC power cable 0730012
3 XRF-1 RF antenna cable 0730085
4 DAU-9S Service MBUS cable 0730108
5 PKD-1 Software protection key 0750018
SW Phoenix 0774286
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JBV-1 flash concept

7
9
4
3
2
1
8
6
Figure 4: JBV-1 Flash concept
Item Type Description Code
5
Flash2_vanes
-
-
1 JBV-1 Docking station 0770298
MJF-17 Docking station adapter 07742782
2 PCS-1 DC power cable 0730012
3 XCS-4 Modular cable 0730178
4 FPS-8 Flash prommer box 0080321
5 Printer cable incl. in FPS-8 sales pack 0730029
6 AXS-4 D9 – D9 cable, incl. in FPS-8 sales pack 0730090
7 PKD-1 Software protection key 0750018
8 Service SW Phoenix 0774286
9 AC Charger incl. in FPS-8 sales pack 0680032
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Service concept

7
8
4
3
2
1
6
5
Figure 5: Service Concept
Item Service accessory Type Product code
1 Docking station JBV-1 0770298
2 Docking station adapter MJF-17 0774282
3 DC-DC cable SCB-3 0730114
4 RF antenna cable XRF-1 0730085
5 DC power cable PCS-1 0730012
6 Service MBUS cable DAU-9S 0730108
7 Software protection key PKD-1 0750018
8 Phoenix Service SW 0774286
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Parallel flash concept

Test consept vanessa
VP 02-06-18
Figure 6: Parallel flash concept
Item Type Description Code
1 MJF-17 Docking station adapter 0774282
2 JBV-1 Docking station 0770298
3 XCS-4 Modular cable 0730178
4 PCS-1 DC power cable 0730012
7 AXS-4 D9 – D9 cable, incl. in FPS-8C sales pack 0730090
8 Printer cable Incl. in FPS-8C sales pack 0730029
10 PKD-1 Software protection key 0750018
11 SW, Software (PC SW + SF11C SW)
17 FPS-8C 0080396
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Touchpad testing

Testing => Touchpad Test
Select “Start” to activate touchpad test mode. When the test is ongoing, the “Start” but­ton is disabled and the “Finish” button is enabled. Selecting the “Finish” button will end the test and set the touchpad to normal mode.
Testing procedure
When the test is ongoing, the tester can draw on the touchpad using a stylus. The rec­ommended test pattern for the RH-6 product is shown with blue/dotted lines in the fol­lowing figure.
Figure 7: Touchpad Testing Window and Test Pattern
When the tester draws the points, the pressed positions will display on the graphic win­dow, and the values will be shown on the numeric list window also. The tester can shift between these two windows by clicking window tabs. The following figure is the snap­shot of graphic window and numeric list window.
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Figure 8: Snapshot of Test Result
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The numeric window display has five columns. The first column is the sequence number of the points. The second and third columns represent the X and Y coordinates. The fourth column is the pressure applied to the touchpad, ranged from 0 to 255. For the RH­6 product, this value is always 0. The last column show’s the number of periods of 20ms that the stylus is pressed at one position. The duration can be calculated by multiplying 20ms by the number in the repeat column.
The numeric result can be output to a text file for analyzing. The tester can configure the log file by pressing the “Options” button. Then tick the “Write Log File” to save the result to the log file. The file name should be entered in the editor area. If the “Flush log file when press clear button” is ticked, then the program will flush the log file when the “Clear” button is pressed.
Pressing the “Clear” button will clear the graphic and numeric windows. Pressing the “Close” button will stop testing and close the test window.
Touchpad module evaluation
After drawing the lines on the touchpad, following the test pattern, the tester should check the following points in graphic window.
All the points should be enclosed in the grey area
All the points should be within the test pattern area
Points may not jump away from the test lines
Following figure shows an example. The tester has drawn a vertical line along the right hand edge of the A-cover from top to bottom. Some of the points have jumped to the left of the vertical line. Refer to the points encircled on the example. In this case the conclusion is that the touchpad test fail.
Figure 9: Options Window
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Figure 10: Touchpad testing sample
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