●After removing the mounting bolts and nuts, separate the mating
surface using a seal cutter and remove the liquid gasket.
CAUTION:
Be careful not to damage the mating surfaces.
●In areas where the seal cutter is difficult to use, use a plastic
hammer to lightly tap the gasket area.
CAUTION:
If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1.Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface.
●Remove the liquid gasket completely from the groove of the gas-
ket application surface, mounting bolts and bolt holes.
2.Wipe the gasket application surface and the mating surface with
white gasoline (lighting and heating use) to remove adhering
moisture, grease and foreign materials.
3.Attach the liquid gasket to the tube presser.
Use Genuine Liquid Gasket or equivalent.
EBS01JAS
PBIC0275E
A
LU
C
D
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F
G
H
4.Apply the gasket without breaks to the specified location with the
specified dimensions.
●If there is a groove for the liquid gasket application, apply the
gasket to the groove.
●As for the bolt holes, normally apply the gasket inside the holes.
Occasionally, it should be applied outside the holes. Make sure
to read the instruction in this manual.
●Within five minutes of gasket application, install the mating com-
ponent.
●If the liquid gasket protrudes, wipe it off immediately.
●Do not retighten after the installation.
●After 30 minutes or more have passed from the installation, fill
the engine oil and coolant.
CAUTION:
If there are additional instructions in this manual, observe them.
PBIC0003E
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EMA0622D
M
SEM164F
LU-3
PREPARATION
[CR]
PREPARATION
Special Service Tools
Tool number
Tool name
ST25051001
Oil pressure gauge
ST25052000
Hose
KV10115801
Oil filter wrench
S-NT050
S-NT559
PFP:00002
EBS00OIH
Description
Measuring oil pressure
Maximum measuring range:
2,452 kPa (24.5 bar, 25 kg/cm
Adapting oil pressure gauge to cylinder block
Removing oil filter
2
,356psi)
S-NT772
WS39930000
Tube presser
S-NT052
Pressing the tube of liquid gasket
Commercial Service Tool
Tool nameDescription
Deep socketRemoving and installing oil pressure switch
a: 24 mm (0.94 in)
PBIC2072E
EBS01JAV
LU-4
LUBRICATION SYSTEM
[CR]
LUBRICATION SYSTEMPFP:15010
Lubrication Circuit
EBS00OII
A
LU
C
D
E
F
G
H
K
M
I
J
L
LU-5
PBIC1465E
ENGINE OIL
[CR]
ENGINE OIL
Inspection
PFP:KLA92
EBS00OIJ
OIL LEVEL AND CONTAMINATION
●Before starting the engine, put vehicle horizontally and check the oil level. If the engine is already started,
stop it and allow 10 minutes before checking.
●Check that the oil level is within the range shown in the figure.
●If oil level is outside the range, adjust level.
●Check the oil for white turbidity or remarkable contamination.
●If the oil becomes turbid and white, it is highly probable that it is
contaminated with coolant. Find the cause and repair.
●When oil level gauge is inserted in guide, apply engine oil to rub-
ber seal of grip.
PBIC1466E
OIL LEAK
Check the following parts for engine oil leaks.
●Oil pan
●Oil pan drain plug
●Oil pressure switch
●Oil filter
●Front cover
●Cylinder head front cover
●Mating surfaces of cylinder block and cylinder head
●Mating surfaces of cylinder head and rocker cover
●Crankshaft oil seals (front and rear)
OIL PRESSURE CHECK
WARNING:
●Be careful not to burn yourself, as the engine oil is hot.
●Oil pressure check should be done in P or N (A/T), Neutral (M/T) position.
1.Check the engine oil level. Refer to LU-6, "
2.Remove oil filter. Refer to LU-9, "OIL FILTER" .
3.Remove oil pressure switch using a deep socket (commercial
service tool).
OIL LEVEL AND CONTAMINATION"
PBIC1467E
LU-6
ENGINE OIL
4.Install oil pressure gauge and hose (SST).
5.Install oil filter. Refer to LU-9, "
6.After warming up the engine, check that oil pressure corresponding to the engine speed is produced.
NOTE:
Low oil temperature creates high pressure.
Engine oil pressure [When oil temperature is 80 °C(176°F)]