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DP2000e
basic service manual
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Motorola DP2000e basic service manual

MOTOTRBO
™
PORTABLE
™
MOTOTRBO
PORTABLE DP2000e Series BASIC SERVICE MANUAL
JULY 2019
©
2019
Motorola Solutions, Inc. All rights reserved
*MN002211A01*
MN002211A01-AE
MN002211A01-AE Contents

Contents

List of Figures..............................................................................................................5
List of Tables............................................................................................................... 7
Foreword......................................................................................................................9
Product Safety and RF Exposure Compliance.............................................................................. 9
Computer Software Copyrights......................................................................................................9
Document Copyrights.................................................................................................................... 9
Disclaimer......................................................................................................................................9
Trademarks..................................................................................................................................10
Document History..................................................................................................... 11
Notations Used in This Manual................................................................................12
Chapter 1: Introduction.............................................................................................13
1.1 Radio Description.................................................................................................................. 13
1.1.1 Limited Keypad Model............................................................................................. 14
1.1.2 Non-Keypad Model.................................................................................................. 15
1.2 Portable Radio Model Numbering Scheme........................................................................... 16
1.3 Model Charts......................................................................................................................... 17
1.3.1 UHF Model Chart..................................................................................................... 18
1.3.2 VHF Model Chart..................................................................................................... 18
1.3.3 300 MHz Model Chart.............................................................................................. 19
1.3.4 350 MHz Model Chart.............................................................................................. 19
1.4 Specifications.........................................................................................................................19
Chapter 2: Test Equipment and Service Aids........................................................ 25
2.1 Recommended Test Equipment............................................................................................ 25
2.2 Service Aids...........................................................................................................................26
2.3 Programming, Testing, and Alignment Cable........................................................................ 27
Chapter 3: Transceiver Performance Testing........................................................ 30
3.1 Setup..................................................................................................................................... 30
3.1.1 Setting Up DMR Transmitter and Receiver Test......................................................30
3.2 Display Model Test Mode...................................................................................................... 31
3.2.1 Entering Display Radio Test Mode.......................................................................... 31
3.2.2 RF Test Mode.......................................................................................................... 32
3.2.2.1 Testing RF Channel Selections..................................................................32
3.2.3 Display Test Mode................................................................................................... 35
3.2.4 LED Test Mode........................................................................................................36
3.2.5 Backlight Test Mode................................................................................................ 36
2
MN002211A01-AE
Contents
3.2.6 Speaker Tone Test Mode........................................................................................ 36
3.2.7 Earpiece Tone Test Mode........................................................................................37
3.2.8 Audio Loopback Earpiece Test Mode
3.2.9 Battery Check Test Mode........................................................................................ 37
3.2.10 Button/Knob/PTT Test Mode................................................................................. 38
3.3 Non-Display Model Test Mode.............................................................................................. 39
3.3.1 Entering Non-Display Radio Test Mode...................................................................39
3.3.2 RF Test Mode.......................................................................................................... 39
3.3.2.1 Testing RF Channel Selections..................................................................40
3.3.3 LED Test Mode........................................................................................................43
3.3.4 Speaker Tone Test Mode........................................................................................ 43
3.3.5 Earpiece Tone Test Mode........................................................................................44
3.3.6 Audio Loopback Earpiece Test Mode......................................................................44
3.3.7 Battery Check Test Mode........................................................................................ 44
3.3.8 Button/Knob/PTT Test Mode................................................................................... 44
......................................................................37
Chapter 4: Radio Programming and Tuning...........................................................46
4.1 Customer Programming Software Setup............................................................................... 46
4.2 AirTracer Application Tool..................................................................................................... 46
4.3 Radio Tuning Setup...............................................................................................................47
4.3.1 RF Plug Disassembly...............................................................................................47
Chapter 5: Disassembly/Reassembly Procedures.................................................50
5.1 Preventive Maintenance........................................................................................................ 50
5.2 Safe Handling of CMOS and LDMOS Devices......................................................................51
5.3 General Repair Procedures and Techniques........................................................................ 51
5.4 Disassembling and Reassembling the Radio........................................................................ 53
5.5 Detailed Radio Disassembly..................................................................................................53
5.5.1 Front Kit from Chassis Disassembly........................................................................ 53
5.5.2 Back Kit Disassembly.............................................................................................. 58
5.5.3 Keypad, Display, and Keypad Board Disassembly..................................................59
5.5.4 Side Button, Speaker, Microphone, and UC-Audio Flex Disassembly.................... 62
5.6 Detailed Radio Reassembly.................................................................................................. 65
5.6.1 Speaker Reassembly...............................................................................................65
5.6.2 Side Button, Keypad, Display, and Keypad Board Reassembly..............................67
5.6.3 Back Kit Reassembly...............................................................................................71
5.6.4 Front Kit Reassembly...............................................................................................74
5.6.5 RF Plug Reassembly............................................................................................... 76
5.7 Ensuring Radio Immersibility................................................................................................. 78
5.7.1 Servicing.................................................................................................................. 78
5.7.2 Accidental Immersion...............................................................................................78
3
MN002211A01-AE Contents
5.7.3 Specialized Test Equipment.................................................................................... 78
5.7.4 Vacuum Pump Kit.................................................................................................... 78
5.7.5 Pressure Pump Kit...................................................................................................79
5.7.6 Miscellaneous Hardware
5.7.7 Vacuum Test............................................................................................................79
5.7.8 Pressure Test...........................................................................................................80
5.7.9 Troubleshooting Leak Areas....................................................................................81
5.7.9.1 Front Housing Troubleshooting..................................................................81
5.7.9.2 Replacing Battery Contact Seal................................................................. 81
5.7.9.3 Replacing Chassis Assembly.....................................................................82
5.7.9.4 Replacing Ventilation Seal and Ventilation Label.......................................82
5.7.9.5 Battery Maintenance.................................................................................. 82
5.7.10 Troubleshooting Charts..........................................................................................84
5.8 Radio Exploded Mechanical View and Parts List.................................................................. 87
5.8.1 Limited Keypad Model............................................................................................. 87
5.8.2 Non-Keypad Model.................................................................................................. 90
5.8.3 Additional Parts List................................................................................................. 92
5.9 Torque Chart..........................................................................................................................93
..........................................................................................79
Chapter 6: Basic Troubleshooting...........................................................................95
6.1 Replacement Back Cover Kit Procedures............................................................................. 95
6.2 Power-Up Error Codes.......................................................................................................... 95
6.3 Operational Error Codes........................................................................................................97
Appendix A: EMEA Regional Warranty, Service, and Technical Support........... 98
Appendix B: Service Information.............................................................................99
Appendix C: Limited Level 3 Servicing.................................................................101
C.1 Component and Parts List...................................................................................................102
Glossary...................................................................................................................104
4
MN002211A01-AE

List of Figures

List of Figures
Figure 1: Limited Keypad Model.............................................................................................................14
Figure 2: Non-Keypad Model..................................................................................................................15
Figure 3: Programming, Testing, and Alignment Cable
Figure 4: Pin Layout of Side Connector..................................................................................................29
Figure 5: DMR Radio Transmitter and Receiver Testing Setup............................................................. 31
Figure 6: Battery Check Test Mode Display...........................................................................................37
Figure 7: CPS Programming Setup........................................................................................................46
Figure 8: Radio Tuning Equipment Setup.............................................................................................. 47
Figure 9: RF Plug disassembly...............................................................................................................48
Figure 10: RF Adaptor insertion............................................................................................................. 48
Figure 11: RF Adaptor screw..................................................................................................................49
Figure 12: RF Connector........................................................................................................................49
Figure 13: Battery removal..................................................................................................................... 54
Figure 14: Battery removal..................................................................................................................... 54
Figure 15: Antenna removal................................................................................................................... 55
Figure 16: Volume and Channel Knob removal......................................................................................55
Figure 17: Front Kit-Back Kit Screw removal..........................................................................................56
Figure 18: Back Kit disassembly............................................................................................................ 56
Figure 19: Back Kit removal................................................................................................................... 57
Figure 20: Disconnecting the interface UC-audio flex and keypad-display flex (Limited Keypad
Model)................................................................................................................................................57
Figure 21: Disconnecting the UC-audio flex (Non-Keypad Model).........................................................58
Figure 22: Top control seal removal.......................................................................................................58
Figure 23: Back Kit disassembly............................................................................................................ 59
Figure 24: Battery contact seal removal.................................................................................................59
Figure 25: UC-audio flex removal...........................................................................................................60
Figure 26: K18 screw removal................................................................................................................60
Figure 27: Display flex removal.............................................................................................................. 61
Figure 28: Keypad removal.................................................................................................................... 61
Figure 29: PTT retainer removal.............................................................................................................62
Figure 30: Side button removal.............................................................................................................. 62
Figure 31: UC escutcheon removal........................................................................................................63
Figure 32: UC-audio flex removal...........................................................................................................63
Figure 33: Speaker retainer screw removal............................................................................................64
Figure 34: Speaker retainer removal......................................................................................................64
Figure 35: Speaker assembly.................................................................................................................65
..........................................................................28
5
MN002211A01-AE List of Figures
Figure 36: UC-audio flex.........................................................................................................................66
Figure 37: UC escutcheon......................................................................................................................66
Figure 38: Speaker retainer reassembly
................................................................................................ 67
Figure 39: Side button reassembly.........................................................................................................67
Figure 40: PTT retainer reassembly.......................................................................................................68
Figure 41: Display module reassembly.................................................................................................. 68
Figure 42: Keypad reassembly...............................................................................................................69
Figure 43: Keypad board reassembly.....................................................................................................69
Figure 44: Display flex reassembly.........................................................................................................70
Figure 45: Speaker retainer reassembly................................................................................................ 70
Figure 46: UC-audio flex pad reassembly.............................................................................................. 71
Figure 47: Replace thermal pad............................................................................................................. 71
Figure 48: Affix chassis label..................................................................................................................72
Figure 49: Battery contact seal reassembly........................................................................................... 72
Figure 50: Mainboard reassembly..........................................................................................................73
Figure 51: Top control seal reassembly................................................................................................. 73
Figure 52: Interface flexes reassembly (Limited Keypad Model)............................................................74
Figure 53: Interface flexes reassembly (Non-Keypad Model)................................................................ 74
Figure 54: Front kit reassembly..............................................................................................................75
Figure 55: Knob reassembly...................................................................................................................75
Figure 56: Attaching the antenna........................................................................................................... 76
Figure 57: RF Plug reassembly..............................................................................................................76
Figure 58: Nameplate replacement........................................................................................................ 77
Figure 59: Product nameplate reassembly.............................................................................................77
Figure 60: Connector Fitting - Fitting Seal Pump Connector..................................................................79
Figure 61: Troubleshooting Flow Chart for Vacuum Test (Sheet 1 of 2)................................................ 84
Figure 62: Troubleshooting Flow Chart for Vacuum Test (Sheet 2 of 2)................................................ 85
Figure 63: Troubleshooting Flow Chart for Pressure Test and Leakage Areas..................................... 86
Figure 64: Limited Keypad Model Exploded View..................................................................................87
Figure 65: Non-Keypad Model Exploded View.......................................................................................90
Figure 66: PCB Top View.....................................................................................................................102
Figure 67: PCB Bottom View................................................................................................................103
6
MN002211A01-AE

List of Tables

List of Tables
Table 1: Radio Frequency Ranges and Power Levels........................................................................... 13
Table 2: Portable Radio Model Numbering Scheme.............................................................................. 16
Table 3: Sales Models – Description of Symbols
Table 4: Table Legend for Model Charts................................................................................................17
Table 5: DP2000e Series, UHF, 403–527 MHz Model Chart................................................................. 18
Table 6: DP2000e Series, VHF, 136–174 MHz Model Chart................................................................. 18
Table 7: DP2000e Series, 300 MHz, 300–360 MHz Model Chart.......................................................... 19
Table 8: DP2000e Series, 350 MHz, 350–400 MHz Model Chart.......................................................... 19
Table 9: General Specifications..............................................................................................................19
Table 10: Receiver Specifications.......................................................................................................... 20
Table 11: Transmitter Specifications...................................................................................................... 21
Table 12: Self-Quieter Frequencies........................................................................................................22
Table 13: Military Standards...................................................................................................................23
Table 14: Environmental Specifications................................................................................................. 24
Table 15: Test Equipment...................................................................................................................... 25
Table 16: Service Aids............................................................................................................................26
Table 17: Pin Configuration of Side Connector...................................................................................... 28
Table 18: Initial Equipment Control Settings.......................................................................................... 30
Table 19: Front Panel Access Test Mode Displays................................................................................31
Table 20: Test Environments..................................................................................................................32
Table 21: Test Frequencies....................................................................................................................33
Table 22: Transmitter Performance Checks...........................................................................................33
Table 23: Receiver Performance Checks...............................................................................................34
Table 24: Button/Knob/PTT Checks.......................................................................................................38
Table 25: Keypad Checks...................................................................................................................... 38
Table 26: Test Environments..................................................................................................................40
Table 27: Test Frequencies....................................................................................................................40
Table 28: Transmitter Performance Checks...........................................................................................41
Table 29: Receiver Performance Checks...............................................................................................42
Table 30: Button/Knob/PTT Checks.......................................................................................................44
Table 31: Software Installation Kits Radio Tuning Setup....................................................................... 46
Table 32: Lead Free Solder Wire Part Number List............................................................................... 52
Table 33: Lead Free Solder Paste Part Number List..............................................................................52
Table 34: Limited Keypad Model Exploded View Parts List................................................................... 88
Table 35: Non-Keypad Model Exploded View Parts List........................................................................90
Table 36: Batteries................................................................................................................................. 92
................................................................................... 16
7
MN002211A01-AE List of Tables
Table 37: Nameplates............................................................................................................................ 92
Table 38: Back Kits.................................................................................................................................92
Table 39: Antenna ID Band (in pack of 10 pieces)
.................................................................................93
Table 40: Belt Clips................................................................................................................................ 93
Table 41: Torque Specifications for Screws...........................................................................................93
Table 42: Types of Error Code............................................................................................................... 96
Table 43: Types of Error Code............................................................................................................... 97
Table 44: List of Telephone Numbers.................................................................................................... 99
Table 45: Component Parts List...........................................................................................................103
8
MN002211A01-AE

Foreword

Foreword
This manual includes all the information necessary to maintain peak product performance and maximum working time, using levels 1 and 2 maintenance procedures.
This level of service goes down to the board replacement level and is typical of some local service centers, Motorola Solutions authorized dealers, self-maintained customers, and distributors.
CAUTION: These servicing instructions are for the use of qualified personnel only. To reduce the risk of electric shock, do not service parts other than those contained in the Operating Instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
This manual includes radio specification of LEX L11, general description of LEX L11, recommended test equipment, service aids, general maintenance recommendations, procedures for assembly and disassembly, and exploded views and parts lists.

Product Safety and RF Exposure Compliance

CAUTION: This radio is restricted to occupational use only to satisfy FCC RF energy exposure
requirements. Before using this product, read the Product Safety and RF Exposure booklet enclosed with your radio which contains important operating instructions for safe usage and RF energy awareness and control for compliance with applicable standards and regulations.
For a list of Motorola Solutions-approved antennas, batteries, and other accessories, visit http://
www.motorolasolutions.com

Computer Software Copyrights

The Motorola Solutions products described in this manual may include copyrighted Motorola Solutions computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola Solutions certain exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola Solutions computer programs contained in the Motorola Solutions products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola Solutions. Furthermore, the purchase of Motorola Solutions products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola Solutions, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product.

Document Copyrights

No duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola Solutions. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola Solutions.

Disclaimer

The information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies. Furthermore, Motorola Solutions reserves the right to make changes to any products herein to improve readability, function, or design. Motorola Solutions does not assume any liability arising out of the applications or use of any product or circuit described herein; nor does it cover any license under its patent rights nor the rights of others.
9
MN002211A01-AE Foreword

Trademarks

MOTOROLA, MOTO, MOTOROLA SOLUTIONS and the Stylized M logo are trademarks or registered trademarks of Motorola Trademark Holdings, LLC and are used under license. All other trademarks are the property of their respective owners.
©
2019 Motorola Solutions, Inc. All rights reserved.
European Union (EU) Waste of Electrical and Electronic Equipment (WEEE) directive
The European Union's WEEE directive requires that products sold into EU countries must have
the crossed out trash bin label on the product (or the package in some cases). As defined by the WEEE directive, this cross-out trash bin label means that customers and end-users
in EU countries should not dispose of electronic and electrical equipment or accessories in household waste.
Customers or end-users in EU countries should contact their local equipment supplier representative or service centre for information about the waste collection system in their country.
10
MN002211A01-AE

Document History

Document History
The following major changes have been implemented in this manual since the previous edition:
Edition Description Date
MN002211A01-AA Initial Release January 2016
MN002211A01-AB Updated Self Quieter Fre-
quencies in Specification sec­tion.
MN002211A01-AC Updated TIA Label to Non-
field replaceable in Exploded View Parts Lists.
MN002211A01-AD Removed Footer. June 2019
MN002211A01-AE Added Limited Level 3 Servic-
ing section.
Updated Channel Capacity in Specifications, General Speci­fications table.
December 2017
September 2018
July 2019
11
MN002211A01-AE Notations Used in This Manual

Notations Used in This Manual

Throughout the text in this publication, you will notice the use of warning, caution, and notice notations. These notations are used to emphasize that safety hazards exist, and due care must be taken and observed.
WARNING: WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or injury.
CAUTION: CAUTION indicates a potentially hazardous situation which, if not avoided, might result in equipment damage.
NOTICE: NOTICE indicates an operational procedure, practice, or condition that is essential to emphasize.
12
Chapter 1

Introduction

1.1

Radio Description

These portable radios are available in the following frequency ranges and power levels.
Table 1: Radio Frequency Ranges and Power Levels
Frequency Band Bandwidth Power Level
VHF 136–174 MHz 1 W or 5 W
UHF 403–527 MHz 1 W or 4 W
300 Band 300–360 MHz 1 W or 4 W
350 Band 350–400 MHz 1 W or 4 W
MN002211A01-AE
Introduction
These digital radios are among the most sophisticated two-way radios available. They have a robust design for radio users who need high performance, quality, and reliability in their daily communications. This architecture provides the capability of supporting a multitude of legacy and advanced features resulting in a more cost-effective two-way radio communications solution.
13
1
2
3
4
5
6
7
8
9
10
11
12
MN002211A01-AE Chapter 1: Introduction
1.1.1
Limited Keypad Model
This section explains the name and description of your radio buttons.
Figure 1: Limited Keypad Model
Label Item Description
1 Channel Selector Knob Rotate clockwise to increment channel and
counter-clockwise to decrement channel.
2 On/Off/Volume Knob To turn on the radio, rotate clockwise until the
knob clicks; To turn off the radio, rotate counter­clockwise until the knob clicks. Rotate clockwise to increase volume level; rotate counter-clock­wise to decrease volume level.
3 LED Indicator Red, green, and amber light-emitting diodes indi-
cate operating status.
4 Push-To-Talk (PTT) Press to execute voice operations (for example,
Group Call and Private Call).
5 Microphone Allows the voice to be sent when PTT or voice
6 Side Buttons These buttons are field programmable using the
operations are activated.
Customer Programming Software (CPS).
14
1
2
3
4
5
6
7
8
9
MN002211A01-AE
Chapter 1: Introduction
Label Item Description
7 Menu Navigation Buttons Five buttons to provide menu navigation and se-
lection interface.
8 Front Buttons These buttons are field programmable using the
CPS.
9 Liquid Crystal Display (LCD) 65 x132 full dotk-matrix grayscale display pro-
vides visual information about many radio fea­tures.
10 Speaker Outputs all tones and audio that are generated
by the radio (for example, keypad tones and voice audio).
11 Universal Connector Interface point for all accessories to be used with
the radio. It has eight points to which specific ac­cessories connect and be activated.
12 Antenna Provides the needed RF amplification when
transmitting or receiving.
1.1.2
Non-Keypad Model
This section explains the name and description of your radio buttons.
Figure 2: Non-Keypad Model
15
MN002211A01-AE Chapter 1: Introduction
Label Item Description
1 Channel Selector Knob Rotate clockwise to increment and counter-
clockwise to decrement the channel.
2 On/Off/Volume Knob To turn on the radio, rotate clockwise until the
knob clicks; To turn off the radio, rotate counter­clockwise until the knob clicks. Rotate clockwise to increase volume level; rotate counter-clock­wise to decrease volume level.
3 LED Indicator Red, green, and amber light-emitting diodes indi-
cate operating status.
4 Push-To-Talk (PTT) Press to execute voice operations (for example,
Group Call and Private Call).
5 Microphone Allows the voice to be sent when PTT or voice
operations are activated.
6 Side Buttons These buttons are field programmable using the
Customer Programming Software (CPS).
7 Speaker Outputs all tones and audio that are generated
by the radio (for example, keypad tones and voice audio).
8 Universal Connector Interface point for all accessories to be used with
the radio. It has eight points to which specific ac­cessories connect and be activated.
9 Antenna Provides the needed RF amplification when
transmitting or receiving.
1.2

Portable Radio Model Numbering Scheme

Table 2: Portable Radio Model Numbering Scheme
Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Typical Model Number
Table 3: Sales Models – Description of Symbols
Position Description Value
1 Region AA = North America
MD H 0 2 J D C 9 U A 2 A N xy
AZ = Asia
LA = Latin America
MD = Europe/Middle East/Africa
2 Type of Unit H = Portable
3 Model Series 23 = DP2000 Model Series: 02
4
5 Band J = 136–174 MHz
16
MN002211A01-AE
Chapter 1:
Position Description Value
K = 300–360 MHz N = 350–400 MHz R = 403–527 MHz
6 Power Level C = 1.0, 2.0, 2.5, or 3.5 W
D = 4.0–5.0 W
7 Physical Packages C = Plain Model (Low Tier)
H = Monochrome Display Limited Keypad (Mid Tier) T = Non-Keypad (Limited Tier)
8 Channel Information 8 = Variable/Programmable Channel Spacing with unique
number of channels
9 = Variable/Programmable Channel Spacing
9 Primary Operation U = WiFi Only
W = Basic (No embedded GOB, Bluetooth, and WiFi)
Introduction
10 Primary System
Type
11 Feature Level 1 = Standard with FM
12 Version Letter N/A
13 Unique Variation N = Standard Package
14 Custom Housing 03 = GP328D
1.3
A = Conventional
B = Trunking
C = Analog Only
2 = Non-FM
3 = CSA IE CEx ATEX
4 = CQST
04 = GP338D

Model Charts

Table 4: Table Legend for Model Charts
Legend Description
X The part is compatible with checked model. _ The latest version kit. When ordering a kit, refer to your specific kit for the
suffix number.
17
MN002211A01-AE Chapter 1: Introduction
1.3.1
UHF Model Chart
Table 5: DP2000e Series, UHF, 403–527 MHz Model Chart
Model/Item Description MDH02RDH9VA1AN DP2600e, 403–527 MHz, 4 W, MO-
TOTRBO Limited Keypad Portable
MDH02RDC9VA1AN DP2400e, 403–527 MHz, 4 W, MO-
TOTRBO Non-Keypad Portable
X PMLE5076_ Back Cover Kit, MOTOTRBO Limited
Keypad Portable
X PMLE5075_ Back Cover Kit, MOTOTRBO Non-Key-
pad Portable
X PMLN7271_ Front Cover Kit Limited Keypad
X PMLN7272_ Front Cover Kit Non-Keypad
X X PMAE4068_ UHF Whip Antenna (403–527 MHz)
X X PMAE4069_ UHF Stubby Antenna (403–450 MHz)
X X PMAE4070_ UHF Stubby Antenna (440–490 MHz)
X X PMAE4071_ UHF Stubby Antenna (470–527 MHz)
X X PMAE4079_ Slim UHF Whip Antena (403–527 MHz)
1.3.2
VHF Model Chart
Table 6: DP2000e Series, VHF, 136–174 MHz Model Chart
Model/Item Description MDH02JDH9VA1AN DP2600e, 136–174 MHz, 5 W, MO-
TOTRBO Limited Keypad Portable
MDH02JDC9VA1AN DP2400e, 136–174 MHz, 5 W, MO-
TOTRBO Non-Keypad Portable
X PMLD4734_ BC Kit, 136–174 MHz, 5 W, Limited Key-
pad Portable
X PMLD4737_ BC Kit, 136–174 MHz, 5 W, Non-Keypad
Portable
X PMLN7271_ Front Cover Kit Limited Keypad
18
X PMLN7272_ Front Cover Kit Non-Keypad
X X PMAD4117_ VHF Helical Antenna (136–155 MHz)
X X PMAD4116_ VHF HelicalAntenna (144–165 MHz)
X X PMAD4118_ VHF Helical Antenna (152–174 MHz)
X X PMAD4119_ VHF Stubby Antenna (136–148 MHz)
X X PMAD4120_ VHF Stubby Antenna (146–160 MHz)
MN002211A01-AE
Chapter 1:
Model/Item Description MDH02JDH9VA1AN DP2600e, 136–174 MHz, 5 W, MO-
TOTRBO Limited Keypad Portable
MDH02JDC9VA1AN DP2400e, 136–174 MHz, 5 W, MO-
TOTRBO Non-Keypad Portable
X X PMAD4121_ VHF Stubby Antenna (160–174MHz)
1.3.3
Introduction
300 MHz Model Chart
Table 7: DP2000e Series, 300 MHz, 300–360 MHz Model Chart
Model/Item Description MDH02KDC9VA1AN DP2400e, 350–400 MHz, 4 W, MOTOTRBO Non-Keypad Portable
PMLD4799_ Back Cover Kit, MOTOTRBO Limited Keypad Portable
PMLN7272_ Front Cover Kit, MOTOTRBO Non-Keypad Portable
PMAD4135_ Stubby Antenna (320–360 MHz)
PMAD4137_ Stubby Antenna (300–337 MHz)
1.3.4
350 MHz Model Chart
Table 8: DP2000e Series, 350 MHz, 350–400 MHz Model Chart
Model/Item Description MDH02NDC9VA1AN DP2400e, 350–400 MHz, 4 W, MOTOTRBO Non-Keypad Portable
PMLD4799_ Back Cover Kit, MOTOTRBO Limited Keypad Portable
PMLN7272_ Front Cover Kit, MOTOTRBO Non-Keypad Portable
PMAD4136_ Stubby Antenna (350–380 MHz)
PMAD4133_ Stubby Antenna (360–400 MHz)
PMAD4139_ VHF Whip Antenna (350–400 MHz)
1.4

Specifications

Table 9: General Specifications
Parameter Limited Keypad Non-Keypad
Channel Capacity 128 32
Frequency VHF: 136–174 MHz
UHF: 403–527 MHz 300 Band: 300–360 MHz 350 Band: 350–400 MHz
19
MN002211A01-AE Chapter 1: Introduction
Parameter Limited Keypad Non-Keypad
Dimensions (H × W × T) with
122.0 x 56.0 x 39.4 mm 122.0 x 56.0 x 39.4 mm
NiMH battery
Weight with Core Slim Li-Ion
281 g 264 g
battery
Weight with IMPRES Li-Ion
281 g 264 g
battery
Weight with Li-Ion IP57 bat-
299 g 282 g
tery
Power Supply 7.5 V nominal
Average battery life at 5/5/90 duty cycle with battery saver enabled in carrier squelch and transmit­ter in high power.
Core NiMH IP56 Battery (1400 mAh)
Core Li-Mn Low Temp Sub­mersible Battery (1400 mAh)
IMPRES IP56 Li-Ion Battery (1600 mAh)
Core Slim Li-Ion Battery (1650 mAh)
Analog: 9.5 hr
Digital: 12.0 hr
Analog: 9.5 hr
Digital: 12.0 hr
Analog: 11.0 hr
Digital: 14.5 hr
Analog: 11.5 hr
Digital: 15.0 hr
Slim IMPRES Li-Ion Battery (2050 mAh)
IMPRES Li-Ion Battery (2250 mAh)
IMPRES TIA4950 Hi-Cap Li­Ion Battery (2900 mAh)
IMPRES Ultra Hi-Cap Li-Ion Battery (3000 mAh)
Analog: 14.0 hr
Digital: 18.5 hr
Analog: 16.0 hr
Digital: 20.5 hr
Analog: 20.0 hr
Digital: 26.5 hr
Analog: 21.0 hr
Digital: 27.5 hr
NOTICE:
Weight can have 5% margin of error. Limited Keypad Model is not applicable to 300 Band.
Table 10: Receiver Specifications
Parameter Limited Keypad and Non-Keypad
Frequency VHF: 136–174 MHz
UHF: 403–527 MHz 300 Band: 300–360 MHz 350 Band: 350–400 MHz
Channel Spacing 12.5 kHz/20 kHz/25 kHz
20
1
Parameter Limited Keypad and Non-Keypad
MN002211A01-AE
Chapter 1:
Introduction
Frequency Stability (-30 °C to
±0.5 ppm
+60 °C)
Analog Sensitivity (12 dB SI-
0.26 µV (0.15 µV typical)
NAD)
Digital Sensitivity (5% BER) 0.22 µV (0.13 µV typical)
Intermodulation (TIA603D) 70 dB
Adjacent Channel Selectivity TIA603A: 60 dB @ 12.5 kHz, 70 dB @ 20/25 kHz
TIA603D: 45 dB @ 12.5 kHz, 70 dB @ 20/25 kHz
Spurious Rejection (TIA603D) 70 dB
Rated Audio 500 mW
Audio Distortion @ Rated Au-
5% (3% typical)
dio
Hum and Noise -40 dB @ 12.5 kHz
-45 dB @ 20/25 kHz
1
Audio Response TIA603D
Conducted Spurious Emission
-57 dBm
(TIA603C/D)
1
1
Table 11: Transmitter Specifications
Parameter Limited Keypad and Non-Keypad
Frequency VHF: 136–174 MHz
UHF: 403–527 MHz 300 Band: 300–360 MHz 350 Band: 350–400 MHz
Channel Spacing 12.5/20/25 kHz
Frequency Stability (-30 °C to
±0.5 ppm
2
+60 °C)
Power Output (Low Power) VHF/UHF: 0.5 W
300/350 Band: 1 W
Power Output (High Power) VHF: 5 W
UHF/300 Band/350 Band
: 4 W
Modulation Limiting ±2.5 kHz @ 12.5 kHz
±5.0 kHz @ 25 kHz ±4.0kHz @ 20 kHz
2
FM Hum and Noise -40 dB @ 12.5 kHz
1
350 Band does not support 20 kHz.
2
350 Band does not support 20 kHz.
21
MN002211A01-AE Chapter 1: Introduction
Parameter Limited Keypad and Non-Keypad
-45 dB @ 20/25 kHz
2
Conducted/Radiated Emission -36 dBm < 1 GHz
-30 dBm > 1 GHz
Adjacent Channel Power 60 dB @ 12.5 kHz
70 dB @ 20/25 kHz
2
Audio Response TIA603D
Audio Distortion 3%
FM Modulation 12.5 kHz: 11K0F3E
25 kHz: 16K0F3E
4FSK Digital Modulation 12.5kHz Data: 7K60F1D and 7K60FXD
12.5kHz Voice: 7K60F1E and 7K60FXE
Digital Vocoder Type AMBE+2
™
Digital Protocol ETSI-TS102361-1
ETSI-TS102361-2
ETSI-TS102361-3
NOTICE: Limited Keypad Model is not applicable to 300 Band.
Conforms to:
• ETSI TS 102 361 (Parts 1, 2, and 3) - ETSI DMR Standard
•
ETSI EN 300 086 - ETSI RF Specifications (Analog)
• ETSI EN 300 113 - ETSI RF Specifications (Digital)
• 1999/5/EC (R&TTE - Radio and Telecommunications Terminal Equipment)
• 2011/65/EU (RoHS 2 - Banned Substances)
• 2012/19/EU (WEEE - Waste Electrical and Electronic Equipment)
• 94/62/EC (Packaging and Packaging Waste)
• Radio meets applicable regulatory requirements.
Table 12: Self-Quieter Frequencies
UHF (MHz) VHF (MHz) 300 Band (MHz) 350 Band (MHz)
403.2 +/-10KHz 136.8 +/-10KHz 307.2 +/-10KHz 360 +/-10KHz
408 +/-10KHz 139.2 +/-10KHz 312 +/-10KHz 364.8 +/-10KHz
410.4 +/-10KHz 144 +/-10KHz 319.2 +/-10Khz 369.6 +/-10KHz
422.4 +/-10KHz 148.8 +/-10KHz 324 +/-10Khz 384 +/-10KHz
427.2 +/-10KHz 153.6 +/-10KHz 336 +/-10KHz 396 +/-10KHz
432 +/-10KHz 158.4 +/-10KHz 340.8 +/-10KHz -
446.4 +/-10KHz 160 +/-10KHz 345.6 +/-10KHz -
22
Chapter 1:
UHF (MHz) VHF (MHz) 300 Band (MHz) 350 Band (MHz)
456 +/-10KHz 163.2 +/-10KHz 360 +/-10KHz -
460.8 +/-10KHz 168 +/-10KHz - -
465.6 +/-10KHz 172.03 +/-10KHz - -
468 +/-10KHz 172.8 +/-10KHz - -
480 +/-10KHz - - -
499.2 +/-10KHz - - -
501.6 +/-10KHz - - -
504 +/-10KHz - - -
508.8 +/-10KHz - - -
519.25 +/-10KHz - - -
Table 13: Military Standards
MN002211A01-AE
Introduction
Ap­pli­ca­ble MIL­STD
Low Pres­sure
High Tem­pera­ture
Low Tem­pera­ture
Tem­pera­ture Shoc k
810C 810D 810E 810F 810G
Meth ods
Pro­ce­du­res
Meth ods
Pro­ce­du­res
Meth ods
Pro­ce­du­res
Meth ods
Pro­ce­du­res
Meth ods
Pro­ce­du­res
500.1 Ⅰ 500.2 Ⅱ 500.3 Ⅱ 500.4 Ⅱ 500.5 Ⅱ
501.1 Ⅰ,
Ⅱ
501.2 Ⅰ/A1 ,
Ⅱ/A1
501.3 Ⅰ/A1 ,
Ⅱ/A1
501.4 Ⅰ/ Hot,
Ⅱ/H
501.5 Ⅰ/A1 ,
Ⅱ/A1
ot
502.1 Ⅰ 502.2 Ⅰ/C 3,
Ⅱ/C
1
502.3 Ⅰ/C 3,
Ⅱ/C
1
502.4 Ⅰ/C 3,
Ⅱ/C
1
502.5 Ⅰ/C 3,
Ⅱ/C
1
503.1 Ⅰ 503.2 A1/C3503.3 A1/C3503.4 Ⅰ 503.5 Ⅰ-C
Solar
505.1 Ⅱ 505.2 Ⅰ/ Radi­ation
Rain 506.1 Ⅰ,
Ⅱ
Hu-
507.1 Ⅱ 507.2 Ⅱ/ midi­ty
Hot-
Dry
506.2 Ⅰ,
Ⅱ
Hot-
Hu­mid
505.3 Ⅰ/ Hot-
Dry
506.3 Ⅰ,
Ⅱ
507.3 Ⅱ/ Hot-
Hu­mid
505.4 Ⅰ/
505.5 Ⅰ/A1
Hot-
Dry
506.4 Ⅰ,
Ⅲ
506.5 Ⅰ,
Ⅲ
507.4 – 507.5 Ⅰ/ Hot-
Hu­mid
23
MN002211A01-AE Chapter 1:
Introduction
Ap­pli­ca­ble MIL­STD
Salt
810C 810D 810E 810F 810G
Meth ods
Pro­ce­du­res
Meth ods
Pro­ce­du­res
Meth ods
Pro­ce­du­res
509.1 Ⅰ 509.2 Ⅰ 509.3 Ⅰ 509.4 – 509.5 –
fog
Dust 510.1 Ⅰ,
Ⅱ
Vi­bra­tion
514.2 Ⅷ/F, Curv e-W,
Ⅺ
Shock516.2 Ⅰ,
Ⅱ
510.2 Ⅰ,
Ⅱ
514.3 Ⅰ/ Cat1
0, Ⅱ/
Cat3
516.3 Ⅰ,
Ⅳ
510.3 Ⅰ,
Ⅱ
514.4 Ⅰ/ Cat1
0, Ⅱ/
Cat3
516.4 Ⅰ,
Ⅳ
Table 14: Environmental Specifications
Parameter Specifications
Operating Temperature -30 °C to +60 °C
Meth ods
Pro­ce­du­res
510.4 Ⅰ,
Ⅱ
514.5 Ⅰ/ Cat2
4, Ⅱ/
Cat5
516.5 Ⅰ,
Ⅳ
Meth ods
Pro­ce­du­res
510.5 Ⅰ,
Ⅱ
514.6 Ⅰ/ Cat2
4, Ⅱ/
Cat5
516.6 Ⅰ,
Ⅳ
Storage Temperature -40 °C to +85 °C
Thermal Shock Per MIL-STD
Humidity Per MIL-STD
ESD IEC 61000-4-2 Level 4
Water Intrusion IEC 60529 -IP67
Packaging Test MIL-STD 810D and E
3
Operating temperature specification with Li-Ion battery is -10 °C to +60 °C. Operating tempera­ture specification with NiMH battery is -20 °C to +60 °C.
24
MN002211A01-AE

Test Equipment and Service Aids

Chapter 2
Test Equipment and Service Aids
This chapter lists the recommended test equipment and service aids, as well as information on field programming equipment that can be used in servicing and programming Motorola Solutions radios.
2.1

Recommended Test Equipment

The list of equipment contained in the following table includes most of the standard test equipment required.
Table 15: Test Equipment
Equipment Characteristics Example Application
Service Monitor
Digital RMS Multimeter
RF Signal Generator
Oscillo­scope
Power Meter and Sensor
4
4
4
Can be used as a sub­stitute.
100 µV to 300 V Fluke 179 (www.fluke.com) or
5 Hz to 1 MHz
10 ㏁ Impedance
100 MHz to 1 GHz Agilent N5181A (www.agi-
-130 dBm to +10 dBm
FM Modulation: 0 kHz to 10 kHz
Audio Frequency: 100 Hz to 10 kHz
2 Channel Tektronix TDS1001b
50 MHz Bandwidth
5 mV/div to 20 V/div
5% Accuracy Bird 43 Thruline Watt Meter
4
100 MHz to 500 MHz
50 W
Aeroflex 3920 (www.aero-
flex.com) or equivalent
equivalent
lent.com), Ramsey
RSG1000B (www.ramseye-
lectronics.com), or equivalent
(www.tektronix.com) or equivalent
(www.bird-electronic.com) or equivalent
Frequency/deviation meter and signal generator for wide-range troubleshooting and alignment.
AC/DC voltage and current measurements. Au­dio voltage measurements.
Receiver measurements
Waveform measurements
Transmitter power output measurements
RF Millivolt­meter
Power Sup­ply
4
Can use Service Monitor as substitute.
100 mV to 3 V RF Boonton 92EA
10 kHz to 1 GHz
0 V to 32 V B&K Precision 1790
0 A to 20 A
RF level measurements (www.boonton.com) or equiv­alent
Voltage supply (www.bkprecision.com) or equivalent
25
MN002211A01-AE Chapter 2: Test Equipment and Service Aids
2.2

Service Aids

The following table lists the service aids recommended for working on the radio. While all of these items are available from Motorola Solutions, most are standard workshop equipment items, and any equivalent item capable of the same performance may be substituted for the item listed.
Table 16: Service Aids
Motorola Solutions Part No.
RLN4460_ Portable Test Set Enables connection to the audio/accessory jack.
GMVN5141_ CPS on CD-ROM Allows servicer to program radio parameters, tune
PMKN4115_ Portable Programming Cable This cable connects the radio to a USB port for ra-
PMKN4117_ Portable Programming, Testing,
Description Application
Allows switching for radio testing.
and troubleshoot radios.
dio programming and data applications.
This cable connects the radio to a USB port for ra-
and Alignment Cable
dio programming, testing, and alignment.
NOTICE:
• This cable does not support external PTT using Testbox.
This cable does not auto route to ex-
• ternal Audio path once the cable is at­tached.
• All test instructions will require through software tool (for example, CPS, Tuner, and more.)
PMNN4428_ 7.5 V Universal Battery Elimina-
tor
PMLN6154_ RF Adaptor Adapts radio antenna port to BC cabling of test
PMLN6201_ RF Adaptor Holder Holds RF adaptor in place.
PMLN6422_ SMA RF Cable RF cable with SMA and N-type connector.
1185937A01 Grease Acts to lubricate parts.
TL000013A01Chassis and Knob Opener Removes chassis from the front housing.
NLN9839_ Vacuum Pump Kit Allows servicer to test for leakages.
NTN4265_ Pressure Pump Kit Allows servicer to locate leakages.
5871134M01 Connector Fitting This connector allows the vacuum hose to be con-
3271133M01 Fitting Seal This seal secures the connector fitting to the radio
26
Connects to radio by using battery eliminator cable.
equipment.
nected to the radio chassis.
chassis.
MN002211A01-AE
Chapter 2: Test Equipment and Service Aids
2.3

Programming, Testing, and Alignment Cable

Programming, Testing, and Alignment Cable and Side Connector are required in servicing and programming radios.
27
#13
#25 #14
#1
P1
P4
#2 #4 #6 #8
#1 #3 #5
#7
P3
#1#4
P2
MN002211A01-AE Chapter 2: Test Equipment and Service Aids
Figure 3: Programming, Testing, and Alignment Cable
Table 17: Pin Configuration of Side Connector
CONNECTION
P1 P2 P3
Pin Pin Pin Function
- 1 1 VCC (5 V)
28
P1 P2 P3
1
3
5
7
4
2
6
8
Pin Pin Pin Function
- 3 5 Data+
- 2 4 Data-
16 4 8 Ground 1 and 5 - 2 External Speaker+ 2 and 7 - 3 External Speaker-
17 - 6 External Mic+
16 - 7 External Mic-
Figure 4: Pin Layout of Side Connector
MN002211A01-AE
Chapter 2: Test Equipment and Service Aids
CONNECTION
29
MN002211A01-AE Chapter 3: Transceiver Performance Testing
Chapter 3

Transceiver Performance Testing

These radios meet published specifications through their manufacturing process by utilizing high­accuracy laboratory-quality test equipment.
The recommended field service equipment approaches the accuracy of the manufacturing equipment with few exceptions. This accuracy must be maintained in compliance with the calibration schedule recommended by the manufacturer.
Although these radios function in digital and analog modes, all testing is done in analog mode.
3.1

Setup

Supply voltage is provided using a 7.5 VDC power supply. procedures is connected as shown in the Radio Tuning Setup chapter.
WARNING: Do NOT use any form of connector, for example wires, crocodile clips, and probes, to supply voltage to the radio, other than the Motorola Solutions approved battery eliminator.
Initial equipment control settings must be as indicated in the following table:
Table 18: Initial Equipment Control Settings
Service Monitor Power Supply Test Set
Monitor Mode: Power Monitor Voltage: 7.5 Vdc Speaker set: A
RF Attn: -70 DC on/standby:
AM, CW, FM: FM Volt Range: 10 V PTT: OFF
Oscilloscope Source: Mod Oscilloscope Horizontal: 10 ms/Div Oscilloscope Vertical: 2.5 kHz/Div Oscilloscope Trigger: Auto Monitor Image: Hi Monitor Bandwidth: Narrow Monitor Squelch: Middle setting Monitor Vol: 1/4 setting
The equipment required for alignment
Speaker/load:
Standby
Current: 2.5 A
Speaker
3.1.1
Setting Up DMR Transmitter and Receiver Test
Procedure:
1 Connect the Programming cable to the radio and computer. 2 Remove the RF plug. 3 Connect the RF antenna adaptor to the 50 Ω RF Input/Output port of the radio.
30
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