Mitsubishi Electric MSC-CB20VB, MSC-CB25VB, MSC-CB35VB Service Manual

SPLIT-TYPE, AIR CONDITIONERS SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
INDOOR UNIT
SERVICE MANUAL
Wireless type Models
No. OB439
MSC-CB20VB ­MSC-CB25VB ­MSC-CB35VB -
MSC-CB20VB MSC-CB25VB MSC-CB35VB
E1
E1
E1
Outdoor unit service manual
MU-GA·VB Series (OB386) MUH-GA·VB Series (OB387) MUX-A·VB Series (OB384) MXZ-A·WV Series (OB319)
CONTENTS
1. TECHNICAL CHANGES ····································2
2. PART NAMES AND FUNCTIONS······················3
3. SPECIFICATION·················································5
4. NOISE CRITERIA CURVES·······························6
5. OUTLINES AND DIMENSIONS·························7
6. WIRING DIAGRAM ············································8
7. REFRIGERANT SYSTEM DIAGRAM················8
8. SERVICE FUNCTIONS ······································9
9. TROUBLESHOOTING······································11
10. DISASSEMBLY INSTRUCTIONS·····················18
12. OPTIONAL PARTS ···········································22
NOTE:
•This manual describes technical data of indoor units.
1
TECHNICAL CHANGES
MSC-GA20VB - MSC-CB20VB -
MSC-GA25VB - MSC-CB25VB ­MSC-GA35VB - MSC-CB35VB -
1. Panel logo has been changed.
E1E1
E1E1
E1E1
2
2
Emergency operation switch
Fan
Catechin air filter (With deodorizer)
Air outlet
Vertical vanes
Air inlet
to Breaker
Remote control receiving section
Display section
Air cleaning filter(option) (white bellows type)
Front panel
Power supply cord
Panel
Horizontal vane
Operation section
(When the front panel is opened)
Remote controller
Operation indicator lamp Remote control
receiving section
PART NAMES AND FUNCTIONS
MSC-CB20VB MSC-CB25VB MSC-CB35VB
INDOOR UNIT
3
MSC-CB20VB
Installation plate Installation plate fixing screw 4 o 25 mm Remote controller holder Fixing screw for 3 3.5 o 16 mm Battery (AAA) for remote controller Wireless remote controller Felt tape (Used for left or left-rear piping)
1 5 1 2 2 1 1
<Indoor unit>
1
2
3
4
5
6
7
ON/OFF
FAN
TOO
WARM
TOO
COOL
VANE
MODE
ECONO COOL
STOP
START
HR.
MIN.
I FEEL
COOL
DRY
PM
CLOCK
AM
RESET
CLOCK
HEAT /FAN
/
Open the front lid.
ON/OFF
TOO
COOL
PM
AM
TOO
WARM
Signal transmitting section
Operation display section
OPERATE /STOP (ON /OFF) button
TEMPERATURE buttons
Indication of remote controller model is on back.
OPERATION SELECT button
FAN SPEED CONTROL button
OFF-TIMER button
HR. button
MIN. button
(TIME SET button)
ON-TIMER button
RESET button
ECONO COOL button
VANE CONTROL button
CLOCK SET button
MSC-CB25VB MSC-CB35VB
ACCESSORIES
REMOTE CONTROLLER
4
3
Indoor model
Function
Indoor unit power supply
Air flow(High/Med./Low) Power outlet Running current Power input Power factor Fan motor current Model Winding resistance (at 20:) Dimensions WOHOD Weight Air direction Sound level (High/Med./Low) Fan speed (High/Med./Low) Fan speed regulator Remote controller model
K/h
A
A W %
A
"
mm
kg
dB
rpm
MSC-CB20VB
Single phase
230V,50Hz
10
0.17 35 90
0.17
RC4V19-JA
WHT-BLK 283
BLK-RED 188 815O278O244
9 5
3
KP1A
Cooling
474/372/276
36/31/25
900/750/600
Heating
510/420/342
36/31/25
950/820/700
MSC-CB25VB
Single phase
230V,50Hz
10
0.17 35 90
0.17
RC4V19-JA
WHT-BLK 283
BLK-RED 188 815O278O244
9 5
3
KP1A
Cooling
474/384/306
36/31/25
900/770/650
Heating
588/456/342
39/32/25
1,050/870/700
MSC-CB35VB
Single phase
230V,50Hz
10
0.19 40 92
0.19
RC4V19-HA
WHT-BLK 224
BLK-RED 318 815O278O244
10
5
3
KP1A
Cooling
582/444/324
40/33/26
930/760/600
Heating
606/498/396
39/33/26
960/830/700
Electrical
data
Fan
motor
Special
remarks
Capacity
NOTE: 1. Test conditions are based on ISO 5151.
SPECIFICATION
Cooling : Indoor DB27°C WB19°C Heating : Indoor DB20°C
Outdoor DB35°C WB24°C Outdoor DB7°C WB6°C
Indoor-Outdoor piping length : 5m
5
4
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE TERESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
Test conditions,
Cooling : DB27: WB19: Heating : DB20: WB -:
MSC-CB20VB
COOLING
High
FUNCTIONFAN SPEED
36
HEATING
SPL(dB
(A)) LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE TERESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
Test conditions.
Cooling : DB27: WB19: Heating : DB20: WB -:
MSC-CB25VB
COOLING
High
FUNCTIONFAN SPEED
36
HEATING 39
SPL(dB
(A)) LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE TERESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
Test conditions.
Cooling : DB27: WB19: Heating : DB20: WB -:
MSC-CB35VB
COOLING
FUNCTIONFAN SPEED
40
HEATING
High
39
SPL(dB
(A)) LINE
INDOORUNIT
WALL
MICROPHONE
0.8m
1m
NOISE CRITERIA CURVES
6
5
OUTLINES AND DIMENSIONS
MSC-CB20VB MSC-CB25VB
INDOOR UNIT
278
60
58
162
Wireless remote controller
606
783
815
Installation plate
Indoor unit
149
19
Power supply cord Lead to right 1.0m Lead to left 0.3m
81.5
41
81.5
Air in
30
Air out
242 5
7 or more
244
326326
Installation plate
{
90
110
133.5
4.5
271
231.5
42
2.5
81.5
Wall hole
Liquid line Gas line Insulation
Drain hose (Connected part O,D) Insulation
[65
[6.35-0.5m
[9.52-0.43m
[37 O.D
[21 I.D
[16
[28
Unit: mm
MSC-CB35VB
INDOOR UNIT
278
60
58
162
Wireless remote controller
606
783
815
Installation plate
Indoor unit
149
19
Power supply cord Lead to right 1.0m Lead to left 0.3m
41
Air in
30
Air out
7
242
7 or more
244
161.5161.5
326326
5
Installation plate
{
90
110
81.581.5 Wall hole
Liquid line [6.35-0.5m Gas line Insulation
Drain hose (Connected part O,D) Insulation
17.5
258
218.5
42
2.5
[65
[9.52-0.43m
[37 O.D [21 I.D
[16
[28
6
SYMBOL
NR11 RT11 RT12
SR141
NAME
NAME NAME INDOOR FAN CAPACITOR FUSE(T3.15AL250V) INDOOR FAN MOTOR (INNER FUSE) VANE MOTOR
VARISTOR ROOM TEMPERATURE THERMIST OR INDOOR COIL THERMISTOR SOLID STATE RELAY
TERMINAL BLOCK
SYMBOL
C11 F11
MF
MV
SYMBOL
TB
T11
TRANSFORMER
MF
1 2 3 4 5 6
125
CNCN
109
5
REMOTE CONTROLLER
23
POWER MONITOR RECEIVER P.C.BOARD
GRN
LD103
PE
12V
FOR MU OR MUX TYPE
FOR MUH OR MXZ-A TYPE
MV
GRN/YLW
POWER SUPPLY CORD
~/N 230V
50Hz
TO OUTDOOR UNIT CONNECTING
12V
1
2
N
3
L
BRN
BLU
BLK
WHT
BLU
RED
BRN
5
CN 151
1
2
CN202
1
2
3
CN201
LD105
CN211
ELECTRONIC CONTROL P.C. BOARD
F11
T11
NR11
RT11
RT12
CN 112
CN 111
5
3
1
CN 121
BLK GRY YLW BRN
3
WHT RED
C11
SR141
CIRCUIT BREAKER
TB
WIRING DIAGRAM
MSC-CB20VB MSC-CB25VB MSC-CB35VB
INDOOR UNIT
NOTE:1. About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2. Use copper conductors only. (For field wiring)
3. Symbols below indicate.
/: Terminal block, : Connector
7
REFRIGERANT SYSTEM DIAGRAM
MSC-CB20VB MSC-CB25VB MSC-CB35VB
INDOOR UNIT
Indoor heat exchanger
Room temperature
thermistor RT11
Refrigerant flow in cooling
Refrigerant pipe [9.52 (with heat insulator)
Indoor coil thermistor RT12
Flared connection
Flared connection
Refrigerant pipe [6.35
(with heat insulator)
8
Unit:mm
8
No. 1 unit No. 2 unit No. 3 unit No. 4 unit
1 unit operation No modification
– – –
2 units operation
Same as at left
Solder J1
– –
3 units operation
Same as at left Same as at left
Solder J2
4 units operation
Same as at left Same as at left Same as at left
Solder both J1 and J2
Slide switch
Type
The position of the slide switch
COOL ONLYCOOL & HEAT
SERVICE FUNCTIONS
MSC-CB20VB MSC-CB25VB MSC-CB35VB
8-1. TIMER SHORT MODE
For service, set time can be shortened by short circuit of JPG and JPS the electronic control P.C. board. The time will be shortened as follows. (Refer to 9-6.)
Set time : 1 minute
Set time : 3 minutes 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is
8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below :
1-second
shortened by short circuit of JPG and JPS.)
Remote controller model : KP1A
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.
J2
J1
NOTE : For remodelling, take out the
batteries and press the OPERATE/STOP(ON/OFF) button twice or 3 times at first. After finish remodelling, put back the batteries then press the RESET button.
Table 1
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accepts the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker has turned off, or the power supply has shut down. Please conduct the above setting once again after the power has restored.
8-3. REMOTE CONTROLLER (How to set the type)
This remote controller setting needs to be switched according to the type of air conditioner (COOL & HEAT or COOL ONLY). If the setting is incorrect, the air conditioner does not operate normally. Therefore, check if the setting corresponds to the type of air conditioner. If not, correct the setting as shown below.
9
SW2-1 sets the AUTO RESTART FUNCTION ON / OFF. SW2-2 switches over the MU & MUX type / MUH & MXZ type.
When the units are shipped from the factory, SW2 is as follows. SW2-1: AUTO RESTART FUNCTION ON SW2-2: MUH & MXZ type
}
SW2
FRONT
12
12
IC101
CN151
SW1
CN112
CN121
L101
CN201
F11
CN202
C11
CN211
SW2
LD105
8-4. MU & MUX TYPE / MUH & MXZ TYPE SWITCH OVER AND AUTO RESTART FUNCTION
1 2
1 2
1 2
SW2 SW2
1 2
Outdoor unit
MUH & MXZ type
Set 2 switch downside.
Outdoor unit
MU & MUX type
Set 2 switch upside.
1 2
SW2 SW2
1 2
1 2
1 2
AUTO RESTART
FUNCTION ON
Set 1 switch downside.
AUTO RESTART
FUNCTION OFF
Set 1 switch upside.
1. MU & MUX TYPE / MUH & MXZ TYPE SWITCH OVER
The indoor units for MU & MUX type and MUH & MXZ type are common specifications. Set switch according to the type of outdoor unit. The units are set for MUH & MXZ type when they are shipped from the factory.
How to switch over MU & MUX TYPE / MUH & MXZ TYPE
! Turn off the main power for the unit. @ Pull out the electronic control P.C. board, and change
switch(SW2-2) on the indoor electronic control P.C. board according to the type of outdoor unit as following figures.
2. AUTO RESTART FUNCTION
When the indoor unit is controlled with the remote controller, the operation mode, set temperature, and the fan speed are memorized by the indoor electronic control P.C.board. The “AUTO RESTART FUNCTION” sets to work the moment power has restored after power failure.Then, the unit will restart automatically. However if the unit is operated in “I FEEL CONTROL” mode before power failure, the operation is not memorized. In “I FEEL CONTROL” mode, the opera­tion is decided by the initial room temperature. “AUTO RESTART FUNCTION” is ON when the units are shipped from the factory.
Operation
! If the main power (230V AC) has been cut, the operation settings remain. @ After the power is restored, the unit restarts automatically according to the memory. (However, it takes at least 3
minutes for the compressor to start running.)
How to release “AUTO RESTART FUNCTION”
! Turn off the main power for the unit. @ Pull out the electronic control P.C. board, and change switch(SW2-1) on the indoor electronic control P.C. board as
following figures.
NOTE
The operation settings are memorized when 10 seconds have passed after the remote controller was operated.
If main power is cut while AUTO START/STOP timer is active, the timer setting is cancelled.
If the unit has been off with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is off.
To prevent breaker off due to the rush of starting current, systematize other home appliance not to turn on at the same
time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart. Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current by adding system that allows the units to start one by one.
NOTE:If the indoor-outdoor connecting wire is incorrectly
connected on the terminal block, the unit does not operate normally.
If a ground is incorrect, it may cause an electric shock.
10
9
Lead wiring
Housing point
Insert the negative pole of the batteries first. Check if the polarity of the batteries are correct.
HEAT
/FAN
/
RESET button
HEAT /FAN
/
lighted
flashing
Operation Indicator
TROUBLESHOOTING
MSC-CB20VB MSC-CB25VB MSC-CB35VB
9-1. Cautions on troubleshooting
1. Before troubleshooting, check the following:
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for mis-wiring.
2. Take care the following during servicing.
1) Before servicing the air conditioner, be sure to turn off the unit first with the remote controller, and then after confirm­ing the horizontal vane is closed, turn off the breaker and/or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic control P.C. board.
3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the components.
4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality. To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and the components for bursting and discoloration.
3) When troubleshooting, refer to 9-2. and 9-3.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction. In this case, replace the batteries to operate the remote controller normally.
1 Remove the front lid and insert batteries.
2 Press the RESET button.
Then reattach the front lid.
NOTE1 : If the RESET button is not pressed, the remote controller may not operate correctly. NOTE2 : INFORMATION FOR MULTI SYSTEM AIR CONDITIONER
(OUTDOOR UNIT : MXZ-A14WV MXZ-A18WV)
Multi system air conditioner (Outdoor unit MXZ-A14WV MXZ-A18WV) can connect two or more indoor units with one outdoor unit.
According to the capacity, two or more units can operate simultaneously.
•When you try to operate two or more indoor units with one outdoor unit simultaneously, one for the cooling and the other for heating, the operation mode of the indoor unit that operates earlier is selected. The other indoor units that will start the operation later cannot operate, indicating as shown in the figure below. In this case, please set all the indoor units to the same operation mode.
•When indoor units start the operation while the defrosting of outdoor unit is being done, it takes a few minutes (max. 10 minutes) to blow out the warm air.
•In the heating operation, though indoor unit that does not operate may get warm or the sound of refrigerant flowing
may be heard, they are not malfunction. The reason is that the refrigerant continuously flows into it.
11
9-2. Instruction of troubleshooting
Start
Indoor unit operates. Outdoor unit doesn't operate.
Indoor unit doesn't receive the signal from remote controller.
Indoor unit operates. Outdoor unit doesn't operate normally.
OPERATION INDICATOR lamp on the indoor unit is flashing on and off.
Outdoor unit operates in only Test Run operation.
Outdoor unit doesn't operate even in Test Run operation.
Indoor unit operates, when the EMERGENCY OPERATION switch is pressed.
Indoor unit doesn't operate, when the EMERGENCY OPERATION switch is pressed.
Check room temperature thermistor. Refer to 9-6. "Test point diagram and voltage".
MUH-GA20/GA25/GA35VB MUX-2A28/2A59/3A60/ 3A63/2A70/4A73VB
Refer to "Check of outdoor unit".
Refer to 9-5. B "Check of remote controller and receiver P.C. board".
MUH-GA20/GA25/GA35VB MXZ-A14/A18WV
Flash on and off at
0.5-second intervals Cause: Indoor/Outdoor unit
• Mis-wiring or trouble of serial signal
2-time flash Cause: Indoor unit
• Trouble of room temp­ erature/ indoor coil thermistor
3-time flash Cause: Indoor unit
• Trouble of indoor fan motor
6-time flash Cause: Outdoor unit
• Trouble of thermistor in outdoor unit
7-time flash Cause: Outdoor unit
• Trouble of outdoor control system
Check room temperature thermistor and indoor coil thermis­tor. Refer to 9-6. "Test point diagram and voltage".
Refer to 9-5. A "Check of indoor fan motor".
4-time flash Cause: Indoor unit
• Trouble of indoor unit control system
Replace the indoor electronic control P.C. board.
MUH-GA20/GA25/GA35VB MXZ-A14/A18WV
Refer to "Check of outdoor thermistor" and others.
MUH-GA20/GA25/GA35VB MXZ-A14/A18WV
Replace the deicer P.C. board and others.
Refer to 9-5. D "How to check mis-wiring and serial signal error (When outdoor unit doesn't work)". W1
1. Check indoor / outdoor connecting wire.
2. Refer to 9-5. C "Check of indoor electronic control P.C. board".
Outdoor unit doesn't stop even if indoor unit stops.
Unit doesn't operate normal operation in COOL or HEAT mode.
MU-GA20/GA25/GA35VB
Check of wiring diagram of outdoor unit".
MUH-GA20/GA25/GA35VB
Refer to "Check of outdoor unit".
MUH-GA20/GA25/GA35VB MXZ-A14/A18WV
Refer to "Check of R.V. coil" and others.
W1.<The case of the trouble of the serial signal> When the power is turned off and then turned on again, the indication shows “the trouble of mis-wiring”.
As for outdoor unit MU type, refer to service manual OB386. As for outdoor unit MUH type, refer to service manual OB387. As for outdoor unit MUX type, refer to service manual OB384. As for outdoor unit MXZ type, refer to service manual OB319.
Indoor unit operates. But indoor unit doesn't blow out cool air.
MUX-2A28/2A59/3A60/ 3A63/2A70/4A73VB
Refer to "Check of indoor/outdoor units' connection and outdoor unit".
10-time flash Cause: Outdoor unit
MXZ type
• Outdoor refrigerant system abnormality
MXZ type
Refer to outdoor refrigerant system related items.
MXZ type
5-time flash Cause: Outdoor unit
• Outdoor power system abnormality
Refer to "Check of inverter/ compressor" and "Check of power supply".
MSC-CB20VB MSC-CB25VB MSC-CB35VB
12
Operation Indicator
· Flashing of the OPERATION INDICATOR lamp (on the left-hand side) indicates possible abnormalities.
· The OPERATION INDICATOR lamp (on the left-hand side) is lighting during normal operation.
flashing
• The following indication does not depend on the shape of lamp.
No.
1
2
5
7
8
SymptomOperation indicator lamp Detection method
Checkpoint
0.5-second ON
0.5-second OFF
MUH or MXZ type
Mis-wiring or Serial signal
MUH or MXZ type
Defrost thermistor
MUH or MXZ type
Outdoor control system error
When the defrost thermistor shorts or opens after the compressor start-up.
When it cannot properly read data in the non­volatile memory of outdoor electronic control P.C. board.
When the operation mode of each indoor unit is differently set to COOL(includes DRY) and HEAT at same time, the operation mode of indoor unit that has operated at first has the priority.
Check outdoor DEICER P.C. board and others.
Check resistance of thermistor.
Reconnect connector. Refer to service manual OB387 or OB319.
Check outdoor DEICER P.C. board and others.
Refer to service manual
OB387 or OB319.
Unify the operation mode.
Check switch SW2-2.(MU &
MUX type or MUH & MXZ type)
Check wiring (visual check and conductivity check).
Check indoor electronic control P.C.board.
Check outdoor DEICER P.C. board and others.
Check electrical parts.
Check resistance of
thermistor.
Reconnect connector.
Check indoor electronic
control P.C.board.
3
Indoor coil thermistor
Room temperature thermistor
9
MXZ type
Outdoor refrigerant system error
When the compressor operation has been in­terrupted by LEV protection continuously 5 minutes, the compressor stops operation.
Abnormal
point
Outdoor unit does not run.
Outdoor unit does not run.
Outdoor unit does not run.
Outdoor unit does not run.
Outdoor unit does not run.
Outdoor unit does not run.
2-time flash
2.5-second OFF
When serial signal from outdoor unit stops for 4 to 5 seconds.
Detect Indoor coil/room temperature thermis­tor short or open circuit every 8 seconds dur­ing operation.
3-time flash
2.5-second OFF
Indoor fan motor repeats 12 sec­onds ON and 3 minutes OFF. When the indoor fan motor breaks, the fan keeps stopping.
When rotational frequency feedback pulse signal is not emit during 12-second indoor fan operation.
When the compressor operation is continuously three times interrupted by over current protection within 1 minute after start­up , it stops operation.
Disconnect connector CN211 and then check connector CN121 2-3 to make sure rotational frequency feedback signal of
1.5V or over exists.
Check indoor electronic control P.C. board.
Check indoor fan motor.
Reconnect connector.
Check the inverter output.
Check the compressor.
Indoor fan motor
6-time flash
2.5-second OFF
Refer to "Check of LEV".
Check refrigerant circuit and
refrigerant amount.
Check outdoor electronic control P.C. board. Refer to service manual OB319.
6
5-time flash
2.5-second OFF
Operation Indicator
MXZ type
Operation mode setting
Lighted
Flashing
Outdoor unit operates but indoor unit does not run.
4
4-time flash
2.5-second OFF
Indoor control system
When it cannot properly read data in the nonvolatile memory of indoor electronic control P.C. board.
Outdoor unit does not operate.
Replace the indoor electronic control P.C. board.
7-time flash
2.5-second OFF
10-time flash
2.5-second OFF
MXZ type
Outdoor power system
2.5-second OFF
9-3. Troubleshooting check table
Before taking measures, make sure that the symptom reappears, for accurate troubleshooting. Self check table
13
9-4. Trouble criterion of main parts
RED
BLK
YLW
FUSE
GRY BRN
WHT
RED
YLW
BRN
ORN
GRN
ROTOR
MSC-CB20VB MSC-CB25VB MSC-CB35VB
Part name
Room temperature thermistor (RT11)
Indoor coil thermistor (RT12)
Indoor fan motor (MF) INNER FUSE 136i3°C CUT OFF
Measure the resistance with a tester. Refer to 9-6. "Test point diagram and voltage", "Indoor electronic control P.C.
board", the chart of thermistor.
Measure the resistance between the terminals with a tester. (Coil wiring temperature10°C ~ 30°C)
Color of
lead wire
Motor partSensor part
BLK-RED
Measure the voltage Power ON.
Color of
lead wire
BRN-YLW YLW-GRY
Check method and criterion
Normal
MSC-CB20/CB25VB
271 ~ 295WHT-BLK 180 ~ 196
MSC-CB35VB
215 ~ 233
305 ~ 331
Normal
MSC-CB20/CB25/CB35VB
4.5 ~ 5.5V
(When fan revolved one time)
0V5V0V
(Approx.)
Figure
Measure the resistance between the terminals with a tester. (Part temperature10°C ~ 30°C)
Vane motor (MV)
9-5. Troubleshooting flow
When OPERATION INDICATOR lamp flashes 3-time.
Indoor fan motor doesn’t operate.
AA
Check of indoor fan motor
Turn OFF the power supply. Check connector CN211 visually.
Reconnect the lead wires.
Disconnect lead wires from connector CN211 on indoor electronic control P.C. board. Measure resistance between lead wires No.1 and No.5 and then No.3 and No.5.
No
Are lead wires connected?
Is resistance 0 (short circuit) or (open circuit)?
Repair or replace the indoor fan motor.
Normal
MSC-CB20/CB25/CB35VB
240 ~ 260
Yes
Yes
Yes ( 0 or )
14
Is soldered point of the
connector correctly soldered?
Turn ON the power supply. Stop it if the unit operates. Insert screwdriver into air outlet to rotate indoor fan motor slowly for 1 revolution or over, and measure volt-
No
(others)
age No.2(+) and No.3(-) on CN121.
No
Does voltage repeat 0V DC and 5V DC?
Replace the indoor electronic control P.C. board.
Yes
No
Resolder it.
Indoor unit operates by pressing the EMERGENCY OPERATION switch, but doesn’t operate with the remote controller.
BB
Check of remote controller and receiver P.C. board
wCheck the remote controller is exclusive for this air conditioner.
Switch on the remote controller.
Is LCD display on the remote con­troller displayed?
No (not clear)
Yes
Remove batteries, then set them back and press the RESET button. Check if the unit operates with the remote controller.
Does the unit operate with the remote controller?
No
Turn on a radio to AM and press switch on the remote controller.
Yes
OK
Measure the voltage between receiver P.C. board connector CN302
(–)
No.3
and No.5
(+)
Replace the power monitor, receiver P.C. board.
Replace the batteries. (Refer to 9-1-4.)
Is noise heard from radio?
Yes
Are there any fluorescent lights of inverter or rapid-start type within the range of 1m?
No
when the remote controller button is pressed.
Is the voltage approx. 4V DC?
No(5V or 0V DC)
No
Yes
Yes
Replace the remote controller.
• Reinstall the unit away from lights.
• Attach a filter on receiving part.
Replace the indoor electronic control P.C. board.
The unit doesn’t operate with the remote controller. Also, the OPERATION INDICATOR lamp doesn’t light up by pressing the EMERGENCY OPERATION switch.
CC
Check of indoor electronic control P.C. board
Check the both “parts side” and “pattern side” of indoor electronic control P.C. board visually.
Turn OFF the power supply. Remove indoor fan motor connector CN211 and vane motor connector CN151 from the indoor electronic control P.C. board and turn ON the power supply.
Does the unit operate with the remote controller? Does the OPERATION INDICATOR lamp light up by pressing the EMERGENCY OPERATION switch?
Yes
Turn OFF the power supply.
Be sure to check both resistances.
Replace the vane motor.
Yes
Is winding resistance of vane motor 0 "?
Is winding resistance of fan motor 0 "?
Yes
Replace the fan motor.
No
No
No
Turn OFF the power supply.
Replace the fuse.
Yes
Is fuse (F11) blown?
Be sure to check both fuse and varistor in any case.
Is varistor (NR11) burnt?
Yes
Replace the varistor.
No
Replace the indoor electronic control P.C. board.
No
15
Serial signal error is indicated. (0.5-sec. ON, 0.5-sec. OFF)
1. Turn OFF the power supply(indoor / outdoor unit) and disconnect indoor and outdoor connecting wire on indoor side.
2. Short-circuit between indoor terminal block N and 3.
3. Turn ON the power supply(indoor unit) and press once EMERGENCY OPERATION switch.
During EMERGENCY OPERATION, is there 10V DC between both ends of R601? (By tester, the stylus is between 5 ~10V)
Start
Turn OFF the power supply(indoor/outdoor unit).
No
No
Is there 20V DC between both ends of R132 on indoor electronic control P.C. board ? ( By tester, the stylus is between 0 ~ 20V. )
•Turn OFF the power supply(indoor unit).
•Connect ON indoor and outdoor connecting wire.
Is the outdoor unit "MUH" type?
•Turn ON the power supply(indoor/outdoor unit).
•Press once EMERGENCY OPERATION switch.
•3 min. later, check the self-check result displayed on OPERATION INDICATOR lamp on indoor unit.
w 2
Is this mis-wiring, poor contact, or disconnection of wire?
Make them sure.
Replace the indoor electronic control P.C. board.
Turn ON the power supply(outdoor unit).
Is there 230V AC between outdoor terminal block L-N (TB1)?
No
Check the outdoor power supply, power supply cord and connection.
Yes
Turn ON the power supply(indoor unit).
No
Replace the deicer P.C. board.
Yes
No
Make the wiring between CN730 on the deicer P.C. board and outdoor terminal block correct.
Replace the deicer P.C. board.
Yes
Yes
Yes
Set the switch(SW2-2) on the indoor electronic control P.C. board to MU or MUX type.
w1
Yes
Does the unit operate?
OK
Yes
No
No
Refer to the "Instruction of troubleshooting."
w 2 Short circuit of JPG and JPS on the indoor electronic control P.C. board enables self-check to be displayed in 3 seconds.
w 1 Set the switch(SW2-2) on indoor electronic control P.C. board to
MU or MUX type, when the outdoor unit is MU or MUX type. If the setting is MUH or MXZ type, the unit does not work.
Is there 5V DC between J205 + –J101 - on the deicer P.C. board?
As for outdoor unit MUH type, refer to service manual OB387. As for outdoor unit MXZ type, refer to service manual OB319.
When OPERATION INDICATOR lamp flashes 0.5-second intervals or 1-time. Outdoor unit does not operate.
DD
How to check mis-wiring and serial signal error
<MUH-CB20/GA25/GA35VB, MXZ-A14/A18/A26/A32WV>
16
Indoor coil thermistor (RT12) Room temperature thermistor (RT11)
Temperature (:)
Resistance (k")
9-6. Test point diagram and voltage
MSC-CB20VB MSC-CB25VB MSC-CB35VB Indoor electronic control P.C. board
Fuse F11 250V AC 3.15A
Power supply input 230V AC
}
R132
Indoor fan motor 230V AC
}
Safety device of fan by horizontal vane CN1R1
Varistor (NR11)
J12
12V
+
{
DC
J33
Power monitor, receiver P.C. board
J33
+
}
5V DC
J23
Room temperature thermistor RT11
Indoor coil thermistor RT12
Timer short mode point JPG, JPS
}
(Refer to 8-1.)
Emergency operation switch
SW2
(Refer to 8-4.)
1sets the Auto restart
function ON/OFF.
2switches over MU&MUX type/
MUH & MXZ type.
CN302
17
10
(1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector has the locking
mechanism.
1Slide the sleeve. 2Pull the terminal while
pushing the locking lever.
1Hold the sleeve, and pull out the terminal slowly.
The terminal which has the locking mechanism can be detached as shown below. There are two types ( Refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching.
<"Terminal with locking mechanism" Detaching points>
Connector
Sleeve
Locking lever
DISASSEMBLY INSTRUCTIONS
MSC-CB20VB MSC-CB25VB MSC-CB35VB INDOOR UNIT
OPERATING PROCEDURE PHOTOS
1. Removing the front panel
(1) Remove the screw caps of the front panel.
Remove the screws.
(2) Pull the panel down to your side slightly and unhook the
catches at the top.
2. Removing the electronic control P.C. board and the power monitor, receiver P.C. board
NOTE : In case of removing only indoor electronic control
P.C. board, work (3) is not necessary. (1) Remove the front panel. (Refer to 1.) (2) Remove the power monitor, receiver P.C. board holder
from the bottom of electrical box.
(3) Open the power monitor, receiver P.C. board holder and
remove the power monitor, receiver P.C. board.
(4) Remove the screw of the electrical cover and the electrical
cover. (5) Remove the screw of the V.A. clamp and the V.A. clamp. (6) Remove the screw of the cord clamp and the cord clamp. (7) Remove the screw of the terminal block. (8) Remove the screw of the ground wire. (9) Pull out indoor electronic control P.C. board slightly. (10)
Disconnect all (except CN109 and CN125) the connectors
on the electronic control P.C. board. (11)
Remove the electronic control P.C. board.
(12)
Disconnect the connector of power monitor, receiver P.C.
board (CN109) on the electronic control P.C. board.
Photo 1
Screws of the front panel
Photo 2
Screw of the ground wire
Power monitor, receiver P.C. board holder
Terminal block fixing screw
Indoor electronic control P.C. board
Cord clamp fixing screw
Screw of the V.A. clamp
Screw of the electrical cover
18
OPERATING PROCEDURE
3. Removing the electrical box
(1) Remove the front panel. (Refer to 1.) (2) Remove the electrical cover. (Refer to 2.) (3) Remove the V.A. clamp. (Refer to 2.) (4) Remove the cord clamp. (Refer to 2.) (5) Remove the terminal block. (Refer to 2.) (6) Remove the screw of ground wire. (Refer to 2.) (7) Disconnect the connector of the indoor coil thermistor
(CN112), the fan motor connector (CN211 and CN121) and the vane motor connector (CN151) on the electronic con­trol P.C. board.
(8) Remove the fan motor lead wire and indoor coil thermistor
from the electrical box.
(9) Remove the lead wire of vane motor from the bottom of
electrical box.
(10)
Remove the screw fixing the electrical box, remove the
electrical box.
Photo 3
PHOTOS
Indoor coil thermistor connector
Fan motor connector
Vane motor connector
Screw of the electrical box
4. Removing the nozzle assembly and the vane motor
(1) Remove the front panel. (Refer to 1.) (2) Remove the electrical box. (Refer to 3.) (3) Pull out the drain hose from the nozzle assembly, remove
the nozzle assembly.
(4) Remove the screws of the vane motor, disconnect the
vane motor connector.
(5) Remove the vane motor.
5. Removing the indoor fan motor and the line flow fan
(1) Remove the front panel. (Refer to 1.) (2) Remove the electrical box. (Refer to 3.) (3) Pull out the drain hose from the nozzle assembly, remove
the nozzle assembly. (Refer to 4.) (4) Remove the screw of the lead cover and lead cover. (5) Release the hooks to open the motor band slightly. (6) Loosen the hexagon socket set screw from the line flow
fan. (7) Remove the screws fixing the motor bed, remove the fan
motor with motor band and the motor bed. (8) Remove the screws fixing the left side of the heat
exchanger. (9) Lift the left side of the heat exchanger. (10)
Remove the line flow fan.
Photo 6
Hexagon socket set screw
Photo 4
Drain hose
Photo 5
Screws of the left side of the heat exchanger
Photo 7
Screws of the vane motor
Screw of the lead cover
Hooks of the motor band
Screws of the motor bed
19
11
1 2
3 4 5
6 7 8
E02 763 234 E02 764 234 E02 A59 000 E02 763 067 E02 A59 010 E02 408 142 E02 763 100 E02 764 100 E02 763 975 E02 408 970 E02 751 970
BOX BOX PANEL ASSEMBLY SCREW CAP FRONT PANEL CATCH CATECHIN AIR FIL TER CATECHIN AIR FIL TER CORNER BOX (RIGHT) INSTALLATION PLATE INSTALLATION PLATE
Symbol
in Wiring
Diagram
Q'ty/unit
1
1 2 1 2 2
1 1
Including No.3,4,5 2PCS/SET
2PCS/SET
Remarks
Part No.
No.
Part Name
MSC-CB20VB-
E1
1 1 2 1 2
2 1
1
1
1 2 1 2 2
1 1
1 1
1 1
1 1
E02 749 426 E02 527 083
9
10
REMOTE CONTROLLER REMOTE CONTROLLER HOLDER
MSC-CB25VB-
E1
MSC-CB35VB-
E1
KP1A
PARTS LIST
MSC-CB20VB MSC-CB25VB MSC-CB35VB
11-1. INDOOR UNIT STRUCTURAL PARTS
1 (W)
2
3
4
5
6 (W)
11-1. INDOOR UNIT STRUCTURAL PARTS
8 (W)
7
Optional parts
(See 12.)
(W) These figures show about MSC-CB35VB.
11-2. ACCESSORY AND
REMOTE CONTROLLER
9
10
11-2. ACCESSORY AND REMOTE CONTROLLER
20
MSC-CB20VB MSC-CB25VB MSC-CB35VB
11-3. INDOOR UNIT ELECTRICAL PARTS
11-4. INDOOR UNIT HEAT EXCHANGER
AND FUNCTIONAL PARTS
18
17
16
15
14
1 3
4
2
12
13
11
21 22
5
10
9
6
8
7
(W) This figure shows MSC-CB35VB.
11-3. INDOOR UNIT ELECTRICAL PARTS AND FUNCTIONAL PARTS
Part number that is circled is not shown in the illustration.
Q'ty/unit
MSC-CB25VB-
E1
1 1 1 1 1 1 1 1 1
1
1 1 1 1 1
1 1 1
1
Part No.
No.
E02 001 504
1
E02 661 702
2
E02 A59 235
3
E02 781 040
4
E02 781 041
5
E02 A49 382
6
E02 829 385
7
E02 763 034
8
E02 815 468
9
E02 962 452 E02 963 452
10
E02 964 452 E02 749 303
11
E02 151 308
12
E02 749 333
13
E02 691 375
14
E02 749 300
15
E02 751 300 E02 749 307
16 17
E02 A59 302 E02 408 509
18
E02 751 509 E02 749 385
19
Symbol
Part Name
SLEEVE BEARING DRAIN HOSE NOZZLE ASSEMBL Y VANE UPPER VANE LOWER FUSE VARISTOR VANE CRANK SET POWER MONITOR, RECEIVER P.C. BOARD ELECTRONIC CONTROL P.C.BOARD ELECTRONIC CONTROL P.C.BOARD ELECTRONIC CONTROL P.C.BOARD VANE MOTOR ROOM TEMPERATURE THERMISTOR MOTOR BAND TERMINAL BLOCK INDOOR FAN MOTOR(RC4V19- ) INDOOR FAN MOTOR(RC4V19- ) INDOOR COIL THERMISTOR LINE FLOW FAN BEARING MOUNT BEARING MOUNT VARISTOR
in Wiring
Diagram
F11
NR11
MV
RT11
TB MF MF
RT12
NR12
MSC-CB20VB-
E1
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1
1 1 1
1
20 (W)
MSC-CB35VB-
E1
1 1 1 1 1 1 1 1 1
1 1 1 1 1
1 1 1
1 1
Remarks
3.15AL250V
AUTO RESTART AUTO RESTART AUTO RESTART
3P
Including fan motor rubber mount 2PCS/SET
Including fan motor rubber mount 2PCS/SET
11-4. INDOOR UNIT HEAT EXCHANGER
E02 A59 620
20
E02 A61 620
21
E02 151 666
22
E02 151 667
INDOOR HEAT EXCHANGER INDOOR HEAT EXCHANGER UNION(GAS) UNION(LIQUID)
21
1
1 1
1
1 1
1 1 1
{9.52 {6.35
12
Air cleaning filter (White bellows type)
Model
Part No.
MAC-1300FT
MSC-CB20VB­MSC-CB25VB­MSC-CB35VB-
E1 E1
E1
OPTIONAL PARTS
AIR CLEANING FILTER
AIR CLEANING FILTER removes fine dust of 0.01 micron from air by means of static electricity.
Normal life of AIR CLEANING FILTER is 4 months. However, when it becomes dirty, replace it as soon as possible.
Clogged AIR CLEANING FILTER may reduce the air conditioner capacity or cause frost on the air outlet.
DO NOT reuse AIR CLEANING FILTER even if it is washed.
DO NOT remove or attach AIR CLEANING FILTER during unit operation.
22
23
HEAD OFFICE: TOKYO BLDG, 2-7-3, MARUNOUCHI, CHIYODAKU, TOKYO 100-8310, JAPAN
CC
Copyright 2005 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD Distributed in Dec. 2005. No.OB439 6 Made in Japan
New publication, effective Dec. 2005 Specifications subject to change without notice.
Loading...