Mitsubishi MSC-A07YV, MSC-A09YV, MSC-A12YV User Manual

SERVICE MANUAL
HFC
utilized
R410A
SPLIT-TYPE, AIR CONDITIONERS SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
Wireless type Models
E1
E1
E1
(WH)
(WH)
(WH)
MSC-A07YV ­MSC-A09YV ­MSC-A12YV -
No. OB329
Indication of model name
MSC-A07YV ­MSC-A09YV ­MSC-A12YV -
NOTE:
•This manual describes technical data of indoor units.
•As for outdoor units MU-A07/A09/A12YV - , refer to the service manual OB330.
•As for outdoor units MUH-A07/A09/A12YV - , refer to the service manual OB331.
•As for outdoor units MUX-A10/A19/A20/A25/A26WV - , refer to the service manual OB307 REVISED EDITION-A.
•As for outdoor units MUX-A22WV - , refer to the service manual OB318.
•As for outdoor units MXZ-A18/A26/A32WV - , refer to the service manual OB319.
E1 E1 E1
E1
E1
E1
E1
CONTENTS
1. TECHNICAL CHANGES ····································3
2. PART NAMES AND FUNCTIONS······················3
3. SPECIFICATION·················································5
4. NOISE CRITERIA CURVES·······························6
5. OUTLINES AND DIMENSIONS·························7
6. WIRING DIAGRAM ············································8
7. REFRIGERANT SYSTEM DIAGRAM················8
8. MICROPROCESSOR CONTROL ······················9
9. SERVICE FUNCTIONS ····································17
10. TROUBLESHOOTING ······································19
12. PARTS LIST······················································28
E1
1
TECHNICAL CHANGES
MSC-A07WV- ➔MSC-A07YV-
MSC-A09WV- MSC-A09YV­MSC-A12WV- MSC-A12YV-
1. Design of front panel has changed.
2. Air filter has changed to the catechin air filter.
2
MSC-A07YV ­MSC-A09YV ­MSC-A12YV -
PART NAMES AND FUNCTIONS
E1
E1
E1
E1E1
E1E1
E1E1
INDOOR UNIT
Air cleaning filter (white bellows type)
Panel
Catechin air filter (With deodorizer)
Air outlet
Vertical vanes
Fan
Horizontal vane
Operation section
(When the front panel is opened)
Front panel Air inlet
to Breaker
Power supply cord
Remote control receiving section
Remote controller
Display section
Emergency operation switch
Operation indicator lamp Remote control
receiving section
3
MSC-A07YV-
Installation plate Installation plate fixing screw 4 o 25 mm Remote controller holder Fixing screw for 3 3.5 o 16 mm Battery (AAA) for remote controller Wireless remote controller Felt tape (Used for left or left-rear piping) Air cleaning filter
1 5 1 2 2 1 1 1
<Indoor unit>
1
2
3
4
5
6
7
8
ON/OFF
FAN
TOO
WARM
TOO
COOL
VANE
MODE
ECONO COOL
STOP
START
HR.
MIN.
I FEEL
COOL
DRY
PM
CLOCK
AM
RESET
CLOCK
HEAT /FAN
/
Open the front lid.
ON/OFF
TOO
COOL
PM
AM
TOO
WARM
Signal transmitting section
Operation display section
OPERATE /STOP
(ON /OFF)button
TEMPERATURE buttons
Indication of remote controller model is on back.
OPERATION SELECT button
FAN SPEED CONTROL button
OFF-TIMER button
HR. button
MIN. button
(TIME SET button)
ON-TIMER button
RESET button
ECONO COOL button
VANE CONTROL button
CLOCK SET button
MSC-A09YV­MSC-A12YV-
E1 E1 E1
ACCESSORIES
REMOTE CONTROLLER
4
3
Indoor model
Function
Indoor unit power supply
Air flow(High/Med. /Low ) Power outlet Running current Power input Power factor Fan motor current Model Winding resistance(at 20:) Dimensions WOHOD Weight Air direction Sound level(High/Med. /Low ) Fan speed(High/Med. /Low ) Fan speed regulator Thermistor RT11(at 25:) Thermistor RT12(at 25:) Remote controller model
K /h
A
A W %
A
"
mm
kg
dB
rpm
k" k"
MSC-A07YV -
E1
Single phase
230V,50Hz
10
0.17 35 90
0.17
RC4V19-LA WHT-BLK 413 BLK-RED 334 815O278O244
9 5
3 10 10
KP1A or KG3A
Cooling
474/372 /276
36/31 /25
900/750 /600
Heating
510/420 /342
36/31 /25
950/820 /700
MSC-A09YV -
E1
Single phase
230V,50Hz
10
0.17 35 90
0.17
RC4V19-LA WHT-BLK 413 BLK-RED 334 815O278O244
9 5
3 10 10
KP1A or KG3A
Cooling
474/384 /306
36/31 /25
900/770 /650
Heating
588/456 /342
39/32 /25
1,050/870 /700
MSC-A12YV -
E1
Single phase
230V,50Hz
10
0.19 40 92
0.19
RC4V19-KA WHT-BLK 316 BLK-RED 299 815O278O244
10
5
3 10 10
KP1A or KG3A
Cooling
582/444 /324
40/33 /26
930/760 /600
Heating
606/498 /396
39/33 /26
960/830 /700
Electrical
data
Fan
motor
Special
remarks
Capacity
ww
ww
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
SPECIFICATION
NOTE: 1. Test conditions are based on ISO 5151.
Cooling : Indoor DB27°C WB19°C Heating : Indoor DB20°C Outdoor DB35°C WB24°C OutdoorDB 7°C/WB 6°C Indoor-Outdoor piping length 5m
2.Remote controller model KP1A and KG3A are the same in terms of specification. W Reference value
5
4
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE TERESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
Test conditions,
Cooling : DB27: WB19: Heating : DB20: WB -:
MSC-A07YV- E1
COOL
High
FUNCTIONFAN SPEED
36
HEAT
SPL(dB
(A)) LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE TERESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
Test conditions.
Cooling : DB27: WB19: Heating : DB20: WB -:
MSC-A09YV- E1
COOL
High
FUNCTIONFAN SPEED
36
HEAT 39
SPL(dB
(A)) LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE TERESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
Test conditions,
Cooling : DB27: WB19:
MSC-A12YV- E1
COOL
FUNCTIONFAN SPEED
40
HEAT
High
39
SPL(dB
(A)) LINE
INDOORUNIT
WALL
MICROPHONE
0.8m
1m
NOISE CRITERIA CURVES
6
5
OUTLINES AND DIMENSIONS
MSC-A07YV ­MSC-A09YV -
INDOOR UNIT
278
60
58
162
E1
E1
Installation plate
Indoor unit
783
815
606
149
19
Power supply cord Lead to right 1.0m Lead to left 0.3m
81.5
41
81.5
Air in
30
Air out
326326
242 5
7 or more
90
110
244
133.5
231.5
42
2.5
81.5
Wall hole
Installation plate
Liquid line Gas line
{
Insulation
Drain hose (Connected part O,D)
Insulation
[65
[6.35-0.5m
[9.52-0.43m
[37 O.D
[21 I.D
[16
[28
4.5
271
Unit: mm
Wireless remote controller
MSC-A12YV -
INDOOR UNIT
278
60
58
162
E1
Installation plate
783
815
606
19
Indoor unit
41
Air in
149
Power supply cord Lead to right 1.0m Lead to left 0.3m
30
Air out
242
7 or more
244
326326
5
Installation plate
Liquid line Gas line
{
Insulation
90
110
161.5161.5
17.5
258
218.5
42
2.5
81.581.5 Wall hole
[9.52-0.43m
Drain hose (Connected part O,D)
Insulation
[65
[6.35-0.5m
[37 O.D
[21 I.D
[16
[28
Wireless remote controller
7
6
SYMBOL
NR11 RT11 RT12
SR141
NAME
NAME NAME INDOOR FAN CAPACITOR FUSE(3.15A) INDOOR FAN MOTOR (INNER FUSE) VANE MOTOR
VARISTOR ROOM TEMPERATURE THERMIST OR INDOOR COIL THERMISTOR SOLID STATE RELAY
TERMINAL BLOCK
SYMBOL
C11 F11
MF
MV
SYMBOL
TB
T11
TRANSFORMER
CIRCUIT BREAKER
SR141
C11
RED
WHT
3
6
5
BRN
YLW
GRY
BLK
4
3
2
1
MF
121
CN
1 3 5
111
CN
112
CN
RT12
RT11
NR11
F11
ELECTRONIC CONTROL P.C. BOARD
CN211
TAB12 CN201
3 2 1
CN202
2 1
151
CN
5
5
BRN RED
BLU
WHT BLK
BLU
BRN
TB
L 3 N 2 1
12V
TO OUTDOOR UNIT CONNECTING
POWER SUPPLY CORD ~/N 230V 50Hz
GRN/YLW
POWER MONITOR, RECEIVER P.C.BOARD
REMOTE CONTROLLER
MV
FOR MUH OR MXZ TYPE
FOR MU OR MUX TYPE
12V
PE
101
CN
T11
GRN
LD103
WIRING DIAGRAM
MSC-A07YV - MSC-A09YV - MSC-A12YV -
INDOOR UNIT
MODELS WIRING DIAGRAM
E1E1E1
NOTE:1. About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2. Use copper conductors only. (For field wiring)
3. Symbols below indicate.
/: Terminal block, : Connector
7
MSC-A07YV - MSC-A09YV -
INDOOR UNIT
Indoor heat exchanger
REFRIGERANT SYSTEM DIAGRAM
E1E1
Refrigerant pipe [9.52 (with heat insulator)
Indoor coil thermistor RT12
Flared connection
MSC-A12YV -
INDOOR UNIT
Indoor heat exchanger
Room temperature
Room temperature thermistor RT11
Refrigerant flow in cooling
Flared connection
Refrigerant pipe [6.35 (with heat insulator)
thermistor RT11
8
E1
Indoor coil thermistor
Refrigerant flow in cooling
Refrigerant pipe [12.7 (with heat insulator)
RT12
Flared connection
Flared connection
Refrigerant pipe [6.35 (with heat insulator)
Unit:mm
8
ON/OFF
FAN
TOO
WARM
TOO
COOL
VANE
MODE
ECONO COOL
STOP
START
HR.
MIN.
I FEEL
COOL
DRY
PM
CLOCK
AM
RESET
CLOCK
HEAT /FAN
/
Open the front lid.
ON/OFF
TOO COOL
PM
AM
TOO
WARM
Signal transmitting section
Operation display section
OPERATE /STOP (ON /OFF)button
TEMPERATURE buttons
OPERATION SELECT button
FAN SPEED CONTROL button
OFF-TIMER button
HR. button
MIN. button
(TIME SET button)
ON-TIMER button
RESET button
ECONO COOL button
VANE CONTROL button
CLOCK SET button
MICROPROCESSOR CONTROL
MSC-A07YV ­MSC-A09YV ­MSC-A12YV -
E1
E1
E1
Once the operation mode are set, the same operation mode can be repeated by simply turning the OPERATE/STOP (ON/OFF) button ON. Indoor unit receives the signal with a beep tone. When the system turns off, 3-minute time delay will operate to protect system from overload and compressor will not restart for 3 minutes.
WIRELESS REMOTE CONTROLLER
INDOOR UNIT DISPLAY SECTION
Operation Indicator lamp
The operation indicator at the right side of the indoor unit indicates the operation state.
• The following indication does not depend on the shape of lamp.
Operation Indicator
lighted not lighted
Difference between target
Operation stateIndication
This shows that the air conditioner is operating to reach the target temperature. Please wait until the target temperature is obtained.
temperature and room temperature
Approx. 2 :  or more
8-1. COOL ( ) OPERATION
(1) Press OPERATE/STOP(ON/OFF) button. OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select COOL mode with the OPERATION SELECT button. (3) Press TEMPERATURE buttons (TOO WARM or TOO COOL button)to select the desired temperature.
The setting range is 16 ~ 31°C
1. Thermostat control
Thermostat is ON or OFF by difference between room temperature and set temperature
Room temperature minus set temperature : 0.3 : or more················································ON Room temperature minus set temperature : less than -0.3 :············································OFF
2. Indoor fan speed control
Indoor fan operates continuously at the set speed by FAN SPEED CONTROL button regardless of thermostat’s OFF-ON.
In Auto the fan speed is as follows.
Room temperature minus set temperature : 1.7 degrees or more·······························High Room temperature minus set temperature : Between 1 and 1.7 degrees···················Med. Room temperature minus set temperature : less than 1 degree··································Low
This shows that the room temperature is approaching the
Approx. 2 :  or less
target temperature.
Initial temperature difference Thermostat
Difference between room temperature and set tem­perature during operation
Set temperature
-0.3 :
0.3 :
Difference between room
Initial temperature difference
9
Fan speed
temperature and set tem­perature during operation
3 deg.
1.7 deg.
1 deg.
35
30
25
20
15
10
:
10 15 20 25 30 35
Set temperature
Initial room temperature
Set temperature and initial room temperature in dry mode
:
3. Coil frost prevention
Temperature control
When the indoor coil thermistor RT12 reads 4°C or below(MSC-A07/A09YV) / 0°C or below(MSC-A12YV) for 5 minutes, the coil frost prevention mode starts.
The indoor fan operates at the set speed and the compressor stops for 5 minutes. After that, if RT12 still reads below 4°C (MSC-A07/A09YV) / 0°C (MSC-A12YV), this mode is prolonged until the RT12 reads over 4°C (MSC-A07/A09YV) / 0°C (MSC-A12YV).
Time control
When the three conditions as follows have been satisfied for 1 hour and 45 minutes, the compressor stops for 3 minutes. The indoor fan operates at the set speed. a. Compressor has been continuously operating. b. Indoor fan speed is Low or Med. c. Room temperature is below 26°C. When compressor stops, the accumulated time is cancelled. When compressor restarts, time counting starts from the beginning. Time counting also stops temporarily when the indoor fan speed becomes High or the room temperature exceeds 26°C. However, when two of the above conditions (b.and c.) are satisfied again, time accumulation is resumed.
Operation chart
Example
ON
ON
Compressor
OFF
Outdoor fan
ON
Indoor fan
( continuously at set speed)
8-2. DRY ( ) OPERATION
(1) Press OPERATE/STOP(ON/OFF) button.
OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select DRY mode with the OPERATION SELECT button. (3) The microprocessor reads the room temperature and determines the set tem-
perature. Set temperature is as shown on the right chart.
DRY operation will not function when the room temperature is 13°C or below. (4) When DRY operation functions the fan speed is lower than COOL operation
except at (fan speed) Low.
The system for dry operation uses the same refrigerant circuit as the cooling circuit. The compressor and the indoor fan are controlled by the room temperature.
1. Thermostat control
Thermostat is ON or OFF by difference between room temperature and set temperature.
Initial temperature difference Thermostat Room temperature minus set temperature : 0.3 : or more················································ON Room temperature minus set temperature : less than -0.3 :············································OFF
2. Indoor fan speed control
Indoor fan operates at the set speed by FAN SPEED CONTROL button. In Auto fan speed becomes Low.
3. The operation of the compressor and indoor / outdoor fan <MU-A07/A09/A12YV, MUH-A07/A09/A12YV, MUX-A10/A19/A20/A22/A25/A26WV>
Compressor operates by room temperature control and time control. Indoor fan and outdoor fan operate in the same cycle as the compressor.
When the room temperature is 23°C or over:
When the thermostat is ON, the compressor repeats 8 minutes ON and 3 minutes OFF. When the thermostat is OFF, the compressor repeats 4 minutes OFF and 1 minute ON.
When the room temperature is under 23°C.
When the thermostat is ON, the compressor repeats 2 minutes ON and 3 minutes OFF. When the thermostat is OFF, the compressor repeats 4 minutes OFF and 1 minute ON.
OFF
10
Difference between room temperature and set tem­perature during operation
Set temperature
-0.3 :
0.3 :
Operation time chart
Released
Cold Air Prevention
18: 22:
Fan speed
Set speed Very Low or stop
Example
Thermostat
OFF
ON
ON
OFF
OFF
ON
ON
3 min.
ON
OFF
ON
OFF
4 min.
Indoor fan
Outdoor fan Compressor
ON
OFFOFF
ON
OFF
8 min. 1 min.
4. Coil frost prevention
The operation is as same as coil frost prevention during COOL operation.(Refer to 8-1.3.) However when coil frost prevention works while the indoor fan is OFF, its speed becomes set speed.
8-3. FAN ( ) OPERATION <MU-A07/A09/A12YV, MUX-A10/A19/A20/A22/A25/A26WV>
(1) Press OPERATE/STOP(ON/OFF) button. OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select FAN mode with the OPERATION SELECT button. (3) Select the desired fan speed. When AUTO, it becomes Low.
Only indoor fan operates. Outdoor unit does not operate.
8-4. HEAT ( ) OPERATION <MUH-A07/A09/A12YV, MXZ-A18/A26/A32WV>
(1) Press OPERATE/STOP(ON/OFF) button.
OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select HEAT mode with the OPERATION SELECT button. (3) Press TEMPERATURE buttons (TOO WARM or TOO COOL button) to select the desired temperature.
The setting range is 16 ~ 31°C.
1. Thermostat control
Thermostat is ON or OFF by difference between room temperature and set temperature.
Initial temperature difference Thermostat Room temperature minus set temperature : less than -0.3 :··············································ON Room temperature minus set temperature : 0.3 : or more·················································OFF
Difference between room temperature and set tem­perature during operation
Set temperature
-0.3 deg.
0.3 deg.
2. Indoor fan speed control
(1) Indoor fan operates at the set speed by FAN SPEED CONTROL button.
In Auto the fan speed is as follows.
Initial temperature difference
Fan speed
Difference between room temperature and set tem­perature during operation
Set temperature minus room temperature: 1.7 degrees or more·············································· High Set temperature minus room temperature: Between 1 and 1.7 degrees·································· Med. Set temperature minus room temperature: less than 1 degree················································· Low
1 deg.
1.7 deg.
(2) Cold air prevention control
1 When the compressor is not operating,
(1) if the temperature of indoor coil thermistor RT12 is 0°C or less, the fan stops. (2) if the temperature of indoor coil thermistor RT12 is more than 0°C, the fan operates at Very Low.
2 When the compressor is operating,
(1) if the temperature of RT12 is 22°C or more, the fan operates at set speed. (2) if the temperature of RT12 is less than 22°C and
(1) if the temperature of room temperature thermistor RT11 is 15°C or less, the fan stops. (2) if the temperature of room temperature thermistor RT11 is more than 15°C, the fan operates at Very Low.
NOTE : If the temperature of RT12 reads from 18°C to 22°C at the air conditioner stating and also after defrosting,
this control works.
11
3 deg.
(3) Warm air control.
<Time condition>
<Indoor fan speed>
less than 2 minutes Low 2 minutes to 4 minutes Med. more than 4 minutes High
Mode
COOL mode of
"I FEEL CONTROL"
DRY mode of
"I FEEL CONTROL"
HEAT mode of
"I FEEL CONTROL"
Initial room temperature
MUH &MXZ type
25: or more
23:or more,
less than 25: less than 23:
MU & MUX type
25: or more
more than13:,
less than 25:
When the following any condition of 1 (a. ~ c.) and the condition of 2 are satisfied at the same time, warm air control works.
1 a.) When outdoor unit starts operating in HEAT mode.
b.) When cold air prevention has been released.
c.) When defrosting has been finished
2 When the temperature of indoor coil thermistor RT12 is less than 37°C. When warm air control works, the fan speed changes as follows to blow out warm air gradually.
Gradation of fan speed in initial
The upper limit of the fan speed in MANUAL is the set speed. The upper limit of the fan speed in AUTO is the speed decided by indoor fan speed control.(Refer to 8-4.2.(1).) When the temperature of RT12 has been 37°C or more, or when the set speed has been changed, this control is released and the fan speed is the set speed.
NOTE: As for high pressure protection, defrosting and R.V. coil control, refer to service manual for outdoor unit.
8-5. “I FEEL CONTROL” ( ) OPERATION
(1) Press OPERATE/STOP(ON/OFF) button.
OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone.
(2) Select “I FEEL CONTROL”( ) mode with the OPERA-
TION SELECT button.
(3) The operation mode is determined by the initial room tem-
perature at start-up of the operation, as shown on the right table.
Once the mode is fixed, the mode does not change by room temperature afterwards.
Under the ON-TIMER ( ) operation, mode is determined according to the room temperature at set time the opera-
tion starts.
When the system is stopped on the remote controller and restarted within 2 hours in “I FEEL CONTROL” ( ) mode, the system operates in previous mode automatically regardless of the room temperature.
Operation time chart
Example
Previous operation
COOL mode of “I FEEL CONTROL” or COOL mode
When the system is restarted after 2 hours and more, the operation mode is determined by the room temperature at
start-up of the operation.
Operation time chart
Example
Previous operation
COOL mode of “I FEEL CONTROL”
or COOL mode
Restart
COOL mode of “I FEEL CONTROL”
Restart
COOL or DRY or HEAT mode of “I FEEL CONTROL” that deter­mined by room tem­perature at start-up of the operation.
12
(4) The initial set temperature is decided by the initial room temperature.
TOO
COOL
TOO
WARM
Mode
COOL mode of
"I FEEL CONTROL"
DRY mode of
"I FEEL CONTROL"
HEAT mode of
"I FEEL CONTROL"
MU & MUX type
more than 13:,
Initial room temperature
26: or more
25: or more, less than 26:
less than 25:
MUH & MXZ type
26: or more
25: or more,
less than 26:
23: or more, less than25:
less than 23:
Initial set temperature
24:
1
Initial room temperature minus 2:
Initial room temperature minus 2:
26:
1 When the system is restarted with the remote controller, the system operates with the previous set temperature regard-
less of the room temperature at restart.
(5) TEMPERATURES buttons
In “I FEEL CONTROL” ( ) mode, set temperature is decided by the microprocessor based on the room temperature. In addition, set temperature can be controlled by TOO WARM or TOO COOL buttons when you feel too cool or too warm. Each time the TOO WARM or TOO COOL button is pressed, the indoor unit receives the signal and emits a beep tone.
Fuzzy control
When the TOO COOL or TOO WARM button is pressed, the microprocessor changes the set temperature, considering the room temperature, the frequency of pressing TOO COOL or TOO WARM button and the user’s preference to heat or cool. So this is called “Fuzzy control”, and works only in “I FEEL CONTROL” mode. In DRY mode of “I FEEL CONTROL”, the set temperature doesn’t change.
To raise the set temperature 1~2 degrees(°C)
To lower the set temperature 1~2 degrees(°C)
8-5-1. COOL mode of “I FEEL CONTROL”
1. Thermostat control
Thermostat control is as same as COOL OPERATION.(8-1.1.)
2. Indoor fan speed control
Indoor fan speed control is as same as COOL OPERATION.(8-1.2.)
3. Coil frost prevention
Coil frost prevention is as same as COOL OPERATION.(8-1.3.)
8-5-2. DRY mode of “I FEEL CONTROL”
1. Thermostat control
Thermostat control is as same as DRY OPERATION.(8-2.1.)
2. Indoor fan speed control
Indoor fan speed control is as same as DRY OPERATION.(8-2.2.)
3. The operation of the compressor and indoor/outdoor fan
The operation of the compressor and indoor/outdoor fan is as same as DRY OPERATION.(8-2.3.)
4. Coil frost prevention
Coil frost prevention is as same as DRY OPERATION.(8-2.4.)
8-5-3. HEAT mode of “I FEEL CONTROL” <MUH-A07/A09/A12YV, MXZ-A18/A26/A32WV>
1. Thermostat control
Thermostat control is as same as HEAT OPERATION.(8-4.1.)
2. Indoor fan speed control
Indoor fan speed control is as same as HEAT OPERATION.(8-4.2.)
NOTE: As for high pressure protection, defrosting and R.V. coil control, refer to service manual for outdoor unit.
13
High High
Med.
Low
8-6. FAN MOTOR CONTROL
(1) Rotational frequency feedback control
The indoor fan motor is equipped with a rotational frequency sensor, and outputs signal to the microprocessor to feedback the rotational frequency. Comparing the current rotational frequency with the target rotational frequency (High,Med.,Low), the microprocessor controls SR141 and adjusts fan motor electric current to make the current rotational frequency close to the target rotational frequency. With this control, when the fan speed is switched, the rotational frequency changes smoothly.
(2) Fan motor lock-up protection
When the rotational frequency feedback signal is not output for 12 seconds, (or when the microprocessor cannot detect the signal for 12 seconds) the fan motor is regarded locked-up. Then the electric current to the fan motor is shut off. 3 min­utes later, the electric current is applied to the fan motor again. During the fan motor lock-up, the OPERATION INDICA­TOR lamp flashes on and off to show the fan motor abnormality. (Refer to page 21.)
8-7. AUTO VANE OPERATION
(1) Vane motor drive
These models are equipped with a stepping motor for the horizontal vane. The rotating direction, speed, and angle of the motor are controlled by pulse signals (approx. 12V) transmitted from indoor microprocessor.
(2) The horizontal vane angle and mode changes as follows by pressing the VANE CONTROL button.
(3) Positioning
The vane is once pressed to the vane stopper below to confirm the standard position and then set to the desired angle. Confirming of standard position is performed in case of follows. (a) When the OPERATE/STOP(ON/OFF) button is pressed. (b) When the vane control is changed from AUTO to MANUAL. (c) When the SWING is finished. (d) When the test run starts. (e) When the power supply turns ON.
(4) VANE AUTO ( ) mode
In VANE AUTO mode, the microprocessor automatically determines the vane angle to make the optimum room-temper­ature distribution.
1 In COOL and DRY operation
Vane angle is fixed to Angle 1.
2 In FAN operation
<MU-A07/A09/A12YV,
MUX-A10/A19/A20/A22/A25/A26WV
2 In HEAT operation
<MUH-A07/A09/A12YV, MXZ-A18/A26/A32WV>
(5) Dew prevention
During COOL or DRY operation at Vane Angle 4 or 5 when the cumulative operation time of compressor exceeds 1 hour, the vane angle automatically changes to Angle 1 for dew prevention.
(6) SWING MODE ( )
By selecting SWING mode with the VANE CONTROLbutton, the horizontal vane swings vertically. The remote controller displays “ ”.
>
Vane angle is fixed to Angle 4.
14
(7) Cold air prevention in HEAT operation <MUH-A07/A09/A12YV, MXZ-A18/A26/A32WV>
Set position
Angle 1
Released
Cold air prevention
24:
28:
When any of the following conditions occurs in HEAT operation, the horizontal vane angle changes to Angle 1 automat­ically to prevent cold air blowing on users.
Compressor is not operating.Defrosting is performed.Indoor coil thermistor RT12 reads 24: or below.Indoor coil thermistor RT12 temperature is raising from 24°C or below, but it does not exceed 28:.
Indoor coil thermistor RT12 temperature
NOTE : If the temperature of RT12 reads from 24°C to 28°C at the air conditioner stating , this control works.
(8) ECONO COOL ( ) operation (ECONOmical operation)
When the ECONO COOL button is pressed in COOL mode, set temperature is automatically set 2°C higher than that in COOL mode. Also the horizontal vane swings in various cycle according to the temperature of indoor heat exchanger(RT12). SWING operation makes you feel cooler than set temperature. So, even though the set temperature is higher than that in COOL mode, the air conditioner can keep comfort. As a result, energy can be saved. ECONO COOL operation is cancelled when the ECONO COOL button is pressed once again or VANE CONTROLbut­ton is pressed or operation mode is changed.
NOTE : ECONO COOL operation does not work in COOL mode of “I FEEL CONTROL”.
SWING operation
In swing operation of ECONO COOL operation mode, the initial air flow direction is adjusted to “Horizontal”. According to the temperature of indoor coil thermistor RT12 at starting of this operation, next downward blow time is decided. Then when the downward blow has been finished, next upward blow time is decided. For initial 10 min. the swing operation is performed in table G~H for quick cooling. Also, after 10 min. when the difference of set temperature and room temperature is more than 2 degrees, the swing operation is performed in table D~H for more cooling. The air conditioner repeats the swing operation in various cycle as follows.
Horizontal vane
Temperature of indoor
coil thermistor RT12
A B
C
D E F
G H
15°C or less 15°C to 17°C 17°C to 18°C
18°C to 20°C
20°C to 21°C 21°C to 22°C 22°C to 24°C
more than 24°C
Downward blow time
(sec.)
2 5 8
11 14 17
20 23
Horizontal blow time
(sec.)
23 20 17 14 11
8 5 2
8-8. TIMER OPERATION
1. How to set the timer
(1) Press OPERATE/STOP(ON/OFF) button to start the air conditioner. (2) Check that the current time is set correctly. NOTE : Timer operation will not work without setting the current time. Initially “AM0:00” blinks at the current time display
of TIME MONITOR, so set the current time correctly with CLOCK SET button.
(3) Press ON or OFF TIMER buttons to select the operation.
” button... AUTO START operation (ON timer) “ ” button... AUTO STOP operation (OFF timer)
15
EMERGENCY OPERATION switch
PM
AM
PM
PM
(4) Press HR. and MIN. button to set the timer. Time setting is 10-minute units.
HR. and MIN. button will work when “ ” or “ ” mark is flashing. These marks disappear in 1 minute. After setting the ON timer, check that OPERATION INDICATOR lamp of the indoor unit lights.
NOTE1 : Be sure to place the remote controller at the position where its signal can reach the air conditioner even during
TIMER operation, or the set time may deviate within the range of about 10 minutes.
NOTE2 : Reset the timer in the following cases, or the set time may deviate and other malfunctions may occur.
A power failure occurs.
The circuit breaker functions.
2. Cancel
TIMER setting can be cancelled with the ON or OFF TIMER buttons. (“ ” or “ ”) To cancel the ON timer, press the “ ” button.
To cancel the OFF timer, press the “ ” button. TIMER is cancelled and the display of set time disappears.
PROGRAM TIMER
The OFF timer and ON timer can be used in combination.
” and “ ” display shows the order of the OFF timer and ON timer operation.
(Example 1) The current time is 8:00 PM.
The unit turns off at 11:00 PM, and on at 6:00 AM.
(Example 2) The current time is 11:00 AM.
The unit turns on at 5:00 PM, and off at 9:00 PM.
NOTE : TIMER setting will be cancelled by power failure or breaker functioning.
8-9. EMERGENCY-TEST OPERATION
In case of test run operation or emergency operation, use the EMERGENCY OPERATION switch on the front of the indoor unit. Emergency operation is available when the remote controller is missing, has failed or the batteries of remote controller run down. The unit will start and the OPERATION INDICATOR lamp will light. The first 30 minutes of operation is the test run operation. This operation is for servicing. The indoor fan speed runs at High speed and the system is in continuous operation. (The thermostat is ON.) After 30 minutes of test run operation the system shifts to EMERGENCY COOL [/ HEAT<MUH-A07/A09/A12YV, MXZ­A18/A26/A32WV>] MODE with a set temperature of 24°C. The fan speed shifts to Med. speed. The coil frost prevention works even in emergency operation [, and defrosting<MUH-A07/A09/A12YV, MXZ­A18/A26/A32WV> too].
In the test run or emergency operation, the horizontal vane operates in VANE AUTO ( ) mode. Emergency operation continues until the EMERGENCY OPERATION switch is pressed once again (MU-A07/A09/A12YV, MUX-A10/A19/A20/A22/A25/A26WV)/once or twice (MUH-A07/A09/A12YV, MXZ-A18/A26/A32WV) or the unit receives any signal from the remote controller.
In case of latter normal operation will start.
NOTE : Do not press the EMERGENCY OPERATION switch during normal operation.
• The following indication does not depend on the shape of lamp.
Press once <Cool>
OPERATION INDICATOR lamp
Press again <Heat> Press once again <Stop>
w Heat is available only in MUH-A07/A09/A12YV and
MXZ-A18/A26/A32WV.
16
9
No. 1 unit No. 2 unit No. 3 unit No. 4 unit
1 unit operation No modification
– – –
2 units operation
Same as at left
Solder J1
– –
3 units operation
Same as at left Same as at left
Solder J2
4 units operation
Same as at left Same as at left Same as at left
Solder both J1 and J2
SERVICE FUNCTIONS
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9-1. TIMER SHORT MODE
For service, set time can be shortened by short circuit of JPG and JPS the electronic control P.C. board. The time will be shortened as follows. (Refer to page 25.)
Set time : 1 minute 1-second Set time : 3 minutes 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is
shortened by short circuit of JPG and JPS.)
9-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below :
Remote controller model : KP1A
J2
J1
Remote controller model : KG3A
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.
J2
NOTE : 1. For remodelling, take out the
batteries and press the OPERATE/STOP(ON/OFF) button twice or 3 times at first.
J1
After finish remodelling, put back the batteries then press the RESET button.
2. Remote controller model KP1A and KG3A are the same in terms of specification.
Table 1
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accepts the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker has turned off, or the power supply has shut down. Please conduct the above setting once again after the power has restored.
17
SW2-1 sets the AUTO RESTART FUNCTION ON / OFF. SW2-2 switches over the MU & MUX type / MUH & MXZ type.
When the units are shipped from the factory, SW2 is as follows. SW2-1: AUTO RESTART FUNCTION ON SW2-2: MUH & MXZ type
}
12
12
SW2
FRONT
IC101
SW2
CN151
SW1
CN112
CN121
L101
CN201
F11
TAB12
CN202
C11
CN211
1 2
1 2
1 2
SW2 SW2
1 2
Outdoor unit
MUH & MXZ type
Set 2 switch downside.
Outdoor unit
MU & MUX type
Set 2 switch upside.
1 2
SW2 SW2
1 2
1 2
1 2
AUTO RESTART
FUNCTION ON
Set 1 switch downside.
AUTO RESTART
FUNCTION OFF
Set 1 switch upside.
Slide switch
Type
The position of the slide switch
COOL ONLYCOOL & HEAT
9-3. REMOTE CONTROLLER (How to set the type)
This remote controller setting needs to be switched according to the type of air conditioner (COOL & HEAT or COOL ONLY). If the setting is incorrect, the air conditioner does not operate normally. Therefore, check if the setting corresponds to the type of air conditioner. If not, correct the setting as shown below.
9-4. MU & MUX TYPE / MUH & MXZ TYPE SWITCH OVER AND AUTO RESTART FUNCTION
1. MU & MUX TYPE / MUH & MXZ TYPE SWITCH OVER
The indoor units for MU & MUX type and MUH & MXZ type are common specifications. Set switch according to the type of outdoor unit. The units are set for MUH & MXZ type when they are shipped from the factory.
How to switch over MU & MUX TYPE / MUH & MXZ TYPE
! Turn off the main power for the unit. @ Pull out the electronic control P.C. board, and change
switch(SW2-2) on the indoor electronic control P.C. board according to the type of outdoor unit as following figures.
NOTE:If the indoor-outdoor connecting wire is incorrectly
connected on the terminal block, the unit does not operate normally.
2. AUTO RESTART FUNCTION
If a ground is incorrect, it may cause an electric shock.
When the indoor unit is controlled with the remote controller, the operation mode, set temperature, and the fan speed are memorized by the indoor electronic control P.C.board. The “AUTO RESTART FUNCTION” sets to work the moment power has restored after power failure.Then, the unit will restart automatically. However if the unit is operated in “I FEEL CONTROL” mode before power failure, the operation is not memorized. In “I FEEL CONTROL” mode, the opera­tion is decided by the initial room temperature. “AUTO RESTART FUNCTION” is ON when the units are shipped from the factory.
How to release “AUTO RESTART FUNCTION”
! Turn off the main power for the unit. @ Pull out the electronic control P.C. board, and change switch(SW2-1) on the indoor electronic control P.C. board as
following figures.
Operation
! If the main power (230V AC) has been cut, the operation settings remain. @ After the power is restored, the unit restarts automatically according to the memory. (However, it takes at least 3
minutes for the compressor to start running.)
NOTE
The operation settings are memorized when 10 seconds have passed after the remote controller was operated.
If main power is cut while AUTO START/STOP timer is active, the timer setting is cancelled.
If the unit has been off with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is off.
To prevent breaker off due to the rush of starting current, systematize other home appliance not to turn on at the same
time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart. Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current by adding system that allows the units to start one by one.
18
10
Lead wiring
Housing point
Insert the negative pole of the batteries first. Check if the polarity of the batteries are correct.
HEAT
/FAN
/
RESET button
HEAT
/FAN
/
TROUBLESHOOTING
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10-1. Cautions on troubleshooting
1. Before troubleshooting, check the following:
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for mis-wiring.
2. Take care the following during servicing.
1) Before servicing the air conditioner, be sure to first turn off the remote controller to stop the unit, and then after con­firming the horizontal vane is closed, turn off the breaker and/or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic control P.C. board.
3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the components.
4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality. To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and the components for bursting and discoloration.
3) When troubleshooting, refer to the flow chart on page 20 and the check table on page 21.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction.
In this case, replace the batteries to operate the remote controller normally.
1 Remove the front lid and insert batteries.
2 Press the RESET button.
Then reattach the front lid.
NOTE1 : If the RESET button is not pressed, the remote controller may not operate correctly. NOTE2 : INFORMATION FOR MULTI SYSTEM AIR CONDITIONER
(OUTDOOR UNIT : MXZ-A18WV- MXZ-A26WV- MXZ-A32WV- )
E1E1E1
Multi system air conditioner (Outdoor unit MXZ-A18WV- MXZ-A26WV- MXZ-A32WV- ) can connect two or more indoor units with one outdoor unit.
According to the capacity, two or more units can operate simultaneously.
•When you try to operate two or more indoor units with one outdoor unit simultaneously, one for the cooling and the other for heating, the operation mode of the indoor unit that operates earlier is selected. The other indoor units that will start the operation later cannot operate, indicating as shown in the figure below. In this case, please set all the indoor units to the same operation mode.
Operation Indicator
E1E1E1
lighted
flashing
•When indoor units starts the operation while the defrosting of outdoor unit is being done, it takes a few minutes (max. 10 minutes) to blow out the warm air.
•In the heating operation, though indoor unit that does not operate may get warm or the sound of refrigerant flowing may be heard, they are not malfunction. The reason is that the refrigerant continuously flows into it.
19
10-2. Instruction of troubleshooting
Start
Indoor unit operates. Outdoor unit doesn't operate.
Indoor unit doesn't receive the signal from remote controller.
Indoor unit operates. Outdoor unit doesn't operate normally.
OPERATION INDICATOR lamp on the indoor unit is flashing on and off.
Outdoor unit operates in only Test Run operation.
Outdoor unit doesn't operate even in Test Run operation.
Indoor unit operates, when the EMERGENCY OPERATION switch is pressed.
Indoor unit doesn't operate, when the EMERGENCY OPERATION switch is pressed.
Check room temperature thermistor. Refer to "Test point diagram and voltage" on page 25.
MUH-A07/A09/A12YV MUX-A19/A20/A22/ A25/A26WV
Refer to "Check of outdoor unit".
Refer to B "Check of remote controller and receiver P.C. board" on page 23.
MUH-A07/A09/A12YV MXZ-A18/A26/A32WV
Flash on and off at 0.5­second intervals Cause: Indoor/ Outdoor unit
• Mis-wiring
2-time flash Cause: Indoor unit
• Trouble of room temp­ erature/ indoor coil thermistor
3-time flash Cause: Indoor unit
• Trouble of indoor fan motor
6-time flash Cause: Outdoor unit
• Trouble of thermistor in outdoor unit
7-time flash Cause: Outdoor unit
• Trouble of outdoor control system
Check room temperature thermistor and indoor coil thermis­tor. Refer to "Test point diagram and voltage" on page 25.
Refer to A "Check of indoor fan motor" on page 22.
MUH-A07/A09/A12YV MXZ-A18/A26/A32WV
Refer to "Check of outdoor thermistor" and others.
MUH-A07/A09/A12YV MXZ-A18/A26/A32WV
Replace the deicer P.C. board and others.
MUH-A07/A09/A12YV MXZ-A18/A26/A32WV
1-time flash Cause: Outdoor / Indoor unit
• Trouble of serial signal
Refer to D "How to check mis-wiring and serial signal error (When outdoor unit doesn't work)" on page 24. W1
1. Check indoor / outdoor connecting wire.
2. Refer to C "Check of indoor electronic control P.C. board" on page 23.
Outdoor unit doesn't stop even if indoor unit stops.
Unit doesn't operate normal operation in COOL or HEAT mode.
MU-A07/A09/A12YV
Check of wiring diagram of outdoor unit".
MUH-A07/A09/A12YV
Refer to "Check of outdoor unit".
MUH-A07/A09/A12YV MXZ-A18/A26/A32WV
Refer to "Check of R.V. coil" and others.
W1.<The case of the trouble of the serial signal> When the power is turned off and then turned on again, the indication shows “the trouble of mis-wiring”.
As for outdoor unit MU type, refer to service manual OB330. As for outdoor unit MUH type, refer to service manual OB331. As for outdoor unit MUX type, refer to service manual OB307 REVISED EDITION-A or OB318. As for outdoor unit MXZ type, refer to service manual OB319.
Indoor unit operates. But indoor unit doesn't blow out cool air.
MUX-A10/A19/A20/ A22/A25/A26WV
Refer to "Check of indoor/outdoor units' connection and outdoor unit".
10-time flash Cause: Outdoor unit
MXZ type
• Outdoor refrigerant system abnormality
MXZ type
Refer to outdoor refrigerant system related items.
MXZ type
5-time flash Cause: Outdoor unit
• Outdoor power system abnormality
Refer to "Check of inverter/ compressor" and "Check of power supply".
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20
Operation Indicator
· Flashing of the OPERATION INDICATOR lamp (on the left-hand side) indicates possible abnormalities.
· The OPERATION INDICATOR lamp (on the left-hand side) is lighting during normal operation.
flashing
• The following indication does not depend on the shape of lamp.
No.
1
2
4
6
7
SymptomOperation indicator lamp Detection method
Checkpoint
0.5-second ON
0.5-second OFF
MUH or MXZ type
Mis-wiring
MUH or MXZ type
Defrost thermistor
MUH or MXZ type
Outdoor control system error
When serial signal stops for 4 to 5 seconds af­ter 1st on of 52C relay by POWER turning on.
When the defrost thermistor shorts or opens after the compressor start-up.
When it cannot properly read data in the non­volatile memory of outdoor electronic control P.C. board.
When the operation mode of each indoor unit is differently set to COOL(includes DRY) and HEAT at same time, the operation mode of indoor unit that has operated at first has the priority.
Check outdoor DEICER P.C. board and others.
Check resistance of thermistor.
Reconnect connector. Refer to service manual OB331 or OB319.
Check outdoor DEICER P.C. board and others.
Refer to service manual
OB331 or OB319.
Unify the operation mode.
Check switch SW2-2.(MU &
MUX type or MUH & MXZ type)
Check wiring (visual check and conductivity check).
Check indoor electronic control P.C.board.
Check outdoor DEICER P.C. board and others.
Check electrical parts.
Check resistance of
thermistor.
Reconnect connector.
Check indoor electronic
control P.C.board.
3
Indoor coil thermistor
Room temperature thermistor
8
MXZ type
Outdoor refrigerant system error
When the compressor operation has been in­terrupted by LEV protection continuously 5 minutes, the compressor stops operation.
Abnormal
point
Outdoor unit does not run.
Outdoor unit does not run.
Outdoor unit does not run.
Outdoor unit does not run.
Outdoor unit does not run.
Outdoor unit does not run.
MUH or MXZ type
Serial signal
1-time flash
2.5-second OFF
2-time flash
2.5-second OFF
When serial signal from outdoor unit stops for 4 to 5 seconds.
Detect Indoor coil/room temperature thermis­tor short or open circuit every 8 seconds dur­ing operation.
3-time flash
2.5-second OFF
Indoor fan motor repeats 12 sec­onds ON and 3 minutes OFF. When the indoor fan motor breaks, the fan keeps stopping.
When rotational frequency feedback pulse signal is not emit during 12-second indoor fan operation.
When the compressor operation is continuously three times interrupted by over current protection within 1 minute after start­up , it stops operation.
Disconnect connector CN211 and then check connector CN121 2-3 to make sure rotational frequency feedback signal of
1.5V or over exists.
Check indoor electronic control P.C. board.
Check indoor fan motor.
Reconnect connector.
Check the inverter output.
Check the compressor.
Indoor fan motor
6-time flash
2.5-second OFF
Refer to "Check of LEV".
Check refrigerant circuit and
refrigerant amount.
Check outdoor electronic control P.C. board. Refer to service manual OB319.
5
5-time flash
2.5-second OFF
Operation Indicator
MXZ type
Operation mode setting
Lighted Flashing
Outdoor unit operates but indoor unit does not run.
7-time flash
2.5-second OFF
10-time flash
2.5-second OFF
MXZ type
Outdoor power system
2.5-second OFF
10-3. Troubleshooting check table
Before taking measures, make sure that the symptom reappears, for accurate troubleshooting. Self check table
21
10-4. Trouble criterion of main parts
RED
BLK
YLW
FUSE
GRY
BRN
WHT
RED
YLW BRN
ORN
GRN
ROTOR
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Part name
Room temperature thermistor (RT11)
Indoor coil thermistor (RT12)
Indoor fan motor (MF) INNER FUSE 136i3°C CUT OFF
Vane motor (MV)
Check method and criterion
Measure the resistance with a tester. (Part temperature 10°C ~ 30°C)
Normal
MSC-A07/A09/A12YV
8k~ 20k
Measure the resistance between the terminals with a tester. (Coil wiring temperature10°C ~ 30°C)
Color of
lead wire
Motor partSensor part
BLK-RED
MSC-A07/A09YV
396 ~ 430WHT-BLK 320 ~ 348
Normal
MSC-A12YV
303 ~ 329 287 ~ 311
Measure the voltage Power ON.
Color of
lead wire
BRN-YLW
(When fan revolved one time)
YLW-GRY
Normal
MSC-A07/A09/A12YV
4.5 ~ 5.5V
0V➔5V➔0V
(Approx.)
Measure the resistance between the terminals with a tester. (Part temperature10°C ~ 30°C)
Normal
MSC-A07/A09/A12YV
240 ~ 260
Abnormal
Open or
short-circuit
Figure
Abnormal
Open or
short-circuit
Abnormal
Open or
short-circuit
Abnormal
Remain 0V or 5V
When OPERATION INDICATOR lamp flashes 3-time.
Indoor fan motor doesn’t operate.
AA
Check of indoor fan motor
Turn OFF the power supply. Check connector CN211 visually.
No
Is resistance 0 (short circuit) or (open circuit)?
Are lead wires connected?
Repair or replace the indoor fan motor.
Reconnect the lead wires.
Disconnect lead wires from connector CN211 on indoor electronic control P.C. board. Measure resistance between lead wires No.1 and No.5 and then No.3 and No.5.
Yes
Yes ( 0 or ∞ )
Yes
22
Is soldered point of the
connector correctly soldered?
Turn ON the power supply. Stop it if the unit operates. Insert screwdriver into air outlet to rotate indoor fan motor slowly for 1 revolution or over, and measure volt-
No
(others)
age No.2(+) and No.3(-) on CN121.
No
Does voltage repeat 0V DC and 5V DC?
Replace the indoor electronic control P.C. board.
No
Yes
Resolder it.
Indoor unit operates by pressing the EMERGENCY OPERATION switch, but doesn’t operate with the remote controller.
BB
Check of remote controller and receiver P.C. board
wCheck the remote controller is exclusive for this air conditioner.
Switch on the remote controller.
Is LCD display on the remote con­troller displayed?
No (not clear)
Replace the batteries. (Refer to page 19.)
Yes
Remove batteries, then set them back and press the RESET button. Check if the unit operates with the remote controller.
Does the unit operate with the remote controller?
No
Turn on a radio to AM and press switch on the remote controller.
Yes
OK
Measure the voltage between receiver P.C. board connector CN302
(–)
No.3
and No.5
(+)
when the remote controller button is pressed.
Replace the power monitor, receiver P.C. board.
Is noise heard from radio?
Yes
Are there any fluorescent lights of inverter or rapid-start type within the range of 1m?
No
Is the voltage approx. 4V DC?
No(5V or 0V DC)
No
Yes
Yes
Replace the remote controller.
• Reinstall the unit away from lights.
• Attach a filter on receiving part.
Replace the indoor electronic control P.C. board.
The unit doesn’t operate with the remote controller. Also, the OPERATION INDICATOR lamp doesn’t light up by pressing the EMERGENCY OPERATION switch.
CC
Check of indoor electronic control P.C. board
Check the both “parts side” and “pattern side” of indoor electronic control P.C. board visually.
Turn OFF the power supply. Remove indoor fan motor connector CN211 and vane motor connector CN151 from the indoor electronic control P.C. board and turn ON the power supply.
Does the unit operate with the remote controller? Does the OPERATION INDICATOR lamp light up by pressing the EMERGENCY OPERATION switch?
Yes
Turn OFF the power supply.
Be sure to check both resistances.
Replace the vane motor.
Yes
Is winding resistance of vane motor 0 "?
Is winding resistance of fan motor 0 "?
Yes
Replace the fan motor.
Turn OFF the power supply.
No
No
No
Be sure to check both fuse and varistor in any case.
Replace the fuse.
Yes
Is fuse (F11) blown?
Is varistor (NR11) burnt?
Yes
Replace the varistor.
No
No
Replace the indoor electronic control P.C. board.
23
Mis-wiring is indicated. (0.5-sec. ON, 0.5-sec. OFF)
1. Turn OFF the power supply(indoor / outdoor unit) and disconnect indoor and outdoor connecting wire on indoor side.
2. Short-circuit between indoor terminal block N and 3.
3. Turn ON the power supply(indoor unit) and press once EMERGENCY OPERATION switch.
During EMERGENCY OPERATION, is there 10V DC between both ends of R601? (By tester, the stylus is between 5 ~10V)
Serial signal error is indicated. (0.5-sec. ON, 2.5-sec. OFF)
Start
Turn OFF the power supply(indoor/outdoor unit).
No
No
Is there 20V DC between both ends of R132 on indoor electronic control P.C. board ? ( By tester, the stylus is between 0 ~ 20V. )
•Turn OFF the power supply(indoor unit).
•Connect ON indoor and outdoor connecting wire.
Is the outdoor unit "MUH" type?
•Turn ON the power supply(indoor/outdoor unit).
•Press once EMERGENCY OPERATION switch.
Is this mis-wiring, poor contact, or disconnection of wire?
Make them sure.
Replace the indoor electronic control P.C. board.
Turn ON the power supply(outdoor unit).
Is there 230V AC between outdoor terminal
block L-N (TB1)?
No
Check the outdoor power supply, power supply cord and connection.
Yes
Turn ON the power supply(indoor unit).
No
Replace the deicer P.C. board.
Yes
No
Make the wiring between CN730 on the deicer P.C. board and outdoor terminal block correct.
Replace the deicer P.C. board.
Yes
Yes
Yes
3 min. later, what self-check result is displayed on OPERATION INDICATOR lamp on indoor unit?
w 2
Set the switch(SW2-2) on the indoor electronic control P.C. board to MU or MUX type.
w1
Yes
Does the unit operate?
OK
Yes
No
No
Refer to the "Instruction of troubleshooting."
w 2 Short circuit of JPG and JPS on the indoor electronic control P.C. board enables self-check to be displayed in 3 seconds.
w 1 Set the switch(SW2-2) on indoor electronic control P.C. board to
MU or MUX type, when the outdoor unit is MU or MUX type. If the setting is MUH or MXZ type, the unit does not work.
Is there 5V DC between J205 + –J101 - on the deicer P.C. board?
As for outdoor unit MUH type, refer to service manual OB331. As for outdoor unit MXZ type, refer to service manual OB319.
When OPERATION INDICATOR lamp flashes 0.5-second intervals or 1-time. Outdoor unit does not operate.
DD
How to check mis-wiring and serial signal error
<MUH-A07/A09/A12YV, MXZ-A18/A26/A32WV>
24
TEST POINT DIAGRAM AND VOLTAGE
0
0
10
20
30
40
10 20 30 40 50 60
MSC-A07YV ­MSC-A09YV ­MSC-A12YV -
E1
E1
E1
Indoor electronic control P.C. board
Varistor (NR11)
12V DC
--
{
+
Fuse 250V AC 3.15A
Indoor fan motor 230 V AC
}
Power supply input
}
230 V AC
R132
Indoor coil thermistor (RT12)
Room temperature thermistor (RT11)
Timer short mode point JPG, JPS
}
(Refer to page 17.)
Emergency operation switch
SW2
(Refer to page 18.)
1 sets the Auto restart
function ON/ OFF.
Power monitor, receiver P.C. board
CN302
--+
}
2 switches over MU&MUX type/
5V DC
MUH & MXZ type.
Indoor coil thermistor (RT12) Room temperature thermistor (RT11)
)
''
25
Resistance (k
Temperature (;;)
11
DISASSEMBLY INSTRUCTIONS
<"Terminal with lock mechanism" Detaching points>
In case of terminal with lock mechanism, detach the terminal as shown below. There are two types ( Refer to (1) and (2)) of the terminal with lock mechanism. The terminal with no lock mechanism can be removed by pulling it out. Check the shape of the terminal and work.
(1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector is a terminal
Sleeve
with lock mechanism
1Slide the sleeve. 2Pull the terminal while
Locking lever
pushing the locking lever.
MSC-A07YV - MSC-A09YV - MSC-A12YV ­INDOOR UNIT
OPERATING PROCEDURE PHOTOS
1. Removing the front panel
(1) Remove the screw caps of the front panel.
Remove the screws.
(2) Pull the panel down to your side slightly and unhook the
catches at the top.
1Hold the sleeve, and pull out the terminal slowly.
Connector
E1E1E1
Photo 1
Screws of the front panel
2. Removing the electronic control P.C. board and the power monitor, receiver P.C. board
NOTE : In case of removing only indoor electronic control
P.C. board, work (3) is not necessary. (1) Remove the front panel. (Refer to 1.) (2) Remove the power monitor, receiver P.C. board holder
from the bottom of electrical box.
(3) Open the power monitor, receiver P.C. board holder and
remove the power monitor, receiver P.C. board.
(4) Remove the screw of the electrical cover and the electrical
cover. (5) Remove the screw of the V.A. clamp and the V.A. clamp. (6) Remove the screw of the cord clamp and the cord clamp. (7) Remove the screw of the terminal block. (8) Remove the screw of the ground wire. (9) Pull out indoor electronic control P.C. board slightly. (10)
Disconnect all (except CN101) the connectors on the elec-
tronic control P.C. board. (11)
Remove the electronic control P.C. board.
(12)
Disconnect the connector of power monitor, receiver P.C.
board (CN101) on the electronic control P.C. board.
Photo 2
Screw of the ground wire
Power monitor, receiver P.C. board holder
Terminal block fixing screw
Indoor electronic control P.C. board
Cord clamp fixing screw
Screw of the V.A. clamp
Screw of the electrical cover
26
OPERATING PROCEDURE
PHOTOS
3. Removing the electrical box
(1) Remove the front panel. (Refer to 1.) (2) Remove the electrical cover. (Refer to 2.) (3) Remove the V.A. clamp. (Refer to 2.) (4) Remove the cord clamp. (Refer to 2.) (5) Remove the terminal block. (Refer to 2.) (6) Remove the screw of ground wire. (Refer to 2.) (7) Disconnect the connector of the indoor coil thermistor
(CN112), the fan motor connector (CN211 and CN121) and the vane motor connector (CN151) on the electronic con­trol P.C. board.
(8) Remove the fan motor lead wire and indoor coil thermistor
from the electrical box.
(9) Remove the lead wire of vane motor from the bottom of
electrical box.
(10)
Remove the screw fixing the electrical box, remove the
electrical box.
4. Removing the nozzle assembly and the vane motor
(1) Remove the front panel. (Refer to 1.) (2) Remove the electrical box. (Refer to 3.) (3) Pull out the drain hose from the nozzle assembly, remove
the nozzle assembly.
(4) Remove the screws of the vane motor, disconnect the
vane motor connector.
(5) Remove the vane motor.
Photo 3
Photo 4
Indoor coil thermistor connector
Fan motor connector
Screws of the vane motor
Vane motor connector
Screw of the electrical box
5. Removing the indoor fan motor and the line flow fan
(1) Remove the front panel. (Refer to 1.) (2) Remove the electrical box. (Refer to 3.) (3) Pull out the drain hose from the nozzle assembly, remove
the nozzle assembly. (Refer to 4.) (4) Remove the screw of the lead cover and lead cover. (5) Release the hooks to open the motor band slightly. (6) Loosen the hexagon socket set screw from the line flow
fan. (7) Remove the screws fixing the motor bed, remove the fan
motor with motor band and the motor bed. (8) Remove the screws fixing the left side of the heat
exchanger. (9) Lift the left side of the heat exchanger. (10)
Remove the line flow fan.
Photo 6
Screw of the lead cover
Hexagon socket set screw
Hooks of the motor band
Drain hose
Photo 5
Screws of the
left side of the heat exchanger
Photo 7
Screws of the motor bed
27
12
1 2
3 4 5
6 7
8 9
E02 749 234 E02 751 234 E02 829 000 E02 749 067 E02 829 010 E02 408 142 E02 763 100 E02 764 100
E02 749 975 E02 408 970 E02 751 970
BOX(WH) BOX(WH) PANEL ASSEMBLY(WH) SCREW CAP(WH) FRONT PANEL(WH) CATCH CATECHIN AIR FIL TER CATECHIN AIR FIL TER AIR CLEANING FILTER CORNER BOX (RIGHT) INSTALLATION PLATE INSTALLATION PLATE
Symbol
in Wiring
Diagram
Q'ty/unit
1
1 2 1 2 2
2 1 1
Including No.3,4,5 2PCS/SET
2PCS/SET
MAC-1300FT
Remarks
Part No.
No.
Part Name
MSC-A07YV-
E1 (WH)
1 1 2 1 2
2 2 1
1
1
1 2 1 2 2
2 1 1
1 1
1 1
1 1
E02 749 426 E02 527 083
10 11
REMOTE CONTROLLER REMOTE CONTROLLER HOLDER
MSC-A09YV-
E1 (WH)
MSC-A12YV-
E1 (WH)
PARTS LIST
MSC-A07YV - (WH) MSC-A09YV - (WH) MSC-A12YV - (WH)
E1
E1
E1
12-1. INDOOR UNIT STRUCTURAL PARTS
1 (W)
2
3
4
5
6 (W)
12-2. ACCESSORY AND
9 (W)
8
7 (See page 30.)
(W) These figures show about MSC-A12YV.
REMOTE CONTROLLER
10
11
12-1. INDOOR UNIT STRUCTURAL PARTS
12-2. ACCESSORY AND REMOTE CONTROLLER
28
MSC-A07YV - (WH) MSC-A09YV - (WH) MSC-A12YV - (WH)
E1E1E1
12-3. INDOOR UNIT ELECTRICAL PARTS
12-4. INDOOR UNIT HEAT EXCHANGER
AND FUNCTIONAL PARTS
SLEEVE BEARING
1 3
4
5
19
18
2
FUSE
VARISTOR
6
17
14
7
11
16
ROOM TEMPERATURE THERMISTOR
12
13
10
9
8
15
22 23
(W) This figure shows about MSC-A12YV.
12-3. INDOOR UNIT ELECTRICAL PARTS AND FUNCTIONAL PARTS
Part number that is circled is not shown in the illustration.
Q'ty/unit
MSC-A09YV-
E1 (WH)
1 1 1 1 1 1 1 1 1
1
1 1 1
1 1 2
1 1 1
1
No.
E02 001 504
1
E02 661 702
2
E02 749 235
3
E02 749 040
4
E02 749 041
5
E02 127 382
6
E02 829 385
7
E02 763 034
8
E02 749 468
9
E02 829 452 E02 830 452
10
E02 831 452 E02 749 303
11
E02 151 308
12
E02 749 300
13
E02 751 300 E02 749 333
14
E02 691 375
15
E02 665 505
16
E02 151 505 E02 749 307
17 18
E02 749 302 E02 408 509
19
E02 751 509 E02 749 385
20
Part No.
Symbol
Part Name
SLEEVE BEARING DRAIN HOSE NOZZLE ASSEMBL Y(WH) VANE UPPER (WH) VANE LOWER (WH) FUSE VARISTOR VANE CRANK SET POWER MONITOR, RECEIVER P.C. BOARD ELECTRONIC CONTROL P.C.BOARD ELECTRONIC CONTROL P.C.BOARD ELECTRONIC CONTROL P.C.BOARD VANE MOTOR ROOM TEMPERATURE THERMISTOR INDOOR FAN MOTOR INDOOR FAN MOTOR MOTOR BAND TERMINAL BLOCK FAN MOTOR RUBBER MOUNT FAN MOTOR RUBBER MOUNT INDOOR COIL THERMISTOR LINE FLOW FAN BEARING MOUNT BEARING MOUNT VARISTOR
in Wiring
Diagram
NR12
F11
NR11
MV
RT11
MF MF
TB
RT12
MSC-A07YV-
E1 (WH)
1 1 1 1 1 1 1 1 1 1
1 1 1
1 1 2
1 1 1
1
21 (W)
MSC-A12YV-
E1 (WH)
1 1 1 1 1 1 1 1 1
1 1 1
1 1 1
2 1 1
1 1
Remarks
3.15A
AUTO RESTART AUTO RESTART AUTO RESTART
RC4V19­RC4V19-
2PCS/SET 2PCS/SET
12-4. INDOOR UNIT HEAT EXCHANGER
E02 749 620
21
E02 751 620 E02 151 666
22
E02 155 666
23
E02 151 667
INDOOR HEAT EXCHANGER INDOOR HEAT EXCHANGER UNION(GAS) UNION(GAS) UNION(LIQUID)
29
1
1
1
1
1
1
1
1
1
{9.52 {12.7 {6.35
Air cleaning filter (White bellows type)
12-5. AIR CLEANING FILTER
Model
Part No.
MAC-1300FT
MSC-A07YV­MSC-A09YV­MSC-A12YV-
E1 E1
E1
AIR CLEANING FILTER removes fine dust of 0.01 micron from air by means of static electricity.
Normal life of AIR CLEANING FILTER is 4 months. However, when it becomes dirty, replace it as soon as possible.
Clogged AIR CLEANING FILTER may reduce the air conditioner capacity or cause frost on the air outlet.
DO NOT reuse AIR CLEANING FILTER even if it is washed.
DO NOT remove or attach AIR CLEANING FILTER during unit operation.
30
HEAD OFFICE: MITSUBISHI DENKI BLDG.,2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN
CC
Copyright 2003 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD Distributed in Dec. 2003. No.OB329 6 Made in Japan
New publication, effective Dec. 2003 Specifications subject to change without notice.
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