Mitsubishi Electronics MS24WN User Manual

L
I
S
T
E
D
CUS
SPLIT-TYPE, AIR CONDITIONERS
Revision:
PARTS LIST have been partially modified.
Please void OB311.
SERVICE MANUAL
Wireless type Models
MS24WN (W) · MU24WN
No. OB311
REVISED EDITION-A
INDOOR UNIT Indication of model name MS24WN
OUTDOOR UNIT Indication of model name MU24WN
Remote controller
CONTENTS
1. FEATURES·························································3
2. PART NAMES AND FUNCTIONS······················4
3. SPECIFICATION·················································6
4. DATA···································································8
5. OUTLINES AND DIMENSIONS·······················12
6. WIRING DIAGRAM ··········································14
7. REFRIGERANT SYSTEM DIAGRAM··············15
8. MICROPROCESSOR CONTROL ····················16
10. TROUBLESHOOTING ······································27
11. DISASSEMBLY INSTRUCTIONS·····················40
12. PARTS LIST······················································44
13. OPTIONAL PARTS ······················BACK COVER
The Slim Line. From Mitsubishi Electric.
TM
Revision:
CAPILLARY TUBE (TAPER PIPE) [0.14X[0.09X1-31/32
E02 784 936
Part number
Part name
Model
MU24WN
Page
47
• Parts No. has been changed due to the color change of outdoor unit parts. WHITENEW WHITE (Brighter)
• Capillary tube has been added to parts list.
1
SWING
LCD wireless remote controller
SWING
FEATURES
MS24WN
MU24WN
Model
MS24WN
Cooling capacity
22,800 Btu/h
SEER
10.5
“I FEEL CONTROL” IN OUR LCD WIRELESS REMOTE CONTROLLER WITH ON/OFF PROGRAM TIMER
Mitsubishi Electric’s new wireless remote controller incorporates a number of advanced features that provide even greater con-
trol and ease-to-use. It has a liquid crystal display which indicates such information as mode, fan speed and temperature selected as well as the programmed ON/OFF timer. It is also equipped with “I Feel Control”, a unique Mitsubishi Electric fea­ture that allows the user to adjust the temperature to exactly the level he or she wants simply by tapping the button that describes present conditions : “Too Cool” or “Too Warm”. The optimum temperature set this way is then memorized for immedi­ate recall whenever the air conditioner is used again.
Select desired air flow direction. REMOTE-CONTROL OPERATION MODE
Using the remote controller, you can select from five airflow set-
tings to match room layout and the location of people. Also, you can set the vane to swing automatically.
AUTO-RESTART FUNCTION
The auto restart function restarts the equipment automatically
when power is restored following an outage. Operation resumes in the mode in which the equipment was running just before the out­age.
HIGH PERFORMANCE ROTARY COMPRESSOR
The advanced design of Mitsubishi Electric’s powerful and energy
efficient rotary compressor results in lower operating costs and longer service life.
3
2
Installation plate Installation plate fixing screw 4 x 25 mm(0.16 x 0.98 in.) Remote controller holder Fixing screw for 3 3.5 x 16 mm(0.14 x 0.63 in.) (Black) Battery (AAA) for remote controller Wireless remote controller Felt tape (Used for left or left-rear piping)
1 7 1 2 2 1 1
1 2 3 4 5 6 7
MS24WN
PART NAMES AND FUNCTIONS
INDOOR UNIT
MS24WN
Grille
Deodorizing filter (option) (Gray sponge type)
Air cleaning filter (option) (White bellows type)
Front panel
Air filter
Vertical vane
Operation section
(When the grille is opened)
Emergency operation switch
Air inlet
Remote control receiving section
Horizontal vane
Remote controller
Display section
Operation indicator lamp
Operation Indicator
Receiving section
ACCESSORIES
OUTDOOR UNIT
MU24WN
4
REMOTE CONTROLLER
ON/OFF
TOO
COOL
PM
AM
TOO
WARM
ON/OFF
FAN
TOO
WARM
TOO
COOL
VANE
MODE
STOP
START
HR.
MIN.
WIDE VANE
LONG
I FEEL
COOL
DRY
PM
CLOCK
AM
RESET CLOCK
FAN
Open the front lid.
Signal transmitting section
Operation display section
OPERATE/ STOP
(ON/ OFF)button
TEMPERATURE buttons
OPERATION SELECT button
FAN SPEED CONTROL button
OFF-TIMER button
HR. button
MIN. button
(TIME SET button)
ON-TIMER button
RESET button
VANE button
(Horizontal vane button)
CLOCK SET button
LONG button
WIDE VANE button
(Vertical vane button)
MS24WN
5
3
Item
Model
Cooling capacity Power consumption EER [SEER] INDOOR UNIT MODEL External finish Power supply Max. fuse size (time delay)/ Disconnect switch Min. ampacity Fan motor
Airflow Low—Med.—High Moisture removal
Sound level Low-Med.-High Cond. drain connection O.D.
Dimensions Weight
OUTDOOR UNIT MODEL External finish Power supply Max. fuse size (time delay) Min. ampacity Fan motor
Compressor
Refrigerant control Sound level
Dimensions Weight
REMOTE CONTROLLER Control voltage (by built-in transformer) REFRIGERANT PIPING Pipe size (Min. wall thickness)
Connection method Between the indoor
& outdoor units Refrigerant charge (R22) Refrigerant oil
(Model)
FAN Dry COOL Dry(Wet)
W D H
Model Winding resistance (at 68˚F)
W D H
Liquid Gas Indoor Outdoor Height difference Piping length
Btu/h
W
A A
F.L.A
CFM CFM
p
t./h
dB(A
) in. in. in. in. lb.
A A
F.L.A
R.L.A L.R.A
dB(A
) in. in. in. lb.
in. in.
ft. ft.
oz.
22,800
2,170
10.5 (10.5) MS24WN
White
115V 60Hz 1[
15
1.1
0.82
431-491-565
402(346)-484(417)-565(487
)
7.6
39-43-47
5/8 43-5/16 8-15/16
12-13/16
40
MU24WN
Munsell 5Y7/1
208/230V 60Hz 1[ 3 wires
25 22
0.87
PH33NPBT
C-R 0.84 C-S 2.09
16 58
Linear expansion valve
55 34-1/4 11-5/8 33-1/2
152
Wireless type
12V DC
Not supplied (optional parts)
3/8 (0.0285
)
5/8 (0.0315
) Flared Flared
Max. 25 Max. 50
4 Ib. 5 oz.
27.9
(
MS32N1
)
MS24WN
11
1
2
Cooling
Maximum
Minimum
Indoor intake air temperature
95˚FDB, 71˚FWB 67˚FDB, 57˚FWB
Outdoor intake air temperature
115˚FDB
67˚FDB
SPECIFICATION
Notes : Test conditions are based on ARI 210/240
1 : Rating conditions (cooling) — Indoor : 80˚FDB, 67˚FWB, Outdoor : 95˚FDB, (75˚FWB)2 : Rating conditions (cooling) — Indoor : 80˚FDB, 67˚FWB, Outdoor : 82˚FDB, 65˚FWB
Operating Range
6
w Height difference
should be within 25ft. regardless of which unit, indoor or outdoor position is high.
w Max. Height
difference 25ft.
Additional Piping Max. length
A
Indoor unit
Outdoor unit
Outside
diameter
Minimum
Wall
thickness
Outside
diameter
Minimum
Wall
thickness
MS24WN MU24WN
Additional piping
Max. length : ft.
A
50
Gas
Piping size : in. Length of connecting pipe : in.
Liquid
Indoor unit
Outdoor unit
Model
Gas :
Liquid :00
Gas :
Liquid :
16-15/16 19-11/16
[ 5/8
[ 3/8
0.0315 0.0285
MAX. REFRIGERANT PIPING LENGTH & MAX. HEIGHT DIFFERENCE
MAX. HEIGHT DIFFERENCE
7
4
Model
Refrigerant piping length (one way)
1.0
25ft. (std.)
0.954
40ft.
0.923
50ft.
MS24WN
Model
Indoor air
Outdoor intake air DB temperature(˚F
)
71 67 63
TC
27.9
26.4
24.9
SHC
13.9
16.7
19.0
TPC
1.93
1.82
1.74
TC
26.1
24.6
23.0
SHC
13.0
15.5
17.6
TPC
2.12
2.01
1.92
TC
24.5
22.8
21.4
SHC
12.2
14.4
16.4
TPC
2.28
2.17
2.07
TC
22.8
21.2
19.5
SHC
11.3
13.4
14.9
TPC
2.40
2.30
2.21
TC
21.0
19.5
17.8
SHC
10.4
12.3
13.6
TPC
2.50
2.41
2.30
IWB (˚F)
75
85 95
105
115
MS24WN
(208V/ 230V)
Notes 1. IWB : Intake air wet-bulb temperature. TC : Total Capacity (x10
3
Btu/h), SHC : Sensible Heat Capacity (x10
3
Btu/h)
TPC : Total Power Consumption (kW)
2. SHC is based on 80˚F of indoor intake air DB temperature.
16
18
20
22
24
26
28
30
65 70 75 80 85 90 95 100 105 110 115
1.4
1.6
1.8
2.0
2.2
2.4
2.6
71 67 63
71 67 63
Total power consumption (kW) Total capacity ( 10 Btu/h)
Outdoor intake air DB temperature (°F)
Indoor intake air WB temperature (°F)
Indoor intake air WB temperature (
°F)
Cooling
SHF at rating condition = 0.63
= 487CFM = 0.16
Airflow
Bypass Factor
208V/230V
208V/230V
DATA
4-1. PERFORMANCE DATA
1) COOLING CAPACITY
MS24WN MU24WN
2) COOLING CAPACITY CORRECTIONS
4-2. PERFORMANCE CURVE
MS24WN MU24WN
8
4-3. Condensing pressure
70 75 80 85 90 95 100 104(°F)
40
50
60
70
80
90
100
70 75 80 85 90 95 100 104(°F)
160
180
200
220
240
260
280
300
86 80
75 70
Condensing pressure
Outdoor ambient temperature
(PSIG)
86 80 75 70
Indoor DB temperature
Indoor DB temperature
(PSIG)
68
Suction pressure
Outdoor ambient temperature
68
Data is based on the condition of indoor humidity 50%. Air flow should be set at High.
MU24WN
9
•Both wirings can be applied.
MS24WN
INDOOR UNIT
INDOOR UNIT
115V 60Hz 1[, 2wires
OUTDOOR UNIT
208/230V 60Hz 1[, 3 wires
SIGNAL WIRE 2 wires 12V DC
OUTDOOR UNIT
208/230V 60Hz 1[, 3 wires
115V 60Hz 1[, 2 wires
Disconnect switch SIGNAL WIRE
2 wires 12V DC
115V
4-4. STANDARD OPERATION DATA
MS24WN
Cooling
22,800
0.63
2.17
MS24WN
115V 60Hz 1[
0.071
0.62
MU24WN
208/230V 60Hz 1[
2.099
9.36/ 8.30
0.67/0.71 250
71 174 115
48 158
25
4 Ib. 5 oz.
80
67
51
50
1,280
487(Wet)
95
750/820
1,589/1,765
Capacity SHF Input INDOOR UNIT MODEL Power supply Input Fan motor current OUTDOOR UNIT MODEL Power supply Input Comp. current Fan motor current Condensing pressure Suction pressure Discharge temperature Condensing temperature Suction temperature Comp. shell bottom temp Ref. pipe length Refrigerant charge (R22)
Intake air temperature
Discharge air temperature
Fan speed (High) Airflow (High)
Intake air temperature
Fan speed Airflow
Unit
Btu / h
kW
kW
A
kW
A
A PSIG PSIG
˚F ˚F ˚F ˚F ft. — ˚F ˚F ˚F ˚F
rpm
CFM
˚F ˚F
rpm
CFM
DB
WB
DB
WB
DB
WB
Item
Model
Total
Electrical circuit
Refrigerant circuit
Indoor unit
Outdoor unit
POWER SUPPLY
10
Control voltage
Power supply voltage to serial signal circuit is 12V DC. Voltage between 11+ and 33--
on in-out terminal block will be 12V DC peak.
Model
MS24WN
Mode
FAN
COOL
565 487
Air flow
(CFM)
Air speed
(ft./sec.)
Coverage range (ft.)
Function
Dry
Wet
34.2
29.4
20.1
17.2
MS24WN MU24WN
Outdoor unit
precharged (up to 25ft.)
4 lb. 5 oz.
25ft.
0
30ft.
0.81
35ft.
1.62
Refrigerant piping length (one way)
40ft.
2.43
45ft.
3.24
50ft.
4.05
Model
CALCULATION : Xoz. = 0.81/ 5oz./ft. x (Additional Piping Length-25) ft.
Function
Cooling
Standard temperature Maximum temperature Minimum temperature
Maximum humidity
DB (˚F)
80 95 67
WB (˚F)
67 71 57
Indoor
78%
DB (˚F)
95
115
67
WB (˚F)
— — —
Outdoor
Condition
Intake air temperature
4-5. OPERATING RANGE
Indoor unit
Outdoor unit
Rating
115V 60Hz 1[
208/230V 60Hz 1[
Guaranteed Voltage
MS24WN
MU24WN
Model
Min. 103V
Max. 127V
115V
Min. 198V Max. 253V
208V
230V
(1) POWER SUPPLY
(2) OPERATION
4-6. OUTLET AIR SPEED AND COVERAGE RANGE
The air coverage range is the figure up to the position where the air speed is 1 ft./sec., when air is blown out horizontally from the unit properly at the High speed position. The coverage range should be used only as a general guideline since it varies according to the size of the room and furniture arranged in the room.
4-7. ADDITIONAL REFRIGERANT CHARGE (R22(oz.))
11
5
6-3/8
3/4
2-5/16
1-7/8
5/16
12-3/8
10-1/161-7/8
1/8
3-7/8
3-7/8
6-13/16
6-13/16
16-5/16 16-5/16
3/168-7/8
8-15/16
9-15/16
31-1/8
2-3/16
42-1/16
43-5/16
12-13/16
Air out
Air in
Insulation [ 1-1/8
Drain hose [5/8 (Connected part O.D)
{
Liquid line [ 3/8 19-11/16 Gas line [ 3/4 16-15/16 Insulation [ 1-15/16 O.D
[ 1-1/4 I.D
Installation plate
Wall hole [ 2-15/16
Wireless remote controller
Installation plate
Indoor unit
OUTLINES AND DIMENSIONS
MS24WN
INDOOR UNIT
Unit: inch
12
MU24WN
Unit: inch
OUTDOOR UNIT
Air intake
Outlet guide installation hole
Handle for moving
A
17-3/8
7-1/18 20-5/8
1-9/16
Drain hole [1-5/16
7-9/32
Air outlet
11-7/8
2-1/2o7/8 Oval holes
19-11/16
34-1/4
20-5/8
(standard bolt M10)
Air intake
7-9/32
18-7/18
4-1/8
Outdoor Unit-Necessary surrounding clearance
11/16
13
14-1/4
1-9/16 1-1/16
9/16
Terminal block for power line Terminal block for indoor and outdoor unit connection
Handle for moving Service panel
Refrigerant-pipe flared
33-1/2
connection [5/8
21-3/4
Refrigerant-pipe flared
17-17/32
2-3/8
1-5/16
Bottom piping hole
1-5/8
connection [3/8
17-23/32
Knock out hole for front piping
(refrigerant,drainage and wiring)
Knock out hole
1-3/4
for right piping (refrigerant,drainage
and wiring)
2-3/8 4-3/4
13/32
Front opening
13/32
19-11/16
1-3/4
2-1/16
Knock out holes for power line 2-[1-1/16
7-7/8
Note:Allow adequate upper clearance
13/32
5-29/32
19-11/16
Service space
Drain hole [1-5/16
Handle for moving
5-7/16
Rear piping hole
3-3/4
Outdoor Unit-Necessary surrounding clearance (Concentrated installation)
13/32
4
For 10 units or less
The upper side must be open.
7-7/8
39-3/8
2-U-shaped notched holes
Side air intake
Rear fresh air intake
9/32
A
11-5/8
15/16
Conduit hole
NOTE: Do not wire12V DC and
115V AC in same conduit hole.
15/16
1/2
R1/4
1-5/16
R13/16
11/16
Front right piping holes­detail figures
2-9/16
R13/16
1 max.
3-1/8
Standard bolt length
13
6
SYMBOL
TB2 T61 X52 52C
SYMBOL
MF NR61 RT62 RT63 SR61
TB1
SYMBOL
C1 C2
DSAR
F61
LEV
MC
NAME
NAME NAME COMPRESSOR CAPACITOR OUTDOOR FAN CAPACITOR SURGE ABSORBER FUSE(3.15A) EXPANSION VALVE COIL COMPRESSOR(INNER PROTECTOR)
OUTDOOR FAN MOTOR(INNER PROTECTOR)
VARISTOR
DISCHARGE TEMPERATURE THERMIST OR
AMBIENT TEMPERA TURE THERMIST OR SOLID STATE RELAY TERMINAL BLOCK
TERMINAL BLOCK TRANSFORMER
COMPRESSOR AUXILIARY RELAY
COMPRESSOR CONTACTOR
TAB12
POWER
FROM OUTDOOR UNIT CONNECTING WIRES
TO OUTDOOR UNIT CONNECTING WIRE
SUPPLY 115V 1 phase 60Hz
CN201
RT13
121
CN
CN211
CN112
TO OUTDOOR UNIT CONNECTING WIRES 12V DC
3
F11
VLT
1-
3+
15
3
REMOTE CONTROLLER
MV2 MV2 MV1
BLK GRY
TRANS
HIC1
C11
N
L1
BLK
ORN
WHT
BRN
YLW
RED
ELECTRONIC CONTROL P.C. BOARD
NR11
RED
MF
RT12
CN 151
CN 101
3
DISPLAY P.C.BOARD
RECEIVER P.C.BOARD
CN 102
SR141
1 3 4
4 3 2 1
RT11
111
CN
1 2 3 4
TB
w
(
)
w A disconnect may be required by local code.
SYMBOL
RT12 RT13
SR141
TB
SYMBOL
MV1
MV2 NR11 RT11
SYMBOL
C11
F11
HIC1
MF
NAME
NAME NAME INDOOR FAN CAPACITOR FUSE(3.15A) DC/DC CONVERTER INDOOR FAN MOTOR (INNER PROTECTOR)
VANE MOTOR(HORIZONTAL) VANE MOTOR(VERTICAL) VARISTOR ROOM TEMPERATURE THERMIST OR
INDOOR COIL THERMISTOR(MAIN) INDOOR COIL THERMISTOR(SUB) SOLID STATE RELAY TERMINAL BLOCK
WIRING DIAGRAM
MS24WN
MODEL WIRING DIAGRAM
INDOOR UNIT
NOTE:1. About the outdoor side electric wiring, refer to the outdoor unit electric wiring diagram for servicing.
2. Use copper conductors only.(For field wiring)
3. Symbols below indicate; : Terminal block, : Connector
SG79J618H02
MU24WN
MODEL WIRING DIAGRAM
OUTDOOR UNIT
FROM INDOOR UNIT CONNECTING WIRE
FROM INDOOR UNIT CONNECTING WIRES 12V DC
TO INDOOR UNIT CONNECTING WIRES 115V 1 phase 60Hz
POWER SUPPLY 208/230V 1 phase 60Hz
GROUND
NOTE:1. About the indoor side electric wiring, refer to the indoor unit electric wiring diagram for servicing.
2. Use copper conductors only.(For field wiring)
3. Symbols below indicate; : Terminal block, : Connector
TB2
3
1
N
L1
TB1
L1
N
L2
+
-
BLK
RED
RED
GRN/YLW
OUTDOOR ELECTRONIC CONTROL P.C. BOARD
RED
BLU
BLU
DSAR
14
RT62 RT63
CN662 CN724
X52
T61
LEV
6
SR61
A2 A1
52C
MF
WHTWHT
BLK
ORN
RED
3456
21
RED
C2
ORN
3
CN711
TAB52
X52
COM
NO
F61
ORN VLT BLU RED
CN730
WHT
RED BLK
1 3 5 7
NR61
1
2
52C
C1
12
BLK
C
S
MC
SG79J606H02
BLU
R
7
Indoor heat exchanger
Outdoor heat exchanger
Flared connection
Room temperature thermistor RT11
Indoor coil thermistor RT13(sub)
Discharge temperature thermistor RT62
Flared connection
Stop valve
Stop valve (with service port)
Capillary tube O.D.0.14I.D.0.091-31/32
Refrigerant flow in cooling
Compressor
Refrigerant pipe [5/8 (with heat insulator)
Refrigerant pipe [3/8 (with heat insulator)
Indoor coil thermistor RT12(main)
LEV
Strainer
Strainer
Accumulator
Ambient temperature thermistor RT63
Strainer
#50
Capillary tube O.D.0.16I.D.0.097-7/8 (Upper path)
Capillary tube O.D.0.16I.D.0.093-15/16 (Lower path)
SERVICE PORT
SERVICE PORT
FUSIBLE PLUG
#100
#100
REFRIGERANT SYSTEM DIAGRAM
Unit: inch
MS24WN
INDOOR UNIT
MU24WN
OUTDOOR UNIT
15
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