Milton CAT G3412 User Manual

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GAS GENERATOR SET
STANDBY 350 ekW CONTINUOUS
350 ekW
60 Hz
Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness.
FEATURES
FULL RANGE OF ATTACHMENTS
Wide range of bolt-on system expansion attachments, factory designed and tested
SINGLE-SOURCE SUPPLIER
Fully Prototype Tested with certified torsional vibration analysis available
WORLDWIDE PRODUCT SUPPORT
Worldwide parts availability through the Caterpillar dealer network
With over 1,200 dealer outlets operating in 166 countries, you’re never far from the Caterpillar part you need.
99.5% of parts orders filled within 48 hours. The best product support record in the industry.
Caterpillar dealer service technicians are trained to service every aspect of your electric power generation system.
Preventive maintenance agreements
The Cat Scheduled Oil Sampling (S•O•SSM) program cost effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products
CAT®G3412 TA GAS ENGINE
Reliable, rugged, durable design
Field-proven in thousands of applications worldwide
Low pressure gas
CAT SR4B GENERATOR
Designed to match performance and output characteristics of Caterpillar engines
Optimum winding pitch for minimum total harmonic distortion and maximum efficiency
Segregated AC/DC, low voltage accessory box provides single point access to accessory connections
CAT CONTROL PANELS
Two levels of controls, designed to meet individual customer needs:
EMCP II provides digital monitoring, metering, and protection
EMCP II+ provides EMCP II features along with full-featured power metering and protective relaying
WHERE THE WORLD TURNS FOR POWER
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CAT SR4B GENERATOR
Frame.................................................592
Type ................Self excited, static regulated, brushless
Construction ..................Single bearing, close coupled
Three phase .........................12 lead reconnectable
Insulation ......Class H with tropicalization and antiabrasion
IP rating .....................................Drip proof 22
Alignment.......................................Pilot shaft
Overspeed capability
Prototype tested ...................................150%
Production tested ..................................125%
Wave form..........................Less than 5% deviation
Paralleling capability..............................Standard
Voltage regulator .....3-phasing sensing with Volts-per-Hertz
Voltage regulation ...........Less than ± 1/2% (steady state)
Less than ± 1% (no load to full load)
Voltage gain ....................................Automatic
Telephone Influence Factor (TIF)................Less than 50
Harmonic Distortion (THD) ....................Less than 5%
CAT ENGINE
G3412 TA, 4-stroke-cycle, SCAC
Bore – mm (in)....................................137 (5.4)
Stroke – mm (in) ..................................152 (6.0)
Displacement – L (cu in) .........................27.0 (1649)
Compression ratio ....................................9.7:1
Aspiration .......................Turbocharged-Aftercooled
Ignition system .............................Digital ignition
Governor type ...........................Woodward 2301A
CAT CONTROL PANEL
24 Volt DC Control
NEMA 1, IP22 enclosure Electrically dead front Lockable hinged door Generator instruments meet ANSI C-39-1 Terminal box mounted Single location customer connector point
Consult your Caterpillar dealer for available voltages.
SPECIFICATIONS
STANDBY 350 ekW CONTINUOUS 350 ekW 60 Hz
FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT
System Standard Optional
Air Inlet Single element canister type air cleaner
Service indicator
Cooling Radiator with guard Jacket water coolant heater with shutoff valves
Coolant drain lines with valves Radiator removal Fan and belt guards Caterpillar Coolant Low coolant level sensors
Exhaust Stainless steel exhaust flex with 15 dBA muffler
weld outlet flange
Fuel Gas pressure regulator
Low pressure fuel system Energize To Run (ETR) gas shutoff valve
Generator Self excited Permanent magnet excited
Class H insulation Digital Voltage Regulator Class F temperature rise Digital Voltage Regulator with KVAR/PF control
(105° C continuous/130° C standby) Anti-condensation space heater
VR6 Voltage Regulator, 3-phase sensing, Oversize & premium generators
with reactive droop Circuit breakers, UL, 3 pole with shunt trip
2:1 Volts/Hz or 1:1 Volts/Hz Multiple breaker capability Bus bar termination Extension box
Governor 2301A speed control with EG3P actuator Electronic load sharing Ignition Digital ignition system Control Panels EMCP II EMCP II+
Customer Communication Module Local alarm & remote annunciator modules
Lube Lubricating oil and filter Manual sump pump
Oil drain line with valve Fumes disposal
Mounting Wide base
Linear vibration isolators between base
and engine-generator
Starting/Charging 35 amp charging alternator Battery chargers, 5 & 10 amp
24 volt starting motor Oversize batteries Batteries with rack and cables Battery disconnect switch
General Automatic Transfer Switches (ATS)
Floor standing circuit breakers
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STANDBY 350 ekW CONTINUOUS 350 ekW 60 Hz
3
TECHNICAL DATA
Open Generator Set — Standby Continuous 1800 rpm/60 Hz/480 Volts DM5441 DM5442
Package Performance
Power rating ekW 350 350 Power rating @ 0.8 PF kVA 438 438 Aftercooler temperature Deg C Deg F 54 130 54 130
Fuel Consumption
100% load with fan N•m3/hr scf/hr 119 4472 119 4472 75% load with fan N•m3/hr scf/hr 95 3575 95 3575 50% load with fan N•m3/hr scf/hr 72 2701 72 2701
Cooling System
Ambient air temperature*
Deg C Deg F 40 105 40 105
Air flow restriction (system) kPa
in water 0.12 0.5 0.12 0.5
Air flow (maximum @ rated speed for
standard radiator arrangement) m3/min
cfm 1257 47,480 1257 47,480
Engine coolant capacity with radiator L
Gal 106 28 106 28
Jacket water outlet temperature Deg C Deg F 99 210 99 210
Exhaust System
Combustion air inlet flow rate N•m3/min
scfm 24 872 24 872
Exhaust gas stack temperature
Deg C Deg F
478 892 478 892 Exhaust gas flow rate N•m3/min cfm 25 2476 25 2476 Exhaust flange size (internal diameter)
mm in 203 8 203 8
Exhaust system backpressure
(maximum allowable)
kPa in water 6.7 27 6.7 27
Heat Rejection
Low Heat Value (LHV) fuel input
kW Btu/min 1205 68,547 1205 68,547
Heat rejection to jacket water
(includes oil cooler)
kW Btu/min 437 24,869 437 24,869
Total heat rejection to exhaust (LHV to 25° C)
kW Btu/min 283 16,067 283 16,067
Heat rejection to exhaust (LHV to 120° C)
kW Btu/min 218 10,412 218 10,412
Heat rejection to A/C
kW Btu/min 15 866 15 866
Heat rejection to atmosphere from engine
kW Btu/min 48 2742 48 2742
Heat rejection to atmosphere from generator
kW Btu/min 29 1660 29 1660
Generator
Motor starting capability @ 30% voltage dip** kVA 928 928 Frame 592 592 Temperature rise Deg C 130 105
Emissions***
NOx g/bhp-hr 21.3 21.3 CO g/bhp-hr 1.5 1.5 HC (total) g/bhp-hr 1.9 1.9 HC (non-methane) g/bhp-hr 0.29 0.29 Exhaust O2 (dry) % 4.0 4.0
***Ambient capability at 200 m (660 ft) above sea level. For ambient capability at other altitudes, consult your Caterpillar dealer. ***Assumes synchronous driver
***Emissions data measurement is consistent with those described in EPA CFR 40 PART 89 SUBPART D and ISO 8178-1 for
measuring HC, CO, CO2and NOx. Data shown is based on steady state engine operating conditions of 77° F, 28.43 inches HG and fuel having a LHV of 920 BTU per cubic foot at 30.00 inches HG absolute and 32° F. Not to exceed emission data shown is subject to instrumentation, measurement, facility and engine fuel system adjustments.
Standby — Output available with varying load for the duration of the interruption of the normal source power.
Continuous — Output available without varying load for an unlimited time.
Ratings are based on ISO3046/1 standard reference conditions of 25° C (77° F) and 100 kPa (29.61 in Hg).
Ratings are based on pipeline natural gas having a LHV (low heat value) of 36.2 mJ/N•m3(920 Btu/cu ft). Variations in altitude, temperature, and gas composition from standard conditions or the use of a three way catalyst may require a reduction in engine horsepower.
RATING DEFINITIONS AND CONDITIONS
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STANDBY 350 ekW CONTINUOUS 350 ekW 60 Hz
Note: Do not use for installation design.
See general dimension drawings for detail (Drawing #207-4502).
Package Dimensions
Length
4543.1 mm 178.86 in
Width
2235.8 mm 88.02 in
Height
2466.4 mm 97.10 in
Shipping Weight
6356 kg 14,000 lb
www.CAT-ElectricPower.com
TMI Reference No.: DM5441, DM5442 © 2001 Caterpillar
All rights reserved.
U.S. sourced Printed in U.S.A.
LEHE1431 (06-01) Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
STANDBY/CONTINUOUS POWER GENERATOR SET PACKAGE — TOP VIEW
STANDBY/CONTINUOUS POWER GENERATOR SET PACKAGE — SIDE VIEW
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