The Cat® C9 ACERT™ Tier II high torque engine
provides excellent power, fuel economy,
serviceability and durability. With 5% greater
fuel efficiency than its predecessor, and
meeting the Tier II emission standards, the Cat
C9 ACERT is a dependable performer.
Hydraulics
Closed Center hydraulic system with electronic
programmable controls that produces excellent
multi-function capability; dedicated pilot,
travel, implement and saw pumps.
Operator Comfort
The Cat 500 Series has a purpose built forestry
cab with heavy-duty guarding, meeting FOPS/
ROPS/OPS requirements. Designed with
operator friendly controls and ergonomics,
the cab gives excellent front, side and rear
visibility. Isolation mounted cab and engine
reduce sound levels and vibration for quiet and
comfortable operation.
Leveling System
The most reliable tilt mechanism in the
industry provides stability and productivity
even in the steepest applications for the 522
and 532 models.
Undercarriage
Cat track machines feature a rugged
undercarriage custom designed for reliable
operation in tough harvesting conditions, from
wet bottomlands to steep rocky slopes.
Contents
Powertrain 3
Hydraulic Packages 4
Operator Comfort 5
Leveling System 6
Undercarriage 7
Boom and Stick 8
Owning and Operating Costs 9
Serviceability 10
Customer Focus 11
Cat 511/521/522/532 Specifications 12
Standard and Optional Equipment 16
2
2
Versatility
Cat machines are available with factoryinstalled felling heads to meet your application
needs. Cat 500 series machines utilize high
pressure hydraulics and proven components.
All models are available with hot saw
intermittent or harvesting linkage fronts.
Serviceability
The hydraulically actuated clam-shell service
door provides full service access to daily
service points simplifying maintenance.
Regularly scheduled maintenance extends
machine service life and lowers overall
operating costs.
ForestPro Consulting
Cat’s ForestPro Consulting Services provides
application consulting, training, market
development and leading forestry system
solutions to meet dealer and customer needs.
Boom and Stick
Harvester and Feller Buncher Linkage
Arrangements are available for all models.
All boom and stick structures are stress
relieved for extended service life.
Owning and Operating Costs
Proven fuel efficiency combined with
easier access and extended service
intervals maximize uptime, reduce
operating costs and maximize productivity.
Customer Focus
Your Cat dealer offers a wide range of
services that can be set up to meet your
equipment needs. The dealer will help you
choose a plan that can cover everything
from machine and attachment selection,
service and maintenance, to replacement.
A robust undercarriage utilizes proven components, customized
for demanding forestry conditions. The unique boom design
provides industry leading lift capacity throughout full reach
range, a benefit in large timber.
Four models are available with just the right horsepower, track
size and hydraulic configurations to fit your application needs.
Page 3
Powertrain
Built for power, reliability, low maintenance,
excellent fuel economy and low emissions.
Powerful Performance
The Cat® C9 electronically controlled ACERT delivers power
while meeting all current Tier II emission standards. All
models contain a fuel/water separator, engine air intake heater
and a dual-stage combination air cleaner with pre-cleaner.
High Capacity Cooling System
The side-by-side radiator/oil cooler gives excellent cooling
capacity for high production bunching and harvesting. The
optional on-demand Flexxaire™ fan activates only when
required and allows the cooling fan to purge debris from the
radiator area, keeping a cleaner cooling system. The IQAN
control system infinitely controls blade pitch angle to reduce
horsepower demand from the cooling package, and lower
operating costs..
Engine Oil
Caterpillar® engine oil is formulated to optimize engine life and
performance and is recommended for use in Cat diesel engines.
The engine oil change interval has been increased to 500 hours.
Service
The clamshell engine compartment provides easy access to
oil filters, oil dipstick, hydraulic fill pump and hoses reducing
maintenance time.
Low Exhaust Emissions
The Cat C9 ACERT engine is a low emission engine designed
to meet US EPA off-road Tier II emission regulations.
Pony Tank
An optional add on fuel tank is available for all 500 ZTS track
feller buncher and track harvester models. The additional
90 gallon fuel capacity allows for increased work hours and
productivity by reducing work stoppages needed for refueling
machines.
Batteries
An optional starting aid for colder climates is available for all
500 ZTS track feller buncher and harvester models. This option
provides two (2) additional batteries, a HD starter, and HD
battery cables.
3
Page 4
Hydraulic Packages
Powerful hydraulic system combined with a powerful boom and
stick maximize productivity in any felling or harvesting job.
Electric Hydraulic Oil fill Pump
The hydraulic oil site gauge provides easy visibility to know
when hydraulic oil needs to be added. An easy accessible
service wand allows hydraulic oil to be pumped through the
hydraulic filtering system and into the tank. This reduces
maintenance time and helps to maintain oil cleanliness
requirements.
Variable Displacement Pump
Cat® 511 ZTS Track Feller Bunchers and Harvesters contain
a dedicated variable displacement pump for travel circuit and
implement functions, and a dedicated variable displacement
pump for felling attachments. Cat 521/522/532 ZTS Track
Feller Bunchers and Harvesters contain a dedicated 200 cc
variable displacement pump for travel circuit, a 190 cc variable
displacement pump for boom and implement functions, and
a dedicated 55 cc variable displacement pump for felling and
Optional Flexxaire™ fan operates only when required
and allows the fan blades to reverse, purging debris from
the radiator area, reducing maintenance time, and fuel
consumption.
Clam-Shell Service Door
The hydraulically actuated clam-shell service door provides
easy and quick access reducing machine maintenance time.
10
Page 11
Customer Focus
Cat® dealer services help you operate
longer with lower costs.
Product Support
Your Cat® dealer will help provide you with parts quickly and
efficiently by utilizing the Cat worldwide dealer network parts
system, minimizing downtime.
Machine Selections
Make detailed comparisons of the machines you are
considering before you buy. What are job requirements,
machine attachments and operating hours? What production is
needed? Your Cat dealer can provide recommendations.
Purchase
Look past the initial price. Consider the financing options
available as well as day-to-day operating costs. This is also the
time to look at dealer services that can be included in the cost
of the machine to yield lower equipment owning and operating
costs over the long run.
Customer Support Agreements
Cat dealers offer a wide variety of product support agreements,
and work with customers to develop a plan that best meets
specific needs. These plans can help protect your investment.
Operation
Improving operating techniques can boost your profits. The
Cat Forest Products Consulting Services Group offers certified
operator training classes to help maximize the return on your
machine investment.
Maintenance Services
Repair option programs guarantee the cost of repairs up front.
Diagnostic programs such as S-O-S
Sampling and Technical Analysis help avoid unscheduled
repairs.
Replacement
Repair, rebuild or replace? Your Cat dealer can help you
evaluate the cost involved so you can make the right choice.
SM
Analysis and Coolant
11
Page 12
CAT® 511/521/522/532 Specifications
Powertrain - 511
Engine Model Cat® C9 ACERT
Gross Power @ 1800 RPM 184.2 kW / 247 hp
Rated Power @ 2100 RPM 170.0 kW / 228 hp
Displacement 537 in3 / 8.8 L
Powertrain – 521/522/532
Engine Model Cat C9 ACERT
Gross Power @ 1800 RPM 211.8 kW / 284 hp
Rated Power @ 2100 RPM 196.1 kW / 263 hp
Displacement 537 in3 / 8.8 L
Operating Weights (w/o heads)*
511 24362 kg / 53710 lb
521 27084 kg / 59710 lb
522 30410 kg / 67040 lb
532 31620 kg / 69710 lb
Operating Weights (w/o heads)**
511 23790 kg / 52440 lb
521 26050 kg / 57440 lb
522 29806 kg / 65710 lb
532 31450 kg / 69340 lb
Boom System
Max. Reach (w/ head)* 8.1 m / 26 ft 6 in
Max. Reach (w/ head)** 9.8 m / 32 ft
Bare Pin Lift @
Max Reach (w/o head)* 7100 kg / 15600 lb @ 20 ft / 6.1 m
Bare Pin Lift @
Max Reach (w/o head)** 4100 kg / 9100 lb @ 29.5 ft / 9.0 m
* Track Feller Buncher – Lift over front of tracks
** Track Harvester Configuration – Lift over front of tracks
Hydraulic System
Electric hydraulic oil fill pump
Dedicated variable displacement pump for travel circuit
511 - 180 cc
521, 522, 532 - 200 cc
Dedicated variable displacement pump for boom and implement functions
511 - 180 cc
521, 522, 532 - 190 cc
Dedicated 55 cc variable displacement pump for saw motor
511 446 in (11328 mm) X 133 in (3378 mm) 126 in (3200 mm) X 52,800 lb (23950 kg)
521 453 in (11506 mm) X 140 in (3556 mm) 126 in (3200 mm) X 57,800 lb (26217 kg)
522 X 318 in (8077 mm) 152 in (3861 mm) 126 in (3200 mm) 137 in (3480 mm) 68,160 lb (30917 kg)
(boom tucked)
532X 318 in (8077 mm) 156 in (3962 mm) 126 in (3200 mm) 137 in (3480 mm) 70,400 lb (31933 kg)
(boom tucked)
Length, Height and Width 1 assume 24 in ( 610 mm) SG shoes
* Height to top of cab w/ standard skylight
+ Width 1 is minimum width w/ 24” SG shoes
++ Width 2 is maximum width when undercarriage is set wide
All 522 and 532 TFB models are shipped in the maximum width configuration using Width 2++ dimension.
These illustrations and values are ESTIMATED for TRUCK SHIPMENT ONLY FROM THE FACTORY.
These are subject to change based on attachments, configurations, add-ons, etc.
511 333 in (8458 mm) 133 in (3378 mm) 126 in (3200 mm) X 53,360 lb (24204 kg)
511* 423 in (10744 mm) 133 in (3378 mm) 126 in (3200 mm) X 60,160 lb (27288 kg)
521 340 in (8636 mm) 140 in (3556 mm) 126 in (3200 mm) X 57,660 lb (26154 kg)
521* 431 in (10947 mm) 140 in (3556 mm) 126 in (3200 mm) X 64,460 lb (29239 kg)
522 340 in (8636 mm) 152 in (3861 mm) 126 in (3200 mm) 137 in (3480 mm) 66,540 lb (30182 kg)
522* 431 in (10947 mm) 152 in (3861 mm) 126 in (3200 mm) 137 in (3480 mm) 73,340 lb (33266 kg)
532 339 in (8611 mm) 156 in (3962 mm) 126 in (3200 mm) 137 in (3480 mm) 70,720 lb (32078 kg)
532* 430 in (10922 mm) 156 in (3962 mm) 126 in (3200 mm) 137 in (3480 mm) 77,520 lb (35162 kg)
Length, Height and Width assume 24 in (mm) SG shoes
* w/ HF 201 Partial Tilt Felling Head, tilted back and lifted (assumes an estimated
additional head weight of 7,069 lb (3213 kg)
** Height is to top of cab w/ standard skylight
+ Width 1 is minimum width
++ Width 2 is maximum width when undercarriage is set wide
All 522 and 532 TFB models are shipped in the maximum width configuration using Width 2++ dimension.
These illustrations and values are ESTIMATED for TRUCK SHIPMENT ONLY FROM THE FACTORY.
These are subject to change based on attachments, configurations, add-ons, etc.
Materials and specifications are subject to change without notice. Featured machines
may include additional equipment. See your Caterpillar® dealer for available options.
CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, “Caterpillar Yellow” and
the POWER EDGE trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.
CATZTS(01-09)
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