Milton CAT D7E User Manual

D7E
Track-Type Tractor
Engine
Engine Model Cat Net Power – SAE J1349 175 kW 235 hp
Drive Train
®
C9.3 ACERT™
Weights
Operating Weight – STD SU 25 700 kg 56,669 lb Operating Weight – LGP S 28 170 kg 62,115 lb Shipping Weight – STD 21 600 kg 47,619 lb Shipping Weight – LGP 23 980 kg 52,866 lb
D7E Features
Electric Drive Power Train
The revolutionary electric drive system delivers excellent dozing efficiency and performance while consuming considerably less fuel and fewer parts to reduce lifetime owning and operating costs.
Operator Station
Center post cab design offers more space, improved all-around visibility and reduced noise levels.
ACERT™ Engine Technology
Cat C9.3 engine with ACERT™ Technology powers an electric generator that efficiently converts mechanical energy into AC electrical current. Meets U.S. EPA Tier 3, EU Stage IIIa and Japan MLIT Step 3 emissions regulations.
Grade Control Ready
Factory installed wiring and mounting points make it simple to add a Cat AccuGrade™ system for improved accuracy and increased productivity.
Serviceability
New tilt cab provides easy access to drive system components, hydraulic pumps and lines. Grouped service points and large access doors facilitate easy daily maintenance.
Sustainability
Designed to do more work while consuming fewer resources – good for business and good for the planet.
Contents
Power Train..........................................................3
Engine ...................................................................4
Cooling System....................................................4
Operator Station..................................................5
Undercarriage .....................................................6
Technology Solutions .........................................7
Work Tools............................................................8
Serviceability.......................................................9
Customer Support.............................................10
Sustainability .....................................................10
D7E Track-Type Tractor Specifications.........11
D7E Standard Equipment.................................15
D7E Optional Equipment...................................15
The Cat® D7E was designed to meet growing demand for powerful yet highly maneuverable track-type tractors. By adapting electric drive technology to the unique requirements of dozer applications, Caterpillar has developed an all-new class of tractor that delivers the best possible balance of heavy-dozing and fine-grading performance.
The innovative diesel-electric hybrid technology of the D7E is also designed to burn considerably less fuel and consume fewer fluids and parts for reduced owning and operating costs. Improved productivity and efficiency means getting more work done while using fewer resources.
2
Power Train
First-of-its-kind Electric Drive delivers power and efficiency.
The electric generator, power inverter and propulsion module in the electric drive system replace traditional mechanical components such as a torque converter and transmission.
The Cat® C9.3 engine with ACERT™ Technology turns a powerful electric generator that efciently converts mechanical energy into AC electrical current. Electrical current from the generator ows through specially armored cables and military grade connectors to a solid-state power inverter. Advanced electronics send AC current to the propulsion module to control the motors and provides DC current for the accessory systems.
The propulsion module delivers well-modulated torque via axles to the nal drives. Consisting of state-of-the-art AC electric motors – and connected to the D7E updated differential steering system – the propulsion module has no moving electrical contacts and few moving mechanical parts.
All electrical components are fully sealed to safely operate in a wide range of dozing conditions. Liquid cooling ensures that the electric drive components deliver peak performance in extreme temperature conditions.
The D7E electric drive system is highly efcient at delivering engine power to the ground. Innitely variable speed control, means there are no gears to shift. Operators can concentrate on the task and the job site, rather than on shifting gears and managing engine speed. Training is simplied as well.
A proven differential steering system combines with electric drive to make the D7E the only system that can perform locked-track pivot turns for better maneuverability. A dedicated D8-size steering pump delivers improved performance.
Benefits
Fuel efciency: 10 – 30 percent less fuel burned per hour.
Reduced owning and operating costs: Fewer moving
• parts, longer drive train component life, reduced lifetime service and maintenance.
Resourceful: Designed to use less fuel and uids,
• and fewer replacement parts.
Increased efciency: Lower fuel usage per cubic yard
• of material moved.
Increased productivity: More material moved per hour.
Versatility: Power, smooth operation and
• maneuverability for a wide variety of applications.
3
Engine
ACERT™ Technology.
The D7E electric drive train is powered by a 235 hp Cat C9.3 engine with ACERT™ Technology. The engine utilizes a proven common rail fuel system for improved efciency and fuel economy. Featuring the latest in Cat emissions reduction technologies, this engine meets U.S. EPA Tier 3, EU Stage IIIa and Japan MLIT Step 3 emissions regulations.
The efcient drive train allows the engine to operate in a tighter rpm range, 1500 – 1800 rpm, which helps extend engine life and improve fuel economy. The increased drivetrain efciency also allows the machine to achieve greater performance at lower horsepower than previous models, adding even more to the D7E overall benets.
Features
Beltless design: Accessory systems are electrically
• powered, so engine belts and alternators are not needed.
Serviceability: Electric priming pump and easier engine
• access make service easier.
Leak Protection: Components are sealed, preventing
• leaks and protecting uids from contamination.
Cooling System
Efficient and easy to service.
The D7E cooling system uses a three-part radiator built with rugged, highly efcient aluminum bar cores for charged air, jacket water, and the separate circuit. Although the jacket water and separate circuit coolant operate at different temperatures, the radiator appears and acts as one integrated unit. Airow is managed by a hydraulic variable speed demand fan, reducing power requirements and fuel consumption. A molded shroud ensures efcient air ow through the radiator and the fan utilizes lightweight, durable berglass blades for high efciency and quiet operation. A larger gap between ns reduces plugging, and the single-plane design allows for easier cleaning and service.
4
Operator Station
Unprecedented all-around visibility and comfort.
The all new D7E cab is designed to maximize operator efciency. From the operator’s seat, the single center post aligns perfectly with the air intake, exhaust and lift cylinder, greatly enhancing forward visibility. The angled door provides more side glass area, improving sightlines to the blade and all around the job site. That helps operators work more condently and productively all shift long and enhances job site safety.
The cab offers more interior space, as well as wider, swing out doors for easier cab access.
Ergonomic controls are fully adjustable and designed for low-effort comfort. Switches and controls
• for various systems are located within easy reach of the operator.
Interior noise levels are reduced to a quiet 73 dB(A).
A single-unit heating, ventilation and air conditioning (HVAC) system is self contained and
• powered by electrical current from the accessory power converter. It has no belts, needs no long refrigerant lines, and maintains maximum cooling efciency even when the machine goes to idle.
An integrated display screen provides a range of machine status information, plus safety, service
• and maintenance-related alerts. Built-in connections and mounts make for easy installation of a grade control system display.
A speed recall feature allows operators to pre-set the desired forward and reverse travel speed,
• and then resume that speed simply by pressing a button.
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