Milton CAT D7E User Manual

D7E
Track-Type Tractor
Engine Weights
Engine Model Cat Global Emissions U.S. Tier 4 Interim/EU Stage IIIB Operating Weight – LGP S 28 525 kg 62,886 lb Net Power – ISO 9249 175 kW 235 hp Shipping Weight – STD 21 955 kg 48,402 lb Net Power – ISO 9249 (DIN) 238 hp Shipping Weight – LGP 24 335 kg 53,649 lb Net Power – SAE J1349 175 kW 235 hp
Type Electric Drive
®
C9.3 ACERT™ Operating Weight – STD SU 26 055 kg 57,441 lb
D7E Features
Electric Drive Powertrain
The revolutionary electric drive system delivers excellent dozing ef ciency and performance while consuming considerably less fuel and fewer parts to reduce lifetime owning and operating costs.
Operator Station
Center post cab design offers more space, all-around visibility and reduced noise levels.
ACERT™ Engine Technology
Cat C9.3 engine with ACERT™ Technology powers an electric generator that ef ciently converts mechanical energy into AC electrical current. Theengine is integrated with a Cat aftertreatment solution to meet U.S. EPA Tier 4 Interim/ EUStageIIIB emissions standards.
Grade Control Ready
Deeply integrated wiring is installed at the factory to make it simple to add a Cat AccuGrade™ system for improved accuracy and increased productivity.
Serviceability
Tilt cab provides easy access to drive system components, hydraulic pumps and lines. Groupedservice points and large access doorsfacilitate easy daily maintenance.
Sustainability
Designed to do more work while consuming fewer resources.
Contents
Powertrain............................................................3
Engine ...................................................................4
Cooling System ....................................................4
Emissions Technology ........................................5
Operator Station ..................................................6
Integrated Technologies ....................................7
Work Tools ............................................................8
Serviceability and Customer Support ..............9
Undercarriage ...................................................10
Sustainability .....................................................10
D7E Track-Type Tractor Speci cations .........11
D7E Standard Equipment .................................15
D7E Optional Equipment...................................15
The Cat® D7E was designed to meet growing demand for powerful yet highly maneuverable track-type tractors. By adapting electric drive technology to the unique requirements of dozer applications, Caterpillar has developed an all-new class of tractor that delivers the best possible balance of heavy-dozing and  ne-grading performance.
The innovative diesel-electric powertrain is also designed to burn considerably less fuel and consume fewer uids and parts for reduced owning and operating costs. Improved productivity and efciency means getting more work done while using fewer resources. The D7E meets U.S. Tier 4 Interim/EU Stage IIIB emission standards.
Powertrain
First-of-its-kind Electric Drive delivers power and ef ciency
The electric generator, power inverter and propulsion module in the electric drive system replace traditional mechanical components such as a torque converter and transmission.
The Cat® C9.3 engine with ACERT™ Technology turns a powerful electric generator that ef ciently converts mechanical energy into AC electrical current. Electrical current from the generator ows through specially armored cables and military grade connectors to a solid-state power inverter. Advanced electronics send AC current to the propulsion module to control the motors and provides DC current for the accessory systems.
The propulsion module delivers well-modulated torque via axles to the nal drives. Consisting of state-of-the-art AC electric motors – and connected to the D7E updated differential steering system – the propulsion module has no moving electrical contacts and few moving mechanical parts.
All electrical components are fully sealed to safely operate in a wide range of dozing conditions. Liquid cooling ensures that the electric drive components deliver peak performance in extreme temperature conditions.
The D7E electric drive system is highly efcient at delivering engine power to the ground. Innitely variable speed control, means there are no gears to shift. Operators can concentrate on the task and the job site, rather than on shifting gears and managing engine speed. Training is simplied as well.
A proven differential steering system combines with electric drive to make the D7E the only system that can perform locked-track pivot turns for better maneuverability. A dedicated D8-size steering pump delivers improved performance.
Bene ts
Fuel efciency: 10 – 30 percent less fuel burned per hour.
• Reduced owning and operating costs: Fewer moving parts, longer drive train component life, reduced lifetime service and maintenance.
• Resourceful: Designed to use less fuel and  uids, and fewer replacement parts.
Increased efciency: Lower fuel usage per cubic yard of material moved.
• Increased productivity: More material moved per hour.
• Versatility: Power, smooth operation and maneuverability for a wide variety of applications.
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Engine
ACERT™ Technology
The D7E features a Cat C9.3 ACERT engine and a CatClean Emissions Module aftertreatment to deliver theperformance and efciency that customers demand, whilemeeting U.S. EPA Tier 4 Interim/EU Stage IIIB emissions standards.
The efcient drivetrain allows the engine to operate in a tighter rpm range, 1,500 – 1,800 rpm, which helps extend engine life and improve fuel economy. The increased drivetrain efciency also allows the machine to achieve greater performance at lower horsepower than previous models, adding even more to the D7E overall bene ts.
Features
• Serviceability: Electric priming pump and easier engine access make service easier.
• Leak Protection: Components are sealed, preventing leaks and protecting uids from contamination.
Cooling System
Efcient and easy to service
The D7E cooling system uses a three-part radiator built with rugged, highly efcient aluminum bar cores for charged air, jacket water, and the separate circuit. Although the jacket water and separate circuit coolant operate at different temperatures, the radiator appears and acts as one integrated unit. Airow is managed by a hydraulic variable speed demand fan, reducing power requirements and fuel consumption. A molded shroud ensures efcient air ow through the radiator and the fan utilizes lightweight, durable blades for high ef ciency and quiet operation. A larger gap between  ns reduces plugging, and the single-plane design allows for easier cleaning and service.
Emissions Technology
Reliable, integrated solutions
Cat NOx Reduction System
The Cat NOx Reduction System captures and cools a small quantity of exhaust gas, then routes it into the combustion chamber where it drives down combustion temperatures and reduces NOxemissions.
Aftertreatment Technologies
To meet Tier 4 Interim/Stage IIIB emissions standards and beyond, Cat aftertreatment components have been designed tomatch application needs. System components include a Diesel Oxidation Catalyst (DOC), which uses a chemical process to convert regulated emissions in the exhaust system, and a Diesel Particulate Filter (DPF) that traps particulate matter that iscarried into the exhaust stream.
The DOC, DPF and Cat Regeneration System are contained in a Caterpillar designed Clean Emissions Module (CEM) that protects the components, minimizes the aftertreatment footprint and simpli es maintenance. For high debris applications that require thermal shields on exhaust components, an optional insulated CEM is available for the D7E.
Cat Regeneration System
The Cat Regeneration System is designed to work transparently, without any interaction needed from the operator. Under most operating conditions, engine exhaust is hot enough to oxidize soot through passive regeneration. Ifsupplemental regeneration is needed, the Cat Regeneration System elevates exhaust gas temperatures to burn off soot in the Diesel Particulate Filter (DPF). This is a process that happens automatically, but the operator can initiate the cycle when convenient or interrupt regeneration as needed. A soot level monitor and regeneration indicator lights are integrated into the D7E dash display.
Key Off Regeneration – Optional Key Off Regeneration allows the operator to initiate a regeneration cycle after the key has been turned off. If a cycle takes place, the engine will complete regeneration, followed by a cool down period priorto shutting down.
Delayed Engine Shutdown – Delayed Engine Shutdown feature is available to allow the machine to cool immediately after a heavy work load or regeneration cycle.
Engine Idle Shutdown Timer – An optional Engine Idle Shutdown timer will sound a warning and shut down the engine after the machine has been idling for a pre-set period of time.
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